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Industrial Electric Drives Linear Motion and Service Mobile

Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics

RA 08 316/06.03 1/32
UL 429

Directional Control Valves

Recognized under the Component Recognition Program of Underwriters Laboratores, Inc.


UL File MH28670

Rexroth Directional Control Valves


Meet UL 429 Recognized Standards
What is UL 429?
Underwriters Laboratories Inc. is one of the most recognized and
reputable conformity assessment providers in the world. UL 429
is the industry recognized standard for Electro Hydraulic valve
safety. UL 429 recognized components are essential in today’s
world for ensuring public safety and boosting confidence in
products that have passed a rigorous test regimen conducted by
Under-writers Laboratories, Inc.
 The UL recognized component mark,UL File MH28670,
UL 429 recognized directional control valves are available across ensures our valves successfully meet UL standards for safety.
our full breadth of spool configurations. Both direct and pilot
operated designs apply ranging from size 6 (D03), through size
22 (D08). Directional control valves are available with both AC Contents Page
and DC voltage solenoids. Refer to data sheet RA 08 316/06.03
for technical information regarding UL 429 recognized valves. Ordering Code ......................................................................................... 2
Advantages of UL 429 D03 Direct Operated Directional Control Valves ............................ 3
 Proven Rexroth quality, reliability, and dependability. D05 Direct Operated Directional Control Valves ............................ 8
 Representative samples of these valves have been evaluated Technical Data (D03 & D05) ............................................................. 15
by UL and meet all safety requirements.
Soft Shift Valves (D03 & D05) .......................................................... 16
 Approved for use in UL Listed and/or UL Classified
OEM systems. D05 & D08 Pilot Operated Directional Control Valves ............... 19
2/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Ordering code

/ N9 / S043A-1755 *
Service Ports Further details to be
3-way* =3 written in clear text
(Three service ports)
S043A-1755 = UL recognized valve
4-way =4
(Four service ports) no code = NBR seals,
*Not available with pilot suitable for petroleum oils
operated valves (HM, HL, LP)
V= FPM seals, suitable
Operation
for phosphate ester (HFD R)
Direct operated = WE
Pilot operated = WEH no code = Without pilot pressure insert
P4.5 = po = 65 PSI (4.5 bar)
Size
P7 = po = 100 PSI (7 bar)
6 (D03) =6
(For spool types C, F, G, H, P, T, V, Z, S)
10 (D05) = 10
For pilot operated valves only
22 (D08) = 22
Orifice insert (installed in P port)
Spool type (ex. C, E, etc.)
no code = Without orifice insert
for possible spool configuration
B 08 = Orifice Ø 0.031“ (0.8 mm)
3-position valve = no code B 10 = Orifice Ø 0.039“ (1.0 mm)
3-position valve B 12 = Orifice Ø 0.047“ (1.2 mm)
with position “a” only =A B 15 = 3) Orifice Ø 0.059“ (1.5 mm)
3-position valve
no code = Standard switching option
with position “b” only =B
A12 = Switching time delay
Series (Size 6 & 10, Direct operated only)
Size 6 Series 60 to 69* = 6X (Not available with AC coils)
Size 10 Series 30 to 39* = 3X
Electrical connections
Size 10 Series 40 to 49* = 4X 1)
Size 22 Series 70 to 79* = 7X Individual solenoid plug-in electrical connections
*externally interchangeable K4 = without angled plug connector(s)
Central electrical connections
Solenoid type
DA = Terminal box with 1/2" NPT conduit connection
High performance solenoid wet-pin
DAL = Terminal box with 1/2" NPT conduit connection
(oil immersed) with removable coil (Size 6 only) =E
and light(s)
High performance dual frequency, 2 piece,
wet-pin solenoid with removable coil (Size 10 only) =C ANSI B 93.55 M plug-pin type
Pilot valve (D03), with wet-pin solenoids = 6A connectors (without female end)
Pilot valve (DO3), with removable solenoids = 6E DK23 = Terminal box with3-pin conn. (single solenoid)
DK25 = Terminal box with 5-pin conn. (double solenoid)
AC voltage DK23L = Terminal with 3-pin conn. & light(s) (single solenoid)
110 Volts AC, 60 Hz = W110 DK25L = Terminal with 5-pin conn. & light(s) (double solenoid)
96 VDC solenoid with rectifier for AC operation = W 110 R DK24L2 = Terminal box with surge suppression
(only for voltages ≥ 110 V and with Z 55 (Z5)
plug-in connector) Pilot options (Pilot operated valves only)
DC voltage no code = Externally piloted, externally drained
24 V DC = G24 E= Internally piloted, externally drained
96 V DC = G96 ET = Internally piloted, internally drained 2)
T= Externally piloted, internally drained
Override
N9 = With protected manual overrides (standard 6E)

1) Series 4X housing used only with DA or DAL central connection electrical option
2) With internal piloting, note the minimum pilot pressure values, see RA 08 316.
3) Not available for direct operated models
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 3/32

Functional description, 4WE6…6X/E…

2 5 1 3 5 2
A B

6 4 A T B 4 6
(P)
Model 4 WE 6 E 6X/...E

Directional control valves Model WE 6 are solenoid operated Model 4 WE 6 .. 6X/ O E... (only for spools A, C and D)
directional spool valves. They control the start, stop and direction
This design permits 2 switching positions with 2 solenoids and
of flow.
no detent. When the solenoids are de-energised there is no
They consist of housing (1), one or two solenoids (2), control defined neutral position.
spool (3) return spring(s) (4).
Model 4 WE 6 ..6X/ OF E... (only for spools A, C and D)
Unengaged, control spool (3) is held centered, by means of
This design permits 2 switching positions with 2 solenoids and
return spring(s) (4) (except for detented spool). Control spool (3)
detent. Energizing either solenoid, however, only one at a time,
is shifted by wet pin solenoids (2). To guarantee satisfactory
for approx. 100 ms is sufficient to shift spool (3) and maintain a
operation, ensure that the solenoid core tube is filled with oil.
position on the detent.
Cycling the valve will typically ensure core tubes have filled with
oil. Orifice Insert ((Model 4 WE 6..6X/E…/B
B..)
The force of solenoid (2) extends push-pin (5) against control To limit maximum flows, orifice inserts are optionally available.
spool (3), moving it left or right from a neutral position. This Primarily, the orifice insert is intended to prevent flow rates in
provides flow from P to A and B to T or P to B and A to T. excess of the maximum performance data of the valve (see page
4). The insert is installed in port “P”, however, will fit any of the
When solenoid (2) is de-energized, control spool (3) returns to
valve ports.
center by return springs (4).
B12 = 1.2 mm orifice in port “P”.
Example: 4 WE 6E 6X/EG24NDA/B12
Manual override (6) allows activating the control spool (3)
without electrical power.

P
R ring 9.81 x 1.5 x 1.78
4/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Directional valve solenoid power limits, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50°C)

Because of silting, the shifting function of the valves is dependent If only one direction of flow is required, for example, when a 4-
upon filtration. To obtain the maximum flow values shown, full way valve has one port plugged, or unbalanced flows from large
filtration of 25 µm is recommended. The flow forces acting within rod cylinders, the permissible flow in critical cases can be
the valve also influence performance. In 4-way valves, the data considerably lower. The A or B spool (3-way) can be used as an
provided is for applications with 2 directions of flow (flow from P approximation of the limited flow performance.
to A and an equal, simultaneous return from B to T, see table).

Performance limits measured with solenoids at operating temperature, 10 % undervoltage and without tank port pressure.

