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SCOPE This specification covers the quality and grading of fine aggregate for hydraulic cement concrete used in pavements or bases, highway bridges, and incidental structures. This specification is for use by a contractor, concrete supplier, or other purchaser as part of the purchase document describing the material to be furnished, Note 1—This specification is regarded as adequate to ensure satisfactory materials for most concrete, It is recognized that, for certain work or in certain regions, it may be either more or less restrictive than needed. For example, where aesthetics are important, more restrictive limits may be considered regarding impurities that would stain the concrete surface. The specifier should ascertain that aggregates specified are or can be made available in the area of the work, with regard to grading, physical, or chemical properties, or combination thereof. This specification is also for use in project specifications to define the quality of aggregate, the ‘nominal maximum size of the aggregate, and other specific grading requirements. Those responsible for selecting the proportions for the concrete mixture shall have the responsibility of determining the proportions of fine and coarse aggregate and the addition of blending ageregate sizes if required or approved ‘The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. The text ofthis standard references notes and footnotes that provide explanatory material. These notes (excluding those in tables and figures) shall not be considered as requirements of this standard, 24. REFERENCED DOCUMENTS AASHTO Standard: M 80, Coarse Aggregate for Hydraulic Cement Conerete M92, Wire-Cloth Sieves for Testing Purposes T 2, Sampling of Aggregates . . . © T11, Materials Finer than 75-jim (No, 200) Sieve in Mineral Aggregates by Washing, m T21, Organic Impurities in Fine Aggregates for Concrete m T27, Sieve Analysis of Fine and Coarse Aggregates m_ T71, Effect of Organic Impurities in Fine Aggregate on Strength of Mortar mT 103, Soundness of Aggregates by Freezing and Thawing Tsic Met AASHTOT 104, Soundness of Aggregate by Use of Sodium Sulfate or Magnesium Sulfate T 112, Clay Lumps and Friable Particles in Aggregate T 113, Lightweight Pieces in Aggregate T 161, Resistance of Concrete to Rapid Freezing and Thawing ‘T 303, Accelerated Detection of Potentially Deleterious Expansion of Mortar Bars Due to Alkali-Silica Reaction 22. ASTM Standards: C227, Potential Alkali Reactivity of Cement-Aggregete Combinations (Mortsr-Bar Method) C289, Potential Alkali-Silica Reactivity of Aggregates (Chemical Methods) C295, Petrographic Examination of Aggregate for Concrete C586, Potential Alkali Reactivity of Carbonate Rocks as Concrete Aggregates (Rock Cylinder Method) C1260, Potential Alkali Reactivity of Aggregates (Mortar-Bar Method) ‘C1293, Determination of Length Change of Concrete Due to Alkali-Silica Reaction ‘STP 169D, Significance of Tests and Properties of Conerete and Concrete-Making Materials ORDERING INFORMATION 34 ‘The purchaser shall include the following information in the purchase order or contract, ‘when applicable: 344. Reference to this specification, M 6, and year of issue; 34.2. Whether the deleterious substances limits for Class A or Class B apply, and limits on other deleterious substances (Section 7.1 and Note 4); 3.13. Ifthe sulfate soundness requirement is waived (Section 8.5); 31.4. Inthe case of the sulfate soundness test (Section 8.1), which salt is to be used; if none is stated, either sodium sulfate or magnesium sulfate may be used; 315, Ifthe supplementary requirement for reactive aggregates applies (Section $1); and 3.16, Any exceptions or additions to this specification 4. GENERAL REQUIREMENTS 44 Fine aggregate shall consist of natural sand or manufactured sand or combinations thereof, having. hard, strong, durable particles. 42. Fine aggregate from different sources of supply shall not be mixed or stored in the same pile. 5. GRADING 5A. Fine aggregate, when tested by means of laboratory sieves, shall conform to the requirements of ‘Table 1, except as provided in Sections $,2 and 5.3: TS-te mez ‘AASHTOTable 1—Grading Requirements vam (isin) 475mm (No.4) 236mm (No. 8) 1.18 mm No. 16) 600 ym (Xo. 30) ao 150 um (No. 100) Mass, Percent Passing 100 95t0 100 8010 100 5010 85 2510 60 Te 24010 52. 53. 