t DEPT.

731A

TECHNICAL FLASH
DISTRICTMANAGER
CENTRALMANAGER
BRANCED{ANAGNR
CALL CENTRNMANAGER T. F. 4ffi9
PARTS MANAGER JIINE 2OOI

LORNE DIVELL - DEPARTMENT73IA

DIVISION 46
souRcE L.G.s.501

ERVICEINFORMATIO

L.G.S.(COLDSPOT
) REFRTGERATOR
MODEL: 66812

NOTE:FORPARTSORDERING
USEDIVISION
46 SOURCE
501
REFRIGERATOR
SERVICE
MANUAL
CAUTION
BEFORE fiE 'SAFETY
THEUilIT,READ
SERVICING
PRECAUTIONS'
lN THISIT|ANUAL

MODEL:
t 66812
 CONTENTS

SAFETYPRECAUTIONS
............... ..........2
SERVtCTNG
PRECAUT|ONS................
"-:;':"""j;':"':'..g-:""'.:-
.i1 :\i.
... ,..,i. *-i. , .; r.:,.

'* j 'i. :i.e' -L.i

Tr € .;4-,"" r-..i -. i.- :..,.

..8

CoMPRESSOR COMPONENTS...............
ANDELECTRTC 10
........

@ i

*i, l'..
SAFETYPRECAUTIONS
Pleasereadthefollowinginstructions beforeservicingyoul
refrigerator.
1. Checkthe refrigeratorforcunentleakage. 7. Closethe top doorbeforeopeningthe bottomdoor.
2. To preventelectricshock,unplugbeloreservicing. Otherwise,you mighthit yourheadwhenyou standup.
3. Alwayschecklinevollageand amperage. 8. Whentiltingthe refrigerator, removeany materialson
especiallytha thin plates(ex.Glass
the refrigerator,
4. lf you useany kindof appliance,checkregularcurrent, shelfor books.)
roltageand capacity.
9. Whenservicingthe evaporator, wearcottongloves.
5. Don'ltouchmetalproductsin the lreezerwithwel This is to preventinjuriesfromlhe sharpevaporalor
hands.This maycausefrostbite. fins.
6. Preventwaterfromfollowingontoelectricelementsin 10.Leavethe disassembly of the relrigeratingcyeleto a
the mechanicalparts. '/
specializedservicecenter.The gas insidethe circuit
maypollutelhe environment.

-2-
 SERVICING
PRECAUTIONS
|arnnecnaRGrNG
rNcoMPREssoR
./Testthe relrigeration Iaclum operationis over,add the quantityin gramsof
syslemconnecting it electrically
before R-134ato the refrigeration
system.RemehOeithat every
refilling
operalion. ll is necessary
to ascertain thefunction systemhasan exactquantityof R-134awitha toleranceof
of th€ motor-compressor andidentilythedefects t5 gramsthatcan be added.(Figure4)
immedialely, ll defectshavebeenfound,emptytheold
syslomof possiueR-l34aresidueby breaking offtheend
of lhe exlenslon pieceat itsnarrowpoint.(Figure1)
Replacelhe filterandanydamagedcomponents. Unsolder
andpullolf lhe pieceremaining insidetheservicetubeand
lhenallachan complete extensionwithmaleHansenand
tl laal,solderit to thesametubeagain.(Figure2)
CHARGETUBE FEMALE TO THE R-134ACYLINDER
EXTENSION HANSEN

vI
MALEHANSEN
TO THEREFRIGERATION
SYSTEM
Flgure 4
TUBEEXTENSION
SERVICE SOLDERING POINT
Flgure 1 Figure 2 Beforeperforming thisoperation(if the vacuumpumpand
refillingcylinderareconnected),makesurethat'theialve
placedbetween thevacuumpumpandthe refilling tubeare
ll ls necessarylo €xecutethe solderingoperationwith
valveopen so lhal the fumescaused by oil residuecan
closedin orderto keeptheFreonfor additionto tFesystem.
(Figure 5)
como oul freely wilhoul blowholesbetweentwo tubes
durlngthe heatingthe of lhe point to be soldered. FILLING
OR VALVETO BEOPENEO
CHABGE TUBE WHENREFILLING
The extensionlittedwith the male Hansenis connectedto
lhc femalelitting of the vacuumpump tube. (Figure3)