DC solenoid AC solenoid
e.g. G 24: 24 V; G96: 96 V e.g. W110: 110 V, 60 Hz (see below)
Curve Symbol Curve Symbol
1
1 A, B ) 19 A, B1)
2 V 20 V
3 A, B 21 A, B
4 F, P 22 F, P
5 J 23 G, T
6 G, H, T 24 J, L, U
7 A/O, A/OF, L, U 25 A/O, A/OF, Q, W
8 C, D, Y 26 C, D, Y
9 M 27 H
10 E,E1–2), R3), C/O, C/OF 28 C/O, C/OF, D/O, D/OF, E,
D/O, D/OF, Q, W E1–2), M, R3)
Operating pressure in PSI (bar)

DC Solenoid
(350) 5000 10
7 9
(300) 8
4000
1 5
(200) 3000
2 6 3
2000 3
(100) 4
1
1000
2
0 2 4 6 8 10 12 14 16 18 20

(10) (20) (30) (40) (50) (60) (70) (80) 1) With manual override
Flow in GPM (L/min) 2)
P – A/B pre-opening
Operating pressure in PSI (bar)

3) Return flow from actuator to tank


AC Solenoid
(350) 5000 26
(300) 21 28
4000
22 23
24
(200) 3000
25
2000
(100) 27
1000
19 20
0 2 4 6 8 10 12 14

(10) (20) (30) (40) (50) (60)


Flow in GPM (L/min)
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 5/32

1) Example: Spool E with switching position "a"


Symbols – Model WE6…6X/E…
Order code 4 WE6 EA•6X/EW 110 NK4
A B A B A B A B 2) Symbol E1–: P – A/B pre-opening
b b b b b b Caution: Be aware of pressure
P T P T P T P T
A B A B A B A B intensification in differential cylinders
b b b .../O.. = A.1)
P T P T P T P T =M
A B A B A B A B
b b b
=.B
b b .../OF.. b =P
P T P T P T P T
1)
=A =E
=Q
= E1-2)

=C =F =R

=D =G =T
A B A B
b b b =H =U
P T P T
=B =J =V

=Y =L =W

Performance curves, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50°C)

∆p-qV-curves Symbol Through flow direction


7 8 10 6 5 3 9 1 2 P-A P-B A-T B-T
(11) 160
150 A, B 3 3 – –
(10) 140 4 C 1 1 3 1
Pressure drop in PSI (bar)

120 D, Y 5 5 3 3
(8)
E 3 3 1 1
100 F 1 3 1 1
(6) T 10 10 9 9
80
H 2 4 2 2
(4) 60 J, Q 1 1 2 1
L 3 3 4 9
40
(2) M 2 4 3 3
20 P 3 1 1 1
R 5 5 4 –
0 4 8 12 16 20 V 1 2 1 1
W 1 1 2 2
(20) (40) (60) (80)
U 3 3 9 4
Flow in GPM (L/min) G 6 6 9 9
6/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Unit dimensions, 4WE6..6X/E… valve with AC solenoid: dimensions in inches (millimeters)

T
A
1/2" NPT B
P
3.421 (86.9)
1.1 12 1.2
1.280 1.711 (43.5)
(32.5)

T
A B 1.77
(45)
P 9
1.220 1.594 0.59 0.6
(31) (40.5) (15) 0.6 (15) 14
(15)
8 6 8 2 3.455
(87.8)

2 A ø0.370 ø0.209 B 4
(9.4) (5.3)
3.62 4a
(92)
1.654 3.86
(42) (98)

3
0.67 0.33 2.72 0.33
(17) (8.5) (69) (8.5) 0.906
5.65 (23)
(143.5) 3
5.65 0.67
(143.5) (17)
1.75 7.91 1.75
(44.5) (201) (44.5)
10 11 7 13 11 10

Unit dimensions, WE6…6X/E… valve with DC solenoid: dimensions in inches (millimeters)


T
1/2" NPT
A
B
P

1.1 12 1.2
1.220 1.280 3.421 (86.9)
(31) (32.5) 1.711 (43.5)

T
A B 1.77
(45)
P 9

0.6
1.594 0.591 0.6 (15)
(40.5) (15) 14
(15)
8 6 8 2
3.455
(87.8)
A ø0.370 øl.209 B
2 4
(9.4) (5.3)

3.37 4a
(85.5)
1.654 3.60
(42) (91.5)

3
0.55 2.72
(14) 0.33 0.33
(8.5) (69) (8.5) 0.906
5.74 (23) 3
(145.7) 5.74 0.55
(145.7) (14)
2.0 8.09 2.0
(50.5) (205.4) (50.5)
10 11 7 13 11 10
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 7/32

Unit dimensions, WE6…6X/E… valve: dimensions in inches (millimeters)

1.1 Solenoid a 12 Mounting pattern to ISO/DIS 4401-3


NFPA T3.5.1 MR1 and 0.0004/4.0 in
1.2 Solenoid b
ANSI B93.7 D 03 0.01/100 mm
2 Manual override “N9” (standard)
Subplates: 32
only possible manual operation to (Rmax 4)
725 PSI (50 bar). Do not damage G341/12 (SAE-6),
the manual override bore. G342/12 (SAE-8),
Handknob part # RR00 024943 G502/12 (SAE-10) Required surface finish of
may be used. to data sheet RA 45 052 and interface when mounting the
3 Dimension for solenoid with manual Valve mounting bolts valve without our subplate
override "N", (rubber boot covered) 10-24 UNC x 2" (M5 x 50mm),
6 Nameplate Tightening torque = 6.5 ft-lbs (8.9 Nm),
7 must be ordered separately.
R-ring 9.81mm x 1.5mm x 1.78mm
8 Screw cap for single solenoid valve
13 Hole for locating pin, ∆ 0.23 in (3 mm)
14 Conduit box variation,
9 Space required to remove plug
model “DA” or “DAL”
10 Space required to remove coil
11 Locknut
Tightening torque = 35 in-lbs (4 Nm)
8/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Functional description, 4WE10…

Directional valve (without angled plug-in connector) model WE In order to ensure correct functioning, the solenoid pole tube
are solenoid actuated directional spool valves. They are used to must be filled with oil. Normal switching operation is usually
control the start, stop and direction of a flow. Directional valves sufficient; however a low PSI check valve may be installed in the
are basically comprised of housing (1), one or two solenoids (2), tank line to assure proper filling.
control spool (3), and one or two return springs (4). In the de-
The force of solenoid (2) acts on control spool (3) and moves it
energized condition, control spool (3) is held in its central or initial
from initial position to desired end position. This permits free flow
position by means of return springs (4) (except for detented
from P to A and B to T or P to B and A to T. Upon de-energizing
spools). Control spool (3) is actuated by wet pin solenoids (2).
solenoid (2) control spool (3) is returned to initial position by
return spring (4). The optional manual override (5) permits control
spool (3) to be moved without solenoid power.

5 2 4 1 3 4 2 5

A B

"a" "b"

Model 4WE 10 E4X/CG24N9K4


TA T P B TB

Model .WE 10.3X/OC....


(only possible with symbols A, C and D)
This model is a 2-position directional valve with 2 solenoids and
no detent. Spool position when solenoids are de-energized is not A
defined.

Model .WE 10.3X/OFC... (detented spool), with detent


(only possible with symbols A, C and D) Detent
This model is a 2-position directional valve with 2 solenoids and
detents. When solenoids are de-energized, the spool is held in a
detented position and the solenoids do not need to be continu- "a"
ously energized.

