Repetitive Manufacturing

Repetitive manufacturing is period based planning and not based on orders. Normally same
products will be manufactured over longer period of time. Products will not change frequently.
Confirmation is from back flushing and settlement is through from product cost collector for the
period. Confirmation will be without ref to planned orders. Planned orders are sufficient to carry
out shop floor activity. In master data production versions and cost collector is must where this is
not mandatory in discrete.

Purpose:

The products produced are not manufactured in individually defined lots. Instead, a total
quantity is produced over a certain period at a certain rate per part-period.

Routings tend to be simple and do not vary much.

Steps for REM Production

1. Configuration
Overall Maintenance of Repetitive Manufacturing Profile using T-code OSP2
2. Master Data

a. Material Master using T-code MM01

b. BOM T-code CS01
c. Work center T-code CR01
d. Rate Routing T-code CA21

3. Maintain Production version using T-code MM02 (MRP 4 View)

4. Create Product cost controlling using T-code KKF6N

5. Planned independent requirement using T-code MD61

6. Run MRP using T-code MD02

7. Stock requirement list using T-code MD04

8. REM Confirmation using T-code MFBF

 Repetitive Manufacturing
1. Overall Maintenance of Repetitive Manufacturing Profile using T-code OSP2
 Repetitive Manufacturing

Click on Control data2 tab

 Repetitive Manufacturing

Click on Movement types tab

 Repetitive Manufacturing

2. Master Data
a. Creating Material Master using T-code MM01

Maintain selection method as 2, check repetitive manufacturing and maintain REM profile as
REM1 in MRP View 4 for header material.
 Repetitive Manufacturing

b. Creating Bill of Material using T-code CS01

c. Creating Work Center using T-code CR01

d. Creating Rate Routing using T-code CA21

SAP recommends using a rate routing in repetitive manufacturing process is because

normally during assembly backflush in transaction code MFBF, there is no configuration setting
or other control to choose the set of operation (Standard sequence or alternative sequence of
operation) which needs to posted for production confirmation.
 Repetitive Manufacturing
3. Maintain Production Version using T-code MM02

MRP4 View
Maintain production version which is mandatory for repetitive manufacturing in MRP view 4.
Production version is mainly used when the alternate BOM and ROUTING is exist or header Click on Here
material.
Enter the version and text as shown in screen shot and double click on the version
 Repetitive Manufacturing

Double Click
on Here

Maintain the BOM and Rate Routing details

Need to tick REM allowed

 Repetitive Manufacturing

Click on Continue & save

 Repetitive Manufacturing
4. Create Product cost controlling using T-code KKF6N

Click on
Here

Maintain order type YBMR & production Version REM

Confirm Here
 Repetitive Manufacturing

5. Planned independent requirement using T-code MD61

6. Run MRP
 Repetitive Manufacturing

6. Stock requirement list using T-code

After MRP Run system generate 1 planned order for finished material & 1 purchase
requisition for raw material as shown in below screen.
Repetitive Manufacturing
 Repetitive Manufacturing
7. REM Confirmation using T-code MFBF

Here confirmation will done w.r.t the material and planned order will be mentioned.