TO THECHABGE
CYLINDER

VALVETO BE CLOSED
AFTERVACUUM

Flgure 5

In addition,checkthe graduatedscaleon the cylinderlor

Air evacuating fromthe sysiembeginsas soonas lhe
pumpstarls.The refrigeration systemmustbe keptunder
vacuumuntillhe readingon the low-pressure gauge
indicalesvacuum(0 absolute, -1 atm.,.760mmhg)in any
caseit is advisable to keepthepumprunningfor about30
minutes.(Figure3)
In casethata considerable leakageoccursit willbe
necessary to stopthevacuumpumpandto addasmall
quantityof Freonto thesystem,.if vacuumshouldnotbe
obtained(pressure gaugecan'tfallto 1 atmosphere), start
therefrigeration unitandfindthe leakagewiththespecial
leak-finder.Whenthedelective solderingpointis visible,
re-doit afteropeningthe extensiontubevalveand
reestablishing the normaloutsidepressureinsidethe
group.
Becausethe meltedallgyis suckedintothetubesand
blockthem,the pressuremustbe rebalanced when
vacuumis in the systemin soldering.As soonas the
-3-
the quantityol R-13a to be added,for example,if we have
750gramsol Freonin the cylinderand mustadd 140
gramsto the group,lhis amountwill be reachedwhen
R-134ahasdropped to 610grams,remembering thatthe
indicatorshowsa lowerlimitof meniscus.Do thisafter
choosingthe scalecorresponding to the gas pressure
differentscalesreportedas the samegas pressure
indicatedby the pressuregaugeon the top of the column.
TomakeR-134aflowintothe system,openthe valve
placedat the baseof the cylinderand connectedto the
fillingtube.The amountof Freoncannotbe addedto the
systemall at oncebecauseit maycausea blockingof motor-
compr€ssor. Therefore,proceedby addingthe original
quantityof about20-30grramsandclosethe valrre
immediat€ly.
Thepressurerisesandthe motorcompressormuststart
suckingthe gas and loweringthe pressureagain.Regulate
-
thevalveagain,maintaining
the samemanneruntil
reachingto the quantityof R-134aestablishedfor the
systembeingcharged.Whenthe systemis running,the
suctionpressuremuslbe stabilizedbetween0.30to.
0.6(0.10to 0.4)atmosphere.
1. SPECIFICATIONS
Ref. No.: 4666812

ITEMS SPECIFICATIONS
VEGETABLE
TRAY Transparent
Drawer
Type
750x723x1732(WxDxH) COMPRESSOR PTCStartingType
NETWEIGHT(kg) EVAPORATOR FinTubeType
COOLING
SYSTEM CONDENSER WireCondenser
REFBIGERANT R-134a(140g)
FullAutomatic LUBRICATING
OIL Freol@l5G(310cc)
DEFROSTING
SYSTEM Heater
Defrost DEFROSTING
DEVICE SHEATH
HEATER
Wilha Timer LAMP I REFRIGERATOR
40w

-4-
 2. PARTSIDENTIFICATION

B
C

FREEZER
C O M PA R T ME N T
FreezerShelf
GeneralTypelce Tray

FreezerTemperature
ControlDaal Freezer Door Rack
lce CubeBox
Door Coollng
On the relrigeratordoor,
REFRIGERATOR the cold air passagewayis
COMPARTMENT installedto supply
Temperature cold air to the doorsideof
ControlDial the refrigerator

=l Refrigerator
Lamp
compartment.
Can Server

Shelves Dalry Corner

Wlne Rack
Snack Gorner
Adlustable
Door Bin

Crisper Relrlgerator Door

Usedto keepfruits Rack
and vegetables
freshand crisp. Levellng Screw
(lnslde)

Base Grllle

's
-5-
 3. DISASSEMBLY
3-1 DOOR 3-2 DOORSWTTCH
o FreezerDoor
1. Removethehingecoverby pullingit upwards.
1. To removethe door switch,pull out it with a ,-, type .t
2. Loosenhexagonal boltsfixingthe upperhingeto the
driveras shown in (ligure 9).
2. Disconnectthe lead wire from the switch. f,
bodyandlilt thefreezerdoor.