Cartridge throttle (model 4WE 10…/.../B B..) Model .WE 10.3X/OFC (impulse spool)
A cartridge throttle is required, if due to operating conditions,
TA
flows can occur which are higher than the permitted performance
limits of the valve.
The throttle is inserted into the P port of the directional valve.
O-ring 12 x 2
P
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 9/32

Symbols, 4WE10…/C…

A B A B A B A B
b b
a b
a
a b a 0 b a 0 b 1) Example:
a
P T P T P T P T
A B
A B A B
Spool E with switching
a
a b b …/O.. a 0 a 0 = .A 1) position “a”
P T a
P T P T Ordering detail ..EA
EA..
EA
a b A B A B
a b …/OF.. b
0 b 0 b
= .B
P T P T

=A
= E 1) =P

=C
=F =Q
=D

=G =R
A B A B
b
a b a b
a
P T P T =H =T

=B
=J =U

=Y
=L =V

=M =W

Flow vs. pressure drop curves, WE10…/C…, measured at ν = 190 SUS (41 mm2/s) and
t = 122 °F (50 °C)

(14) 11 Spool Flow direction


200 10 type P–A P–B A–T B–T
(13)
A, B 4 4 — —
(12) 175
Pressure differential in PSI (bar)

9 C 4 4 5 6
(11) D, Y 6 6 7 7
150 8 E 2 2 5 5
(10) F 1 2 6 5
(9) 7 G 4 4 7 8
125 6 H 2 2 7 8
(8) 5 J 2 2 4 4
(7) 100 4 L 3 3 4 6
(6) 3 M 2 2 5 6
2 P 1 3 6 7
(5) 75 1 Q 2 3 2 4
(4) R 4 7 5 —
(3) 50 T 4 4 7 8
U, V 3 3 4 4
(2) 25 W 3 3 5 6
(1) Cross-over pos. P–A B–A A–T P–T
R — 10 — —
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Center position P–A P–B B–T A–T P–T
0
(100) F 5 — — 10 10
(20) (40) (60) (80) (120)
P — 6 9 — 11
Flow in GPM (L/min) G, T — — 10
H — — 4
10/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Performance limits, WE10…/C… measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50 °C)

Because of silting, the shifting function of the valves is dependent If only one direction of flow is required, for example, when a 4-
upon filtration. To obtain the maximum flow values shown, full way valve has one port plugged, or unbalanced flows from large
filtration of 25 µm is recommended. The flow forces acting within rod cylinders, the permissible flow in critical cases can be
the valve also influence performance. In 4-way valves, the data considerably lower. The A or B spool (3-way) can be used as an
provided is for applications with 2 directions of flow (flow from P approximation of the limited flow performance.
to A and an equal, simultaneous return from B to T, see table).

Performance limits measured with solenoids at operating temperature, 10 % undervoltage and without tank port pressure.

Valves with DC solenoids


(315) 4500
(300) 1 Curve Spool type
10
4000 1 C, C/O, C/OF
4 D, D/O, D/OF
Operating pressure in PSI (bar)

(250) Y, M
3500
5 2
2 E
(200) 3000
3 A/O, A/OF
6 3
2500 L, U, J, Q, W
(150) 4 H
2000
8 51) R
7
(100) 1500 6 G
9
1000 7 T
(50) 8 F, P
500
9 A, B
10 V
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
1) Return flow
0
(independent of area ratio)
(20) (40) (60) (80) (100) (120)
Flow in GPM (L/min)

Valves with AC solenoids


(315) 4500
(300) Curve Symbols
4000 3 1 C, C/O, C/OF
Operating pressure in PSI (bar)

(250) D, D/O, D/OF


3500 2 5 Y
6
1
3000 2 A/O, A/OF
(200)
2500 4 3 E
(150) 4 M
2000
5 V
(100) 1500
6 H
1000 110 V, 60 Hz;
(50) Performance limits for other spools
500
on request.

0 2 6 10 14 18 22 26 30

(20) (40) (60) (80) (100) (120)


Operating pressure in PSI (bar)
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 11/32

Unit dimensions, 4WE10…3X/… valve with DC solenoids: dimensions in inches (millimeters)

7 2.126
(54)
0.728 (18.5)
0.69
P (17.5)
A B
2.76 TA TB 1.81
(70) (46)

11; 14 12 13

5.2 8
0.6 0.6
(15) (15
)

A B B
ø0.433
(11)
1.575 1/2"
4.69 (40) NPT 4.84
(119) (123
)

1.181
(30)

ø0.260
(6.6) 4 10
0.83 3.583 0.83
0.22 (21) (91) (21) 0.22
8.41
(5.5) (213.5) (5.5)
8.41
(213.5)
2.95 11.57 2.95
(75) (294) (75)
2 1 3 6

Unit dimensions, 4WE10…3X/… valve with AC solenoids: dimensions in inches (millimeters)

7 2.126
(54)
0.728 (18.5)
0.69
(17.5)
A B
2.76 TB 1.81(46)
(70)
TA

9 11;14 12 13 9
0.6
0.6 (15)
(15)
8

7.1 A B
ø0.433 B
(11)
4
4.69
(119) 1.575 4.84
(40) (123)

5.1 ø0.260
1.181 (30) (6.6) 4
0.6 0.83 3.583 0.83
(15) (21) (91) (21) 0.6
7.44 (15)
10 (189)
7.44
(189)
1.81 9.57 1.81
6 (46) (243) (46)
2 1 3
12/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Unit dimensions, 4WE10…3X/… valve: dimensions in inches (millimeters)

1 3 position valve 12 5) O-Rings 12 mm x 2 mm (for 0.0004/4.0 in


– without manual override valve with cartridge throttle) 0.01/100 mm
– with manual override “N9” R-Rings 13 mm x 1.6 mm x 2 mm
32
2 2 position valve with 1 solenoid 13 Additional T port (TB) may be used in (Rmax 4)
(A, C, D, EA...) conjunction with pressure reducing
– without manual override valve Model ZDR 10 D.. (RA 26 585)
– with manual override “N9” when mounted on a suitably drilled Required surface finish of
3 2 position valve with 1 solenoid interface interface when mounting the
(B, Y, EB...) 14 Porting pattern to ISO 4401-5
5, NFPA valve without our subplate
– without manual override T3.5.1M R1 and ANSI B 93.7 D 05
– with manual override “N9” 15 Conduit box version, “DA”
4 Cover for valve with 1 solenoid 16 Conduit box with lights, “DAL”
5.1 Solenoid a
5.2 Solenoid b Subplates
6 Space required to remove solenoid G 66/05 (3/8" NPT);
7 Standard 1/2" NPT electrical G 66/12 (SAE-6; 9/16-18);
conduit connector (suffix “A”) G 67/05 (1/2" NPT);
Terminal connections for conduit version
8 Space required to remove plug G 646/12 (SAE-10; 7/8 - 14);
G 534/05 (3/4" NPT); For 1 solenoid:
9 Manual override “N9” (standard) Solenoid always to terminals 1
G 534/12 (SAE-12; 1-1/16 - 12)
permissible manual operation only and 2
to 725 PSI (50 bar) tightening
Earth to terminal
torque = 5.9 lb-ft (8 ± 2 Nm) Valve mounting bolts
do not damage the manual over- For 2 solenoids:
4) 1/4 - 20 UNC x 1-1/2" (M6 x 40 mm)
ride bore. Handknob part Solenoid “a” to terminals 1 and 2
socket head cap screws
# RR00 024943 may be used. Solenoid “b” to terminals 3 and 4
(SAE grade 8 or better)
10 Space required for “N” option Tightening torque 11.4 lb-ft (15.5 Nm) Earth to terminal
11 Nameplate Subplate and valve mounting bolts must
be ordered separately, see RA 45 054
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 13/32

Unit dimensions, 4WE10…4X/… valve with DC solenoids: dimensions in inches (millimeters)


