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Jamiolkowski2014 PDF
Jamiolkowski2014 PDF
S1
S2 INTRODUCTION FOR THE 53RD RANKINE LECTURE
Budapest in 2002. He was a keynote lecturer at the Skempton tional Society of Soil Mechanics and Geotechnical Engineer-
Conference here at Imperial College in 2004, the Ralph B. ing. He served as president from 1994 to 1997. This was a
Peck Lecturer at the ASCE Geo-Institute in 2006, the Za- fitting accolade to one of our most distinguished interna-
Chieh Moh Lecturer in Taipei in 2010, and the Victor de tional geotechnical engineers, renowned throughout the
Mello Lecturer in Lisbon in 2011. world for his major contributions to so many aspects of
He holds many awards and honours, among them the De research and practice in soil mechanics and geotechnical
Beer Award from the Belgium Geotechnical Society; the engineering.
Karl Terzaghi Award and the Ralph B. Peck Lecture Award, Of his many outstanding qualities, his warmth and the
both from the ASCE; and the Italian Award ‘Saviour of the camaraderie that he generates are particularly special. In
Art’. He is a foreign associate of the US National Academy many photos you will often see Michele Jamiolkowski with
for Engineering, the citation being ‘for the design and an arm around a shoulder of a colleague. We are all
engineering of major projects on difficult soils, and for delighted to see so many of his friends and colleagues from
international leadership in geotechnical education and re- Italy, and from around the world, here at Michele’s lecture
search’. He is also a corresponding member of the Polish this evening.
Academy of Sciences. On behalf of the British Geotechnical Association, I am
But in many ways the most prestigious of all Michele’s very pleased to invite Professor Michele Jamiolkowski to
honours was his election to the presidency of the Interna- deliver the 53rd Rankine Lecture.
Jamiolkowski, M. (2014). Géotechnique 64, No. 8, 590–619 [http://dx.doi.org/10.1680/geot.14.RL.002]
This paper illustrates the geotechnical aspects of the development of one of the world’s largest copper
tailings disposal facilities, located at Zelazny Most in south-west Poland. Its operation commenced in
1977 and, by the end of 2013, 527 3 106 m3 of tailings had already been stored within a confining
embankment dam (‘ring dam’) of about 14 .3 km in total length. The foundations of the ring dam lie
on Pleistocene deposits, underlain by a thick sequence of Pliocene sediments. The period of operation
of the facility will continue until exhaustion of the ore body, which is estimated to occur in 2042,
when the total volume of tailings stored will reach 1000 3 106 m3. The development and the use of
the Zelazny Most facility is affected by a number of significant geotechnical hazards, including the
phenomenon of flow liquefaction, as is often the case for such structures. However, the most important
geotechnical hazard at Zelazny Most is a consequence of its location in an area that, during the
Pleistocene, experienced at least three major glaciations. The ice sheets, over 1000 m thick, which
overrode the area, induced substantial glacio-tectonic phenomena, the most geotechnically important
of which is the formation of extensive sub-planar shear planes in the Pliocene clays that extend to
depths of around 100 m. The shear strength in these shear zones, which occur mostly in high-plasticity
clays, is close to residual, thus controlling the stability of the confining dams. Moreover, the area of
the disposal is also subject to a moderate degree of mining-induced seismicity. Discussion of this is
omitted from this paper because of its relatively minor influence on the design of the depository.
Given the large scale of the disposal facility, the complexity of the geological and geotechnical
settings, and its anticipated life span, the owners KGHM (the Polish acronym for Copper Mine and
Mill Company), on the advice of the World Bank, appointed an international board of experts (IBE).
The IBE, supported by a Polish geotechnical expert as local liaison, have the responsibility to oversee
the safe development of the tailings dams by applying Peck’s observational method. This paper
describes the monitored behaviour of the dams, with particular reference to the presence of the glacio-
tectonic phenomena and the remedial measures adopted for their mitigation. The geotechnical
characterisation of the foundation soils and of the tailings is described, and the stability analyses of
the tailings dams are discussed in the context of the safe development of the whole facility.
INTRODUCTION
This paper describes the geotechnical aspects of the develop- Gdansk
ment of one of the world’s largest copper tailings disposal N
facilities, located at Zelazny Most in south-west Poland,
close to the borders with the Czech Republic and Germany 0 100 km
(see Fig. 1). KGHM (the Polish acronym for Copper Mine
and Mill Company), the government-owned mining com- Warszawa
pany, started mining the copper ore body in 1972, and plans
to continue until exhaustion of the ore, which is estimated to Lodz
occur in 2042. By the end of 2013, 527 3 106 m3 of tailings
Wroclaw
had been stored in the disposal facility, consistent with an
average storage rate of 17 3 106 m3/year, with a maximum
dam height approaching 63 m. An aerial view of the Zelazny Krakow
Zelazny
Most disposal facility is shown in Fig. 2, together with Most
further data on the confining ring dam.
As with all tailing dams, the Zelazny Most disposal poses
a number of challenges for the geotechnical engineer, in
particular flow liquefaction of the stored tailings, which Fig. 1. Location of the Zelazny Most depository
potentially threatens the stability of the confining dams. This
in turn depends on the height of the dam and on the
mechanical behaviour of the foundation soils. This latter issue, as will be seen, has turned out to be the main factor
controlling the development of the disposal, a consequence
Manuscript received 23 June 2014; revised manuscript accepted 1
of the complex Pleistocene geological history of the area.
July 2014. KGHM, in 1992, appointed a four-member international
Discussion on this paper closes on 1 January 2015, for further details board of experts (IBE): Dr David Carrier (USA); Professor
see p. ii. Richard Chandler (UK); Professor Kaare Høeg (Norway);
Technical University of Torino, Italy. and Professor Michele Jamiolkowski (Italy). The IBE was
590
JAMIOLKOWSKI 591
North
Beach
West
Pond
East
Maximum dam height: 63 m
Total volume stored: 527 ⫻ 106 m3
Storage rate: ⬵ 17·5 ⫻ 106 m3/year
Area covered: 12·4 km2
Total length of dam: 14·3 km
Sou
th
Fig. 2. Aerial view of the Zelazny Most depository N
(a) continuous enhancement of the monitoring network, and Fig. 3. Dam height and crest elevation (updated December 2013)
of the communication system between the monitoring Spigot pipe
groups and the end users of the results of monitoring Decant Beach Confinement dykes
(b) geotechnical analyses of the observed displacements of pond
the dams so as to predict their further evolution with the Starter
continuing increase of dam height with time dam
(c) modification of the plans for design and construction in Sil Fin
Sa ty e/m
the light of the monitoring results and stability analyses. n sa
nd sa ediu
silt dy nd m
TAILINGS DISPOSAL
The Zelazny Most dam, which completely surrounds the
tailings disposal, will hereafter be referred as the ‘ring dam’. Fig. 4. Ring dam: schematic cross-sections
The original ground surface where the disposal facility is
placed was saddle-shaped, so that the eastern and western drains have been installed as the dam was raised (see Fig.
portions of the ring dam are higher than those to the north 5). Further circumferential drains will be added as the dam
and south. The present elevation of the crest of the ring dam is raised further. As will be described in the later section on
ranges between 177 m and 177 .5 m above sea level (asl). A ‘Behaviour of the ring dam’, this drainage system has
plan view to show the dam heights above the original down- proved to be efficient, and has considerably reduced the risk
stream ground level is given in Fig. 3. of flow failure of the tailings, so that the dam stability is
The Zelazny Most tailings dam is being raised using the now effectively controlled by the foundation soils.
upstream construction method (see Fig. 4). The shell of the The tailings disposal facility at Zelazny Most is roughly
dam is built using the coarser tailings, which are fine sand half complete. Its further development will be monitored by
with a low-plasticity (IP < 10%) silt fraction, separated from a rigorous and continuously enhanced application of the
the remainder of the tailings by spigotting. The construction observational method, combined with a feasibility study
of the Zelazny Most starter dam from local earthen material examining different deposition technologies, aimed at redu-
began in 1975, and the storage of tailings started in 1977. cing the enormous volume (500 3 106 m3) still to be stored
Since then, the dam crest has risen at a rate of approxi- in the disposal.
mately 1 .0 to 1 .5 m/year, constructed with an average down-
stream slope of 3 .5 horizontal to 1 vertical. Furthermore, the 177·50
170·00
beach (i.e. the distance from the dam crest to the pond edge) 175·00 162·00
152·70 Starter dam
146·91
is maintained with a length of not less than 200 m. These Tailings
conservative practices have the effect that the finest tailings,
the softer, weaker ‘slimes’, are deposited closer to the pond, Circumferential Toe drains
drains
and a thick, strong dilative dam shell is formed.