HINGECOVER
BOLT

HINGE

. Flgure 6

3. Pulloul the dobrgasketlo removefromthe doorfoam 3.3 THERMOSTAT

Ass'y. 1. RemoreControlBox-Rbyloosening 2 screwfircd to ceiling i ,
of Refrigerator
compartment(Figure10) {J'
2. Separatethe thermostatand dial knobF.
GASKET
3. Removethe thermostatby disconnecting the leadwire.

Li,

Oi
Flgure 7

o RefrlgeratorDoor' '. ' : : 0\

1. Loosenhexagonalboltslixingthe lowerhingeto the
body to removethe refrigerator
dooronly.
e @
Flgure10

LOWERHINGE

Flgure 8

2. Pulloutthe doorgasketto removefromthe doorfoam

Ass'y.
4t'
vi

6-
 B.q FANAND FANMOTOR LAMP
3-6REFRIGERATOR
E

lFi. FiemoveIne lreezer sner'

'A
r.-,
2. Removethe Grilleby pullingit out andby looseninga ROOMLAMP
REFRIGERATOR
screw.
3. Removelhe FanMotorAssyby loosening 4 screwsand
disassemblethe shroud.
4. Pulloutthetanand,separatethe FanMotor,Bracket'

Flgure 14
FAN MOTOR
SHROUD
1. Unplugthe powercordfromtheoutlet.
2. Removerelrigeratorshelves.
3. UpperRefrigeratorLamP.
Releasethe hookson bothendsol the lampshieldand
'J pulltheshielddownward to remowit.
BRACKET
4. Turnthe lamp counterclochrise.
I Replacemenl
5. Assemblein reverseorderof disassembly.
bulbmustbe the samespeclficationas original.
(Max40W)

Flgure11
3.7 CONTROL BOX.B
1. First,removeall shelvesin the relrigeratorand Control
Box-Rby loosening2 screw
ASSY
3.5 DEF'CONTROL
efcontrolAssyconsistsol Defrost andFUSE-M.
Thermostat
efrostThermostatfunctionsto defrost automaticallyand it
is attachedto metal side ol the and
Evaporator senses
Temp.
Fuse-Mis a kindof safetydevicefor preventing over'
heatingof the Heaterwhendefrosting.
At th€ temperatureof 77"C,il stopsthe emissionol heat
fromthe Heater.
'1.Pulloutthe GrilleAss'Y. Flguru15
2. Separatethe connectorconnectedwiththe Def Control
Assyand replacethe DefControlAssyattercutlingthe
TieWrap.(Figure13) 2. Removethe ControlBox'Rby pullingit downward.
3. Disconnectthe Uwireon the rightpositionandseperate
timer,themoslat,LamPsocket,stc.
SHROUD.F DEF.THEFMO

Flgurc 12 FUSE Flgure 13

HOLDER

-7-
4. ADJUSTMENT
4-1 COMPRESSOR
4-1-1Role
Thecompressor intakeslowtemperature and lowpressure
4-2-3PTC'AppliedCircuil Diagram
o Accordingto StartingMethodfor lhe Motor tO,
gasevaporaledfromEvaporator of the Refrigerator,
and
condensesthisgasto highlemperature andhighpressure
gas,andthenplaysdeliveringroleto Condenser.
4-1-2Composition
Apparaius COMPRESSOR
TheCompressor is Composed ol Compressor MOTOR
compressing gas, Compressor Motor moving Compressor r l -
Apparatus andCaseprotecting
andMotor.Thereare PTC-Starter,
Compressor Apparatus
andOverLoad
rCD"
Protector(OLP)in the Compressor outside.Ontheother Y]
hand,because theCompressor consistsof 1/1000mm processing pTCSTARTER HEBMETIC
precisioncomponents andis sealedatlerproduction
in absence TERMINAL
RSIR
dealandrepairwithcare.
of dustor humidily; Flgure16
4-1-3Notefor Usage
(1) Be carefulnotto allowover-Voltage andover'current.
(2) No Strike 4-2.4MotorRestartingand PTCCoollng
lf applyingfbrciblepoweror strike(droppingor careless (1) Forrestarting afterpoweroff duringnormal
dealing),pooroperation andnoisemayoccur. Compressor Motoroperalion,plugthe powercordafler
5 min.for pressure Cycleand
balanceol Refrigerating
fi
(3) Useproperelectriccomponents appropriateto lhe
PTCcooling.
Comprassor.
(2) Duringnormaloperation of the CompressorMotor,PTC
(4) Nolelo KeepCompressor.
elemenlsgenerateheatcontinuously. Therefora,
lf Compressor getswetin the rainandrustin the pinof if PTCisn'tcooledfor a whileafterthe powerhas been
the resultmaybe pooroperation

