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KDL-32R413 Chassis Itc3
KDL-32R413 Chassis Itc3
ITC3 CHASSIS
Segment: ME-Europe
Version Date Subject
1 3/2014 1st Issue.
LCD TV
9-888-148-E1
F
For SM - Common
C , please
l refer
f :
9-888-148-01
SERVICE MANUAL (UNIQUE)
ITC3 CHASSIS
Segment: ME-Europe
LCD TV
MODEL LIST
MODEL REMOTE DESTINATION
KDL-32R410B RM-ED062 CEI
KDL-32R413B
KDL 32R413B RM-ED062
RM ED062 CEI UKA,
CEI, UKA RU3
KDL-32R415B RM-ED062 CEI
KDL-32R430B RM-ED062 CEI
KDL-32R433B RM-ED062 CEI, UKA, RU3
KDL-32R435B RM-ED062 CEI
KDL-32R435B RM-ED054 EC3
3
TABLE OF CONTENTS
1. SAFETY NOTES
1-1. Procedure to remove Stand……………………………………… 5
1-2. Procedure To Disassembly Under Cover
C ((UC)…………………
C) 6
1-3. Procedure To Re-assemble Under Cover ……………………… 7
2. DIAGRAMS
2-1. Circuit Board Location…………………………………………… 8
2-2. Wire Dressing…………………………………………………… 9
4
Safety Notes ITC3 CHASSIS
R410/413/415/430/433B
SECTION 1 435/450/453/455/480/483/485B
DISSASSEMBLY AND REMOVAL CAUTION
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet.
Use glove through out the process..
1-1.
1 1. Procedure To Remove Stand (32/40)
◆ SHAFT STAND
◆ SHAFT STAND
Make sure
stand no
hitting to the
edge of table
◆ MOLD STAND
◆ MOLD STAND (28/32) ◆ MOLD STAND (40/48)
MOST SIDE
1. Place TV set facing down on a flat surface
2. Remove 2 X SCREW,, +PSW M5x20 from
bottom. Simply pull out the stand.
5
Safety Notes ITC3 CHASSIS
R410/413/415/430/433B
435/450/453/455/480/483/485B
4 5 Push UC upwards
with one hand while
twisting it out from its side –
Ensure all screws on UC is
1
removed
removed.
5 6 Continue until UC-
2 BLC hook disengages
(loud noise will be heard).
Repeat for both left & right
Bezel-UC hook 5 sides.
l
location
ti
6
Safety Notes ITC3 CHASSIS
R410/413/415/430/433B
435/450/453/455/480/483/485B
1 Assemble
1. A bl UUnder
d C Cover as di
direction.
ti 2 Slot
2. Sl t in
i the
th U
Under
d C Cover as di
direction.
ti 3 Put
3. P Under
U d CCover as di
direction.
i
7
Diagrams
ITC3 CHASSIS
SECTION 2 R410/413/415/430/433B
DIAGRAMS 435/450/453/455/480/483/485B
2-1.CIRCUIT BOARD LOCATION
HTL4
BOARD
(For Hotel
Model Only) SWITCH
UNIT
CARD,
WIRELESS LAN HIL BOARD
BIS BOARD
2 1 2 40”
2-1-2.
HTL4
BOARD
(For Hotel
Model Only) SWITCH
UNIT
CARD,
WIRELESS LAN HIL BOARD
8
Diagrams
ITC3 CHASSIS
R410/413/415/430/433B
435/450/453/455/480/483/485B
FFC
Connector
Sheet Radiation
(17x17)
T
Tape
Connector
Connector
BIS Board
9
Diagrams
ITC3 CHASSIS
R410/413/415/430/433B
435/450/453/455/480/483/485B
b) 40”
Wire
Dressing
Harness
Assy
Wire Dressing Tape Tape
Tape
<L> <R>
FFC
Connector
HIL
Sheet Radiation
(17x17)
Tape
FFC 5P
Connector
BIS Board
10
Disassembly, Exploded Views and Other Parts ITC3 CHASSIS
SECTION 3 R410/413/415/430/433B
DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS 435/450/453/455/480/483/485B
(*) Parts are not stocked since they are seldom required for routine service. Some delays should be
•Place the TV set on a stable, level surface before disassembly and assembly of parts.
anticipated when ordering these components.
• ! and shaded parts are critical for safety. Replace only with part number specified. Picture provided in this section might have slight difference from the actual sets.
• Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced. Remove screws before disassembly. Unplug connectors before disassembly
Shaft Stand
Front Foot
Screw M4x11
Stand
foot
Rear Foot
11
Disassembly, Exploded Views and Other Parts ITC3 CHASSIS
R410/413/415/430/433B
435/450/453/455/480/483/485B
Arm R
Arm L
** Exploded Stand photo is for reference purpose.
(*** Child parts are UNSTOCKED)
Shaft Stand
Front Foot
Screw M4x11
Stand
foot
Rear Foot
12
Disassembly, Exploded Views and Other Parts
3-1. KDL-32R*B
3-1-2
3 1 2. Screws
STAND BASE
STAND SHAFT
13
Disassembly, Exploded Views and Other Parts
3-1. KDL-32R*B
3-1-3
3 1 3. Connectors
A. KDL- 32W*B (CEI, UKA)
REF.
PART NO. DESCRIPTION REMARKS
NO.
81 1-910-804-34
1 910 804 34 HARNESS ASSY
CN9900(BIS/BIL)-CN100(HIL)-
SW/CN4500(BIS/BIL)-SP(1)
81
REF.
PART NO. DESCRIPTION REMARKS
NO.
81 1-910-804-34
1 910 804 34 HARNESS ASSY
CN9900(BIS/BIL)-CN100(HIL)-
SW/CN4500(BIS/BIL)-SP(1)
14
Disassembly, Exploded Views and Other Parts
3-1. KDL-32R*B
3-1-4 Other Parts
3-1-4.
A. KDL- 32W*B (CEI, UKA)
REF.NO. PART NO. DESCRIPTION REMARK
4-428-537-11 CLAMPER, AC ADAPTER
* 4-528-603-11 MANUAL, INSTRUCTION R413B(CEI,UKA), R433B(CEI,UKA)
* 4-528-603-21 MANUAL, INSTRUCTION R410B(CEI), R413B(CEI), R415B(CEI),R430B(CEI), R433B(CEI)
*44-528-603-31
528 603 31 MANUAL INSTRUCTION
MANUAL, R410B(CEI) R415B(CEI)
R410B(CEI), R415B(CEI), R415B(CEI) R430B(CEI)
R430B(CEI), R435B(CEI)
* 4-528-603-41 MANUAL, INSTRUCTION R410B(CEI), R415B(CEI), R430B(CEI), R435B(CEI)
* 4-528-603-91 MANUAL, INSTRUCTION R433B(CEI)
1-492-718-11 REMOTE COMMANDER (RM-ED062)
4-100-136-01 SHEET (CORE), C (LOCATION HARNESS(6) )
91 4-463-331-01 SHEET RADIATION (17X17)
92 4-440-057-01
4 440 057 01 SHEET THERMAL(AYU2)
SHEET,
* 4-529-707-01 SHIELD, TAPE (LOCATION BEZEL /BTM-L (1) BTM-R (1)
7-600-031-97 TAPE (3M 1350FB-1)15MMX66M BLK (LOCATION: LEAFLET & HARNESS)
7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
91
B. KDL- 32W*B (RU3,
( 3 EC3)
C3)
REF.NO. PART NO. DESCRIPTION REMARK
4-428-537-11 CLAMPER, AC ADAPTER
4-489-760-21 LABEL, INFORMATION R413B(RU3)
* 4-529-399-11 MANUAL, INSTRUCTION R413B, R433B(RU3)
* 4-528-894-11 MANUAL, INSTRUCTION R435B(EC3)
1-492-718-11 REMOTE COMMANDER (RM-ED062) R413B, R433B (RU3)
1-492-067-21 REMOTE COMMANDER (RM-ED054) R435B(EC3)
4-100-136-01 SHEET (CORE), C (LOCATION HARNESS(6)) R435B (EC3)
91 4-463-331-01 SHEET RADIATION (17X17)
92 4-440-057-01 SHEET, THERMAL(AYU2)
*4
4-529-707-01
529 707 01 SHIELD, TAPE (LOCATION BEZEL /BTM-L
/BTM L (1) BTM
BTM-R
R (1)
7-600-031-97 TAPE (3M 1350FB-1)15MMX66M BLK (LOCATION: LEAFLET & HARNESS)
7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
92
15
Disassembly, Exploded Views and Other Parts ITC3 CHASSIS
R410/413/415/430/433B
435/450/453/455/480/483/485B
3-2. KDL-40R*B
3-2-1 Disassembly,
3-2-1. Disassembly Exploded View
A. KDL- 40R*B (CEI, UKA)
PANEL, REF.