3.63
(92.2)
19 2.13 0.752 13
(54) (19.1)

P
2.76 1.81
(70) (46)
TA A B TB

0.63 1.97
(16) (50) 18 17

12 11 10
6.18
(157)

4.51
(114.5)
3.8
(96.5)

Unit dimensions, 4WE10…4X/… valve with AC solenoids: dimensions in inches (millimeters)

3.63
(92.2)
19 2.13 0.75 13
(54) (19.1)

P
2.76 1.81
(70) (46)
TA A B TB

0.59
(15)
0.63 1.97
18 17
(16) (50)

12 11 10

6.18
(157)

4.51
(114.5)
3.8
(96.5)
14/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Unit dimensions, 4WE10…4X/… valve: dimensions in inches (millimeters)

1 3-position valve 1) 17 Additional T connection (TB) can be 0.0004/4.0 in


2 2-position valve used with manifolds where this connec- 0.01/100 mm
with 1 solenoid (A, C, D, EA...) 1) tion is required, i.e. reducing valve
32
model ZDR10D... (see RA 26 585). (Rmax 4)
3 2-position valve
with 1 solenoid (B, Y, EB...) 1) 18 Porting pattern to NFPA/ANSI B 93.7
D 05, ISO 4401-5 and CETOP–RP
4 Plug for valve with 1 solenoid
121 H. Required surface finish
10 Cable gland 1/2” NPT “DAL” Subplates: of mating piece
(Pg 16 "DL") G 66/12 (SAE-6; 9/16-18),
11 Plug-in connector (red plug-in G 646/12 (SAE-10; 7/8-14),
connector, must be ordered sepa- G 534/12 (SAE-12; 1-1/16-12),
rately, material no. RR00 005538) Valve mounting bolts
12 Space required to remove plug-in 4) 1/4-20 UNC x 1-1/2” Terminal connection for central box :
connector (M6 x 40 mm) socket head cap For 1 solenoid:
screws, MA = 11.4 lb-ft (15.5 Nm) Solenoid always to terminals 1 and 2
13 Manual override “N9” (standard)
Subplate and valve mounting bolts Earth to terminal PE
– the manual override can only be
must be ordered separately,
operated up to a max. tank pressure For 2 solenoids:
see RA 45 054.
of 725 PSI (50 bar) – avoid damage Solenoid "a" to terminals 1 and 2
to the manual override pin bore! 19 Tightening torque
Solenoid "b" to terminals 3 and 4
MA = 4.43 lb-ft + 1.48 lb-ft (6 + 2 Nm)
15 Name plate Earth to terminal PE
16 R-ring 0.512” x 0.063” x 0.079 “ 1) Dim. without manual override and with
(13 mm x 1.6 mm x 2 mm) protected manual override “N9”
for valves with cartridge throttle: 2) Must be ordered separately, see page 3.
O-ring 0.472” x 0.079”
(12 mm x 2 mm)
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 15/32

Technical data (for applications outside these parameters, please consult us!)

General
Nominal size Size 6 10
Installation position optional
Max. ambient temperature °F (°C) 122 (50)
Weight – Single solenoid valve lbs (kg) 3.2 (1.45) 9.918 (4.5)
– Valve with 2 solenoids lbs (kg) 4.3 (1.95) 13.44 (6.1)
Hydraulic
Max. operating pressure Ports A, B, P PSI (bar) 5076 (350) 4569 (315)
Ports T PSI (bar) 3046 (210) 3046 (210) 1)
Pressure fluid Mineral oil (HL, HLP) to DIN 51 524 2); Fast bio-degradable
pressure fluids to VDMA 24 568 (also see RA 90 221);
HETG (rape seed oil) 2); HEPG (Polyglycol) 3); HEES (synthetic
ester) 3); other fluids on request
Pressure fluid temperature range °F (°C) –22 to +176 (–30 to +80) (for NBR seals)
–4 to +176 (–20 to +80) (for FPM seals)
Viscosity range SUS (mm2/s) 35 to 2318 (2.8 to 500)
Degree of contamination Maximum permissible degree of contamination of the fluid is to
ISO 4406 Class 18/15. We, therefore, recommend a filter with a
minimum retention rate of ß10 ≥ 75.
Electrical – DC voltage
Available voltages V 24, 96 24, 96
Voltage tolerance (nominal voltage) % ± 10 ± 10
Power consumption W 30 35
Duty cycle DB DB
Switching time tS to ISO 6403 4) On ms 25–45 45–60
Off ms 10–25 20–30
Acceleration "a" in ft/s2 (m/s2) % see bar chart on page 16
Switching frequency cyles/hr up to 7200 up to 7200
Protection to DIN 40 050 IP 65 IP 65
Insulation class VDE 0580 F F
Max. coil temperature 5) °F (°C) 302 (150) 302 (150)
Duty cycle continuous continuous
Electrical – 110 VAC voltage
Holding power VA 50 90
In rush power VA 220 550
Max. coil temperature 5) °F (°C) up to 356 (180) up to 356 (180)
Shifting frequency cycles/hr up to 15,000 up to 15,000
Insulation class H H
Protection to DIN 40 050 IP 65 IP 65
Shifting time On ms 10–20 15–25
Off ms 15–40 20–30
1) With spools A & B, Port T must be used as a drain line if the operating
pressure exceeds the permissible pressure at Port T In order to comply with safety regulations,
2) Suitable for NBR and FPM seals the earth line (PE ) must be connected.
3) Only suitable for FPM seals
4) Slow shift option (A12), switching time is approximately 3 to 4 times
longer than standard valve
5) Due to the occurring surface temperatures of the solenoid coils the
16/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Functional description, Model WE…73…/…/A12 soft shift

2 5 1 3 5 2 Acceleration value “a”


A B
a
6 6 % Standard
Soft
Switching
100

80

Acceleration in m/s2
60
M = solenoid
F = spring
40

20
4 A T B 4
(P) 0 M F M F

Model WE...73.. directional control valves are solenoid operated The force of the solenoid ( 2) acts via the plunger (5) on the
directional spool valves with soft switching characteristics. They control spool (3) and pushes this from its neutral position to the
control the start, stop and direction of flow. required end position. This gives free-flow from P to A and B to T
or P to B and A to T.
Due to the design of the valve spool and solenoid, shocks which
occur during switching the valve on or off are greatly reduced. When solenoid (2) is de-energized, control spool (3) is returned
to its neutral position by means of return springs (4).
The switching shocks, measured as an acceleration value "a" in
ft/s2 (m/s2), are reduced by up to approx. 85 %, dependent on A manual override (6), allows movement of the control spool (3)
the spool model, when compared to a standard valve (see bar without energizing the solenoid.
chart on page 5).
Cartridge throttle
Essentially the directional control valves consist of housing (1),
If, due to particular operating conditions during the switching
one or two solenoids (2), the control spool (3), and one or two
sequences, flows can occur which are larger than the valve
return springs (4).
performance curves allow, then it is necessary to fit a cartridge
In the de-energized condition the control spool (3) is held in the throttle.
neutral or initial position by means of return springs (4) (except
This is inserted in the P port of the
for impulse spool). The control spool (3) is operated by wet pin
directional control valve.
solenoids (2).
To guarantee satisfactory operation, care should be taken to P
ensure that the solenoid pressure chamber is filled with oil.
B..
Model 4WE...73.../…/B

Symbols
A B A B A B A B A B A B
a b a b a b a b a 0 b a a 0 b b
a b a b
P T P T P T P T P T P T
A B A B
= A73 = B73 a 0 a 0 =.73A 3)
a
P T P T
= D73 = Y73 A B A B
0 b 0 b b =.73B
P T P T
A B A B
a b a b = E73 3)
a b .../OF..
P T P T
= G73
= D73
= H73