t
HermeticTerminal, shutotf,Motorcan'toperateagain.
and poorcontactmaycause. t:',
(5) Be carelulthatdust,humidity, andlluxweldingdon'l 4-2-5Relatlonof PTG-Starter and OLP
inflowin the Compressor the
insidein replacing (1) It the poweris off duringoperationof Gompressor and
Compressor. Dust,humidi$,andfluxdueto welding the poweris on beforeitre pfC is cooled,(instantshut- O ,
whichinflowsto Cylindermaycauselockageandnoise. otf within2 min.or reconnecl a poworplugduelo
misconnecting), the PTCisnt cooledand a resistance
valuegrows.As a result,currentcan'tflowto the sub-
coilandtheMotorcan'toperaleandthe OLPoperates
4.2 PTC.STARTER by flowingovercurrentin onlyin the main-coil.
4-2-1Composltlonof PTC-Starter (2) Whilethe OLPrepeatson and off operationabout3-5
(1) PTC(Positive Temperature is a no-contact
Coetficient) times,PTCis cooledand GompressorMotorperforms
normaloperation.
semiconduclor startingdevioewhichusesceramic
materialandthismaterialconsists of BaTiOs.
(2)Thehigherthetemferatureis,the highgrbecomesthe
tf OLPdoesn'toperalewhenPTCis not cooled,
Compressor Motoris wornawayand causescircuit'
er
resistancevalue.Theseleaturesare usedas starting shortandfire.Therefore,usea properlyfixedOLP
devicefor the Motor. withoulfail.
4-2-2Role ot PTG-Starter 4-2{ Noteto Use PTC-Starter
(1) PTCis attachedto HermeticCompressor usedfor (1) Becarefulnotto allowover-voltage andoJer-curront.
Refrigerator,ShowCaseandstarlsMotor. (2) No Strike
(2)Compressor for household appliesto
refrigerator Don'tapplya lorciblepoweror strike.
single-phase inductionMotor. (3) Keepaparlfromany liquid.
Fornormaloperation of the single'phaseinduction lf liquidsuch.asoil or waterawayenterthe PTC,
motor,in the startingoperation flowsin bothmaincoil PTCmaterialsit maybreakdueto insulationbreakdown
andsub-coil. Afterthestartingis over,thecurrentin ol the materialitself.
subcoilis cul off.The properfeaturesof PTCplayall (4) Don'tchangePTCat yourconv.enience.
the aboveroles.So,PTCis usedas a molorstarting Don'tdisassemble PTCand mold.lf the exteriorto the
device. PTO-starter is damaged,resistancevalueis alteredand
it maycausepoorstartingof the compressormotormay
cause.
(5) Usea properlyfixedPTC.