To keep the phreatic surface in the shell depressed, in
addition to the toe drain, four levels of circumferential Fig. 5. Ring dam: circumferential drains
592 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
⫹149
LOCAL GEOLOGY 0
The Zelazny Most tailings depository is located in a ⫹139
complex geological environment. From the ground surface 10 0
Pl
Q
downwards, the foundation soils consist of Pleistocene de- 20 10
posits, including silty lake clays and out-wash sands, rare
Q ⫽ Quaternary deposits
Q
sandy gravel inclusions and silty sands. These are underlain
Pl
30 20
Pl ⫽ Pliocene deposits
by thick layers of freshwater, medium- to high-plasticity
40 30
Pliocene clays, which incorporate thin, brown coal and sand
Depth: m
Man-made
strata. The Pliocene deposits overlie Triassic strata, which
Q
50 40
Depth: m
include beds of halite, below which the copper ore body is
encountered. 60 50 Q Coarse grained
The complexity of these deposits is the consequence of 70 60
Q Fine grained
Pl
the Pleistocene history of the area, when a succession of ice
Borehole XVIN-1
sheets moved from north to south over central Europe. At 80 70
Pl Coarse grained
Borehole XVIN-2
least six major ice advances are recognised in south Poland,
Pl
90 80 Pl Fine grained
no less than three of which have passed over the Zelazny
Most area (see Fig. 6). The various ice sheets, which are 100 90
believed to have been at least 1000 m thick, have induced
100
widespread glacio-tectonic phenomena (see Fig. 7), probably
extending to depths of about 100 m, which in particular have
greatly affected the Pliocene deposits. Fig. 8. North dam, section XVIN: borehole log of two nearby
As a consequence, they are intensely sheared, folded and borings
generally severely disturbed. In places, the initially horizon-
tally bedded freshwater Pliocene sediments have Pleistocene
deposits thrust within them (see Fig. 8). highlighted by the inclinometer surveys carried out beyond
These glacio-tectonic phenomena have left a permanent the toe of the East dam, shown in Fig. 9. Laboratory tests
imprint on the Zelazny Most geotechnical environment, in show that these shear surfaces occur particularly in high-
particular the frequent and extended shearing and folding of plasticity clay and that they have a drained shear strength
the Pliocene deposits. The passage of the ice sheets must that is close to the residual. The horizons containing the
have imposed a stress field resembling that of simple shear. glacio-tectonic shear planes are probably thin ‘zones’ of
This has generated several sub-planar shear surfaces that are high-plasticity slickensided clay. Overall, as a result of the
glacio-tectonic disturbance, the Pliocene deposits exhibit an
extremely pronounced spatial variability, which makes the
formulation of realistic geological and geotechnical models
extremely difficult, if not completely impracticable. As an
example, Fig. 10 shows an extremely simplified model of
Poland
Germany Zelazny
Most
Original ground level
120
110
24 August 2004
100
Czech N
Republik
0 25 50 km
90
Glaciations
16 December 2013
Elevation: m asl
Elsterian Wartanian 80
Drenthe Vistulian
60
Front
moraine
50
16E2-3 A
⭓1000 m
al
Ice co
w n al 40
sheet o o
Br n c
r ow Glacio-tectonic shear planes
B
30
0 80 160 240 320
Cumulative displacement: mm
Fig. 7. Deformations ahead of an ice sheet Fig. 9. Inclinometer surveys beyond the East dam toe
JAMIOLKOWSKI 593
Inclinometer
180 ⫹167·5 XVIIIE1-3
⫹165·0
⫹160·0
160 ⫹150·0
⫹140·0 Starter
Tailings ⫹135·0 dam
140
Berm
120
Elevation: m asl
Qp
Qp
100 Pla Qp
Qp
Qp
80 Pla
Pla
60
40 Pl
Pl
20
0 100 200 m
0
Qp Fluvio-glacial sand Pla High-plasticity clays, shear surfaces Silty sands Glacio-tectonic shear surface
Qp Moraine clays Pl High-plasticity clays Silt Qp ⫽ Quaternary, Pl ⫽ Pliocene
N4
BEHAVIOUR OF THE RING DAM N1 N2 N3 N5
W3
N6
m
Having set the scene, this paper now examines how the W2
a
West d
East dam
(a) Over 450 surface bench marks and the heads of more S5
E3
than 55 inclinometers are used; these are surveyed two to S4 E4
four times a year; since 1990 this has included the use of
S3 E5
global positioning systems (GPS).
(b) More than 300 vibrating wire piezometers are used, E6
So
S2
installed in fully grouted borings, up to 150 m deep (e.g. S1
uth
E7
S0
Vaughan, 1969; Mikkelsen & Green, 2003; DiBiagio & N
da
m
BM 208·1
BM 208
S N
Sept. 2003
0 Sept. 2004
Sept. 2005
50
Sept. 2006
Horizontal displacement: mm
Sept. 2007
100
Sept. 2009 Sept. 2008
Sept. 2010
150
Sept. 2011
IXbE
Sept. 2012
200 Sept. 2013
XXIE
XXaE
XIaE
XVIIIaE
250
XVIIaE
XIVbE
300
XIIIE
Fig. 12. Eastern starter dam: plan view of horizontal surface displacements
190
177·5
176·5
Updated as of
September 2013
171·5
174
180
166·5
169
162·5
165
Dam crest elevation: m asl
170 157·5
160
152·5
155
160
Dam height 63 m
150
145
150
140
135
140
130
114
114
110
600
500
BM-208 – Section XVI-E
400 BM-208·1 – Section XVI-E
} Starter dam
Dam crest moved
300
Relief wells
200
Berm
100
0
1981
1991
2001
2011
1982
1992
2002
2012
1974
1977
1980
1984
1987
1990
1994
1997
2000
2004
2007
2010
2014
1976
1978
1979
1983
1986
1988
1989
1993
1996
1998
1999
2003
2006
2008
2009
2013
1975
1985
1995
2005
2015
Year
Fig. 13. Cross-section XVIE: construction history and horizontal surface displacements
reached the height of 40 m, the rate of horizontal surface The deep inclinometers that were installed after 2003 have
displacement increased, so that during 2001–2009 displace- provided evidence that most movements in the dam founda-
ment rates were between 40 and 50 mm/year (see Table 1). tion are concentrated along sub-horizontal glacio-tectonic
Fig. 14 shows the general pattern of the horizontal surface shear planes.
displacements and of the settlements of cross-section XVIE, Figure 15 shows the surveys of the inclinometers installed
as well as the numbers of the bench marks. in the starter dam, indicating the shear planes re-activated in
JAMIOLKOWSKI 595
140
Table 1. Horizontal surface displacement rates of BM-208
mm/year Year
120
28 .3 1999–2000 11 Dec. 2013
19 .5 2000–2001
24 Aug. 2005
41 .5 2001–2002
37 .1 2002–2003 100
37 .8 2003–2004
38 .0 2004–2005
58 .9 2005–2006
21 .8 2006–2007
Elevation: m asl
80
41 .4 2007–2008
42 .3 2008–2009
48 .6 2009–2010
15 .3 2010–2011 60
13 .0 2011–2012
9 .0 2012–2013
20
BM 208·7
BM 208·6
BM 208·5
Updated as of
BM 208·3
0
(38/2007) 0 100 200
170 (121/2008) Cumulative displacement: mm
(⫺727/2007)
(197/2002) (a)
(⫺274/2008)
160
(⫺552/2002)
Elevation: m asl
(377/1994) 140
150
(⫺673/1994)
140 (646/1981)
(⫺603/1985)
(⫺84/1981)
130
120
120 Berm
Starter
(28/1977) 28 Jan. 2004
dam
110
Not to scale (⫺96/1977)
100
100
0 100 200 300 400 500 600
Distances: m
80
Settlement (mm) since year
North dam
Although only about half as high as the East dam, the
North dam (original ground level between 137 and
141 m asl; starter dam elevation ffi 145 m asl, ground water
table 3–5 m deep) started exhibiting horizontal displacements
in 2006/2007, a trend that has increased with time. Fig. 19
shows the movements of the northern starter dam since
2008. These displacements are localised along two lengths
of the dam between cross-sections VaN-IXN and XIVN-
Dam crest moved 150 m towards pond XIXN. The intervening length of dam, near cross-section
XN, is subject to much smaller movements. Fig. 20 shows
Fig. 17. East dam, relocation of dam crest the history of the North Dam construction, together with the
JAMIOLKOWSKI 597
Table 2. East dam – response of 14 vibrating wire piezometers to relief wells operations according to NGI report by DiBiagio & Strout
(2013)
Cross-section Piezometer Groundwater level elevation: m asl Filter elevation: m asl ˜u: kPa
Note: Original ground level elevation: 116 m asl; starter dam elevation: 135 m asl; groundwater level, depth 1 m to 3 m below ground level;
(D) ¼ dam; (SD) ¼ starter dam.
