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    ICC Catalogue Metallic

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    ICC Catalogue Metallic

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    Subburaj Karthick
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    ICC Catalogue metallic

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    201 views21 pages

    ICC Catalogue Metallic

    Uploaded by

    Subburaj Karthick
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    © All Rights Reserved
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    Contents Cylinder Wires 4,5,6 Doffer Wires 7 Lickerin Wires 8 Flot Tops 9 Special Wires 10 Acura Carding Elements n Acura Carding Systems 12 Xtrac Systems 13 General Fillets 14 Cord Specific Sundries 15 Hand Cleaning Cords & Burnishing Pads 16 Web Catcher 7 Accura Beater Segment 18 Blow Room Wires 9 Recommendation Chart 20-21 General Maintenance of Card Clothing 22-23 Centuries ago, nature provided man with the first card clothing. Carding was done with the use of thorns, which were used to clean fibres such as flax. Then followed the use of metal nails mounted on leather pieces. Gradually the use mechanical means evolved and so did the material that was used for the carding process. At ICC, we find in nature «on amazing array of curves, peaks ond shapes that so very closely resemble the products we make. Observe closely and one finds a purpose to each of these shapes. Just ike our card clothing Fired with a vision to provide our customers with innovative products and services that bring down the unit cost of spinning yarn, ICC has concentrated on improving carding efficiency through research into tooth geometry, metallurgy and better means of toughening these products. 'Cut-o-point wires ond the use of latest steel alloys has cllowed us to manufacture wires with points as low as 2.0 mm height and the capacity to withstand high speed carding, The latest wires such as Maxus and Primus give far higher throughputs compared to conventional wires. We have also developed innovative products to enhance the carding process. Accura Carding Elements, Accura Beater Segment, Web Catcher, Sharprite Wire Resharpening Device and Sharprite Tops. The latest development Xtrac, improves the efficiency of newer generation super high production cards (Ours is one of the few companies in the world that manufactures both metallic wires ond flexible card clothing for every make of carding machine in the world conventional to super high-production. Our range includes products for processing all kinds of fibres both natural and man-made. ICC has been the backbone of the te» capacities for manufacturing of card clothing. Though we have been more than 50 spinning industry with one of the world’s largest yeors in this field, we sill look to learn about newer possi Cylinder wires are the mainstay ofthe carding process, doing the bulk of the work. Modem cards ‘ore clothed with very fine wire points and a card could have as many os 12 million wire points! Good cording requires all hese wire points to be of exact size, height and strength. ICC manufactures a wide range of metallic cylinder wires for different needs. Use of high grade raw molerials, precision engineering and established tooth geometry combine to give wires Tenace Series : Mode from long life alloy steel fr strength and wear resistance, Tenace wires ‘re aveilable in height options of 2.0 mm and 2.5 mm. Tenace series wires undergo an cedvonced heat treatment process, which ensures an even and consistent hardness. Besides they have special tooth geometry with low tooth depth. c Stylus Series : Siylus cylinder wires are made from high carbon steel to provide o that are tough, wear-resistant and economical costeffectve option for high speed cords. ff Primus Series: Suitable for