TEST RING CALCULATION [ BASED ON L&T STD.

( 6249-LT-EQ-00-OD-0004 - REV-1 ) ]

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Shell ID 387
Tube Length (L1) 6000 W.O.No. 1283/1 L&T STD. PECPL STD. Values for
Sh. Assy. Lg. (L2) 5844 Item No. 13-EA11 Notation Notation L&T STD
T/S Thk. (FL./ST.) (TT) 30 Ts = T1 ( # ) = 42
Floating T/S OD (D) 381 = H1 = 82
Tube.Proj (LL) 3 D+2 (3) = D1 = 383 1MM=700
Design Pr. (Sh. Side) 5.1 D+A+2 (3) = D2 = 403
D+C = BCD (PG) = 429
D+B = D3 = 467
OD Thk. BCD Step Dia Step Thk. No. Of Studs Stud dia- M D+2 (3) = D4 = 383
Sh. Rear Flg. 626 39 578 546 7 20 20 D+A (1) = D5 = 401
Sh. Cover Flg. [Step (G2)] 626 47 578 549 6 20 20 D+B = D6 = 467
Sh. Front. Flg. [Step (G1)] - 50 - - 6 - - 25(Constant) = H2 = 25
T = T2 = 14
OD ID/Width Thk. Outer Nose Availability Refer Detail X = R = 30
Gasket - At Sh. Cov. (g2) 546 492 4.5 (R-Step thk.) = Q = 88
YES `X2'
Gasket - At T/S. (g1) - - 4.5 R = 94

First Baffle location from FL. T/S. Inner face to

452.5 Y 90
T/S. inner face Sh. Rear Flg. Dist.
First Baffle to Last Baffle Support PL. To
4960 Z 401.5
distance Last Baffle Dist.

DATAS FROM L&T TABLES

STUD PACKING OTHER DATAS FROM TABLES
Stud Size (d) 5/8 PW 9.5 A 20 l 18
Stud Thread Lg. (S) 50 QTY 3 B 86 h 20
No. of studs (n) 8 X 30 C 48 T 14
Stud Legth (L) 82.875 H 18 Note:
5) Gasket (thk.) Used for Test Ring Assy. shall be same as Service Gasket
OD ID Lg. / Thk. Qty. Weight Density 6) Lifting Eye bolt size not less M12
Packing Flg. 467 383 14 1 6.15 7833.4
8.32
Gland Shell 401 383 25 1 2.17 Link for Standards
Flg. 626 467 42 1 44.91 Total wt. \\Designhome\e\CADD\Acad1\09 Client Standards\L&T Std\standard drawings\6249-LT-EQ-00-OD-0004 R1.pdf
Testring 99.38
Shell 467 383 124 1 54.47 107.70
 DETAIL OF RUBBER
GLAND BOLT GLAND DESIGN GLAND PACKING X
PRESSURE
d s l h A B C H SIZE QTY. mm
[Kg/cm2 (g)]
5/8 50 18 20 20 86 48 18 [mm .SQ] [NOS]
3/4 55 21 24 26 104 60 21 UP TO 20 0 20 9.5 3 30
7/8 60 25 28 26 112 64 24 ABOVE 20 TO 40 21 40 13 3 40

TEST RING (TYPE-B)

FOR DESIGN PRESSURE UPTO 40 kg/cm2 (g)