220 180
Piezometric head:
Piezometric head:
Pz1A Pz7A
210 170
Well 2
m asl
m asl
200 160
190 150
n
Pz7A Sectio Pliocene clay Pliocene clay
Pz7B XVIIIE 180 140
2011
2012
2010
2014
2008
2009
2013
2011
2012
2010
2014
2008
2009
2013
Year Year
Pz1A
165
Piezometric head:
Pz7B
155
WV piezometer PZ Elevation: m asl
m asl
Ground level Filter 145
Relief wells
Well 1 1A 166 37 135
N Start of pumping 7A 168 61 Pliocene clay
7B 168 82 125
2011
2012
2010
2014
2008
2009
2013
Year
Fig. 18. East dam, cross-section XVIIIE: example of vibrating wire piezometers response to relief wells operation (adapted after DiBiagio
& Strout (2013))
Horizontal distance: m
BM 312·04
BM 302·03
E W
Sept. 2008
0
Sept. 2009
Sept. 2010
50
Horizontal displacement: mm
Sept. 2011
Sept. 2013
150
XIXN
IVN
VN
200
XN
IXN
VIN
XNIIIN
XVIIN
XIVN
XVN
VIIIN
VIIN
250
XVIN
Cross-sections
300
Fig. 19. Northern starter dam: plan view of horizontal surface displacements
time history of horizontal displacements of BMs 304 and displacements (and the displacement rates) of cross-section
312, located on the starter dam, from 1987. IXN (Fig. 19) remain lower than those of adjacent cross-
Table 3 summarises the horizontal surface displacement sections VIIIN and XVIN, although with a slight trend to
during the period 2010–2013 for the two benchmarks shown increase with time.
in Fig. 20. During the same period the corresponding Unlike the East dam, the horizontal displacements of the
598 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
200
Updated as of
September 2013
190
Dam crest elevation: m asl
179
175·5
175
180
170
167·5
165
162·5
Dam height 39 m
170
157·5
160
152·5
155
160
150
145
150
142
142
140
500
300
200
100
0
1974
1975
1976
1977
1978
1979
1980
1981
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
Year
Fig. 20. Cross-sections VIIIN and XVIN: construction history and horizontal surface displacements
Table 3. North dam horizontal surface displacements rates of The inclinometer data shown in Fig. 22 indicate that
benchmarks quoted in Fig. 20 neither inclinometer casing is fixed at the toe, which is
typical for all inclinometers in the East and North dams. As
Section VIIIN Section XVIN stated earlier, all inclinometers have been interpreted using
the ‘top-down’ approach.
mm/year Year mm/year Year Both Table 4 and Fig. 22 demonstrate that the mechanism
of the movements of the North dam is different and more
32 .9 2008–2009 27 .9 2008–2009 complex than that of the East dam. Although horizontal
22 .0 2009–2010 21 .8 2009–2010 displacements occur on glacio-tectonic shear planes, the
29 .7 2010–2011 51 .7 2010–2011
inclinometers indicate that there is also rotational movement.
90 .0 2011–2012 38 .0 2011–2012
41 .0 2012–2013 83 .0 2012–2013
This is consistent with the data in Table 4, which show that
the horizontal movement of the top of the inclinometers is
Note: Total displacements (section VIIIN) from 1987 to December less than at the depth of the active glacio-tectonic shear
2013: 283 mm; total displacements (section XVIN) from 1987 to planes. This trend is more pronounced for inclinometers
December 2013: 408 mm. installed within the dam at higher elevations, compared to
those in the starter dam.
As a consequence of the high displacement rates of the
North dam are accompanied by heave of the crest of the North dam, and the observed heave of the starter dam,
starter dam and of the adjacent area downstream of the dam stabilisation measures are presently being implemented. In
toe (see Fig. 21), which in correspondence with the cross- view of the positive response of the East dam to remedial
section VIIIN, at the end of 2012, reached 66 mm. The measures, similar stabilisation measures have also been
geodetic surveys carried out in 2013 suggest that the rate of adopted for the North dam.
heave of cross-section VIIIN has reduced to a few mm/year In 2012 the crest of the entire length of the North dam,
or has even ceased, while cross-section XVI has maintained then at elevation of 175 m asl, was realigned 100 m inwards
a rate of about 9 .5 mm/year, where the total heave is, how- towards the pond. Of the 36 relief wells planned as remedial
ever, smaller, about 35 mm. Table 3 gives the impression measures for the North dam, six have already been installed,
that the movements of cross-sections VIIIN and XVI tend to three near cross-section VIIIN, and three in the region of the
alternate with time, which displays the greater displacement cross-section XVIE. These wells have been in operation
rate. However, the results of the inclinometer measurements since March 2013. The remaining relief wells will be
given in Fig. 22 (inclinometers 16aN-7A and 7N-7A), show installed and brought into operation over the next 12–18
that the horizontal displacements at depth on the glacio- months. The small number of wells, and the limited time
tectonic shear planes are greater than those measured at the over which they have been in operation, has not yet had an
starter dam. This trend is common to all ten inclinometers effect on the movements of the North dam, although a few
located in the area of cross-sections VIIN and XVIN (see of the vibrating wire piezometers are exhibiting a reduction
Table 4). in pore pressure.
JAMIOLKOWSKI 599
Horizontal distance: m
0 400 800 1200 1600 2000 2400
100
BM 304·02
BM312·6
BM 304
BM314
E W
Sept. 2013
Vertical displacement: mm
50
Sept. 2012
Sept. 2013
Sept. 2011
Sept. 2012
Sept. 2010
Sept. 2011
Sept. 2009
0 Sept. 2010
Sept. 2008
Sept. 2009
XVIIN
XVIN
XN
VIIN
XVIIIN
IXN
XVN
VIN
XIXN
VIIIN
XIVN
IVN
VN
⫺50 Cross-sections
Fig. 21. Cross-sections VIIIN and XVN: heave of the nothern starter dam, benchmarks (BMs) 314, 312 .06, 304, 304 .03
The discharge rate given by the wells is as random as boreholes drilled to depths between 90 m and 100 m,
experienced at the East dam, ranging between about 0 .5 m3/h and were sent to three geotechnical laboratories: Geoteko
and 4 m3/h. (Warsaw, Poland), Ismgeo (Bergamo, Italy) and Norwegian
Because of the intensity of the glacio-tectonic disturbance Geotechnical Institute (NGI, Oslo, Norway). The following
experienced by the dam foundation, the success of the tests were carried out, concentrating on the Pliocene clay
stabilisation measures at the North dam cannot be taken for
granted. (a) index properties and grading curves
In comparison with the behaviour of the East dam, a (b) in-situ stress state
period of at least 12–18 months may be necessary before a (c) shear strength: undrained (not discussed here), drained
reduction of the displacement rate is observed, the only and residual strength tests
criterion that can be used to assess the effectiveness of the (d ) stress–strain–time behaviour.
stabilisation measures. Given the behaviour of the East and
North dams it is worth recalling a statement by Hutchinson Figures 23–26 summarise the results of the index proper-
(1995): ‘In any stability problem the most important ques- ties and grading of the clay samples. The ranges of the
tion is generally whether or not pre-existing discontinuities, depth over which the inclinometers indicate the presence of
especially shears, are present.’ The behaviour of the Zelazny glacio-tectonic shear planes are indicated.
Most ring dam is an excellent example that confirms fully Figure 23 reports the variation of the bulk unit weight, ªt
the wisdom of this statement. Since KGHM intend to raise with depth, which ranges between 20 .5 kN/m3 and 22 .0 kN/m3.
the ring dam to provide eventual further storage capacity of Somewhat lower values, 19 .5 kN/m3 to 20 .0 kN/m3, are found
about 500 3 106 m3 of tailings until the ore body is ex- within the zones containing intensely slickensided clay.
hausted in 25–30 years, the Zelazny Most development The specific gravity, GS, of the Pliocene clay, is
strategy needs to be carefully re-examined. 2 .70 0 .02. The clay fraction (CF) varies as a function of
wl and typically falls in the following ranges: for wl , 70%,
CF ¼ 50 12%, and for wl . 70%, CF ¼ 66 15%. Fig. 24
GEOTECHNICAL SITE CHARACTERISATION shows the values of the natural water content wn, together
Foundation soils with the values of the Atterberg limits.