high production rotes. rimus is manufactured with high grode ‘micro alloy steel. The special tooth design is ideal for processing cotton over o wide count \ 4 ree ( Crystal Series : Mode from high corbon steel, this series of ‘ut fo point elinder wire have a - 2210 land area. Designed with additional features lke reduced blade thickness and lower tooth Maaxus Series: Suitable for very high production rotes wth consistent quality, Maxus cylinder depth for better penetration, these wires ore recommended for use in cords with cylinder speed wires ore made from micro-olloy steel with fine-grained crystalline structure for very high wear L / up to 350 rpm. The ‘cut to points also ensure wire sharpness for consistent carding quoliy. resistonce and long life. An advanced heat treaiment process provides on even ond Frequent stripping during working of he cards can be ovoided.. \ consistent hardness. The new ‘cutlo-peint’ tooth geometry ensures tough wire tips which withstand high production rates. Description Rib PPSI Primus ‘Maxus Tenace Stylus Crystal 64.17 2057 0.4 1090 v v v 64 16 2053 4 1025 v 64152055 4 950 v v v 51202055 05 1020 v v 51172057 0s 860 v v v 4217 2057 06 720 v v 4218.21 63 21 06 cy 760 v 51.1725 60 25 0s 60" 860 v v 5117 25 65 25 05 os 860 v 51.15.2570 25 05 70° 760 v v 7 5115.25 65 25 05 cy 760 v 42.17 25 60 25 06 oo 720 v 7 4217 25 65 25 06 6s 720 v v 7 42.17 2570 25 06 70° 720 v 42152570 25 0.6 70° 630 v v 36.17 2570 25 07 70° 610 y a 3220.25 65 25 0.8 6s 640 v 32.2028 70 28 08 70° 640, y Cylinder Wires Standard Series: Developed almost three decades ogo, ths series of metallic cylinder wires has stood the fest of time. Made from high carbon steel, the wires are the ideal choice for slow speed cards and certain special applications. ICC hos o full range of these wires which cover almost every make of card in the world, Height tb Front rs a ee, ee | 4765 2.80 0.65 70° 765 1615 280 070 70 ais 208 SP 2.80 0.80 76 505 505 2.80 0.80 80° 265 504 3.18 0.90 70° 225 501 3.18 0.90 80° 225 202 a8 090 oo" 400 201 3.18 0.90 70° 400 For positive and efficent transfer of fibres, ICC has a wide range of doffer wires to complement the cylinder wires. Aerodoffer: These wires hove o special aerodynamic design which enables transference ot high speeds. Cut fo point technology and reinforced tips ensure tha! they con withstand higher production rates. Al d & pe ofwie~SCHeigh~—~S~*~*~«SmS*S*S*S*~ SSS try omy) gle 32104055 4.0 0.80 55° 320 Serrated: These wires ore recommended for syrthetics ond fine colton. The serrations on the wire blade restrict slippage of the fibres ond allow it to remain on the working surface. The tips are reinforced to prevent wire damage. 32 13 40 62 4.0 0.80 62 405 28 1250.60 5.0 0.90 60 340 Standard: Recommended for universal application over a wide range of speeds. 28 13 40 60 4.0 0.90 oo 365, 32 13 40 60 4.0 0.80 60° 405 28 1250.60 5.0 0.90 60° 340 PPS: These wires are recommended for Roller/Cleorer Cards for processing long stople fibres. PPS & PPS 558 are also recommended for certain high speed revolving flat card opplications Ps 4.0 0.90 55° 285 PS-50 4.0 0.90 50° 285 PS-508, 4.0 0.80 50° 325 PPS-558, 4.0 0.80 55° 325 Opening of tangled moss of fibres involves heavy work. Lickerin wire has to be ver strong, wit the ability 0 penetrote the fibre flock. ICC lickerin wires are made tough with hardened and tempered points to impart these properties. ICC hos lickerin wires in Special series for all applications for groover design for better opening of fibres. For plain lickerin rolls, ICC has a wide range of Interlocking wi erin rolls. The Ropier series has « special Standard Series i u ‘ype of wire Height Front Tri (mmm) Angle 6st 55 80" 45 10 SP 55 78 5.0 1sP 5° 45 15 SP 90° 33 (Alloy Stee! avcilable in 1.10 and 1.20 mm onl) Rapier Series STP 355 8° 50 J 4TPl 85 85° 40 