FAB-3020010-ITP-01, Rev.A

DIYAB GAS EXPORT PILOT PROJECT
(TOTAL UNCONVENTIONAL GAS)
INSPECTION AND TEST PLAN OF

WELDED FRAME SKID (LP&HP COMPRESSOR)
A 11/Feb/2020 DD RB SB ISSUED FOR REVIEW
REV. DATE ORIGINATED REVIEWED APPROVED
PROJECT NO. 9090
WOODLANDS ENERGY SERVICES
DOC. NO. : XXXX-XX-XX-XXXX REV. A SHEET 1 of 10

INSPECTION AND TEST PLAN OF FORM NO. FAB/QMF/01
FORM REV No.2
PROJECT : SKID STRUCTURE FOR LP&HP COMPRESSOR Form Rev. Date: 15/05/2008
SKID
FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

P.O.Box 61015, Tel.04-8838833, Fax.04-8835126, JEBEL ALI, UAE dt. 14-01-2020 RW Random Witness
H Mandatory Hold Point
YARD JOB NO: 3020010 CLIENT : WOODLANDS ENERGY SERVICES LLC / TOTAL W Witness
R Document Review
Drawing No: A Approve
• 9090-ME-33-0232 Rev.1: STRUCTURAL SKID FOR LP RI Random Inspection
FAB ITP NO.: FAB-3020010-ITP-01, Rev.A CONTRACTOR : FABTECH COMPRESSOR
RWC RESPONSIBLE WELDING
• 9090-ME-33-0233 Rev.1: STRUCTURAL SKID FOR HP
COMPRESSOR CO-ORDINATOR
INSPECTION ACTIVITY &
RESPONSIBILITY
SL Quality Control Verifying
Process description Reference Procedure Acceptance Criteria Responsibility FABTECH WOODSERV TOTAL
NO Activity Document
LEVEL LEVEL LEVEL
Sign Sign Sign
SCOPE DATE REVISION PREPARED BY REVIEWED BY WOODSERV TOTAL
DANIEL R SATEESH BABU
QA/QC ENGINEER VP-QA/QC
ISSUED FOR REVIEW 11.02.2020 A
SIGNATURE & STAMP SIGNATURE & STAMP SIGNATURE & STAMP SIGNATURE & STAMP
Page 1 of 9
FORM REV No.2
SKID

R Document Review
RESPONSIBILITY
LEVEL LEVEL LEVEL
Sign Sign Sign
1 DOCUMENTATION
Review of ITP, Procedures,

Finalizing the inspection
Project Specifications, Project Specifications,
1.1 Pre-Inspection Meeting. activity, amendments and ----- PIM Report. H H R
AWS D1.1 AWS D1.1
queries, AWS D1.1
requirements.
Issue Of Fabrication Verification of AFC Engineering

1.2 ---- Contract document. Drawing register H R R
drawings. drawings. Co-ordinator.
Approved
Check compliance with
1.3 WPS & PQR. AWS D1.1 AWS D1.1 RWC. H A R
specification, procedures. WPS/PQR.
Welder Performance
Welders & Welding operators Check compliance with
1.4 AWS D1.1 AWS D1.1 RWC. Qualification H R R
Qualifications. specifications
Certificates.
Page 2 of 9
FORM REV No.2
SKID

R Document Review
RESPONSIBILITY
LEVEL LEVEL LEVEL
Sign Sign Sign
Review of below
procedures.
AWS D1.1 AWS D1.1
Magnetic particle Testing (MT) : FAB‐QMW‐10‐ (MT) : FAB‐QMW‐10‐
Procedure. 02/MT Rev.6 02/MT Rev.6
Non Destructive Testing (UT) : FAB‐QMW‐10‐ (UT) : FAB‐QMW‐10‐ QC Approved NDT
Ultrasonic testing H A R
1.5 Procedures. 06/AWS/UT Rev.1 06/AWS/UT Rev.1 ENGINEER Procedures
Procedure.
(VT) : FAB/QMW/10/07/VT (VT) : FAB/QMW/10/07/VT
Visual inspection Rev.05 Rev.05
Procedure.
Review of NDT Operator QC NDT Operator