D GLAND BOLT GLAND FLANGE

WIDTH OF WELDING
SIZE THICKNESS
max.
n d10 d20 d30 d40 T10 T20 T30 T40 W10 W`10 W20 W`20 W30 W`30 W40 W`40
100 200 4 5/8 5/8 3/4 7/8 14 14 16 18 6 6 6 6 6 6 6 6
201 300 6 5/8 5/8 3/4 7/8 14 14 18 22 6 6 6 6 6 6 6 8
301 400 8 5/8 5/8 3/4 7/8 14 16 20 24 6 6 6 6 6 6 6 8
401 500 10 5/8 5/8 3/4 7/8 14 18 22 26 6 6 6 6 6 8 6 8
501 600 12 5/8 5/8 3/4 7/8 14 20 24 28 6 6 6 6 6 8 6 10
601 700 12 5/8 5/8 3/4 7/8 16 20 26 30 8 8 8 8 8 10 8 10
701 800 14 5/8 5/8 3/4 7/8 16 22 28 32 8 8 8 8 8 10 8 12
801 900 16 5/8 5/8 3/4 7/8 18 24 28 34 8 8 8 10 8 12 8 14
901 1000 18 5/8 5/8 3/4 7/8 18 24 30 34 10 10 10 10 10 14 10 16
1001 1100 20 5/8 5/8 3/4 7/8 20 26 32 36 10 10 10 12 10 16 10 18
1101 1200 22 5/8 5/8 3/4 7/8 20 26 32 38 10 10 12 12 10 16 10 20
 TEST RING CALCULATION

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Shell ID 387 W.O.No. 1283/1 T1 ( # ) 42

Tube Length 6000 Item No. 13-EA11 H1 178
Sh. Assy. Lg. 5844 D1 383
T/S Thk. (FL./ST.) 30 where: ( # ) Discuss with Engineer for Testring thk. (T1) D2 404
Floating T/S OD 381 ( PG ) Packing Gland BCD (PG) 430
D3 462
OD Thk. BCD Step Dia Step Thk. No. Of Studs Stud dia- M D4 384
Sh. Rear Flg. 626 39 578 546 7 20 20 D5 402
Sh. Cover Flg. 626 47 578 549 6 20 20 D6 462
H2 40
OD ID/Width Thk. Outer Nose Availability Ref. Detail T2 50
Gasket (At Sh. Cov.) 546 492 4.5 YES `X2' R 35
Q 96
First Baffle location FL. T/S. Inner face To
452.5 X 90
from T/S. inner face Sh. Rear Flg. Dist.
First Baffle to Last Support PL. To
4960 Y 401.5
Baffle distance Last Baffle Dist.

Considering Shell ID Packing TP PW T/S Thk.

12 Nos. - M16<600 PW 10 20 2x10 40
STUD M
16 Nos. - M20-600-900 16 TP 20 30 3x10 41-60
(At PG)
20 Nos. - M20>900 GAP(B) 16 36 3x12 61-100
48 4x12 101

OD ID Lg. / Thk. Qty. Weight Density

Packing Flg. 462 384 50 1 20.30 7833.4
23.78
Gland Shell 402 384 40 1 3.48
Flg. 626 462 42 1 46.11 Total wt.
Testring 136.46
Testring 136.46
Shell 462 383 220 1 90.35 160.24
 TEST RING CALCULATION

W.No.

ITEM No.

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NOTE :
* DISCUSS WITH
ENGINEER FOR
TESTRING THK.(T1)
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PW 10
Shell ID 387 T/S Thk. 30 Floating T/S OD 381 TP 20
Tube Length 6000 Sh. Assy. Lg. 5844 Sh. Cover Flg. Thk. 47 GAP(B) 16

FIST BAFFLE
Rear Flg. Step 7 Sh. Cover Flg. OD 626
FISRT BAFFLE TO
LOCATION FROM 452.5 LAST BAFFLE DIST. 4960
T/S INNER FACE

Q 96 STUD M 16
T1 (*) 42
H1 94
D1 383 1MM=700 S.P PL. LOCATION X 90
D2 404 FROM LAST BAFFLE Y 401.5
BCD 430
D3 462 TP PW THK
D4 384 12Nos.-M16<600 20 2X10 40
D5 402 10SQ.=18, 12SQ.22 16Nos.-M20-600-900 30 3X10 41-60
D6 462 20Nos.-M20>900 36 3X12 61-100
H2 40 48 4X12 101
T2 50
R 35

OD ID Lg. (or) THK. QTY WEIGHT DENSITY

462 384 50 1 20.30 7833.4
PACKING GLAND 23.78
402 384 40 1 3.48
TEST RING FLANGE 626 462 42 1 46.11 Total wt:
TEST RING SHELL 462 383 136 1 55.86 125.74
 Don't use.
Use Rev.0 Testring Calculation