Special Series 6 STL 70 DEG, 70 45 4 SAL 65 DEG. 6s 35 6TP1 70 DEG. 70 60 Interlocking Lickerin Wi 08035090 90° 3.0 08045085 85° 40 08055080 80° 50 10055080 80° 5.0 12085080 80° 80 ¥-16105070 70 10.0 ¥-16135070 70 13.0 For best results, proper selection of flat tops is os critical as choosing the cylinder wire. ICC manufactures @ wide range of tops to suit different fibres on various makes of card ICC hos one of the most sophisticated facilities for the monufacture of these tops, where each top is individually checked to ensure that it conforms to the required specifications. For Consistent quality over extended periods athigh production levels, ICC offers the flat tops with High Tensile (HT) and Micro Alloy Steel (MAS) wires. Triumph: Tiumph Tops ore intended for processing cotton. The dual density of the High Tensile wire points i orranged in such @ manner that iis sporse atthe fibre entry point and donse towards the ext. The genile action assures better removal of trash and neps, while avoiding fibre rupture. Type Height ‘Angle PPS (mm) TRIUMPH 450 HT 8.0 70° 435 TRIUMPH 550 HT* 8.0 70° 530 Endura: Endura tops hove o unique setting patter, which distribute the wire points in the cording direction to give maximum carding power. Recommended for both cotton and symthetics, these tops have needle-sharp points made from High Tensile wires to withstand high carding force. ENDURA 355 HT 8.0 7s 350 ENDURA 45 HT 8.0 70° 435 ENDURA 55 HT” 8.0 70° 530 ENDURA 30 7.8 80° 300 Endura Plus: This isan extension of the popular Endura series. Made from Micro Alloy Stee! wire, the design ensures that even the minute tufts are opened gently and progressively. The special seting pattern eliminates neps and helps in extraction of short fibres and trash Recommended for use in fine cotton mixings.. ENDURA PLUS 55 MAS. 8.0 70° 530 XL: These tops have 0 standard twill pattem and are avoilable in standard and High Tensile wires. They are recommended for use in cotton and synthetics. XL 305 8.0 1S 290 XL 4005 HT 8.0 1s 390 XL 4505 HT 75 1s 450 XL500 HT™ 8.0 70° 510 “Available in MAS execution also various types of End Wires for use in cylinder, doffer,lckerin ond stripper roller. Suitable ones moy beselected to replace the existing end wires on the rollers Special wires such os CS4 have found universal acceptance for stripper roller on various mokes of card. Other speciolwires include CS5, CRC, CCS and interlocking Feed Roller wire. End Wires Wire Thickness (mm) Aniflock Wire | 2.74% 1.00 Aniflock Wire 1501 12 Troeschler Cyl/Dol/Sep Aniflock Wire 1504 - 65 15 Troteschler Lickerin Bead Wire 3.35 1.00 “Wire 6.70 475X157 TZ Wire 5.39 279 Special Wires Type of Wire Rib, Front Tl Stondord (mm) Angle Supply (Ka) Stripper Roller Wire 4 18 oe 77 50 sa Stripper Roller Wire 4 18 or 8 50 cs Uniopener Wire-CRC 4.5 7 70° 10 50 CCS Wire For Crosrol_ 4 18 80° 8 50 Interlocking 50 42 18 2 a Feed Roller Wire Accura Carding Elements The Acura Carding Elemenis ore manufactured from stabilized, hardened aluminium olloy for long trouble-free life. Available in standard wire densities (PPS) indicated below, these ore for replacement of the existing cording elements ICC manufactures the cording elements conforming to the standard dimensions for all known pre and post carding systems FRONT AND BACK CARRIERS 22e22 SF-581, 582, 590, 591, SF-582, 589 CCUP ON CARRIER SF - 2224 sh2205 LICKERIN CARRIERS ®& eo 2@ F580, 583, 589 F582, 590, 591 sre sF.967 Drawing No. Used on si Colour Code 380) TWuschler OK 760, DK 780, DK 803 66 Red = 581 Rieter C4, C10, C50, C51 90 Whie J 582 Twtuschler TC 03, OK 903, RieerRCI/2, CV, 139 Yellow i Rieter C60, Loyal, Textoo, Pats, MMI Toyodo, 240 Vile - Monoli,Ingolsedt, Mewada, NSE, Howo —___Mareol Ingo tod: Mewats. NSE, Hews! —_ 795 Grey = 383 Rieter C1/2, C1/3, UC TOOMLC 300, Loy, Textool, MMC, Howa a = = 589 Rieter