1.6 NDT Operator’s Certification. ASNT‐TC‐1A ASNT‐TC‐1A H R R
Certificate. ENGINEER Certificates.
Check compliance with

Approved Painting &
specifications and WoodServ Spec.: 9090-PI- WoodServ Spec.: 9090-PI-00- Painting
1.7 Painting Procedure Galvanizing H A A
manufacturer 00-1000 1000 Engineer.
Procedure.
recommendation.
Page 3 of 9
FORM REV No.2
SKID

R Document Review
RESPONSIBILITY
LEVEL LEVEL LEVEL
Sign Sign Sign
Consumables to be Batch Certs and
identified by their batch baking/ drying
Fabtech Consumable control Fabtech Consumable control
Consumable control certificates. Manufacturers instructions for the
1.8 Procedure, Procedure, RWC. H R R
Procedure. recommendation shall be consumables, 2.2
AWS D1.1 AWS D1.1
observed for storage, certificate as per
handling and drying. EN10204.
2 PRE-FABRICATION ACTIVITIES
Check materials received
are in line with delivery
Receipt of material in Material QA Report,
note, size, quantity etc. Fabtech material traceability Fabtech material traceability Material
2.1 store/yard (Inspection Before H R R
Dimensional inspection for procedure procedure Inspector. Material list.
Cutting).
received material, Check
the surface conditions.
Check materials received

conform to specification,
Check mill certificates Fabtech material traceability Fabtech material traceability Material Material Mill
2.2 Conformance of materials. against material received, procedure & Approved procedure & Approved inspector/QC Certificate, MTR H R R
Transfer the Fabtech Job Drawings Drawings Approved Drawings Engineer. Test Reports
no, heat no, grades,
Material Size and thickness
Page 4 of 9
FORM REV No.2
SKID

R Document Review
RESPONSIBILITY
LEVEL LEVEL LEVEL
Sign Sign Sign
Verify the Heat no., Heat Fabtech material traceability Fabtech material traceability
Material Traceability
2.3 Material Traceability. code, Grade and Cutting procedure, & Approved procedure, & Approved QC Engineer. H R R
Record& MTC’s.
plan. Drawings Drawings
3 FABRICATION – Workshop Manufacturing & Welding

Check the marking as per
3.1 Marking ,Cutting, Weld approved drawing, check QC IFC Drawings H R R
AWS D1.1 AWS D1.1
Edge Preparation the bevel angle, root face Engineer
of edges
Check the assembly Approved Drawings
Fit up and Dimensional
dimensions as per
Inspection of beams, Bracing, Approved Drawings & AWS Approved Drawings & AWS
3.2 approved drawing, Visual QC Engineer. Internal release H R R
Stiffener plates, Beam end D1.1 D1.1
and dimensional check
plates and lifting Lugs Approved WPS.
prior to welding.
Verify approved WPS being

Welding of main beams,
utilised and adhered to .Set Weld Map &Weld
3.3 Bracing, Stiffener plates & Approved Drawing Approved Drawing. RWC. H R R
welding traceability record summary sheet
Beam end plates
according to welding map
Page 5 of 9
FORM REV No.2
SKID

R Document Review
RESPONSIBILITY
LEVEL LEVEL LEVEL
Sign Sign Sign
Verify approved WPS being

Weld Map &Weld
3.4 Welding of Lifting Trunnion. utilised and adhered to .Set Approved Drawing RWC H R R
Approved Drawing summary sheet
welding traceability record
according to welding map
Check the assembly Approved Drawings.

dimensions as per
Welding and Final assembly RWC/
3.5 approved drawing, Visual Approved Drawing Approved Drawing Internal release. H R R
inspection QC Engineer.
and dimensional check
prior to welding. Approved WPS.
Check welder identification

Final Visual Inspection of all RWC/ QC Weld Visual Inspection
3.6 Check weld profile, 100% AWS D1.1 H R R
welds (prior to NDT). AWS D1.1 Engineer. Report.
visual check.
Page 6 of 9
FORM REV No.2
SKID