54. ‘The minimum percent shown above for material passing the 300-m (No. 50) and 150-ym (No. 100) sieves may be reduced to 5 and 0, respectively, ifthe aggregate is to be used in air- ‘entrained concrete containing more than 237 kilograms of cement per cubic meter (400 Ib/yd") or in non-air-entrained concrete containing more than 297 kilograms of cement per cubic meter (500 Ib’yd’) or if an approved mineral admixture is used to supply the deficiency in percent passing these sieves. Air-entrained concrete is here considered to be concrete containing air~ entraining cement or an air-entraining agent and having an air content equal to or greater than 3.5 percent. ‘The fine aggregate shall have not more than 45 percent passing any sieve and retained on the next consecutive sieve of those shown in Section 5.1, and its fineness modulus shall be not less than 2.3 nor more than 3.1 Fine aggregate failing to meet the sieve analysis and fineness modulus requirements of Sections 5.1, 5.2, or 5.3, may be accepted provided that concrete made with similar fine aggregate ‘rom the same source has an acceptable performance record in similar concrete construction; of, in the absence of a demonstrable service record, provided that itis demonstrated that conerete of the class specified, made with the fine aggregate under consideration, will have relevant properties at least equal to those of concrete made with the same ingredients with the exception that a refereace fine aggregate be used which is selected from a source having an acceptable performance record in similar conerete construction. Note 2—Fine aggregate that conforms to the grading requirements ofa specification, prepared by another organization such as a state transportation agency, which isin general use in the area, should be considered as having a satisfactory service record with regard to those conerete properties affected by grading. Note 3—Relevant properties are those properties of the concrete, which are important to the particular application being considered. STP 169D provides a discussion of important concrete properties. 64 UNIFORMITY OF GRADING For continuing shipments of fine aggregate from a given source, the fineness modulus shall no: vvary more than 0.20 from the base fineness modulus. The base fineness modulus shall be that value that is typical of the source. If necessary, the base fineness modulus may be changed when approved by the purchaser. Note 4—The base fineness modulus should be determined from previous tests, o if no previous tests exist, from the average of the fineness modulus values forthe first 10 samples (or all preceding samples if less than 10) on the order. The proportioning of a concrete mixture may be Tse més ‘AASHTO‘dependent on the base fineness modulus of the fine aggregate to be used, Therefore, when it appears that the base fineness modulus is considerably different from the value used in selecting proportions for the concrete mixture, a suitable adjustment in the mixture may be necessary 7. DELETERIOUS SUBSTANCES 74. ‘The amount of deleterious substances shall not exceed the following limits: (See Table 2.) ~ Table 2—Deleterious Substances Limits Class A, Class B, ‘Max Mass, ‘Max Mass, ercet percent ‘Clay ump and able parilee 30 Coal and ignite 10 Material finer than 75-um (No, 200) sieve 4. In conerete subjert to surface abrasion ‘ot more then 20 40 », Allother classes of eonerete, not more ‘an 30 50 Other deleterious substances (such shale alkali, mies, coated gains, and soft and Raky particles) Note 5 Note 5—The purchaser or specifier, due to knowledge of the requirements of the work and the constituents of locally available aggregate, should insert appropriate requirements when needed 72. Organic Impurities: 724 Fine aggregate shall be free of injurious amounts of organic impurities. Except as herein provided, ‘aggregates subjected to the test for organic impurities and producing a color darker than the standard shall be rejected, 7.22. A fine aggregate failing in the test may be used, provided that the discoloration is due principally to the presence of small quantities of coal, lignite, or similar discrete particles. 7.23. ‘A fine aggregate failing in the test may be used, provided that, when tested for the effect of ‘organic impurities on strength of mortar, the relative strength at seven days calculated in accordance with T 71 is not less than 95 percent. 73. Fine aggregate used in concrete that will be subject to wetting, extended exposure to humid atmosphere, or contact with moist ground shall not contain any components that are known to be reactive with soluble alkalies from the concrete paste in an amount sufficient to cause deleterious expansion of mortar or concrete without the accompanying use of some form of remediation in the concrete which is known to prevent deleterious expansion due to alkali-silica reactivity. The ‘method chosen for prevention of ASR in any one situation will depend on the materials available for remediation, the relative effectiveness of the available materials in preventing excessive expansion due to alkali-slica reactivity, and the reactivity of the aggregate intended for use in the concrete. (See Supplementary Requirement S1 and Appendix X1.) TSte Me-4 ‘AASHTO8. SOUNDNESS at Except as provided in Sections 8.2 through 8.5, fine ageregate subjected to five cycles of the soundness test shall have a weighted average loss not greater than 10 percent when sodium sulfate is used or 15 percent when magnesium sulfate is used. 82. Fine aggregate failing to meet the requirements of Section 8.1 may be accepted, provided that concrete of comparable properties, made from similar aggregate from the same source, has given ~ satisfactory service when exposed to weathering similar to that to 83. Fine aggregate not having a demonstrable service record and failing to meet the requirements of Section 8.1 may be accepted, provided it gives satisfactory results in concrete subjected to freezing and thawing tests, (See T 161.) 