C4, C10, C50, C51 et) cS = 590 Teiaschler OK 740 30 Cone: ED Crosrol MK4, MKS ond ICC Accuro Assemblies 967 Truschler DK 803, OK 903 224 Replacement for Clipped Cartier 2225 LC 3008 Accura Carding Systems ICC also offers the opportunity to upgrade conventional cards by retrofiting the Accura Carding Systems. Standard design of Accura Carding System is available forall cards, under Lickerin (XLZ), above lickerin (XBZ) and above doffer Fz). ‘Accura XLZ - For the Lickerin Zone: ‘Acura XLZ Carding System opens fibre tufts as they enter the cording machine. Itis supplied os © single unit of two or more Carding Elements and two mote knives with side support and lickerin undercasing. The first mote knife removes heavy trash particles from the fibre tufts, while the Cording Elements facilitate intensive opening ofthe fibre tuft. The second mote knife removes finer trash particles before the fibres are passed on to the cylinder. This improves the cleaning efficiency of the card, ACCURA IZ Accura XBZ - For the Back Zone: ‘Acura XBZ Carding System helps control the movement of the fibres through the carding machine. It consists of 2 or 3 Accura Carding Elements wth or without mote knives, depending fon the space ovoilable. ICC con also supply extended back zone with 9 to 12 carding elements ‘The XBZ System further opens the fibre before they reach the carding zone, thereby reducing the stress on the cylinder wire ond revolving flat tops. Itassists in reducing thick places in the carded sliver and allows the use of higher density cylinder wire and ft tops, thus improving cording auality ot higher speeds. ACCURA XBZ SSS ‘Accura XFZ - For the Front Zone: The Accura XFZ Carding System consiss of upto 7 carding elements with one or hvo mote knives installed above the doffer. It offers greater control ofthe fibres, assists in moking the fibres more parallel and improves yarn quality The XFZ extracts rash ond short fibres, reduces neps and imperfections in the web, making the transfer of fibre to the doffer easier. The mote knife con be adjusted to individual requirements, 40S PER HOUR PRODUCTION 20KG5 - 40KGS PER HOUR PRODUCTION < 20K65 PER HOUR LENGTH MIC /DENIERC¥UNOER OFFER Tors LUcxERIN ‘cruNDER DoFFER Tors UCKERIN' ——_CYUNDER OFFER TOPS UcKER IN ~ COTTON OMNEND 20-2 glo #2172057 /51\72057 _—__78134050/32104055 4005 HT ose) SH 42172560 / 42172057 78134060 /PPS SSB ESSE HT ose 208sP /4818 78134060 MOS /EBSSHT _SSTUNOSP (16205 / 64152055. FS 558 est "vos0ss080 ESHT 09055080 ‘CARDED 1450 HT "710055080 moos vi00ss060 2-30 08 AaS 217205) 72057 S2IS4OSO/PPSSSG ———ASOONAS—_—_—_108P/ AP STH 42172560 51172560 76134060 /PPS SSB WL 4005 HTN SOOHT TOS9/RAP STP 4615/42172560 28134060 SOS /LAODSHT 105? (4162053 / 6152085 32104055 E85 MAS ‘yososso80 42172087 /$1172057 — s2104055 EXSHT/T 4S0HT_voeDss080 42172057 ESSSHI/ EAS HT RAPSTPL 550 MAS 1550 MT hove 308 vio? 40.50 sii72057 ino soo WS ——_0sh/ RAPT ‘51172560 51172057 32134060 /FPS S58 Us00 HT sear steh_51172500, 728134060 e005 i/As00 HT 105? (162053 / 4152055 32104055 55 HAS ‘yososso80 151202055 / 64152085 52104055 ESSHT/TSSOHT voeDsso8o 51172057 ‘32134060 EASHT/ESSHT__RAPSTPL 550 MAS COMBED alow 40 po ——obowe5—_—s1i72057 32154060 /PF5556——WSOOMAS——_—10SP/ RAP STR “51725607 51172057 97134060 /FPS558__U500HT Tos aaPsTe|__47657/51172560 78154060 MUSOOHT/EUSHT_ 105 (62055 / 64152058 32104055 55 MAS ‘yososso80 ‘51202055 / 64152055 _ 57104055 ESSHT/T5S0HTvoeDsso8o 5172057 32134060 ESS HT rap stm 7550 WAS ee vle30_—-25-30 1172057 51202085 32134060 REOOWAS —__10SP/RAPSTRL ‘51172560 51172057 32134060 7PPS S58 1500 HT 10S aaP STL S1172560/81172057 28734060 _ SOO HT ses 64152055 32104055 55 WAS "v0055080 ‘51202055 / 64152055 97104055 ESSHT/TSSOHT voenss080 51202055. ‘32194060 ESSHT/TSSOHT_ RASTA. 550 MAS ‘or 6s ‘how30 20-380 —_

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