R Document Review
RESPONSIBILITY
LEVEL LEVEL LEVEL
Sign Sign Sign
4.0 NDT EXAMINATION
EXTENT OF NDT
100% UT on all CJP

joints
4.1 SKID structure 50 % MPI of Penetration AWS D1.1, NDE H R R

AWS D1.1 QC Engineer. NDT Reports.
Welds Procedures
100% MPI of Fillet Welds
EXTENT OF NDT
4.2 Lifting Trunnion welds. CJP # 100% UT AWS D1.1, NDE Procedures AWS D1.1 QC Engineer. NDT Reports. H R R
&100%MPI
Page 7 of 9
FORM REV No.2
SKID

R Document Review
RESPONSIBILITY
LEVEL LEVEL LEVEL
Sign Sign Sign
5.0 COATING / PAINTING ( SKID STRUCTURE )
Blasting& Priming Check surface profile Approved Painting Approved Painting Procedure Painting Blasting & Painting
5.1 (surface cleanliness check Procedure &Client Spec: & Client Spec: 9090-PI-00- H R R
(SA 2.5). Engineer. Report
before primer coating). 9090-PI-00-1000 1000
Intermediate coat
DFT Inspection & Surface Approved Painting Approved Painting Procedure Painting Blasting & Painting
5.2 (surface cleanliness check H R R
Cleaning. Procedure &Client Spec: & Client Spec: 9090-PI-00- Engineer. Report
before intermediate coating). 9090-PI-00-1000 1000
Final DFT Inspection &
Final Painting (DFT) Approved Painting Approved Painting Procedure Painting Blasting & Painting
5.3 adhesion test as per Procedure &Client Spec: & Client Spec: 9090-PI-00- H W R
Inspection Engineer. Report
project specification. 9090-PI-00-1000 1000
Load test procedure under

5.4 Load test of Lifting Trunnion Load test procedure Load test procedure QC Engineer. Survey report. H R R
witness.
Page 8 of 9
FORM REV No.2
SKID

R Document Review
RESPONSIBILITY
LEVEL LEVEL LEVEL
Sign Sign Sign
6 FINAL INSPECTION
Final dimensional
Check the final assembly
Final Dimensional Inspection inspection Report &
6.1 dimensions as per AWS D1.1 & AFC drawings. AWS D1.1&AFC drawings QC Engineer. H W R
of Skid Structure . Final Acceptance
approved drawing.
Release note.
Issue of inspection release

note after completion of all
6.2 Inspection release certificate. AFC drawings AFC drawings QC Engineer. IRC. H W R
inspection activities of skid
structure prior to delivery.
Check the loose items as

Final inspection of loose
6.3 per the packing list prior to AFC drawings AFC drawings QC Engineer. Packing list. H R R
items.
packing.
7 FINAL DOCUMENTATION
Preparation of MDR as per Manufacturing Data
7.1 Review Of Final MDR. QC Engineer. H H R
project specification. As per Project Specification As per Project Specification. Books/Dossier.
Page 9 of 9

FAB-3020010-ITP-01, Rev.A

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DIYAB GAS EXPORT PILOT PROJECT

(TOTAL UNCONVENTIONAL GAS)

INSPECTION AND TEST PLAN OF

A 11/Feb/2020 DD RB SB ISSUED FOR REVIEW

REV. DATE ORIGINATED REVIEWED APPROVED

PROJECT NO. 9090

WOODLANDS ENERGY SERVICES

DOC. NO. : XXXX-XX-XX-XXXX REV. A SHEET 1 of 10

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

SCOPE DATE REVISION PREPARED BY REVIEWED BY WOODSERV TOTAL

DANIEL R SATEESH BABU

QA/QC ENGINEER VP-QA/QC

ISSUED FOR REVIEW 11.02.2020 A

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

Review of ITP, Procedures,

Issue Of Fabrication Verification of AFC Engineering

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

Review of NDT Operator QC NDT Operator

Check compliance with

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

Check materials received

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

3 FABRICATION – Workshop Manufacturing & Welding

Verify approved WPS being

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

Verify approved WPS being

Check the assembly Approved Drawings.

Check welder identification

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

4.0 NDT EXAMINATION

100% UT on all CJP

4.1 SKID structure 50 % MPI of Penetration AWS D1.1, NDE H R R

100% MPI of Fillet Welds

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

5.0 COATING / PAINTING ( SKID STRUCTURE )

Load test procedure under

FABTECH INTERNATIONAL LIMITED CUSTOMER PO NO: PO-WS-013-20 Legend:

Issue of inspection release

Check the loose items as

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