84. Fine aggregate failing to meet the requirements given in Section 8.1 may, at the option of the purchaser or specifier, be subjected to an alternate freezing and thawing test of unconfined ‘aggregate and may be accepted provided it gives satisfactory results. Note 6—The purchaser or specifier should determine the details of the evaluation and criteria for determining satisfactory performance in Sections 8.2, 8.3, and 8.4 85. The requirements for soundness given in Section 8.1 may be waived in the case of aggregate for use in structures or portions of structures not exposed to weathering, 9. METHODS OF SAMPLING AND TESTING 94 Sampling and testing of fine aggregate shall be in accordance with the following methods of the ‘American Association of State Highway and Transportation Officials: 944 Sampling —T 9.1.2. Sieve Analysis and Fineness Modulus—T 27; 9.1.3. Clay Lumps and Friable Particles—T 112; 9.1.4. Coal and Lignite—T 113, using a liquid of 2.0 specific gravity to remove the particles of coal and lignite; only material that is brownish-black, or black, shall be considered coal or lignite; coke shall not be classed as coal or lignite. 9.1.8. Material Finer than 75 jm (No. 200)—T 11; 916. Organic Impurities—T 21; 947. Effect of Organic Impurities on Strength—T 71; 9.1.8. Sulfate Soundness—T 104; 9.1.9. Soundness (Unconfined Freezing and Thawing)—T 103; and 9.1.10. Freezing and Thawing of Concrete—T 161. TSic M6eS ‘AASHTOSUPPLEMENTARY REQUIREMENT The following supplementary requirement applies only when specifically stated in the order or contract. REACTIVE AGGREGATE Potential Reactivity of Siliceous Aggregates—Alkali-silica reactions shall be mitigated either by a S144 S144 S1.1.4.2. S4.4.1.3, S1444, 81.4.2. S14.24. 811.22. 81.14.23. pertormanee sp ws 8 prescriptive specificationas given itr 1.1.2: Performance Type—One of the following options shall be used Obtain a service record of the aggregate in a service condition at least as severe as that in which it is intended to be used, with similar cementitious materials having similar alkali content. If satisfactory, no mitigation is necessary. ‘Test the aggregate in accordance with T 303, ASTM C 1260, or ASTM C 1293. Ifthe expansion is less than 0.10 percent at 14 days after initial reading when tested in accordance with T 303 or ASTM C 1260, or less than 0.04 percent at one year with ASTM C 1293, no mitigation is necessary. Ifreactive aggregates are used, testing shall be performed using the proposed materials (aggregates, cementitious, and supplementary materials) in proportions to be used on the project, according to the selected test method(s). Selection of appropriate test methods to evaluate mitigation effectiveness shall be based on the procedure’s ability to identify behavior of materials that correlate well with field performance. An example of a test that has been used to evaluate deleterious expansion and effectiveness of mitigation is T 303, Ifspecified, T 303 test shall be used with the pozzolan or slag or blended cements to detect the potential for deleterious expansion. The test shall be performed by using 440 grams of the proposed blended cementitious materials, in the proportion to be used on the project, and 990 ‘grams of the combined aggregates, in the proportions to be used on the project, For acceptance using T 303, the expansion shall not exceed 0.10 percent at 14 days, Prescriptive Type—Use of prescriptive methods may not be adequate to prevent Alkali-silica reactions for every combination of materials in all service environments. Limits and properties established in prescriptive methods utilized by an agency should be based on proven field performance of locally available materials. One of the following options shall be used: Select aggregates with proven field performance when similar cementitious materials having similar alkali content are used. Use varying percentage of pozzolan or slag for different levels of alkali content of cement. Use lithium salts at a dosage rate of 1:1 LiOH.H;O: equivalent Na,O in the portland cement. TStc M6 ‘AASHTOAPPENDIX (Nonmandatory Information) x1. X1A.2. x1A.24. X1.1.2.2. x11.2.3, x11.3. x14. METHODS FOR EVALUATING POTENTIAL REACTIVITY OF AN AGGREGATE ‘X number