ORNAMENTAL L PART NO. DESCRIPTION REMARKS
NO.
17
P-MOD 15 1a 4-478-817-11 STAND BASE ASSY M (SCL) R450B, R453B, R453B,R455B
16 BEZEL 1b 4-484-942-11 STAND SHAFT ASSY M (SCL) R480B, R483B, R485B
2 ! 1-846-093-11 CORD SET,, POWER-SUPPLY ((CEI))
2 ! 1-846-094-11 CORD SET, POWER-SUPPLY (UKA)
CARD, WIRELESS
LAN 3 4-532-663-01 UNDER COVER (40SCL) EU A (CEI)
11
4-532-663-11 UNDER COVER (40SCL) EU A (UKA)
BIL BOARD 4 4-487-943-01 BRACKET, UNDER (SCL) R450B, R453B,R480B,R483B,R485B
6
4 4-487-943-11 BRACKET, UNDER (SCL) R455B
BRACKET,
10 5 4-487-942-01 BRACKET, SIDE (SCL)
SP
6 A-1988-934-B COMP SVC BIL_40_AEP-STD R450B(CEI)
6 A-1988-935-B COMP SVC BIL_40_AEP-T2 R453B(CEI)
6 A-1988-936-B COMP SVC BIL_40_UK-T2 R453B(UKA)
4
BRACKET,
6 A-1988-940-B COMP SVC BIL_40_AEP-S2 R455B(CEI)
8 18 6 A-1998-774-B COMP SVC BIL_40_AEP-STD_W R480B(CEI)
UNDER (SCL)
BRACKET,
SPEAKER 6 A-1998-775-B COMP SVC BIL_40_AEP-T2_W R483B(CEI)
5 SIDE (SCL)
BOX ASSY
12
6 A-1998-776-B COMP SVC BIL_40_UK-T2_W R483B(UKA)
(R) 14 6 A-1998-777-B COMP SVC BIL_40_AEP-S2_W R485B(CEI)
7 9 HIL 7 1-858-963-11
1 858 963 11 SPEAKER BOX ASSY (L)
SPEAKER MOUNT 8 1-858-963-21 SPEAKER BOX ASSY (R )
BRACKET,
BOX ASSY (L) SP 9,10 4-476-162-01 BRACKET, SP 40/48 (SCL)
13
19 11 1-458-751-11 CARD, WIRELESS LAN
20 LABEL, SWITCH
AC ADAPTOR UNDER TERMINAL 12 4-487-884-01 COVER, OP L(SCL)
UNIT
13 1-492-517-11 SWITCH UNIT
3 UNDER COVER 14 A-1979-259-A HIL MOUNT
((40SCL)) A
STAND 15 ! A-1989-957-A
A 1989 957 A P MOD (NS4S400DND0101)
P-MOD
POWER-SUPPLY SHAFT 16 4-527-493-01 BEZEL (40SCL) A
2 CORD SET 17 4-487-886-81 PANEL, ORNAMENTAL L(SCL) R450B, R453B, R455B), R483B(UKA)
Arm R ASSY
17 4-487-886-91 PANEL, ORNAMENTAL L(SCL) R480B, R483B(CEI), R485B
1b Arm L
STAND 18 4-476-164-01 STAND BKT (SCL)
1a BASE ASSY
19 4-527-882-51 LABEL, UNDER TERMINAL (SCL) R450B, R453B,R480B,R483B)
19 4-527-882-61 LABEL, UNDER TERMINAL (SCL) R455B, R485B
20 1 1-492-732-12
492 732 12 AC ADAPTOR (85W)
** Exploded Stand photo is for reference
purpose. (*** Child parts are UNSTOCKED)
Stand cushion
Shaft Stand
Metal Plate
Screw M4x11
16
Disassembly, Exploded Views and Other Parts ITC3 CHASSIS
R410/413/415/430/433B
435/450/453/455/480/483/485B
3-2. KDL-40R*B
3-2-1 Disassembly,
3-2-1. Disassembly Exploded View
PANEL,
ORNAMENTAL L
P-MOD 15 17
16 BEZEL
CARD, WIRELESS
LAN B. KDL- 40R*B (RU3, EC3)
11
REF. NO. PART NO. DESCRIPTION REMARKS
BIL BOARD
6 1a 4-478-817-11 STAND BASE ASSY M (SCL) R453B