3) = J73
Example:
Spool E73 with switching position "a" = R73
ordering details ..E73A..
4) Not with size 10 = W73 4)
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 17/32

Characteristic curves, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50 °C)

∆p-qv-characteristic curves, size 6


8 6 7 3 5 1 9
(11) 160
Symbol Flow direction
(10) 145 2
P-A P-B A-T B-T P-T B-A
Pressure differential in PSI (bar)

E73 1 1 1 1
(8) 116 4
J73 3 3 2 2
H73 1 1 1 1
(6) 87 A/B73 6 6 — —
D/Y73 7 7 7 7
(4) 58 G73 8 8 8 8 5
R73 9 6 9 — — 6
(2) 29
W73 9 9 9 9

0 5.28 10.6 15.9

(20) (40) (60)


Flow in GPM (L/min)

∆p-qv-characteristic curves, size 6


(15) 218
6 Symbol Flow direction
(14) 203
5
P-A P-B A-T B-T P-T
1
Pressure differential in PSI (bar)

(12) 174 A/B73 2 2 — — —


7 D/Y73 1 1 1 1 —
(10) 145
3
E73 2 2 2 2 —
(8) 116 G73 2 2 2 2 3
4 H73 8 8 2 2 2
(6) 87
J73 4 4 2 2 —
2
(4) 58 R73 7 3 4 — —
8 5 Symbol "R73" in switched position
(2) 29
B – A (Diff.)
6 Symbol "R73" in switched position
0 5.28 10.6 15.9 21.1 23.8 P – B (Diff.)

(20) (40) (60) (80) (90)


Flow in GPM (L/min)
18/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Operating limits, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50 °C)

Attention! (For such applications, please consult us.)


The given operating limits are valid for the use with two flow The operating limits were measured with solenoids at operating
directions (e. g. from P to A and simultaneous return flow from temperature, 10% under voltage and without tank back pressure.
B to T).
Due to the flow forces active inside the valves the permissible
operating limit may be significantly lower if only one flow direction
(e. g. from P to A and closed port B) is used!

Size 6
(350) 5076
Curve Symbol
(300) 4351 1 A73, B73
Operating pressure in PSI (bar)

5 2 G73
(250) 3626
3 D73, Y73
3
(200) 2901
4 J73
5 R73
(150) 2176 6 E73, W73, D73/OF
2
4
7 H73
(100) 1450
7

(50) 725
1 6

0 2.54 5.28 7.93 10.57 13.21 15.85

(10) (20) (30) (40) (50) (60)


Flow in GPM (L/min)

Size 10
(300) 4351
Curve Symbol
1 A73, B73
(250) 3626
Operating pressure in PSI (bar)

1 2 2 G73

(200) 2901
3 3 H73
4 J73, D73, Y73, E73,
4 R73, D73/OF
(150) 2176

(100) 1450

(50) 725

0 5.28 10.57 15.85 21.13 26.42

(20) (40) (60) (80) (100)


Flow in GPM (L/min)
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 19/32

Functional description

4 9
B A
5.2 5.1

8 8
10

A
C
1
2 7 Model 4WH…
Connection plate
3 C
3
A

6 B B D D 6

T A P B X Y

Directional Controls Model 4WEH 2-Position Valves, Example 4WEH 22C7X/6...


Directional valves Model 4WEH... are solenoid pilot operated In this model, the main spool (2) is normally hydraulically offset by
spool type valves. In the standard version, 3-position spools are a 2-position pilot valve (4). The end cap chambers (6) are
spring centered, while 2-position spools are hydraulically offset. A supplied without springs (3). The pilot valve may be a 2-position,
spring offset two-position, and hydraulically centered three- single solenoid (spool type "D"); 2-position, double solenoid
position, option is also available for most sizes. Directional control (spool type "D/O"); or double solenoid with detent (spool type
valves control the start, stop and direction of fluid flow. "D/OF"). Please refer to data sheet RA 23 178 for additional
information on the pilot valve. A spring offset, 2-position main
3-Position Valves,Example 4WEH 22 E-7X/6...
spool (not shown) is also available. This option assures the
In spring centered versions, the pilot valve vents both chambers position of the main spool (2) during start-up and is particularly
(6) to tank in center position. This allows return springs (3) to intended to be used with externally piloted systems, where the
center spool (2) with respect to housing (1). Pilot valve (4) is main pumps are started before the pilot oil supply system.
supplied via passage (7), either internally from main port "P" or
externally through pilot port "X". When a solenoid is energized, Directional Controls Model 4WH...
one of the two end caps (6) is pressurized, while the other is Directional control valves Model 4WH... are identical to Model
drained to tank. Main spool (2) moves to a shifted position, (flow 4WEH... except that the solenoid operated pilot valve (4) is
pattern "P" to "A" and "B" to "T" or "P" to "B" and "A" to "T"), replaced by a cover plate (10). The cover plate connects pilot
depending on which solenoid (5) is energized. Please refer to port "X" to chamber (6) on "A" port side and pilot port "Y" to
symbols on page 6, 7, and 8 for exact flow patterns/solenoid chamber "6" on the "B" port side. Pilot pressure on port "X"
relationships. Pilot valve (4) can be internally drained through provides shifted position "a", while pilot pressure on port "Y"
main port "T" or externally drained through pilot port "Y". Manual provides shifted position "b". During system design, please
overrides are provided to operate the valve without electrically consider the following: To achieve center position, the spring
energizing the solenoid. centered version requires venting both end cap chambers (6).
The pressure centered version requires pressurization of both
For three-position valves (except sizes 10 and 22), a hydraulic
end cap chambers (6); and two-position hydraulically offset
centered option is available (not shown). In this model, hydraulic
versions, spool (2) position can only be assured by maintaining a
centering requires both end cap chambers (6) be pressurized in
pilot pressure on either "X" or port "Y".
the non-energized condition. An "L" drain port (not shown) is
provided through the main valve interface.
20/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Functional description

4 10
B A
5.2 5.1

9 9

A
C
1
2 7
3.2 C
3.1
A

8 B B D D 6

T A P B X Y

4/3-way directional valve with pressure centring of the main


control spool, type 4WEH…H
The main control spool (2) in the main valve is held in the neutral
position by pressurisation of the two front faces. A centring sleeve
(12) is supported in the housing and holds the spool in position.
By removing the pressure from one of the spool ends, the main
control spool (2) is moved to the shifted position.
The unloaded spool area displaces the returning pilot oil via the
pilot valve into the Y channel (external).
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 21/32

Spool symbols (to ISO 1219)

4WEH.. EA.xx/… = 2-position main valve with single solenoid pilot


4WEH.. HD.xx/OF… = 2-position main valve with detented pilot, main stage hydraulically offset
4WEH.. D.xx/OF… = 2-position main valve with detented pilot, main stage spring offset
4WEH.. D.xx/… = 2-position main valve with single solenoid pilot, main stage spring offset
A B

a, X
a b
b, Y
../.. A B

P T
a, Y
a 0 b
b, X
../..
WH A B
WH P T

a, X
a b
b, Y
..H../.. A B

P T
a, Y
a 0 b
b, X
..H../..
A B P T

a
a b
b
../.. A B

P a 0 b
T a b
A B P T
a b ..H../.. A B
a
P T
b
a 0 .A1)
WEH A B
a
P T

a b
b
..H../O A B
a
P T
0 b .B
b
A B
WEH P T
A B
a
a b
b
..H../OF
a
a 0 b
b
H../..
P T
P T
A B
=C
a
a 0 H.A
P T