The characterisation of the foundation soils considered In spite of the scatter, the data shown in Fig. 24 seem to
here refers mainly to the East dam, where movement was suggest that the zones containing intensively slickensided
first observed. A representative soil profile is exhibited by clay layers are characterised by fairly high values of wn (e.g.
cross-section XVIE as shown in Fig. 10. The upper strata Skempton & Petley, 1967) and very high values of wl. This
are of mainly sandy deposits, with a combined thickness of is particularly evident in the deeper slickensided zone, which
about 10 m. Below, well beyond the maximum depth ex- is the most active shearing plane under the East dam. Fig.
plored of about 100 m, are Pliocene deposits, consisting 25, shows that the values of liquidity index (LI) vary be-
mainly of fresh water medium to very high-plasticity clay. tween 0 .0 and 0 .2, and that the values of clay activity (Ac)
As previously stated, the extreme spatial variability of the range between 1 .0 and 1 .4. To complete the review of the
Pliocene sediments makes it very difficult to develop a index properties, Fig. 26 shows the variation of initial void
satisfactory geotechnical model. ratio, e0, of the Pliocene clay, which ranges between 0 .40
For this reason, the soil investigation was carried out and 0 .75. Again, note that there is a concentration of higher
downstream of the dam, more than 100 m downstream from values in the zones of intensely slickensided layers.
the toe of the starter dam, to ensure that laboratory and in- With respect to the degree of saturation, the clay can be
situ test results were not affected by the presence of the regarded as fully saturated (Sr ¼ 1), the values .1 .0 result-
dam. Undisturbed samples were retrieved from a series of ing from measurement errors in the values of wn and/or GS.
600 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
160
Table 4. Response of inclinometers on the North dam
29 July 2008
5aN-7 145 57 98 1 .07
5aN1–9 145 85 113 1 .08
120 9N1–9 146 52 67 1 .43
16N-7 146 82 89 1 .22
16aN7 146 60 80 1 .29
Elevation: m asl
Dam:
100
5aN-8 165 65 74 2 .31
7N-7 151 95 62 1 .92
9N2–9 160 68 82 1 .43
16aN-8 165 65 91 1 .74
80 9N4–10 178 49 120 2 .78
Active shear plane.
Sh0
Casing head
60
40
0 100 200 300 Sh max
Cumulative displacement: mm Shear
(a) plane
Depth
160
2 Dec. 2013
140
28 July 2008 Note: sh0 ¼ inclinometer head horizontal displacement; sh max ¼ maxi-
mum displacement at shear plane elevation.
120
γt: kN/m3
Elevation: m asl
15 17 19 21 23 25
0
100
10
20
80
Depth below original ground level: m
30
60 40
50
Intensely
40 slickensided
0 100 200 300 60
layers
Cumulative displacement: mm
(b)
70
Fig. 22. Northern starter dam, response of deep inclinometers:
(a) 16aN-7 A; (b) 7N-7 A
80
10 10
20 20
Intensely
Depth below original ground level: m
slickensided
30 30
layers
40 40
50 50
60 60
70 70
80 80
Intensely
90 slickensided 90
layers
100 100
(a) (b) (c) (d)
Fig. 24. Pliocene clay: water content and Atterberg’s limits: (a) natural water content; (b) liquid limit; (c) plastic limit; (d) plasticity
index
10 10
20
20
Depth below original ground level: m
30
Depth below original ground level: m
30
40
40
50
50
60
60
70
70
80
80 Intensely
Intensely slickensided
slickensided 90 layers
90 layers
100
100
Fig. 26. Pliocene clay: void ratio and saturation degree
Fig. 25. Pliocene clay: activity and liquidity index
regarded as the ‘equivalent’ bulk coefficient of permeability 0 400 800 1200 1600 2000 0 2 4
0
for the Pliocene deposits, obtained as described above.
10
1
Intrinsic compression line 100
Burland (1990)
0
Void index, Iv
110
⫺1
EIM
120
⫺2
1800
wl ⭐ 70%: 22·0° ⭐ φ⬘ ⭐ 23·7° 39
1600
44
Compression
wl ⬎ 70%
wl ⭐ 70%
1400 wl 23
1200
59
q
冢 p⬘冢max 6041
1000
q: kPa
q
800 冢 p⬘冢large strain 65 70
66
46 86
47 103
600 54
70 86
77 94
109 85
94 3Mc
400 sin φ⬘ ⫽
51
89 6 ⫹ Mc
105
200 61
wl ⬎ 70%: 13·3° ⭐ φ⬘ ⭐ 17·4°
0
0 400 800 1200 1600 2000
p⬘: kPa
Fig. 30. Drained shear strength from drained triaxial compression test on isotropically
consolidated specimen (TX-CID-C) tests
604 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
1800
wl ⭐ 70%: 26·5° ⭐ φ⬘ ⭐ 27·6°
1600
42
wl ⬎ 70%
wl ⭐ 70%
1400
wl 39
1200
Extension
q 34
1000 冢 p⬘冢max 41 81
q: kPa
84
q 52
800 冢 p⬘冢large strain
49
600 75
85
74
3Me
94 sin φ⬘ ⫽
400 112 6 ⫺ Me
103
51 94
86
200
wl ⬎ 70%: 15·8° ⭐ φ⬘ ⭐ 20·4°
0
0 400 800 1200 1600 2000
p⬘: kPa
Fig. 31. Drained shear strength from drained triaxial extension test on isotropically
consolidated specimen (TX-CID-E) tests
450
400
350
300
250
q: kPa
200
150
Compression
100 East dam – depth ⫽ 70·9 m;
wl ⫽ 114%; Ip ⫽ 81%;
50 CF ⫽ 85%; φ⬘ ⫽ 12·3°
0
0 2 4 6 8 10 12 14 16 18 20 22
εa: %
Fig. 32. Stress–strain curve of very high plasticity clay from TX-CID-C tests
has affected the Zelazny Most Pliocene sediments in two Both these phenomena will have destroyed the original
ways structure of the Pliocene clay, triggering, particularly under
large overburden stresses, a high degree of face-to-face align-
(a) by inducing enormous shear forces to depths of at least ment of the platy clay particles along the direction of shear,
100 m during the ice advance which is particularly pronounced in very high-plasticity clays
(b) by subjecting the Pliocene clay during the various (Morgenstern & Tchalenko, 1967; Skempton & Petley, 1967;
glaciations to several vertical stress load–unload cycles Lupini et al., 1981; Skempton, 1985; Burland et al., 1996;
in the range 10 MPa, so that swelling during and after Anantanasakul et al., 2012).
ice melting will have changed significantly both the For these reasons the range of 9 values for clays with
mechanical characteristics and the in-situ stress state of wl > 70% (Table 5) is significantly lower than those at the
the Pliocene clay (Chandler, 2010). critical state 9cv , which relate to unstructured, mechanically
JAMIOLKOWSKI 605
0
Extension
⫺50 East dam – depth ⫽ 74·8 m;
wl ⫽ 94%; Ip ⫽ 71%;
⫺100
CF ⫽ 55%; φ⬘ ⫽ 13·2°
⫺150
⫺200
q: kPa
⫺250
⫺300
⫺350
⫺400
⫺450
0 ⫺2 ⫺4 ⫺6 ⫺8 ⫺10 ⫺12 ⫺14
εa: %
Fig. 33. Stress–strain curve of very high plasticity clay from TX-CID-E tests
1200
1000
800
q: kPa
600
400
Compression
East dam – depth ⫽ 68·0 m;
200
wl ⫽ 60%; Ip ⫽ 39%;
CF ⫽ 37%; φ⬘ ⫽ 25·1°
0
0 2 4 6 8 10 12 14 16 18 20 22
εa: %
Fig. 34. Stress–strain curve of high plasticity clay from TX-CID-C tests
overconsolidated clays of comparable plasticity. The lower to 100%. The residual friction angle (9r ) values are sum-
plasticity clays (40% < wl , 60%) are similarly affected, marised in Fig. 37.
although less dramatically, as also seen in Table 5. In this The use in design of 9r from ring-shear tests is not
case, the upper bound of 9 values at the peak falls between directly applicable at Zelazny Most. The reasons for this are
228 and 268, equal to or slightly lower than 9cv of unstruc- given below.
tured clays with comparable plasticity.
The residual shear strength (Skempton & Hutchinson,
1969; Lupini et al., 1981; Skempton, 1985; Wedage et al., (a) At both East and North dams the horizontal movement
1998; Georgiannou & Burland, 2001; Toyota et al., 2009) along the glacio-tectonic shear planes occurs at 908 and
was assessed at Imperial College London and at NGI using 1808, respectively, to the approximate north–south
drained multi-stage ring-shear tests. The ring-shear speci- direction of the ice sheets during the Pleistocene. It
mens were consolidated under vertical stresses between seems likely that, where the direction of movement on
150 kPa and 1000 kPa, and cover the range of wl from 70% pre-existing shear planes has changed, a higher value of
606 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
⫺200 Extension
East dam – depth ⫽ 95·5 m;
⫺400 wl ⫽ 42%; Ip ⫽ 25%;
CF ⫽ 41%; φ⬘ ⫽ 26°
⫺600
q: kPa
⫺800
⫺1 000
⫺1 200
⫺1 400
⫺1 600
0 ⫺1 ⫺2 ⫺3 ⫺4 ⫺5 ⫺6 ⫺7 ⫺8
εa: %
Fig. 35. Stress–strain curve of medium plasticity clay from TX-CID-E tests
40 12
TX-CID extension
35
Residual friction angle, φ⬘r : degrees
10
TX-CID compression
30 8
25 6
φ⬘cv range
φ⬘
20 4
Table 5. Range of triaxial tests results in terms of M value and 9peak at failure
Percent passing: %
layers, was measured in situ using shear wave velocities (Vs)
60
in advanced cross-hole tests (CHT) at locations downstream
of the toe of cross-section XVIE [(Jamiolkowski, 2012;
Callerio et al., 2013)], as shown in Fig. 38.