-8-
 .-,
E4-g oLP (ovERLoADPROTECTOR)
-'- CONTACTING
4-3-1Definitionol OLP POINT
t (1) OLp (OVERLoAD pRoTEcTOR)is atrached ro rhe
Compressor and protects theMotorbycuttingthe
BIMETAL
currenlto the Motoril the temperature
risesand
activatesthebimetalspringin theOLP.
(2)Whenover-vollage flowsto Compressor motor,the CONTACTING
Bimelalworks by heatingthe heaterinsidethe OLB POINT
andthe OLPprotectsMotorby cuttingoffcurrenlwhich HEATER
flowsto theCompressor Motor.
4-3-2Role of the OLP TERMINALS
(1)TheOLPis attachedlo the HermeticCompressor used
for the Refrigeralor
andShowCaseand preventsthe BIMETAL
MotorCoillrombeingstartedin theCompressor. ,^.
(2) Do not turnthe AdjustScrewof the OLPin anywayfor AOJUST /.d'\
SCREW
normaloperationof the OLP. ' T

I
F , '

laa
I F

I
I

(Composition andconnectionDiagramof OLP) I t_:',-. ,

\{ /

TER
\z Flgure 17

5. CIRCUIT
DIAGRAM

.-t DIAGRAM/SCHEMA
CIRCUIT DEMONTAGEWATEE
onnil
$PPTYIIGIUE
doCorrna$rdr llililta

o, ffilgg ii ) CAlIIbt{ : Plc|lc uulro- hc urod

filnh.uCq||n.
i-1 AVEFIISSEIISIT : Ver|u d6trudor tr
ordondeneddo & h prb. ril*.
c{ $||f0l l0ill*odllrnilu
rfue
swt strz swtt Tgnpa
Eil
t, OFF OFF' OFF
t' Ffina Fmr{ F.rrr* 10.5loc
T
FO ot{ OFF EF 9 soc
Atma Fanna
il'
r-'
EI )FF ON
rrn6
OFF 10soc
FI' rrrrr6 Altrna ffi
ir Eiit of{ ot{ OFF
Athd Aluma Ffira 11soc

EI' OFF OFF

ffi
gtl
Alrin{
FfinA
OFF
Firrr$
cil
AIur{
oil
llrna
12s6c
13soc
urffrr
t- effi OFF ..rtt 9?{' 14sec
,{i'.. Fern6 Ahrr{ Afna
ol{ ofl ot{ 15coc
rEr rGBoPrroilPAnr Aluma Altrrrd Alun*
Pttrt$iOOdan

slfict{0N
tmfrr|l|na
r |rIPf PA8T.CAPACITORS,
IH€ PLIJOWPE, EANTHPAFTAIIO EE I|IXER OFNONPAFI OI{ c|NqXr
DUOR^T ARESUAECTTOC|{^NOEl{ D|FFEREI{T IOCAUIES.
r PAFTI€UI,PE.F. @N!EN8AIEI,RS, WPE O€ PNI8E.PAFITED€ TERaEET PARIE ENoPTrn O€ sv{fTct{oFF
G|-AC|€RE8UR LECHEMAD€ UO|{IAOE 80i|T SU,E'3 A Crur{oEn oa6 lr8 toc^Ux DtFFfn6fl8.
hm*rtunl
ttH:lYHfIEBL:8[tE RD:Rm PK:PSfi j Un:ernc B[:Bar RD:Rurg| pt(:Ror swr,suv2sfTS
YL:YE[lOVtiB(:tldr Bil:Bnn PR:Fqrpn ytlJruc
Bl(:Bl-l0l(il{:88OIl{ PR;PufiPtE
8O:BR|GHT0R|I€E GY:GMY GN:GREE}| iaO:On4cO* Gy:Grb Gil:Vrl

-9-
6. TROUBLESHOOTING
6-1 COMPRESSOR COMPONENTS
ANDELECTRIC 'tt'

0r,
Removethe PTC-
Starterlrom the
Compressor and
measurethevoltage
betweenTerminal C of
Compressor and
Terminals 5 or 6 of PTG.

o
Appliedvoltageisn't Advisethe customer
in the rangeo1Rating to usea regular
Voltagetl0%. TRANS.

Checkthe resislance
amongM-C,S-Cand
M-Sin Molor
Compressor.

Check if applying OLPworkswilhin

, a regularOLP. 30 sec.in lorcibleOLP
operationby turning
instantpoweron and
otl.