=D A B

0 b H.B
b
P T
=K

1)
=Z =E

=F
A B

WH a, X
a b
b, Y
../..
=G
P T

A B

a b ../.. =H
a b
P T =Y
WEH A B =J
a b ..H../..
a b
P T
=L

=M
=Y

=P

=Q

=R

1) Example: spool “E”, 2-position valve with position “a” only =T


(solenoid on side A)
Order example: =U
H-4WEH 22HEA7X/6AG24NETSZ4..B10..V..
=V

=W
22/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Pilot fluid supply

4WEH… Size 10
All Rexroth solenoid pilot operated directional valves are field Section A – A Section B – B
convertable from external to internal pilot or drain. This requires
removing or replacing internal plugs as shown in sectional views 2 P T Pilot valve 1
on this page. For plug location within the sectional views, please X Y
refer to the appropriate installation drawing. Since the method of Y
piloting is designated by model code, nameplates should be
T
corrected when conversions are made.
4WEH/… (no designation = external pilot and external drain)
P T
This model is externally piloted via port "X" and externally drained
via port "Y". All internal plugs (10), (11) are installed. Main valve
4WEH/...E (E = internal pilot and external drain) Pilot fluid supply Pilot fluid drain
Pilot fluid is supplied internally from "P", while externally drained external: 2 plugged external: 1 plugged
through port "Y". Port "X" in the subplate must be plugged. internal: 2 open internal: 1 open
4WEH/...T (T = external pilot and internal drain)
This model is externally piloted through port "X" and internally
drained to port "T". Port "Y" in the subplate must be plugged. Size 22 (model 4W.H 22.7X/…)
Section E – E
4WEH/...ET (ET = internal pilot and internal drain) P T
On this model, pilot fluid supply is internal from port "P" and the
drain is internal through port "T". Both ports "X" and "Y" in the Pilot valve
Main valve X Y
subplate are plugged.
2 1
Note: P
– See RA 45 054 (size 10) and RA 45 058 (size 22) for subplate T
availability and port sizes.
– Item (1) and (2) M6 plug, requires a 3 mm allen wrench Pilot oil supply Pilot oil drain
Pilot orifice insert (option B08, B10, B12, B15) external: 2 plugged external: 1 plugged
To limit maximum flow, orifice inserts are optionally available. internal: 2 open internal: 1 open
Primarily, the orifice insert is intended to prevent flow rates in
excess of the maximum performance data of the pilot valve (see
page 9). For this purpose the insert is installed in the "P" port
however, will fit any of the ports, allowing for design flexibility.

Pilot valve,
model with orifice insert,
B10, B12, ...

Main valve
P
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 23/32

Flow area: spools Q, V, W in center position

Flow area in center position in2 (cm2)


Spool type Valve size
and flow path 10 22
Q P–A – –
P–B – –
A–T 0.02 (13) 0.121 (78)
B–T 0.02 (13) 0.121 (78)
V P–A 0.02 (13) 0.113 (73)
P–B 0.02 (13) 0.113 (73)
A–T 0.02 (13) 0.13 (84)
B–T 0.02 (13) 0.13 (84)
W P–A – –
P–B – –
A–T 0.0037 (2.4) 0.0155 (10)
B–T 0.0037 (2.4) 0.0155 (10)

Simplified and detailed symbol for 3-position valves (to DIN ISO 1219)

Spring centered valve


A B
X = external; Y = external

Model 4WEH../..
a 0 b
a, X b, Y
A B
a 0 b
a b

a b X P T Y

P X Y T

A B
X = internal; Y = external

Model 4WEH../..E..
a 0 b
a, X b, Y
A B
a 0 b
a b

P T Y
a b

P X Y T

A B
X = internal; Y = internal

Model 4WEH../..ET..
a 0 b
a, X b, Y
A B

a 0 b
a b
P T

a b

P X Y T

A B
X = external; Y = internal

Model 4WEH../..T..
a 0 b
a, X b, Y
A B
a 0 b
a b

X P T
a b

P X Y T
24/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Simplified and detailed symbols for 2-position valves (to DIN ISO 1219)

Model 4WEH.../...ET... Model 4WEH..H.../...ET... Model 4WEH..H.../O...ET... Model 4WEH..H.../OF...ET...


Y = internal

A B A B A B A B

a b a b a b a b
a, X b, Y a, X b, Y a, X b, Y a, X b, Y
X = internal

a b a b a b a b

P X Y T P X Y T P X Y T P X Y T

A B A B A B A B

a b a b a b a b
a b a b a b a b
P T P T P T P T

Model 4WEH.../...T... Model 4WEH..H.../...T... Model 4WEH..H.../O...T... Model 4WEH..H.../OF...T...


Y = internal

A B A B A B A B

a b a b a b a b
a, X b, Y a, X b, Y a, X b, Y a, X b, Y

a b a b a b a b
X = external

P X Y T P X Y T P X Y T P X Y T

A B A B A B A B

a b a b a b a b
a b a b a b a b

X P T X P T X P T X P T

Model 4WEH.../...E... Model 4WEH..H.../...E... Model 4WEH..H.../O...E... Model 4WEH..H.../OF...E...


Y = external

A B A B A B A B

a b a b a b a b
a, X b, Y a, X b, Y a, X b, Y a, X b, Y
X = internal

a b a b a b a b

P X Y T P X Y T P X Y T P X Y T

A B A B A B A B

a b a b a b a b
a b a b a b a b

P T Y P T Y P T Y P T Y

Model 4WEH.../... Model 4WEH..H.../... Model 4WEH..H.../O... Model 4WEH..H.../OF...


Y = external

A B A B A B A B

a b a b a b a b
a, X b, Y a, X b, Y a, X b, Y a, X b, Y
X = external

a b a b a b a b

P X Y T P X Y T P X Y T P X Y T

A B A B A B A B

a b a b a b a b
a b a b a b a b

X P T Y X P T Y X P T Y X P T Y
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 25/32

Technical data (For applications outside these parameters, please consult us!)

