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MaterialGuide EN 042014
MaterialGuide EN 042014
Optimum Materials…
Innovative Technology…
Perfect Coatings…
Contents
Contents continued…
Introduction
Every successful thermal spray solution starts with the right material choice.
Sulzer Metco is a world-class materials manufacturer of We verify our products through stringent in-process testing
powders and wires for coating applications and special- programs. While certifications are mandated for certain ap-
ity markets. Our products are produced using a broad plications, compliance assures that our off-the-shelf solu-
range of state-of-the-art materials manufacturing methods, tions and custom thermal coating materials perform to your
including our own pioneered proprietary processes. We can own demanding requirements.
provide you with hundreds of diverse products to choose
from—the broadest line of thermal spray coating materials Whether your engineered surface goal is better durability
and auxiliary products in the world. from wear or abrasion, corrosion resistance, surface resto-
ration or engineering other desirable properties into a com-
Our long-standing reputation of providing value through ponent or system, you will find solutions within these pages.
quality products is supported by the many customers who
turn to Sulzer Metco to manufacture materials with custom- Materials for thermal spray are just one of our many spe-
ized chemistries and particle size distributions. cialities. Should your needs be better suited to hardface
welding, PTA, laser cladding, brazing, electronic fillers or
Our quality commitment is evidenced by our ISO 9001 and pack diffusion, Sulzer Metco is a leading supplier of these
AS 9000 quality standards and Nadcap approved labora- materials. Please refer to the appropriate material catalogs
tories. Our strong commitment to the environment and the for more information about our products and solutions for
safety of our coworkers and customers is validated by our these processes.
ISO 14001 and OHSAS 18001 certifications.
Meeting Your Design Goals Means Paying Attention to All the Details.
“Designed to cost and purpose” coating solutions requires
an in-depth approach that goes far beyond mere selection
of a material based solely on chemistry and particle size dis-
tribution. Using our philosophy of fast, efficient, high-impact
innovation, our scientists examine how material characteris-
tics and coating properties are influenced by manufacturing
processes and parameters, the subtleties of choosing one
raw material instead of another, and material characteristics
such as apparent and bulk density, particle morphology and
shape, and other physical properties. Our specialized infra-
structure is uniquely flexible and extensive in scope, includ-
ing our ability to quickly test material and coating character-
istics, properties, and performance.
The end result? Materials that fully meet your design and
application goals, and go beyond your expectations for reli-
ability and consistency.
Agglomerated,
Agglomerated &
Agglomerated & [& Sintered] Sintered & Fused &
Agglomerated HOSP
Sintered & Densified Crushed Crushed
(Spheroidized)
(Spheroidized)
Sulzer Metco’s key manufacturing processes. Upper images show shape or form, lower images show interior morphology.
With few exceptions for OEM specifications, the powder by sieve analysis (ASTM B214) and particle sizes less than
materials in this guide and the associated Sulzer Metco 45 µm are measured by laser diffraction (Microtrac). Please
material datasheets reflect nominal powder particle size refer to the datasheet for further information. Customer
distributions such that the majority of the powder by weight specifications for that material product may reflect signifi-
is within the stated size range for that product, with only cantly different nominal size distributions, depending on the
a small amount being coarser or finer. In general, particle criteria used by the customer and the measurement meth-
sizes that are greater than or equal to 45 µm are measured ods chosen.
Product Availability
The majority of the products listed in this guide are avail- or for shipment within a few days. Please note that not all
able worldwide; however, some products are only available Sulzer Metco warehouses may have supplies on hand or in
on a regional basis. Regionally available products may be sufficient quantities, whereupon we will make every effort
obtainable outside of the specified region as a special or- to accommodate your needs as quickly as possible. Lead
der. Please refer to the appropriate material product data- time to shipment for items marked Special Order will be
sheet or contact your Sulzer Metco account representative provided at the time of order placement. Minimum order
for further information. quantities may apply.
In our datasheets, those items designated as Stock are Products marked Proprietary are only available to qualified
warehoused and generally available for immediate shipment purchasers of that product.
