24 TEREX.| COMEDIL * Gru a torre a braccio impennabile Luffing Jib Tower Crane + Grue & tour a fléche relevable- + Turmdrehkran mit Steilstellung-Ausleger + Grua torre de pluma abatible nei? [Resse [eres] Miami fn soi) lsu ou faves) Terene o Mind aioe Winds, Anger outer Serie Fi Airalore eo © Pare meine = Qe ox ovelt Bao x ume minina ara da veie estar seepage Sechatie a ei rot nding ‘nae i eerie Siecieeateton wine se pina tgetony vette tFleep No~ i /36 a re ied TEREX,.| COMEDIL Loan CHART CTL 180-16 5 | oe 40 a | s i mse): [ame [a [ae | oe | ot | as [as | |) oh asa) ¢ aw | am fam | sme | a | ae [an i =ms m+ (a | rae) a [roe | ae | am) at | te te =an nj + am | am | to) re sit | 4m Te a2 al + (tm | to] me] is 4a | fas) alt [ago | aoe | aoe i ay! alt [ae [a { Wr -v2 ml: [ioe] Ba | Wat t opm!) | a0) am | tn = aye) + [ew | em |i AE 5 Fe) 4 4 : te i | < —— | Eee Pico | Je) Theale Te 4 ioe] 4] soem) fy A 4 | fers] as [adres] @ [oad walasaan| | w eae saranas [ya vona | arsans | ers] eo [Op Guid CSLal poe Vesa Ais AP lt TEREX |COMEDIL Torre oa Tower = @® H20 Hm) ur [ras}- t23 [75.05-| = us [ath tse fers No.10 x HAZ0 18.4 io.1 HA20 18,708 123-HAZO fis L ; brea . No.3 x HD 23 26.6 232m | 20184 No. 11 HAZtt] TEREX.| COMEDIL {1 A LOADS ON THE GROUND | The tables show the loads on the ground for the different crane configurations according to the hook height and to the jib range. In-service and out-of-service base loadings comprehend the static and dynamic uprated | safety factors, as provided by FEM 1.001 standards. The data shown herein are applicable only to the specific crane configuration indicated. Do not interpolate or extrapolate the data Any variation from the prescribed and recommended data and specifications could resultin defective foundations and damage to or possible collapse of the tower crane. The contractor is responsible for damage caused by an uncorrectly prepared foundation or by neglecting the site conditions As regards the tower configuration for the different crane installations, refer to Section 2 - ©] “Technical Specifications” of the crane operation manual | TWISTING MOMENT The twisting moment concerns in-service crane (for out-of service crane, twisting momentis always 0) but does not consider the uprated dynamic safety factors according to F.E.M. 1.001 standards (table 1.1), CTL 180 | | Twisting Moment (M) : | wm | wim | fsa | | 30 | “98 150. iE 110634 i | 36-40 | 1157317) 154688" | I 45.50 | 148-164 206517 55 | 180 7 232331 Table 1.1 Page 3/31 Installation F- T 3C_180_H20_001_eTEREX.| COMEDIL ce 1.1 | Installation “F,” (stationary crane on 6x6 mi/ 20x20 ftundercarriage) v Axial load uM Overturning moment wa H Horizontal thrust (force it generated by wind in the | | | direction shown) j a = Minimum/Maximum Loads on base supports CTL 180H20 | Jib 30 m (L4) Ea In-service crane Outof-service crane Tailwing | Tail wind eight ‘Max. nl velosity: 72 ka | Max ind velocity: 151 kmh v [mw | a] ei ow | v jm wey | oom | x | me | | aM | | coat] rane | woes] 7 cor fines | saoer” | arior | tens | 2207 a0 [158 | 20x | aoa | 964 | 1986 75_| 149 | -ta23 | sais | 258 76_| 3389 7o_|_141_| -t704 | 2032 | 760 i685 | 3200 a9_| 133 | 1494 | 2204 | 64a 1544 | 3025 29 42 | 1375 | 1795 | 555 426 | 2068 e116 | 1256 [1305 | 71 =ra64 [ara [2s [ter | ar [910 | ata - ~1364 | 2506 | 06 | 36 | 99 | -199 | sa0 | aor | 238 | CTL 180 H20 | Fa | | In-service crane Out-ofservice crane Tower Taitwind | Tait wind | height Max, wind velocity: 72 kmh Max. wind velocity: 151 kv a |v [om | et fa} won| wm | eset | oN 3a75| a4 | -2190 | 3a45 | -t001 106 0| a2 | 2160 | 3626 | 967 1056 | —0 3125 | 41_| i949 | saza | a1 903 | 9 2750 | 39 | 128 | s2s7 | 639 794 | 35 ers] 37 | -te17 | 3066 | -766 275 | 49 2000.) 35_| i496 | 2008 | 717 “593 4625 | 33 | 1976 | 2763 | 670 495 3C_180_H20_001_e Installation F- T "Page aisce 2.2.1 | Installation “ | | Stationary crane on undercarriage (6x6 m/ 20x20 ft). TL 180 #20 fs) TEREX.| COMEDIL Jib 30 (1) m Biock type ST "BZ" (448) ballast nol 24 3 : | 2 : 2 cru 180 w20 | Enns aan = 24 24 20 Page 13/31 Installation F-T (20%20 ft) 3C_180_H20_001_ece tt) TEREX./ COMEDIL | l22 3] A Subundercarriage additional ballast Both "T,” and °F," installations for tower heights where “D” value is >0 (see tables of para 2.2 1 and | 2.2.2) need an additional subundercarriage ballast “D’ to comply with the out-of-service Stability requirements. For “T," installation (picture 2.2.1), make heavier the reinforced concrete kerbs connected to the rail track in the special out-ot-service parking area (minimum side about &m/26 f), securing the | anchor clamps of the crane travelling bogies to the rail track itself For “F," installation (picture 2.2.2) prepare four concrete beds (one for each base plate) or a single concrete bed of minimum side about 8 m /26 fi to which the crane shall be anchored to by two M42 J-bolts/each base plate positioned one diagonal to the other (para. 3.2) (20*20 ft) Picture 2.2.4 Picture 2.2.2 Page 21/31 Installation F-T 3C_180_H20_001_ec€é fa] TEREX.