40
Moreover, Vs was also measured in the laboratory, using
bender element tests, on the same undisturbed specimens as
used for triaxial tests. The values of Vs obtained from these 20
tests were, where appropriate, corrected to account for the Specific gravity
differences between the mean effective consolidation stress 2·72 ⭐ Gs ⭐ 2·79
imposed in the laboratory and the best estimate of the mean 0
effective stress at the depth of sampling. 0·001 0·01 0·1 1 10 100
It will be seen that the values of Vs resulting from the Mean grain size: mm
bender elements compare fairly well with those in the field
cross-hole tests. This comparison, considering the geological Quartz 73·0 ⫾ 4·6%
Mineralogical Dolomite 12·8 ⫾ 3·1%
setting and the in-situ initial state (see Fig. 28), suggests that Calcite 3·6 ⫾ 0·5%
composition
the Pliocene clay in situ is destructured, with no or negli- Feldspar 6·1 ⫾ 0·8%
gible bonding between particles. Bassanite ⬍2%
According to the classification proposed by Rocchi et al.
(2012, 2013) the Zelazny Most Pliocene clay can be classi- Fig. 39. Range of tailings grading (used to build the ring dam)
fied as mechanically overconsolidated, with an initial state and mineralogical composition
located below the oedometer intrinsic compression line
(ICLoed), defined by Burland (1990).
Because of the difficulties in sampling the tailings in their
undisturbed state, their characterisation was carried out using
Tailings a variety of in-situ tests, aimed at determining
Since the commencement of their involvement in the
(a) spatial distribution of grading and index properties
Zelanzy Most project in 1992 the IBE has routinely paid
(b) depth of the saturation line below the beach and its
special attention to the geotechnical characterisation of the
changes as the dam is raised
tailings, particularly the possibility of flow liquefaction. The
(c) undrained and drained shear strength, although the latter
coarse tailings from two of the KGHM mines (Rudna and
is not discussed here.
Lubin) are used to raise the ring dam, and are deposited by
spigotting on the beaches of the confining dams. The much Hundreds of static cone penetration tests, both with
finer tailings from the third mine (Polkowice) are deposited (CPTU) and without pore pressure measurements (CPT),
hydraulically directly into the pond. The range of particle have been carried out. Examples of CPTU tests carried out
size distribution of the coarser tailings was investigated by on the beach of the East dam showing profiles of cone
Lipinski (2000), and is shown in Fig. 39, together with the resistance (qc) at various distances from the dam crest are
mineralogical composition and the range of specific gravity, shown in Fig. 40. This also illustrates that the value of qc of
Gs. The plasticity index of the fines from the tailings used to the tailings generally decreases with the distance from the
raise the dam does not exceed 10%. dam crest, a result of the increasing fines content (FC) as
the test location approaches the pond. Similar conclusions
Vs: m/s
can be drawn regarding the distribution of shear wave
0 100 200 300 400 500 600 700 800
0 velocity, Vs, measured during seismic cone (S-CPTU) and
seismic Marchetti (Marchetti et al., 2008) dilatometer
10 (S-DMT) penetration tests.
Overall, the down-hole geophysical methods, including the
20 two types of seismic penetration test, have proved particu-
larly useful for the characterisation of the tailings. In
30 particular, the geophysical tests were of great help in asses-
sing the risk flow failure of the tailings.
40 The measurement of compression wave velocity Vp in the
Depth: m
qc: MPa qc: MPa qc: MPa qc: MPa qc: MPa qc: MPa
Pond
Dam
10
20
30
40
50
10
20
30
40
50
10
20
30
40
50
10
20
30
40
50
10
20
30
40
50
10
20
30
40
50
0
0
crest 0 0 0 0 0 0
2 2 2 2 2 2
4 4 4 4 4 4
6 6 6 6 6 6
8 8 8 8 8 8
10 10 10 10 10 10
12 12 12 12 12 12
Depth: m
Depth: m
14 14 14 14 14 14
Depth: m
Depth: m
Depth: m
Depth: m
16 16 16 16 16 16
18 18 18 18 18 18
Tailings
20 20 20 20 20 20
22 22 22 22 22 22
24 24 24 24 24 24
26 26 26 26 26 26
Tailings 28 28 28 28 28 28
30 30 30 30 30 30
32 32 32 32 32 32
34 34 34 34
36
D ⫽ 242 m D ⫽ 338 m
Pond
Dam Elev. ⫽ 170·2 Elev. ⫽ 169·8
D ⫽ 17 m crest 0 0
Elev. ⫽ 165·0 Vp
Dam 0
crest 10 Vp 10
8
20 20
Vp
Depth: m
Depth: m
16
Depth: m
30 30
n line
PH ? ratio
24 Satu
40 40
Tailings
0 32
Vertical scale
50 50
Vs Tailings Vs
5 40 Vs
0 800 1600 60 60
400 1200 2000 0 800 1600 0 800 1600
10 m Vs, Vp: m/s 400 1200 2000 400 1200 2000
0 25 m Vs, Vp: m/s Vs, Vp: m/s
PH ⫽ perched water table
Horizontal scale
saturation line. Since the compression wave velocity in water 320 m from the initial dam crest at an elevation of
is 1450 m/s, Vp becomes a very accurate indication by 165 m asl (see also Fig. 41).
which to recognise fully and near-saturated tailings, as seen Together with the measured values of Vs, Fig. 44 also
in Fig. 43. For further details see Ishihara et al. (1998, shows Vs1 values normalised with respect to the current in-
2004), Tsukamoto et al. (2002), Nakazawa et al. (2004) and situ effective stresses, v90 and h90 : The values of Vs1 below
Takahashi et al. (2006). It can be seen from Figs 41 and 42 the saturation line, which is 6 m below the beach, are all
that, thanks to the effectiveness of the internal drainage greater than 160 m/s, the value which is approximately the
system in the depository, the position of the saturation borderline between contractive and dilative responses to
surface in the tailings, particularly close to the dam crest, is shearing for tailings-like material during monotonic un-
well the below beach level. Table 6 summarises the monitor- drained triaxial tests (Robertson et al., 1995). These rel-
ing results related to the saturation line for the period 1997– atively high values of Vs1 indicate that the likelihood of a
2011. flow failure within the saturated tailings is low. Although not
Figure 44 shows typical Vs profiles obtained from tests strictly pertinent to the issue of static liquefaction, Fig. 45
carried out below the beach of the East dam at a distance of shows an example of the beneficial effects that even slightly
JAMIOLKOWSKI 609
CH-Va-1N CH-Va-4N CH-Va-7N
CH-Va-2N CH-Va-5N CH-Va-8N
40 m 80 m 80 m
D ⫽ 40 m D ⫽ 120 m D ⫽ 200 m
Pond
Elev. ⫽ 171·1 Elev. ⫽ 170·8 Elev. ⫽ 170·4
0 0 0
Dam
5 5 5
crest
10 10 10
Vp Vp Vp
15 15 15
Depth: m
Depth: m
Depth: m
20 20 20
PH
25 25 25
Tailings
Tailings
ation
0 Satur 30 30
30 li e
Vertical scale
5 35 35 35
Vs Vs Vs
10 m 40 40 40
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
0 50 m Vs, Vp: m/s Vs, Vp: m/s Vs, Vp: m/s
Horizontal scale
1800 1800
σ⬘m ⫽ 35 kPa
Wash mortar sand
Compression wave velocities, Vp: m/s
1200 1200
900 900
600 600
Vs
300 300
0 0
0 0·1 0·2 0·3 0·4 0·5 0·6 0·7 0·8 0·9 1·0 86 88 90 92 94 96 98 100
B coefficient Degree of saturation, Sr: %
Fig. 43. Saturation degree plotted against compression waves velocity (Valle-Molina, 2006)
Note: HD ¼ dam height; Lc ¼ distance from the dam crest; DS ¼ saturation depth.
unsaturated states have on the resistance to cyclic liquefac- Dyvik & Høeg (1999); and Høeg et al. (2000)), ‘undis-
tion of Toyoura sand. turbed’ sampling of the tailings has been carried out from
The classification and the index property tests shown in hand-dug pits located in the beach, at varying distances from
Table 7, the only other laboratory testing of the tailings has the dam crest. Thin-wall, sharp edged stainless steel sam-
been undrained triaxial tests. Since 1998 ((Dyvik (1998); plers, 70 mm diameter and 140 mm height, were pushed into
610 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
Shear wave velocity, Vs, Vs1: m/s
the base of the trial pits to take ‘undisturbed’ samples at
0 100 200 300 400
0 depths 1 to 3 m below beach level. These samples were sent
to three different geotechnical laboratories, where after
saturation they were subjected to undrained triaxial tests.