Symbols
The following brands in this publication are trademarks or The following product brands used in this guide or other
registered trademarks of their respective owners: media are trademarks or registered trademarks of Sulzer
Metco:
Hastelloy. . . . . . . . . . Haynes International, Inc. Corporation
Inconel. . . . . . . . . . . . . . . . . Huntington Alloys Corporation • Amdry • Metco • Sprababbitt
Monel. . . . . . . . . . . . . . . . . . Huntington Alloys Corporation • ChamPro • MetcoClad • Sprabronze
Silvaloy. . . . . . . . . . . . . Wolverine Joining Technologies, Llc • Diamalloy • Metcolite • Sprasteel
Stellite . . . . . . . . . . . . Deloro Stellite Holdings Corporation • Durabrade • Metcoloy • Thermospray
Rene. . . . . . . . . . . . . . . . . . . . . . . Teledyne Industries, Inc. • E-Fill • Metcoseal • WOKA
Tribaloy. . . . . . . . . . . . Deloro Stellite Holdings Corporation • HOSP • PlasmaDur • WokaDur
Similar products in this guide are grouped together. The This guide is designed for on-screen use. To facilitate navi-
datasheet index number is provided for each of these prod- gation, Table of Contents entries are linked to sections
uct groups. The datasheet provides detailed information within the guide and index entries are linked to material
about each product, including any customer specifications product descriptions. To navigate, simply click on an entry
the product is approved to meet and ordering informa- within the contents or indexes. Page numbers are included
tion. Product datasheets are available from our web site at for printed versions.
www.sulzer.com.
* Excluding Self-Fluxing alloys and MCrAlY alloys, which can be found in separate sections of this guide
Thermal Spray Materials Guide 14 / 56 Issue: April 2014
Sulzer Metco
WC 18Cr3C2 10NiCr -45 +15 µm WOKA 3702-1 • Excellent oxidation and corro-
sion resistance, especially in wet
environments
-75 +45 µm WOKA 3718 • Dense, smooth coatings
• For oil field equipment, paper ma-
Agglomerated &
-53 +20 µm WOKA 3701 chinery, pump seals and rotors,
Sintered
WC 20Cr3C2 7Ni ball valves, compressor shafts, etc.
-45 +20 µm WOKA 3707 • WOKA 3702-1 applies with higher
binder content for higher DE, low-
er porosity and better ductility
-45 +11 µm WOKA 3703 • Service up to 700 °C (1290 °F)
Cr2O3 95.0+ -90 +11 µm Metco 106 • Service up to 540 °C (1000 °F)
Product Index
Customer Specifications
Notes
Sulzer Metco is a global leader in surface engineering solutions and services offering:
• A broad range of thermal spray, thin film and other advanced surface technology equipment,
integrated systems and materials
• Specialized coating and surface enhancement services
• Manufactured components for the turbine, automotive and other industries
• Customer support services
To take control of your surface engineering challenges, contact your Sulzer Metco sales office,
visit our web site at www.sulzer.com or e-mail us at info@sulzermetco.com.
Sulzer Metco (US) Inc. Sulzer Metco Europe GmbH Sulzer Metco AG (Switzerland) Sulzer Metco (Japan) Ltd.
Headquarters - Americas Headquarters - Europe Wohlen, Switzerland Headquarters - Japan
Westbury NY, U.S.A. Kelsterbach, Germany Phone: +41 56 618 81 81 Tokyo, Japan
Phone: +1 516 334 1300 Phone: +49 6142 6033 0 Phone: +81 3 5920 3302
+1 888 262 8544 Sulzer Metco WOKA GmbH
Sp.z.o.o. Oddzial w Polsce Barchfeld, Germany Sulzer Metco (Singapore) Pte. Ltd.
West Coast Distribution Poznan, Poland Phone: +49 36961 861 0 Headquarters - Asia/Pacific
Brea CA, U.S.A. Phone: +48 61 847 44 20 P. R. Singapore
Phone: +1 800 826 3826 Sulzer Metco (UK) Ltd. Phone: +65 6708 7000
Succursale en France Cwmbran, Gwent, U.K.
Sales Latin America Bron, France Phone: +44 1633 488090 Sulzer Metco Surface Technology
Doral FL, U.S.A. Phone: +33 4 72 81 60 80 (Shanghai) Co. Ltd.
Phone: +1 305 477 2525 Sulzer Metco (Russia) LLC Shanghai, P. R. China
Sucursal en España Moscow, Russian Federation Phone: +86 21 6708 7000
Sulzer Metco (Canada) Inc. Madrid, Spain Phone: +7 495 554 61 46
Ft. Saskatchewan AB, Phone: +34 91 570 33 49 Sulzer Metco (Australia) Pty. Ltd.
Canada Padstow, NSW, Australia
Phone: +1 780 992 5100 Branch Benelux Phone: +61 2 9796 2011
Standdaarbuiten,
Sulzer Brazil S.A. Netherlands
São Paulo, Brazil Phone: +31 165 880 405
Phone: +55 11 4048 1004
Filiale Italiana
Cusago (MI), Italy
Phone: +39 02 903 9241
Filial Norden
Stockholm, Sweden
Phone: +46 8 680 7580
www.sulzer.com • info@sulzermetco.com
Copyright © 2014 Sulzer Metco • All rights reserved Information is subject to change without prior notice