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01 Samss 035
01 Samss 035
I Scope............................................................. 2
II Conflicts and Deviations................................ 2
III References..................................................... 2
IV Modifications to API SPEC 5L....................... 3
V Material Selection and
Testing Subcommittee................................. 14
I Scope
Pipe less than size 4.0 is exempt from the requirements of this Specification.
Unless stated to the contrary in the Purchase Order, pipe manufactured to this
specification must be suitable for external coating with fusion bonded epoxy (minimum
thickness 350 micrometers) at a later date by the Purchaser. If the pipe will be
internally coated, it shall be so stated in the Purchase Order. See paragraphs 4.2, 7.5
and 7.8.14.
A. Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Consulting Services Department of Saudi Aramco, Dhahran.
B. Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.
III References
The manufacture and purchase of material covered by this specification shall comply
with the latest edition of the references listed below, as noted.
Page 2 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
The following paragraph numbers refer to API SPEC 5L, which is part of this
specification. The text in each paragraph below is an addition or modification to API
SPEC 5L as noted. Paragraph numbers not appearing in API SPEC 5L are new
paragraphs to be inserted in numerical order.
Page 3 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
Page 4 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
For pipe size 14 and larger, not for automatic welding, O.D. tolerances on the
pipe body and ends shall be in accordance with API SPEC 5L only.
Repair welding procedures for the weld seam shall meet the essential
requirements and testing of API SPEC 5L, Appendix B & C, or ASME SEC
IX, at the option of the manufacturer.
SAW straight-seam pipe shall be cold expanded at least 0.3% of the pipe
circumference, but shall not exceed 1.5%.
Page 5 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
Commentary Note:
6 Material Requirements
Boron content shall be shown in the heat analysis or product analysis and
shall not exceed 0.0005%.
The carbon equivalent shall not exceed the maximum limits tabulated below,
unless approved by the Chairman of the Saudi Aramco Welding Standards
Committee or the Chairman of the Saudi Aramco Materials and Corrosion
Control Standards Committee.
Page 6 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
If a C.E. deviation from the above table is accepted for any order, each pipe
length shall be marked in accordance with paragraph 10.1 showing the actual
C.E. value. The value shall be marked on each end on both the I.D. and
O.D. (i.e., four locations).
For thicknesses in excess of 50.8 mm, the C.E. value shall be proposed by
the vendor and shall be approved by the Chairman of the Saudi Aramco
Welding Standards Committee or the Chairman of the Saudi Aramco
Materials and Corrosion Control Standards Committee. The C.E. value shall
be marked on each pipe as described in the paragraph above.
The finished pipe (after all heat treatment and expanding or sizing
operations) shall conform to the requirements of Paragraph 6.2.1 in API
SPEC 5L for the grade as indicated in the Purchase Order.
Spiral welded pipe shall meet the testing and minimum acceptance criterion
set forth in this paragraph. The residual stress test shall be done after the
hydrostatic test.
One specimen shall be tested for each grade, size and wall thickness. In
addition, at the beginning of each shift, and after changing the production
line equipment settings, the first produced pipe shall be tested.
The specimen consists of a 150 mm wide ring cut from the end of a pipe,
Figure 2. The specimen may be either flame cut or sawed from the parent
pipe.
6.3.3 Testing
Page 7 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
EtC
S= (1)
12.566 R 2
The computed macro residual stress shall not exceed ±10% of the specified
minimum yield strength of the material.
6.3.6 Retests
Retest criteria are the same as for tensile tests. (See API SPEC 5L 9.12.2)
6.3.7 Reporting
All residual stress results shall be recorded as part of the mill report.
6.4.2 At least one transverse specimen shall be removed from each tested pipe
length. The specimen shall be polished to metallographic quality and etched
prior to hardness testing to provide grain boundary contrast.
Page 8 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
6.4.3 For seamless pipe, at least four hardness measurements shall be made in
each of the following locations on the polished specimen cross-sections:
a) 1.5 mm ± 0.5 mm from the O.D. surface
b) 1.5 mm ± 0.5 mm from the I.D. surface,
c) at the midwall.