Sizes 10 22
Operating pressure, max.
– Port P, A, B Model 4WEH PSI (bar) 4060 (280) 4060 (280)
Model H-4WEH PSI (bar) 5075 (350) 5075 (350)
– Port T (externally drained) PSI (bar) 4570 (315) 3625 (250)
(internally drained) PSI (bar) 2320 (160) with DC solenoids
PSI (bar) 1450 (100) with AC solenoids
– Port Y (externally drained) 1)
with DC solenoids, Type E solenoids 6) PSI (bar) 3000 (210) 3000 (210)
with DC solenoids, Type A solenoids 7) PSI (bar) 2320 (160) 2320 (160)
with AC solenoids, Type E solenoids 6) PSI (bar) 2320 (160) 2320 (160)
with DC solenoids, Type A solenoids 7) PSI (bar) 1450 (100) 1450 (100)
Model 4WH PSI (bar) 3625 (250) 3045 (210)
Maximum pilot pressure* PSI (bar) 3625 (250) 3045 (210)
*for higher pilot pressure, a pressure reducing valve is required
Maximum pilot pressure 5)
– externally piloted, internally drained H-4W.. 4W..
(applicable with spools: C, F, G, H, P, T, V, Z, S 2))
3-position valve, spring centered PSI (bar) 145 (10) 180 (12.5) 150 (10.5)
3-position valve, hydraulically centered PSI (bar) — —
2-position valve, with spring offset PSI (bar) 145 (10) 205 (14) 160 (11)
2-position valve, with hydraulic offset PSI (bar) 100 (7) 115 (8)
– interanlly piloted
(applicable with spools, C, F, G, H, P, T, V, Z, S 2)) 65 (4.5) 4) 65 (4.5) 4)
Hydraulic fluid Petroleum oils (HM, HL, HLP)
Phosphate ester fluids (HFD-R)
Fluid temperature range °F (°C) NBR seals: –22 to +176 (_30 to +80)
FPM seals: – 4 to +176 (_20 to +80)
Viscosity range SUS (mm2/s) 35 to 2320 (2.8 to 500)
Maximum degree of fluid contamination Class 18/15 according to ISO 4406.
Therefore, we recommend a filter with a minimum
retention rate of ß10≥75.
Pilot fluid volume for valve operation
– 3-position valve, spring centered in3 (cm3) 0.124 (2.04 0.466 (7.64
– 2-position valve in3 (cm3) 0.249 (4.08) 0.932 (15.28)
Pilot fluid flow qv (approx.) for shortest shifting time GPM (L/min) 9.2 (35) 9.2 (35)
Weight (approx.)
Valve with 1 solenoid lbs (kg) 14.1 (6.4) 25.4 (11.5)
Valve with 2 solenoids, spring centered lbs (kg) 15 (6.8) 26.2 (11.9)
Valve with 2 solenoids, hydraulically centered lbs (kg) 15 (6.8) 26.2 (11.9)
Hydraulically operated (4WH…) lbs (kg) 12.1 (5.5) 23.1 (10.5)
Pilot choke adjustment lbs (kg) 1.8 (0.8) 1.8 (0.8)
Pressure ratio valve lbs (kg) 1.1 (0.5) 1.1 (05)
1) In a 3-position valve, hydraulic centering is only possible if ppilot ≥ x ptank + ppilot min
2) Spool S only available with size 16 valve
3) Internally piloted valves with spool types C, F, G, H, P, T, V, Z will only shift if the flow from P to T in the center position (3-position valves) or during
spool crossover (2-position valves) is large enough that the pressure drop from P to T reaches a minimum of 95 PSI (6.5 bar), which is required to
shift the pilot valve.
4) For spools C, F, G, H, P, T, V, Z, S 2) (with pilot pressure insert or considerably high flows)
5) External pilot for closed center valves is greater than the ???? center valves, requied due to pressure and flow influences during shift.
6) For pilot valves with removeable solenoids “6E…”
7) For pilot valves with wet pin solenoids, “6A…”
26/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Technical data, operating time1) (For applications outside these parameters, please consult us!)

Operating time of valve from center to shifted position (for AC and DC solenoids) 1)

with a pilot pressure of PSI (bar) AC 1015 (70) DC AC 2030 (140) DC AC 3045 (210) DC AC 3625 (250) DC
Size 10

– 3-position valves, spring centered ms 30 65 25 60 20 55 15 50

– 2-position valves ms 35 80 30 75 25 70 20 65

Operating time of valve from shifted back to center position

– 3-position valves, spring centered ms 30

– 2-position valves ms 35 40 30 35 25 30 20 25

Operating time of valve from center to shifted position (for AC and DC solenoids) 1)

with a pilot pressure of PSI (bar)AC 510 (35) DCAC 1015 (70) DCAC 2030 (140) DCAC 3045 (210) DC
Size 22

– 3-position valves, spring centered ms 50 100 40 80 35 65 30 60

– 2-position valves ms 110 160 90 110 75 95 70 85

Operating time of valve from shifted back to center position

– 3-position valves, spring centered ms35 to 50 for AC / 35 for DC

– 2-position valves ms 90…105 95 65…80 70 50…65 55 45…60 50


RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 27/32

∆p-qv curves, Model 4WEH 10…, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50°C)

7 6 5
(11) 160

(10) 4
140

3
120 2
Pressure drop ∆p in PSI (bar)

(8)
1
100

(6)
80

(4) 60

40
(2)
20

0 10 20 30 40 42
0
(40) (80) (120) (160)
Flow qv in GPM (L/min)

Spool Shifted position Spool Central position


type P–A P–B A–T B–T type A–T B–T P–T
E, Y, D 2 2 4 5 F 3 – 6
F 1 4 1 4 G, T – – 7
G, T 4 2 2 6 H 1 3 5
H, C 4 4 1 4 L 3 – –
J, K 1 2 1 3 P – 7 5
L 2 3 1 4 U – 4 –
M 4 4 3 4
P 4 1 3 4
Q, V, W, Z 2 2 3 5
R 2 2 3 5
U 3 3 3 4

Power limits, Model 4WEH 10…, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50 °C)

General:
Flow qV in GPM (L/min)*
Because of silting, the shifting function of the valves is dependent
Operating pressure in PSI (bar) upon filtration. To obtain the maximum flow values shown, full
spool types 2900 (200) 3625 (250) 4570 (315) filtration of 25 µm is recommended. The flow forces acting within
the valve also influence performance. In 4-way valves, the data
E, J, L, M, Q, R, U, V, W, *
42 (160) provided is for applications with 2 directions of flow (flow from P
C, D, K, Z, Y
to A and an equal, simultaneous return flow from B to T) (see left).
H * 42 (160) 40 (150) 32 (120) If only one direction of flow is required, for example, when a 4-way
G, T * 42 (160) 42 (160) 37 (140) valve has one port plugged, or unbalanced flows from large rod
F, P * 42 (160) 37 (140) 32 (120) cylinders, permissible flow in critical cases can be considerably
lower.
Performance limits measured with solenoids at operating
temperature, 10% undervoltage and without tank port
pressure.
28/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

∆p-qv Curves, Model 4WEH 22…, measured at n = 190 SUS (41 mm2/s) and t = 122 °F (50°C)

Spool Shifted position Spool Shifted position Spool Neutral position


type P–A P–B A–T B–T type P–A P–B A–T B–T type A–T B–T P–T
E 2 2 1 4 P 2 2 1 4 F — — 4
F 1 2 1 2 Q 2 2 1 4 G — — 6
G 2 2 2 4 R 1 2 1 — H — — 2
H 2 2 1 3 U 2 2 1 4 L 4 — —
J 2 2 1 3 V 2 2 1 4 P — — 6
L 2 2 1 2 W 2 2 1 3 T — — 5
M 2 2 1 4 T 2 2 2 4 U — 6 —

5 6
(14) 200
4
Pressure drop ∆p in PSI (bar)

180
(12) B→A 3
160 Spool type R
(10) 140 2
(8) 120 1
100
(6)
80
(4) 60
40
(2)
20

0 20 40 60 80 100 120

(100) (200) (300) (400) (450)


Flow qv in GPM (L/min)

Power limits, Model 4WEH 22…, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50°C)

See ”General“ on page 11 also.