| COMEDIL ] | 32 A INSTALLATION “F” | nanan ctane on undercarriage ("F* installation) r@@Uirés f@UP eoneTEIEEES (ORG SPEER | With tower heights with “D* value = 0 (see tables of para.2.2.1) the crane can simply rest on them ‘With tower heights with “D” value > 0 (see tables of para.2.2.1) instead, the crane shall be anchored to the four concrete beds by two Terex Comedil M42 J-bolts for each base plate positioned diagonally to each other (picture 3.2.1) | iE \ The concrete bed “L" side could be calculated L =| ; o with the formula | where ‘R" represents the highest value indicated at para. 1.1 and “ot” the ground resistance. The actual dimensions of the concrete bed shall be calculated by the person in charge of i the site according to the loads transmitted by the crane on the supports and the bearing capacity of the ground. | | Atthe customer's convenience, the four concrete beds can be replaced by a single concrete bed 3.2.4 A Positioning the J-bolts Plaes Bas TSteXI COME MAZULGES tor each base plate positioned one diagonal to the other | \ ure 3.2.1 and 3.2.2) 26,65 m (22.0) “Bm (208) 0,49 m (21) 551 m(18 2) 0.49 m (2A) | Picture 3.2.1 049m 0,49.m 2a) Picture 3.2.2 ‘The minimum weight of the concrete beds shall conform to the values indicated in para. 2.2.1 Page 29/31 Installation F-T 3C_180_H20_001_e{4 TEREX.| COMEDIL ' [224] | cE A Positioning the J-bolts - (CONTINUED) For the positioning of the J-bolts proceed as follows’ | - Screw down flat nut M42 (1) on the J-bolt until there is 137 mm (5 jn) clearance between the | base plate bottom and the anchor bolt head, - Place the J-bolt in the hole of the plate - Position washer (3) and screw tall nut M42 (2). - Now the J-bolts stay at right angle about the surface of the base piate (picture 3.2.3). Jock-nut M 42 se a8 gs gs st ge : es ge 3 | Picture 3.2.3, S | sé )) £ Yu aE Weld or connect the J-boits to the reinforcement mesh - Remove the shims used for leveling i - Check the base plates for proper level ‘3C_180_H20_001_e The undercarriage should be installed level to a tolerance of 1: 500 (ca. 1 in.in 40 fi). In case of deviation from the above value contact Terex Comedil After Sales Service (tel +39 0434 567377; fax +39 0434 565137) Secure nuts (2) (picture 3.2.4) with lock nuts M42, thus preventing them from loosening To correct any leveling error, rotate nuts (1) and (2) (picture 3.2.4), Pour the concrete. Inspect the concrete three days after pouring and, if necessary, use high- resistance concrete for the final leveling of the base plates (picture 3.2.4). Installation F-T high-resistance concrete Picture 3.2.4 Page 30/31ce 322 (i) TEREX.| COMEDIL, A Final leveling To correct any leveling error, remove the lock nuts and tall nuts M42. Then place shims where necessary. Screw tall nuts M42 down to the plate without tightening them firmly. Fill the empty spaces between the concrete slab and the base plates with high-resistance concrete, ‘On completing the crane erection, screw the tall nuts firmly and secure them with lock nuts. ‘Torque wrench setting for anchor bolts is 1450 Nm (1069 Ibs ft Be sure that, once completed the crane erection and during the crane whole working period, the part of the J-bolts jutting out of the concrete foundation is always clean from deposits, earth or mud and that it does not stay into the water for a long time Page 31/31 Installation F-T 3€_180_H20_001_¢TEREX.| COMEDIL ce 5 | MAINCRANE COMPONENTS = H se Undercarriage Available with the following installations: “Bua aase on ndercarace resting on 4 support plates; the ballast is placed main indercarriage ballast to be as required (see Section 3C - “Inst: “FT” of the crane operation manual}; “T" travelling platform mounted on rail tracks; the ballast is placed mainly on it with some subundercarriage ballast {0 be added as required (see Section 3€ - “Installations | “F*."T" of the crane operation manual). cal a Base ballast = . Itis made of self-supporting reinforced concrete blocks. Page 9/11 Technical Specifications 2_180-16 H20_R_003_e(@] TEREX.| COMEDIL ce 22a) AN 4B_H20_002_¢ Assembling “HA20 18.8 TA” strut mount tower section ‘and travelling crane) | Insert HA20 18.8 TA base tower section in the mounts (A) on the undercarriage, secure it with pins "TS" @ 85 x 325 (2) and split pins (3); then secure screws (4) in the proper threaded holes blocking | them with nuts (6) (picture 2.2.9) Picture 2.2.9 TRAVELLING c : H20 Tower Erection : “Page 16/22,