Cable Tray Installation Procedure - Paktechpoint

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CABLE TRAY INSTALLATION PROCEDURE


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BY · PUBLISHED · UPDATED
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Formulas(I&C)
Thisvalve
control article is about cable tray installation as per international standard of NEMA
E&IVE1,
MS NEMA VE2 and ARAMCO standards.
PLC
ELECTRICAL & POWER
CABLE
Electrical TRAY INSTALLATION PROCEDURE / METHOD STATEMENT
standard
Electrical Engineering
E&I1.MS
All cable trays & accessories received at site shall be inspected, handled and
E&Istored
Construction
upon receipt in accordance with Project Procedure for Material Control.
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2. Inspections shall be conducted by the Electrical contractor, Electrical QC
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InspectorRF and Company representative in accordance with Inspection & Test Plan
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(ITP) inspection test plan.
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trays and covers for electrical & instrumentation cables shall be
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manufactured from hot dip galvanized carbon steel matching to project
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International Standards & Codes
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requirement specifications.

4. Cable tray installation shall be self supporting type with a wide flange (48mm or Marine Hardware manufacturer
72mm or 100mm) in accordance with cable cross section. Ad Sail Rigging Get Quote

5. Cable tray installation shall preferably be installed flat in buildings or operating


structures. Tray shall run as far as possible under flooring and walkways. Only in
special cases shall cable trays be installed vertically or on edge. On vertical cable
trays and on edgewise – horizontal cable trays, each cable shall be fixed with
20mm wide stainless steel strips (two per meter). On horizontal cable trays, laid
flat cables are fixed in group (one fastening for every two or three meters). On
pipe racks, cable tray shall run on the top most level(s).

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6. Cable trays shall be fixed onto standard steel shapes, welded to steel structures Meet Your Mature Ladies
or fixed on to concrete structures with self-drilling dowels. Distance between Ad DateMyAge.com Sign Up

fixing points and cable tray support spacing shall be a maximum of three meter for
ladder type tray and two meter maximum for perforated tray so as to avoid strain
on cable trays.

7. Cable tray installation shall be designed to carry a load of 100kg/m. All cable
trays shall be perforated or ladder type to avoid the retention of water and to allow
fastening of the cables.

8. Cable trays shall be provided with covers where there is high risk of mechanical
damage during normal operation or maintenance periods. Cover fabrication shall
be the same as that of cable trays themselves and shall be fixed on cable trays with
proper clips recommended by cable tray Manufacturer/Vendor and comply with
project required specification.
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CATEGORIES

 CIVIL ENGG.

 CONTROL SYSTEM

9. The number of single or multi-conductor cables rated 11kV, 6.6kV, 1kV or less  E&I CONSTRUCTION
in cable trays shall include an allowance of 20% extra space for future expansion.
 E&I QA QC
10. Separate racking/trays shall be installed for the following electrical systems,
generally arranged top to bottom manner.  ELECTRICAL

a.) HV and MV cables


 ELECTRONICS
b.) LV Power, Lighting and Control cables for non-instrument cables
c.) Instrument Cables (Electronic and Signal Cables)  HVAC
d.) Telecommunication Cables
 INSTRUMENTATION

CABLE TRAY INSTALLATION


 International Standards & Codes

The cable tray system shall be installed in accordance with the project  Measurement & Instrumentation
specification, manufacturer’s instruction and the referenced standard installations
details.  MECHANICAL
Locate the area where cable tray shall be installed as per the Issued For
 PAINTING
Construction (IFC) drawings.
 Q/As CIVIL

 Q/As Instrumentation

 STRUCTURAL

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Prepare the required tools and materials to be used for the installation of the cable  VIDEOES
tray. Inspect tools for proper working condition.
 WORK PERMIT SYSTEM
Install cable tray supports for the stability of the cable tray.

Ensure sufficient space provided and maintained for cable tray to permit adequate
RECENT COMMENTS
access for installing & maintaining the cable.
 Reymart Manablug on Level Transmitters
Ensure that cable trays are exposed and accessible for installation.
Selection and Types of Level Transmitters

Cable tray sections, fittings and connected raceways shall be bonded using bolted  SYNCHRONOUS MOTOR ELECTRICAL DESIGN -
mechanical connectors or bonding jumpers. PAKTECHPOINT on Three phase connections Star
and Delta Connections
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Field Test Procedures as per Standard IEEE, ANSI,
NEMA, UL, and IEC

Testing Procedure for cable tray


 qamar zaman on WORK PERMIT SYSTEM
COURSE REVIEW QUESTIONS ANSWERS
The test method shall be conducted for minimum requirements for the installation
of cable tray system applied as follows:
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Testing of Cable Tray installation
Confirmation of materials to specifications and Issued For Construction (IFC)  To search type and hit enter
drawings.
Visual inspection of finish/coating & dimensional check of cable tray width,
rung space, height, & run length. RECENT POSTS

Check all braces and supports are adequate to handle weight of the tray &  SYNCHRONOUS MOTOR ELECTRICAL DESIGN
cables in accordance with the detailed drawings.
Inspect the installed supports to ensure that it is levelled and aligned vertically
and the whole assembly is rigid.
Check the expansion joints or connectors are properly installed.
Check of cable tray installation if it does not conflict with other services or
equipment.
Where supports are bolted to structural steel, ensure that all bolts, nuts, etc.
are correctly installed & securely fixed.
Hold down clamps shall be installed properly and are anchored on required
locations.
Ensure no sharp edges & burr that would cut or damage the cables.
All metallic cable tray systems shall be bonded at every 25m of length. Coupler
plates or bonding jumpers shall be used with every section and across each tray
joint to give electrical continuity.
Earth bonding jumpers are checked for proper connection and bonded to main
grounding grid.

Test results will be recorded on following basis.

1. CHECK THE SIZE, MATERIAL AND ACCESSORIES AS PER ISSUED FOR


CONSTRUCTION (IFC) DRAWINGS AND PROJECT SPECIFICATION
REQUIREMENTS.
2. CHECK FITTINGS, BENDS & SUPPORTS ARE CORRECTLY INSTALLED AS
PER DRAWINGS/SPECIFICATIONS.
3. CHECK PROPER SPACING OF SUPPORTS & CLEARANCES FROM OTHER
STRUCTURE/EQUIPMENT OF CABLE TRAY/LADDER.
4. VERIFY CORRECT ROUTING OF CABLE TRAY/LADDER AS PER ISSUED
FOR CONSTRUCTION DRAWINGS.
5. CHECK BONDING JUMPER & COVER WAS PROPERLY INSTALLED.
6. ENSURE NO SHARP EDGES & BURR THAT WOULD CUT OR DAMAGE THE
CABLES.
6. CHECK EARTHING CONNECTION TO MAIN GRID & CONTINUITY OF
CABLE TRAY/LADDER AS PER SPECIFICATION.
7. CHECK COMPLETE CABLE TRAY/LADDER SYSTEM INSTALLATION.

INTERNATIONAL REFERENCES FOR CABLE TRAY


IEC 61537 – Cable Tray Systems for Cable Mgt.
IEC 60164 – Recommendations in the field of quantities and units used
in Electricity
IEC Applicable Standards (or CENELEC )
NEMA VE-1 – Cable Tray Installation Standard

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E&I QC Inspector Interview Procedure for Dress-up of Vessels PROCEDURE FOR INSTRUMENT
Questions Pipe Supports Installation BRANCH CABLE TRAY
In "E&I QA QC" In "MECHANICAL" INSTALLATION
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