Flow in GPM (L/min) * Pilot pressure Flow in GPM (L/min) * Pilot pressure
insert (P4,5) insert (P4.5)
3-position valve
required for 2-position valve no springs on main spool required for
PSI (bar) internally piloted PSI (bar) internally piloted
models with models with
Spool types 1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350) these spools Spool types 1015 (70) 2030 (140) 3045 (210) 4060 (280) 5075 (350) these spools
E, H, J, L, M, 119 (450) 119 (450) 119 (450) 119 (450) 119 (450) Spool type: HC-HD-HK 119 (450) 119 (450) 119 (450) 119 (450) 119 (450)
Q, U, W, R * C-G-T HZ-HY *
Spool type:
H* 119 (450) 119 (450) 80 (300) 69 (260) 61 (230) F-G-H HC../O.. * 119 (450) 119 (450) 119 (450) 119 (450) 119 (450)
HC/HZ to
G* 106 (400) 92 (350) 67 (250) 53 (200) 47 (180) HD../O.. * approx.
F* 119 (450) 71 (270) 46 (175) 34 (130) 29 (110) HK../O.. * 47 GPM
V* 119 (450) 80 (300) 63 (240) 58 (220) 42 (160) HZ../O.. * (180 L/min)
T* 106 (400) 80 (300) 63 (240) 53 (200) 42 (160) HC../OF.. * 119 (450) 119 (450) 119 (450) 119 (450) 119 (450)
P* 119 (450) 71 (270) 47 (180) 45 (170) 29 (110) HD../OF.. *
2-position valve with main spool spring offset Spool type: HK../OF.. *
1) C, D, K, Z, Y * 119 (450) 119 (450) 119 (450) 119 (450) 119 (450)
V, Z to
HZ../OF.. *
approx.
2-position valve with main spool spring offset
47 GPM 1)
2) C * 119 (450) 119 (450) 84 (320) 66 (250) 53 (200) (180 L/min) The flow values shown are obtained with a minimum pilot
D,Y * 119 (450) 119 (450) 119 (450) 106 (400) 84 (320) pressure of 160 or 203 PSI (11 or 14 bar).
2) The flow values shown are limiting values at which the
K* 119 (450) 57 (215) 40 (150) 32 (120) 26 (100)
Z* 92 (350) 80 (300) 77 (290) 69 (250) 42 (160) spring would return the valve to its starting positon should
pilot pressure fail.
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 29/32

Unit dimensions, Model 4WEH 10… :dimensions in inches (millimeters)


8
Ø 0.26 (6.6) 2.126 (54) 2.22 (56.5)
1.062 (27)
Ø 0.433 (11)

0.531 (13.5)
X Y
P

0.905 (23)
P

2.76 (70)
1.811 (46)

2.874 (73)
B A X A B Y
T T
T
T A P B T
9
4.251 (108)

4 3
B A

T A P B T

5.61 (142.5)
6.26 (158)

10

0.6 (15)
9.09 (231)
1.73 (44)
7.79 (198) 0.65 (16.5)

6
B A

3.27 (83)
Pg 11
5

0.472 (12)
0.984
(25)
4 5 7
T A P B T
11
1
3.386 (86)
1.378 (35)

6.57 (167) 1.24 (31.5)


12

Porting pattern to ISO 4401-5 NFPA T 3.5.1 M R1 and ANSI B Valve Mounting Bolts
93.7 D 05 4) 1/4-20 UNC x 1 3/4" (M6 x 45 mm)
Subplates
Subplates, see data sheet RA 45 054; (UNC bolt kit # US00 833 367)
Internally piloted, internally drained valves only: Socket head cap screws,
G 534/05 (3/4" NPT); SAE grade 8 or better
G 534/12 (SAE-12; 1 1/16-12); Tightening torque 11.5 lb-ft (15.5 Nm)
G 535/05 (3/4" NPT); Subplates and valve mounting bolts must be
G 535/12 (SAE-12; 1 1/16-12); ordered separately
G 536/05 (1" NPT); Note:
G 536/12 (SAE-16; 1 5/16-12); Pilot valve dimensions for designation 6A; for 6E (removable
For description of numbered items, see page 32 solenoids), see data sheet RA 23 178
30/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Unit dimensions, Model 4 WEH 22… : dimensions in inches (millimeters)

8
Ø 0.787 (20)
2.087 (53)
Ø 0.551 (14)

X
T P T P Y
P
4.61 (117)
3.622 (92)

4.803 (122)
B A
1.811 (46)

T
X A B

0.59 (15)
X A B

3.031 (77) 0.689 (17,5)


5.118 (130) 7.087 (180)

9
4 3
B A 0.0004/4.0 in
0.01/100 mm
32
(Rmax 4)

T A P B T Required surface finish of


3.9 (99)
interface when mounting the
5.61 (142.5)
valve without our subplate

0.6 (15)
6.26 (159)

10 6
5
B A

3.27 (83)

5
11
0.787
(20)

0.02 (0.5)
7

1
4.331 (110)

0.16 (4) 1.614 (41)

0.551 (14) 7.6 (193)


9.49 (241)
Ø 0.236 (6)

12

Porting pattern to ISO 4401-8 NFPA T 3.5.1 M R1 and ANSI B Valve Mounting Bolts
93.7 D 08 6) 1/2-13 UNC x 2 1/2“ (M12 x 60 mm)
Subplates
Subplates, see data sheet RA 45 058; Tightening torque 83 lb-ft (112 Nm)
G 153/05 (1" NPT); (UNC bolt kit # US00 833 387)
G 155/12 (SAE-16; 1 5/16-12); Socket head cap screws, SAE grade 8 or better
G 154/05 (1 1/4" NPT); Subplates and valve mounting bolts must be ordered separately
G 154/12 (SAE-20; 1 5/8-20); Note:
G 156/05 (1 1/2“ NPT); Pilot valve dimensions for designation 6E (removable solenoids),
G 156/12 (SAE-24; 1 7/8-20) see RA 23 178
For description of numbered items, see page 32
RA 08 316/06.03 UL 429 Recognized Directional Control Valves Industrial Hydraulics Bosch Rexroth Corp. 31/32

Unit dimensions, Model 4WEH 10... : dimensions in inches (millimeters)

1 Main valve
2 Pilot valve Model 4WE 6, to data sheet RA 23 178
with angled plug(s) Z45 for other electrical connections, see data sheet RA 08 000
3 Pilot valve Model 4WE 6 D6X/.E... is used with the main spools C, D, K, Z and HC, HD, HK, HZ
Pilot valve Model 4WE 6 JA
JA6X/.E... is used with the main spools EA, FA etc.
Pilot valve Model 4WE 6 MA
MA6X/.E... is used with the main spool HEA, HFA etc.
4 Pilot valve Model 4WE 6 Y6X/.E... is used with the main spool Y and HY
Pilot valve Model 4WE 6 JB
JB6X/.E... is used with the main spools EB, FB etc.
Pilot valve Model 4WE 6 MB
MB6X/.E... is used with the main spool HEB, HFB etc.
5 Pilot valve Model 4WE 6 J6X/.E... is used with all 3 position spring centered spools
Pilot valve Model 4WE 6 M6X/.E... is used with all 3 position hydraulic centered spools
6 Optional manual override, see operational data, Page 6, Item 2, or RA 23 178.
7 Height of interconnecting cover plate for hydraulically operated valves
8 Machined valve mounting face
9 Interface port pattern related to directional valve main stage
10 Nameplate for pilot valve
11 Nameplate for complete valve
12 O-Rings for ports Size 10 Size 22
P, A, B, T 22x2.5 27x3
X, Y 10x2 19x3
R-Rings for ports Size 10 Size 22
P, A, B, T 13x1.6x2.0 27.8x2.6x3.0
X, Y 11.18x1.6x1.78 19x3x3
Note: A/F = wrench size across flats

Required surface finish of


interface when mounting the
valve without our surplate
0.0004/4.0 in
0.01/100 mm
32
(Rmax 4)
32/32 Bosch Rexroth Corp. Industrial Hydraulics UL 429 Recognized Directional Control Valves RA 08 316/06.03

Bosch Rexroth Corporation The data specified above only serves to describe the product. No statements
Industrial Hydraulics concerning a certain condition or suitability for a certain application can be derived
2315 City Line Road from our information. The details stated do not release you from the responsibility for
Bethlehem, PA 18017-2131 carrying out your own assessment and verification. It is important to remember that
our products are subject to a natural process of wear and aging.
Phone (610) 694-8300
Fax (610) 694-8467 All rights reserved. No part of this document may be reproduced or stored,
www.boschrexroth-us.com processed, duplicated, or circulated using electronic systems, in any form or by
means, without the prior written authorization of Bosch Rexroth Corporation.

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