Measureminimum Components starl in

startingvollageafter5 the voltageof Rating
min.for balancingoYcle Voltaget10o/o
pressureandcoolingthe below. .-i.
il\
PTC. ' -f

-10-
- PrcAND
oLP
C'2
I Normaloperation
Compressor is
ol Separate the PTC-
Starterfrom
Observationvalue is
22OV|SOHz:22Qx30oh
Checkanother
electriccomponents.
or poor.
impossible Compressor and 115V/60H2:6.8Qt30o/"
measure the 240V/50H2:330t30%
resistancebetween 127,220V16OH2 i 22e
No.5and6 ol PTC- x30o/"
Starterwitha Testeror
WhisloneBridge.
(Figure18) Theresistancevalue
is 0 or several
hundreds 0.

Separalethe OLPlrom
Compressor and check
the resislancevalue
belweentwolerminals
I of OLPwilha Tester.
(Figure19)

-f o
Flgurc 18 Flgure 19
6.3 DEFROST
TIMER

Normaloperation of PositiontheCamShaftto
the DefrostTimeris the pointot first'clid('
impossible. soundandchec*the
currentllowingbetween
terminalsNo.l(brown)
I andNo.2(brightorange).
Next,positionthe Cam The resistanceis
Shafllo thepointot 0 0 or variable.
second'clid('soundand
chec*thecunentfloMng
betweonterminals
No.1(brown) and The resistanceis about
No.4(blacl) 220Vl5OHz:2OKa
(Figure20). 115V/60H2:7.8K0.

Shakeabout3 times
withholdingtha Cam
Shafland Bodysoftly.

s Flgure 20
 {
6-4 ANOTHERELECTBICCOMPONENTS qit-
V Coollngis impossible
f,
ffi
I doesn'lrun. I
Checkif currentflowsto
the following
components.

b. Startingdevices-Shorted or broken.

coil-_---->
d. Compressor Coilshorled.

a DefrostTimer------> Poorcontacting
For shorted'
f. circuitparts

Runningslateol
Compressoris poor. 0t,l
Chect< if currentflows
to starlingdevices.

Checkcurrenlflowing
in sub-coilof
Corhpressor.
(q
Q,I

The ilems described

above are normal.

Y Coollhgablllty ls Poor
Checkcurrentflowing
of lhe doorSM/.
0;e
rl
i1 Checkcurrentflowing
i,i
in the FanMolor.
i

, l Muchfrostare sticked Runningis poor.

IOthEEVAPORATOR. (Coilis shortsd.)

Checkcurlentflowing
-
of the following
components.
. DefrostThermostat

o
. Fuse-M

Checkcurrentflowing
of the lollowing
componenls.
. L-cord
. TE-PlateHeater
=f 6-4 SERVICEDIAGNOSIS
CHART

, COMPLAINT POINTS
TO BE CHECKED BEMEDY

Coolingis . ls the powercordunplugged fromtheoutlet? . Plugto thooullet.

impossible. . Ched<if the powerSM/ is setto OFF. . S€tlhe suritcfrto ON.
. Checkif thefuseof powerSAr1/ is shorted. . Replacea regularfuse.
. Mgasurelhe voltageof poweroullet. ' ll roltageis loq wirenawly.

Coolingability . Checkil the sel is pldcedcloseto wall.
is poor. . Checkif theset is placedcloseto slov€,gas
cookeranddirectrays.
.ls theambientt€mperature highor
the roomdoorclosed?
. Checkif put in is hot.
. Did)ou openthe doorol the sst too ofton
or checkif thedooris closedup?
. Checkif the Controlis setlo WARM.
. Placethe set wilh the spaceof aboul 10crn.
. Placethe s€l aparllromtheseheal
applianc€s.
. Maketheambienll€mperatur€ b€low,
. Putin foodsaftercooleddown.
. Don'topenlhe doorloo oftEnand cloee
ll firmly.
. Setlhe controlto mld-posltlon.

Foodsin the . ls foodsplacedin coolingair outet? . Placebods in hlgh temperafuresecton.

R€frigerator (F ont Part)
arefrozen. . Chec-k il the Dialis sel to COLD. . Setthedialto MlD.
. ls lhe ambienltgmp€rature belour5'C? . Sel lhe dialto WARM.