Vs Vs1
The ‘undisturbed’ samples were reconsolidated both isotropi-
CH cally (TX-CIU-C) and anisotropically (TX-CK0U-C).
10 S-DMT
Although the sampling method adopted does not guaran-
tee truly undisturbed specimens, the test results were very
different from those obtained using reconstituted specimens
(see Fig. 46).
Most ‘undisturbed’ specimens initially exhibited contrac-
20 tive behaviour, passed through the phase transformation
(Ishihara, 1993) threshold, before showing continuous dila-
Depth from ground level: m
320 320
G0(U)
⫽ 1·24* Dyvik (1998)
G0(R)
240 240
t⬘ ⫽ 1/2(σ⬘a ⫺ σ⬘r): kPa
e0 ⫽ 0·825
160 160
σ⬘ac ⫽ 250 kPa
σ⬘rc ⫽ 125 kPa
80 80 Undisturbed
Reconstituted
0 0
0 4·0 8·0 12·0 16·0 20·0 0 80 160 240 320 400 480
Axial strian, εa: % s⬘ ⫽ 1/2(σ⬘a ⫺ σ⬘r): kPa
Fig. 46. Undrained triaxial compression tests on specimen consolidated in K0-condition (TX-CK0-C tests) on undisturbed and
reconstituted tailings specimens (Dyvik, 1998)
Su /σa ⫽ 0·32 ring dam to be raised to 195 m asl, and to store the tailings
800 K0 ⫽ 0·5 as paste, in cones up to an elevation of 212 m asl.
Given the considerable geotechnical problems at Zelazny
600 Most, the future development is a significant challenge for
0·32
the engineers responsible for the stability of the dams. Of
400 paramount importance is to explore the stability of the ring
0·31
dam foundation. Until 2010 this was evaluated solely by
200 means of the limit equilibrium method. In that year KGHM
0·40
commissioned the NGI to carry out a series of FEAs to
0
0 100 200 300 400 500 600 700 800
explore the stability of the East dam. This was done by
Mean effective stress p⬘: kPa modelling the soil behaviour through constitutive laws of
increasing complexity.
Fig. 47. Undrained strength of undisturbed tailings (adapted As described in various NGI reports (NGI, 2010, 2011,
after Lipinski (2012)) 2013a, 2013b), in addition to static FEAs, a dynamic
analysis was also carried out to explore the effects of
mining-induced seismicity on the stability of the East dam
Because of the large horizontal displacement experienced and of the tailings. This analysis of mining seismicity is not
by the North dam, the first important decision was to adopt covered here as it has limited impact on the stability of the
a 3–5-year idle period, during which the dams will be not be ring dam, and only a minor influence on the susceptibility of
raised above elevation 180 m asl. This idle period, which is tailings to flow failure.
scheduled to start in 2017, will allow a partial dissipation of The results of the NGI static analyses, summarised in the
the excess pore pressures in the foundation below the ring following section, take into account the observed excess
dam, and will provide time to observe the effectiveness of pore pressures, the stabilisation measures that have already
the stabilisation measures being adopted for the North dam. been implemented and the active glacio-tectonic shearing
Meanwhile, to allow tailings deposition to continue during planes encountered in cross-section XVIE.
the idle period, a new storage facility, the ‘southern exten-
sion’ will be built. This is to be located adjacent to the (a) The analyses, particularly when using the more advanced
South dam, and will have a capacity of 115 3 106 m3 (see constitutive models of soil behaviour, yield computed
Fig. 49). horizontal surface displacements, measured at the starter
612 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
σ⬘a: kPa
Frequency of occurrence: %
80
60
40
TX-CK0U – K0 ⫽ 0·5, 84 tests
7·2%
20
90·8%
58·4%
39·9%
65·5%
2·4%
100%
100%
7%
28%
2%
0%
0%
0%
0%
0
q q q
SS
Su(ss)
Yield
Yield Su(ss)
Su(pt)
Fig. 48. Histogram of the undrained triaxial tests results (adapted after Lipinski (2012))
Section XVIE
Incl. 16E1-7
BM 208
Starter
Incl. 16E2-3
Existing dam
BM 207·5
BM 207·4
disposal Beach
Pond 800
BM-208 NGI FEA
Horizontal displacement: mm
600
SGI FEA
SE
Measured
400
200
Fig. 49. Southern extension
0
dam crest (BM-208, Fig. 50 (note that this figure also 120 130 140 150 160 170 180 190
shows the results of the back analysis carried out by SGI Dam elevation: m asl
and discussed next)), that are in very good agreement
Fig. 50. Cross-section XVIE, FEA: computed plotted against
with the geodetic survey. measured surface horizontal displacements
(b) At a dam elevation of 175 m asl the factor of safety
FS ¼ 1 .45, inferred from the FEAs using an elastic–
perfectly plastic soil model, is in good agreement with shows as a pronounced increase of the horizontal
the value FS ¼ 1 .40 computed by the limit equilibrium displacement rate.
method. (d ) These analyses suggest that a form of ultimate limit
(c) By raising the dam in steps of 1 .0–1 .5 m the FEAs damage state in terms of the total horizontal displacement
predict failure of the dam when the dam crest elevation and of displacement rate, expressed as a function of the
reaches between 190 m and 198 m asl, depending on the dam crest elevation, might be used.
constitutive soil model and the soil parameters that are (e) The FEAs suggest that it is unlikely to be feasible to raise
used. In all the cases that have been considered, failure the crest of the East dam to the planned elevation of
JAMIOLKOWSKI 613
195 m asl without relying on both the beneficial effects of consider the same foundation soil profile, dam geometry and
a significant reduction of the excess pore pressure during construction rate.
the idle period, and also on the effectiveness of The SGI analyses assumed effective stress coupled con-
stabilisation measures similar to those at the East dam. solidation, and investigated the dam behaviour without a
Neither of these beneficial effects can be taken for shaft in two dimensions, and with shafts in three-dimensional
granted given the geological complexities, but must be conditions. The FEA model with the shaft included is shown
confirmed through continuous monitoring. To ensure the in Fig. 52.
continuity of tailings disposal over the next 30 years Displacement along the bottom boundary is prevented,
many alternative solutions are being examined, including while rollers are applied at the vertical boundaries. The
the re-activation of the decommissioned tailings disposal finite-element mesh consists of 61 272, 15-noded tetrahedral
Gilow, dry stacking of tailings to reduce significantly zone elements with 171 009 nodes.
their volume, and increasing the storage capacity of the The characteristics of the shaft adopted in the model are
southern extension. shown in Fig. 52, where D0 is the external diameter, t the
wall thickness, L the length and s the spacing between
If the 2017 idle period and the various stabilisation meas- shafts. The shaft was modelled by cylindrical shell elements,
ures are not effective in allowing the ring dam to be raised and interface elements were employed to avoid refining the
to an elevation of 195 m asl, there is another alternative. mesh around the shaft. The constitutive model adopted for
This would be to install large-diameter, deep, structural the shell elements and related material properties are repre-
shafts just downstream of the dam toe (see Fig. 51). sentative of good quality concrete. The constitutive model
Preliminary FEAs of this proposal carried out by NGI adopted for the Pliocene clay was developed by Rocchi et
(2013a, 2013b) have explored the effect of cylindrical shafts al. (2012) for mechanically overconsolidated, high-plasticity
of 18 m diameter and with wall thickness of 1 .9 m, with clay, taking into account strain softening in shearing.
depths from 115 to 135 m, spaced 50 m apart; this is Strain softening is a result of one or more of the follow-
feasible thanks to the new generation of hydromills capable ing phenomena: loss of dilatancy/interlocking, previous
of constructing diaphragm wall panels to a depth in excess
of 200 m.
As with the previous analyses without a shaft, the results
suggest that the stability of the dam is controlled by the
magnitude of the allowable horizontal displacement. Based
on the NGI analyses, the effectiveness of the shafts appears ⫹200 m asl Circular shaft
quite limited. Assuming a horizontal displacement of the D0 ⫽ 21 m
starter dam of 1 .5 m to be the threshold for the ultimate t ⫽ 1·5 m
damage state, such a value is attained at about dam elevation L ⫽ 120 m
205 m asl. 1° s ⫽ 2·3 m
However, because this value results from analyses that 2°
involve both simplified constitutive relationships and the use
48 m
of a conservative peak 9 value (¼ 14 .58) for the bulk
Pliocene clay, the analyses underestimate the shaft efficiency.