BRACKET, 1b 4-484-942-11 STAND SHAFT ASSY M (SCL) R483B,R485B
10 SP
2 ! 1-846-093-11 CORD SET, POWER-SUPPLY
3 4-527-498-21 UNDER COVER (40SCL) A
4 4-476-233-01 BRACKET, UNDER (SCL) R453B, R483
4
4 4-476-233-11 BRACKET, UNDER (SCL) R485B
BRACKET,
8 18 5 4-476-232-01 BRACKET, SIDE (SCL)
UNDER (SCL)
BRACKET,
SPEAKER 6 A-2042-564-B COMP SVC BIL_40_RU-T2 R453B(RU3)
BOX ASSY 5 SIDE (SCL) 6 A-2036-913-B COMP SVC BIL_40_RU-T2_W R483B(RU3)
(R) 12
14 6 A-1998-777-B COMP SVC BIL_40_AEP-S2_W R485B(EC3)
7 9 HIL 7 1-858-963-11
1 858 963 11 SPEAKER BOX ASSY (L)
SPEAKER MOUNT 8 1-858-963-21 SPEAKER BOX ASSY (R )
BRACKET,
BOX ASSY (L)
SP 9,10 4-476-162-01 BRACKET, SP 40/48 (SCL)
SWITCH 13
19 UNIT 11 1-458-751-11 CARD, WIRELESS LAN
20 LABEL,
AC ADAPTOR UNDER TERMINAL
12 4-476-160-03 COVER, OP L(SCL)
13 1-492-517-11 SWITCH UNIT
3 UNDER COVER 14 A-1979-259-A HIL MOUNT
(40SCL) A
15 ! A-1989-957-A P-MOD (NS4S400DND0101)
STAND
SHAFT 16 4-527-493-01 BEZEL (40SCL) A
POWER-SUPPLY
2
CORD SET ASSY 17 4-487-886-81 PANEL, ORNAMENTAL L(SCL) R453B
Arm R
STAND 17 4-487-886-91 PANEL, ORNAMENTAL L(SCL) R483B,R485B
1b Arm L
1a BASE ASSY 18 4-476-164-01 STAND BKT (SCL)
19 4-527-882-51 LABEL, UNDER TERMINAL (SCL) R453B, R483
19 4-527-882-61 LABEL, UNDER TERMINAL (SCL) R485B
20 1-492-734-11 AC ADAPTOR ((85W))
** Exploded Stand photo is for reference
purpose. (*** Child parts are UNSTOCKED)
Stand cushion
Shaft Stand
Metal Plate
Screw M4x11
17
Disassembly, Exploded Views and Other Parts
3-2. KDL-40R*B
3-2-2
3-2-2. Screws
Arm R
A L
Arm STAND BASE
STAND SHAFT
18
Disassembly, Exploded Views and Other Parts
3-2. KDL-40R*B
3-2-3 Connectors
3-2-3.
A. KDL- 40R*B (CEI, UKA)
83
82
B. KDL- 40R*B (RU3, EC3)
84 1 910 804 36
1-910-804-36 HARNESS ASSY
CN9900(BIS/BIL)-CN100(HIL)-SW/CN4500(BIS/BIL)-SP(1)
19
Disassembly, Exploded Views and Other Parts
3-2. KDL-40R*B
3-2-4 Other Parts
3-2-4.
A. KDL- 40R*B (CEI, UKA)
REF.NO. PART NO. DESCRIPTION REMARK
* 4-528-603-11 MANUAL, INSTRUCTION R453B(CEI),R453B(UKA).R483B(CEI),R483B(UKA)
* 4-528-603-21 MANUAL, INSTRUCTION R450B(CEI),R453B(CEI),R455B(CEI),R480B(CEI),R483B(CEI),R485B(CEI)
* 4-528-603-31 MANUAL, INSTRUCTION R450B,R455B (CEI),R480B(CEI),R485B(CEI)
* 4-528-603-41 MANUAL, INSTRUCTION R450B, R455B,R480B,R485B(CEI)
* 4-528-603-91 MANUAL, INSTRUCTION R453B(CEI),R483B(CEI)
92
20
Disassembly, Exploded Views and Other Parts
Sony Corporation
Sony EMCS (Malaysia) Sdn. Bhd.
English
9-888-148-E1 HESRDM © 2014. 03
21