Dewor ice . ls liquidbod stored? . Sealup liquidbods wllh wnp.

forms in the . Checkif put in is hot. . Pul in loodsalter cooleddown.
chamberol . Did),ouopenth€ doorof thes€ttoo . Dont openthe doorbo oftenand cloee
the set. oflenor check if thedooris closedup. it firmly.
Dewforms . Checkif ambienttemperature andhumldity . Wpe dewwith a dry clotr. Thls occurrenoe
in the ExteriorCase. of sunoumcling air arehigh. is solvedneturallyln low t€mpsratureand hurddlty.

0
. ls theregapin th€doorpacked? . Flll up the gap.

Abnormal . Arethe s€t positioned

in a ffrmandevenplace? . Adjustlhe AdluslScrav, and posl0on
,f noisggenerales.
. Ar€anyunnec€ssary
in the frrmplace.
. Removeth€ obiec,ts.
objoclsset
in the backside of he set?
. Checklf the DripTrayis rrctfirmlyflxed. . Flx lt llrmly on the orlglnalpcldon..
. Ched<lf the Goverof mechanlcalroonr . Placelhe coverat lhe orlglnalposlton.
In belowand lront slde ls tak€noiJt.

To close the door . Checklf the doorpac*ingis dlrty . Cleanthe doorpacklng.

is not handy. withfilthsuchas juice.
. ls thes€t positionedin a lirm andevenplace? . Posltlonln the ffrm placeand adlustth€
AdlustScrew.
. ls too muchfoodputtedIn the set? . Keepbods not to r€aci lhe door.

lce and bods . Checkif lhe insideof theset is dirty. . Cleanhe Insldeof the set.
smellunpleasant. . Didlloukeepsmellyfoodswilhoutwrapplng? . Wrapsmellybods.
.lt smellsof plastic. . The newprcductssmellsot plastc, hrt ll ls
ellntinatedafler l-2 weeks.

o In additionto the itemsdescribedleft,relerto the followingsto solvethe complaint.

-t The operationof
the Thermistoris
Poor.

-13-
 CYCLE
6-5 REFRIGERATING
Y,}
V Troubleshootlng
Chart
0.
TEMPERATURE
STATEOF STATEOFTHE BEMARKS
CAUSE OF THE
THE SET EVAPORATOR
COMPRESSOR
PARTIAL Freezerroomand Lowllowingsoundof A littlehigh . Refrigerantlevelis low due
LEAKAGE Refrigerator" Relrigerantis heardand morelhan to a leak.
don'tcool lrostformsin inletonly ambient . Normalcoolingis possible
r normally. temperature. wheninjectingof Relrigerant
m
the regularamount.
x
o WHOLE Freezerroomand Flowingsoundof Refrigeranl Equaltoambient . No dischargingol Refrigerant.
m . Normalcooling
LEAKAGE Refrigerator is notheardandfrostisn't temperature. is possible
don'tcool tormed. when of
injec'ting Relrigerant
normally. the regularamount.

PARTIAL Freezeroomand Flowingsoundof Refrigerant A litllehigh . Normaldischargingot

o
CLOG Refrigerator is heardandfrostforms morelhan refrigerant.
o
I don'lcool in inletonly. ambient . Thecapillarylube is faulty.
0ii
m normally. temperalure.
0
@ . Normaldischarging
WHOLE Freezerroomand Flowingsoundol Refrigerant Equaltoambient of
I is not heardandfrostisn't temperature. Refrigerant.
c CLOG Relrigerator
CN
-{ don'tcool. lormed.
. Coolingoperationrestarts
MOISTURE Coolingoperation Flowingsoundof Refrigerant Low lhan
CLOG stopsperiodically. is not heardandfrostmelts. ambient whenheatingthe inletof ill
temperature capillarytube.
o . Lowpressureat highside I rt,-
COMP. Freezerand Lowflowingsoundol A linlehigh n.'r
9;
't '11 RESSION Refrigerator
don'tcool.
is heardand
Flelrigeranl
froslformsin inletonly.
thanambient
temperature.
ol compressordue to low
refrigerantlwel.
H8
g#
z
NOCOMP. No compressing Flowingsoundof Refrigeranl Equalloambient
RESSION operation. is notheardandno frost. temperature.
. No pressureof highpressure
part in lhe comprassor.