150 m
To add further detail on the use of deep shafts as a potential 950 m
Shear planes
stabilisation measure for the North dam, an FEA carried out wl ⭓ 70%
independently by Studio Geotecnico Italiano (SGI) of cross- 1°, elev. 75 m
section XVIE is described (Rocchi & Da Prat, 2014). Before 2°, elev. 45 m
going into details it is worth pointing out that results of the
analyses by both NGI and SGI are comparable because they Fig. 52. East dam: finite-element model with circular shaft
Incl. XVIE1-3
BM 208·1
Q Quaternary sands
Pl Pliocene sands
Pl Pliocene clay
BM 208·0
W ⫹177·5 E
180 ⫹170 180
160 160
Starter
dam Berm
140 Tailings 140
Shaft
120 120
Elevation: m asl
Elevation: m asl
100 100
Pl
Pl Q ⫹75
80 80
120 m
60 Pl 60
Glacio-tectonic shear surface ⫹42
40 40
0 50 100 m
26 EIM
Slickensided layer 2° (elev. 45 m) rev. 1
24 Bulk Pliocene clay rev. 1 Intensely slickensided
Mobilised friction angle φ⬘m: degrees
22
35
20
φ⬘cv
18
φ⬘r
16 15
14
Bulk Pliocene clay
12
10 ⫺5 Dam elevation ⫽ 195 m asl
φ⬘r
8 Dam elevation ⫽ 180 m asl
φ⬘r
6 EIM
⫺25
4
0 2 4 6 8 10 12 14 16 18 20 22
Deviatoric plastic strain, εpd: %
Fig. 54. Cross-section XVIE: 3D FEA model, computed ö9m
Fig. 53. East dam: 3D FEA, shear strength degradation functions degradation
JAMIOLKOWSKI 615
Shaft axis
0 0·1 0·2 0·3 0·4 0·5 0·6 0·7 0·8 0·9 1·0 1·1 1·2 1·3 1·4
0 0·1 0·2 0·3 0·4 0·5 0·6 0·7 0·8 0·9 1·0 1·1 1·2 Horizontal dispaclements: m
Horizontal displacements: m
Fig. 55. Cross-section XVIE: 3D FEA model, pattern of horizon- Fig. 57. Cross-section XVIE: 3D FEA model, pattern of horizon-
tal displacements, dam at elevation 195 m asl tal displacements with shaft, dam at elevation 210 m asl
Horizontal displacement: m
Horizontal displacement: m
0 0·4 0·8 1·2 1·6
0 0·4 0·8 1·2 1·6 115
115
BM-208
BM-208
95
95
75
75
Elevation: m asl
55
Elevation: m asl
55
35
35
15
15
⫺5
⫺5
Dam elevation: ⫹195 m asl Dam elevation: ⫹210 m asl (shaft)
Dam elevation: ⫹180 m asl Dam elevation: ⫹195 m asl (shaft)
⫺25
⫺25 Dam elevation: ⫹195 m asl (no shaft)
Dam elevation: ⫹170 m asl
Dam elevation: ⫹180 m asl
Dam elevation: ⫹170 m asl
Fig. 56. Cross-section XVIE: 3D FEA model, without shaft,
computed total horizontal displacement profiles
Fig. 58. Cross-section XVIE: 3D FEA model, computed total
displacements profiles
ing beneficial results from the idle period, it is intended to
continue to raise the ring dam (including the remedial meas-
ures implemented at the East dam), with rigorous use of the displacement profiles were computed for points A and B
observational method. However, if the results of monitoring from the start of construction, as shown in Fig. 59. Point A
do not allow safe construction, a possible alternative solution is located 2 m downstream of the shaft axis, while point B
is the use of deep structural shafts, as shown in Fig. 51. is midway between two adjacent shafts. The profiles show
The feasibility and effectiveness of this possible remedial the total horizontal displacement for dam elevations 195 m,
solution has also been examined using FEAs. Vertical shafts 200 m, 208 m and 210 m asl.
120 m deep, with the properties shown in Fig. 52, were At a dam elevation of 210 m asl the maximum horizontal
‘wished-in-place’ in the analysis, and the dam was raised up displacement of point A is 1 .1 m, which occurs at ground
to an elevation of 210 m asl at the same construction rate as level, while at point B the maximum displacement is 1 .2 m,
previously. at elevation 75 m asl at slickensided horizon 1 (see Fig. 52).
Figure 57 shows the corresponding pattern of horizontal As shown in Figs. 57–59, the dam approaches ‘failure’ in
displacements within the dam body, with the shafts in place, terms of excessive horizontal displacement at elevation
while Fig. 58 shows the horizontal displacement profiles 210 m asl; this is confirmed by the lack of numerical con-
with depth computed for the location of BM-2008 for vergence in the computation when attempting to raise the
various dam crest elevations. dam height by an additional 1 .5 m. Moreover, to understand
Both Figs 57 and 58 indicate that the dam, with the shaft better the role played by the shaft in controlling the move-
in place, when raised to 210 m asl exhibits a maximum ments of the dam, it is necessary to compare the displace-
horizontal displacement of 1 .4 m. To examine further the ment profiles of Fig. 59 with those of Fig. 60, which show
performance of the dam with the shafts in place, horizontal the displacements at point A after shaft installation. There is
616 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
Horizontal displacements: m Horizontal displacements: m
0 0·2 0·4 0·6 0·8 1·0 1·2 0 0·2 0·4 0·6 0·8 1·0 1·2
115 115
105
Point A
105
Point B Dam elevation ⫽ ⫹195 m asl (no shaft)
Elevation: m asl
55 55
45 45
35 35 Model symmetry B
25 25
24 m
section
Cross-
XVIE
15 15
Shaft spacing
15 m
5 5 2m
⫺5 ⫺5 A
⫺15 ⫺15 Dam Shaft
⫺25 ⫺25
⫺35 ⫺35
Fig. 59. Cross-section XVIE: 3D FEA model, total horizontal displacements profiles at points A and B since start of dam construction
BM-208
95
95
75
Elevation: m asl
55 EIM
75
Intensely slickensided
35
55
⫹180 ⫼ ⫹195 EIM
⫺5 ⫹180 ⫼ ⫹200
With shaft Intensely slickensided
⫹180 ⫼ ⫹208
⫺25 ⫹180 ⫼ ⫹210 35
⫺5
Dam elevation ⫽ 210 m asl
an almost complete lack of shear deformation along the two
slickensided horizons, which suggests that the presence of Dam elevation ⫽ 180 m asl
the shaft inhibits shear displacements along the slip surface.
⫺25 EIM
Owing to the rigidity of the shaft, horizontal forces from the
weak slickensided strata are transferred to the adjacent,
much stronger, bulk Pliocene clay, which acts as a prop.
Similar situations have been described by Alencar et al. Fig. 61. Cross-section XVIE: 3D FEA model: computed ö9m
(1994) and Wedage et al. (1998) in comparable, although degradation
simpler, geotechnical conditions.
Figure 60 also shows the computed profile of horizontal
displacements when raising the dam from elevation 1 .80 m asl In contrast, the values of 9m of the bulk Pliocene clay
to elevation 195 m asl, in the absence of shaft, which shows with the dam crest at elevation 210 m asl show that after ice
significant displacement along the two active shearing planes. melting the bulk clay did not suffer from any appreciable
This figure also suggests that the large increase of the surface strength degradation.
horizontal displacements when the dam is raised from eleva- The writer is fully aware that the shaft analysis presented
tion 200 m asl to elevation 208 m asl can be attributed mainly here is a very preliminary attempt to explore the feasibility
to the rigid-body rotation of the shaft. As shown in Fig. 61, of the use of deep shafts as a possible stabilisation measure.
even in the presence of shaft, particularly in the deeper Owing to its cost, this is an extreme solution by which to
slickensided horizon 2, there is further degradation of 9m , raise the dam to an elevation of 195 m asl (and to store the
which approaches the value close to 9r : tailings paste to elevation of 212 m asl). However, con-
JAMIOLKOWSKI 617
sidering the significant challenge of enabling completion of express his sincere thanks. First, the author is grateful to the
the Zelazny Most facility, deep shafts need to be considered mine (KGHM), for making available the Zelazny Most
as a remedial measure in case more conventional stabilisa- information and data. Gratitude and recognition are also
tion measures prove to be inadequate in such a complex owed to IBE and Polish geotechnical expert colleagues,
geological and geotechnical environment. whose expertise, and many discussions and good teamwork,
have been crucial during over 20 years of joint efforts on this
demanding project. Specials thanks and recognition in parti-
CLOSING REMARKS cular are extended to Professor R. Chandler for his inspira-
(a) The Zelazny Most area is affected by a number of tion and continuous back-up. His advice has enriched the
geotechnical hazards and the flow liquefaction of the author from both a professional and a critical point of view.
stored tailings, thus the stability of the confining dams is Of the consultants assisting IBE, special appreciation is owed
certainly the most relevant. to NGI for overseeing the monitoring instrumentation and for
(b) The most important geotechnical hazard to the stability of carrying out many high-quality deformation and stability
the dams is a consequence of their location in an area finite-element analyses. Finally, the author wishes to credit
that, during the Pleistocene, experienced at least three the people of Studio Geotecnico Italiano for their assistance
major glaciations. The ice sheets, over 1000 m thick, that with the research, first and foremost Engr G. F. Rocchi.