(Total of 12 indentations)
6.4.4 For SAW pipe, hardness measurements shall be made 1.5 mm ± 0.5 mm
from the O.D. and from the I.D. surfaces. Each traverse shall consist of
indentations in the following locations:
a) Two indentations in the weld metal
b) Three indentations in the heat-affected zones on both sides of the weld,
and
c) Two indentations in the parent metal on both sides of the weld.
6.4.5 Only Vickers hardness testers shall be used. The maximum hardness
measured shall not exceed 250 HV using 5 or 10 kg load.
6.4.6 Retest criteria are the same as for tensile tests. (See API SPEC 5L 9.12.2)
7.2.1 On SAW pipe, local out-of-roundness (deviation from the normal cylindrical
contour) in the form of peaking or flattening of the seam shall not exceed
3.0 mm. See 7.2.3 below.
7.2.2 Pipe that is to be joined using pipeline field automatic welding systems
Page 9 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
Commentary Note:
7.5.1 Length shall be as specified in the Purchase Order, with tolerances shown in
API SPEC 5L Table 11 unless specified otherwise. If the length is not
specified in the Purchase Order, 12-meter lengths shall be supplied with
tolerances shown in API SPEC 5L Table 11, except that:
a) No pipe lengths less than 10.0 m will be accepted
b) Pipe lengths less than 11.6 m shall not exceed 2% of the total line item
quantity.
c) If the pipe is identified in the Purchase Order as being intended for
subsequent internal coating, the maximum length of any individual
pipe shall be 12.8 m.
7.5.2 The total length of pipe supplied per item on an order shall not be less than
the amount ordered and shall not exceed the amount ordered by more than
three lengths, except by agreement. Quantity tolerances for very small
orders are by agreement between the manufacturer and Buyer
Representative.
Page 10 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
For pipe that is intended to be subsequently coated (See Section I), the
surfaces to be coated shall be essentially free of scabs, slivers, cold laps,
burrs or other surface defects that would impair the coating.
Each length of pipe shall be given a mill hydrostatic test at the pressure
indicated in the Purchase Order, or, in the absence of such a pressure in the
Purchase Order, not less than the pressure necessary to obtain a fiber stress
equal to 90% of the specified minimum yield strength of the material. Pipe
furnished from Vendor inventory may be accepted with the standard API test
pressure by negotiation.
A test pressure greater than 25.0 MPa (3630 psi) shall not be required unless
so specified in the Purchase Order.
Page 11 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
10 Marking
The area of the pipe to be marked shall be clean and dry. The markings shall
be paint stenciled using a medium and protective varnish that will provide a
legible marking for at least one year of outside storage. The varnish coating
shall be hard drying and the dry film thickness shall not exceed 50
micrometers. The size of the lettering shall be commensurate with the
diameter of the pipe, but in no case less than 21 mm in height for API
markings and 13 mm in height for shipping markings.
Page 12 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
For pipe which has been impact tested to 01-SAMSS-022, the class indicated
in the Purchase Order shall be included in the markings.
Example: To indicate pipe that has been impact tested for Saudi Aramco
Service Class IV, mark it: "01-SAMSS-022 Class IV".
11.1 Coatings
B.1.2.1 [modification] Defects in the weld after cold expansion shall not be repaired
but rejected.
Page 13 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
Page 14 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
Page 15 of 16
Document Responsibility: Materials and Corrosion Control Standards Committee 01-SAMSS-035
Issue Date: 22 April 2006
Next Planned Update: 1 November 2009 API Line Pipe
Figure 2 - Split Ring Test to Estimate Macro Residual Stress for Spiral Pipe
Revision Summary
29 June 2005 Minor revisions. Revised in conjunction with API SPEC 5L 43rd Edition.
Revised the "Next Planned Update."
21 December 2005 Editorial revisions.
22 April 2006 Editorial revision.
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