Y LeakageDetection
partin the compressor
whichmaybe in theoil discharging
pointof refrigerant
oObservedischarging andholeol evaporator. CIr

No lrost
or forms
in inlelonly
Frostformednormdlly
Observethe discharged
Normalamount amountof Refrigerant.

No or muchamount

IniectRefrig€ranlto ComPressor
andcheckcoolingoperation. A,'
'-,,j
CheckCompressor

-14-
-t V GeneralControlof BefrigeratlngCycle
I

NO. ITEMS UNIT STANDARDS PURPOSES REMARKS

1 Pipeand Min. Pipe:wilhin t hour. To protect Theopeningtimeshouldbe reduced
pipingsystem Comp:within10minutes. moisture lo a halfof the standardsduringrain
openingtime Drier:within20 minutes. penetralion. andrainyseasons(thepenetration of
waterintothe pipeis dangerous).
2 Welding Nitrogen WeldunderNitrogen Toprotectoxide Referto repairnolein eachpart.
pressureatmosphere. scaleformation. R-134arefrigerantis more
(Nzpressure: susceptible to leaksthanR-l2 and
0.1-0.2kg/cm') requiresmorecareduringwelding.
Oondapplybrcetopripes bebreand
afterweHinglo protectplp€ftornoacking.
3 Nz sealed Confirm Confirmair leakingsounds To protecl - In case of evaporatorparts,if it
parls Nzleak whenremovingrubbercap, moisture doesn'tmakesoundwhenremoving
Sound:,usable penetration. rubbercap,blowdry air or Nagasfor
Nosound:notusable morelhan 1 minand usethe parts. '
O 4 RefrigeEv.din Min. Morelhan40 minul€s Toremorc
moigturc:
Edcrl tirne
Cycle
\4ruun Torr Below0.03(ref) Note:Onluapplicableto lhe model
degree equippedwilh revefseflow
protectplate.

I Vacuum EA Highandlowpressure sides

are evacuatedat the same
timefor modelsabove2(X)l.
Vacuumefficienrycan be improved
by operatingcompressorduring
evacualion.
O \4ruun EA UseR-'134aexclusiw Toprotectmixing Therubberpipesfor R-l2 refrigerant
pirng manifold. of mineraland shallbemeltedwhentheyareusedfor
esteroils. R-l34arelrigerant(causesof leak).
Ppe EA UseR-134aexclusive. ToprotectR-'12
@tpler reldgerantmixing.
OirU€t R-134aexclusiw.
(se)
O P[rg H-134aexclusive.

5 Relrigerant EA UseR-134aexclusively. Do notmixwith - Do notweighthe refrigerantat too

weighing Weighing
allowance: tSg R-12refrigerant. hol or too coldan area.
Note:Winter:-59 , (77"F125"Cl is adequate.)
Summer:+59 - MakeCopperbombe
Soc-ketl2SV Plug:2PV R:134a
Note:Do nol burnO-ring(rubber)
duringwelding.
6 Drier - UseR-134aexclusively for To removelhe
replacemenl R-134arefrigerator. moisturefrom
- UseR-l2 exelusively lor pipeinside.
R-12refrigerator.
- @lace dderuhenever tepaiting
rettipratorclde p{irg.

7 Leakcheck - Do not usesoapywaterlor Defect - Gheckoil leakat relrigeranlloak

=3 check.lt maybe suckedinto refrigerantleak

the pipeby vacuum. area.
area.Useelec-tronic
oilleak is notfound.
leakdetectorif
- The electronicleak detec'toris very
sensiliroto halogengas in the air.lt
alsocandetectR-141bin urethane.
Pleasepractice,therelore,many
timesbelore use.
-15-
 PARTSLIST
VIEW& REPLACEMENT
7. EXPLODED
andthe shapeof eachpartaresubjectto changein different
Y Thepartsof refrigerator localities.
v-, ,
a)

d\

fi

s1
.-d

-16-
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