overrode the area induced substantial glacio-tectonic
phenomena; the most important from a geotechnical
point of view is the formation of extensive sub-planar NOTATION
shear encountered in slickensided high-plasticity clay As Skempton’s pore pressure coefficient
horizons, which controls the stability of the ring dam. Ac clay activity
(c) Overall, as a result of the glacio-tectonic disturbance, the B Skempton’s pore pressure coefficient
Pliocene deposits exhibit an extremely pronounced c9 effective stress cohesion intercept
spatial variability, making the formulation of realistic D distance in metres from the dam crest
geological and geotechnical models impracticable. This Dr relative density
DS saturation depth
has triggered the KGHM decision to develop the Zelazny
D0 shaft diameter
Most depository, applied during the overall 70 years of its D50 mean grain size
planned operation according to the observational method emax maximum void ratio
(Peck, 1969, 1980). emin minimum void ratio
(d ) At present, the Zelazny Most project is half-way through e0 initial void ratio
its planned operation time. The ring dam elevation is Fs factor of safety
close to 180 m asl. Considering the horizontal displace- G0 small strain shear modulus
ments exhibited by the East and North dams, the high G01 small strain shear modulus at a9 of 98 .1 kPa
construction pore excess pressure measured in the GS specific gravity
foundation clay and the results of NGI’s FEAs, the mine HD dam height
IL liquidity index
following IBE advice, has accepted 3–5 years of idle Ip plasticity index
period, during which the raising of the ring dam will be Iv void index
suspended. In order to avoid the interruption of the K coefficient of horizontal stress
mining operation, an auxiliary southern depository with a K0 coefficient of earth pressure at rest
storage capacity of ffi 115 3 106 m3 has been designed k coefficient of permeability
and its construction is close to being started. L shaft length
(e) As to the flow liquefaction hazard, its likelihood has been Lc distance from the dam crest
attenuated by evidences that Mc q/p9 at failure in compression tests
(i) the depth to phreatic surface in the tailings, Me q/p9 at failure in extension tests
Nc number of stress cycles
especially in the vicinity of the dam shell, is found
PH perched water table
at relevant depths below the beach level p9 mean effective stress
(ii) the majority of undisturbed specimens of fully pk suction measured on undisturbed sample
saturated tailings, during undrained monotonic p9ss mean effective stress at steady state
triaxial tests, exhibit contractive–dilatant and dila- q deviator stress
tant type of behaviour. qc cone resistance
( f ) The future of the Zelazny Most ring dam, which in 2042 Sr degree of saturation
will reach the elevation of 195 m asl, with the tailings Su undrained shear strength
paste stored on the beaches up to elevation of 212 m asl, Su(pt) undrained shear strength at phase transformation
will require Su(ss) undrained shear strength at steady state
s shaft spacing
(i) continuous enhanced monitoring, within the frame- sh max maximum horizontal displacement at shear plane elevation
work of the continued strict application of the sh0 inclinometer head horizontal displacement
observational method t shaft wall thickness
(ii) consideration of the complex geology, the need to Uc uniformity coefficient
conceive and be ready to implement measures capable Vp compression wave velocity
of mitigating the horizontal dam displacements; this Vs shear wave velocity
will involve considering the already-known active Vs1 normalised shear wave velocity
shear planes, as well as those dormant existing in the wl liquid limit
foundation clay, which may be reactivated after the wn natural water content
resumption of the ring dam raising. wp plastic limit
ªd dry unit weight
ªt bulk unit weight
a axial strain
ACKNOWLEDGEMENTS pd deviatoric plastic strain
The author’s work was made possible by the support and r radial strain
assistance of a number of people to whom he would like to s shear strain
618 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
a9 axial effective stress Dyvik, R. & Høeg, K. (1999). Comparison of tests on undisturbed
a9c axial consolidation stress and reconstituted silt and silty sand. In Proceedings of workshop
h9 horizontal effective stress on physics and mechanics of soil liquefaction (eds P. V. Lade
h90 horizontal geostatic effective stress and J. A. Yamamuro), pp. 159–167. Baltimore, MD, USA:
r9 radial effective stress Balkema.
r9c radial consolidation stress Feng, T. W. (1991). Compressibility and permeability of natural soft
v9 vertical effective stress cays and surcharging to reduce settlements. PhD thesis, Uni-
v90 vertical geostatic effective stress versity of Illinois at Urbana–Champaign, Urbana, IL, USA.
v9 max maximum past effective overburden stress Georgiannou, V. N. & Burland, J. B. (2001). A laboratory study of
9 peak friction angle post rupture strength. Géotechnique 51, No. 8, 665–676, http://
9c friction angle from triaxial compression tests dx.doi.org/10.1680/geot.2001.51.8.665.
9cv friction angle at critical state Gibo, S., Egashira, K., Ohtsubo, M. & Nakamura, S. (2002).
e friction angle from triaxial extension tests Strength recovery from state in reactivated landslides. Géotech-
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9r residual friction angle 52.9.683.
Høeg, K., Dyvik, R. & Sandbækken, G. (2000). Strength of
undisturbed versus reconstituted silt and silty sand specimens.
J. Geotech. Geoenviron. Engng, ASCE 126, No. 7, 606–617.
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Vote of thanks for the 53rd Rankine Lecture
The following vote of thanks was given by Richard Chand- geology, so important in geotechnics, is extremely complex.
ler, FICE, FREng, Emeritus Professor of Geotechnical En- This complexity is such that it is practically impossible to
gineering, Imperial College, London. construct a sufficiently accurate geological model, even
Mr Chairman, the two presidents, ladies and gentlemen I locally where the need is greatest. Most extraordinary is the
must start by declaring an interest – two, even. Like many apparent extent (and depth) of the near-horizontal shear zone
in the audience tonight I have known Michele for many below the East dam, which seems likely to be continuous
years, perhaps since the 1960s. I’m not sure how long I have over a distance in excess of 700 m.
known you, Mike – as I will refer to you from now on – as These geological conditions make the use of the observa-
you have always been one of the most regular attenders of tional method imperative – and, incidentally, have resulted in
international geotechnical conferences, so you are fixed in the installation of some of the deepest inclinometers any-
my memory from my formative years in soil mechanics, as where in the world.
our subject was then called. The second ‘interest’ to declare A third important element of the story, as we have heard,
is that I have been honoured to have been a member of the is the characterisation of the tailings. Careful field and
Zelazny Most board of experts – or ‘IBE’ – since its laboratory testing shows that they are unlikely to be subject
inception. to liquefaction. But in addition, the IBE takes comfort from
Mike, we are very much indebted to you for the clear the knowledge that the phreatic surface in the tailings close
manner in which you have summarised the geotechnical data to the dam, where a failure might be initiated, is surprisingly
from Zelazny Most, and have drawn attention to the geo- deep. This is the consequence of the layered nature of the
technical problems of this complex, challenging but fascinat- tailings, and of the internal circumferential drains which
ing geotechnical project. To compile so much data, and to have been incorporated progressively as the dams have been
present it so clearly, is a tour de force. We will all look raised.
forward to gaining more insights from the written version. One of the successes of the down-hole geophysics that
For me, the highlights of your lecture are numerous, but have been carried out at Zelazny Most has been the un-
from them I will select three examples. First, the sheer scale ambiguous location of the phreatic surface. Its position is
of the project, with its more than 14 km length of dam. not always obvious from piezometric data, given the pre-
When the Zelazny Most IBE commenced its involvement in sence of perched water tables in the layered tailings.
1992, at the end of the communist era in Eastern Europe, Mike, your involvement with Zelazny Most fulfils at lest
the dam at its maximum – at the East dam – was 25 m high. two roles obvious to me: first, as a chairman of the IBE who
It has risen at a rate close to 1 .5 m/year ever since, so the leads from the front, and second, as a link between us, the
decision that the IBE explicitly took at its inception – at IBE, and our Polish geotechnical colleagues who have con-
your instigation, Mike – to use the observational method, tinuing, day-to-day involvement with the project and with
was, at least with the benefit of hindsight, a ‘no-brainer’ our clients at the mine. In both of these roles your diplo-
The second ‘wow-factor’ is the scale and extent of the matic skills are applied to very good effect.
glacio-tectonics, which are quite intimidating and are far I thank you, Michele, for all your efforts on our behalf,
greater than anything comparable in the UK, resulting from and for a masterly presentation of a complex geotechnical
the disturbance to the ground caused by passage of an construction.
unknown number of enormous ice sheets during the Pleisto- Mr Chairman, I am delighted to propose the vote of
cene. The consequence of this is that the local, small-scale thanks to our 53rd Rankine Lecturer.
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