of methods Tor detecting potentiat reactivity have been proposed: However, they dorwot provide quantitative information on the degree of reactivity to be expected or tolerated in service. Therefore, evaluation of potential reactivity of an aggregate should be based upon judgment and on the interpretation of test data and examination of concrete structures containing a combination of fine and coarse aggregates and cements for use in the new work. Results of the following tes's, Will assist in making the evaluation ASTM C 295—Certain materials are known to be reactive with the alkalies in cements. These include the following forms of silica: opal, chalcedony, tridymite, and cristobalite; intermediate t0 acid (silica-rich) volcanic glass such as is likely to occur in rhyolite, andesite, or dacite; and certain constituents of some phyllites. Determination of the presence and quantities of these materials by petrographic examination is helpful in evaluating potential alkali reactivity. Some of these materials render an aggregate deleteriously reactive when present in quantities as litle as, 1.0 percent or even less. ASTM C 289-—In this test, aggregates represented by points lying to the right of the solid line of Figure 2 of Method C 289 usually should be considered potentially reactive. IER. exceeds 70, the aggregate is considered potentially reactive ifS. is greater than R.. TER. is less than 70, the aggregate is considered potentially reactive if S. is greater than 35+(R2). ‘These criteria conform to the solid line curve given in Figure 2 of Method C 289. The test can be made quickly and, while not completely reliable in all cases, can provide helpful information, especially where results of the more time-consuming tests are not available. ASTM C 227—The results of this test, when made with a high-alkali cement, furnish information ‘on the likelihood of harmful reactions occurring. The alkali content of the cement should be substantially above 0.6 percent (preferably above 0.8 percent) expressed as sodium oxide. Combinations of aggregate and cement, which have produced excessive expansions in this test, usually should be considered potentially reactive, While the line of demarcation between nonreactive and reactive combinations is not clearly defined, expansion is generally considered to be excessive ifit exceeds 0.05 percent at three months or 0.10 percent in six months. Expansions ‘greater than 0.05 percent at three months should not be considered excessive where the six-month, ‘expansion remains below 0.10 percent. Data for the three-month tests should be considered only. when six-month results are not available. In addition to its usefulness in research, this test method has been found useful in the selection of aggregates of the so-called “sand-gravel” type found mainly in some parts of Kansas, Nebraska, and Iowa, which contain very little coarse material, generally $ to 15 percent retained on the 4.75emm (No, 4) sieve, Much work has been done on the problems of using these aggregates successfully in concrete and is reported in summary in the “Final Report of Cooperative Tests of Proposed Tentative Method of Test for Potential Volume Change of Cement-Aggregate TSte Me7 ‘AASHTOCombinations,” Appendix to Committee C-9 Report, Proceedings, ASTM, Volume 54, 1954, 1-356. It indicates that cement-aggregate combinations tested by this procedure in which expansion equals or exceeds 0.200 percent at an age of one year may be considered unsatisfactory for use in concrete exposed to wide variations of temperature and degree of saturation with water Inthat geographical region, the problem has been reduced through the use of partial replacement of the “sand-gravel” with limestone coarse aggregate. X14. Potential Reactivity of Carbonate Ageregates—The reaction of the dolomite in certain carbonate rocks with alkalies in hydraulic cement paste has been found to be associated with deleterious expansion of concrete containing such rack 1z_Carbonate rocks capable of such reaction possesses a characteristic texture and composition. The characteristic texture is that in which large crystals of dolomite are scattered in a finer-grained matrix of calcite and clay. The characteristic composition is that in which the carbonate portion consists of substantial amounts of both dolomite and calcite, and the acid-insoluble residue contains a significant amount of clay. Encept in certain areas, such rocks are of relatively infrequent occurrence and seldom make up a significant proportion of the material present in a deposit of rock being considered for use in ‘making aggregate for concrete. ASTM C 586 has been successfully used in (1) research and (2) preliminary screening of aggregate sources to indicate the presence of material with a potential for deleterious expansions when used in concrete. TS-1e Mee ‘AASHTOStandard Specification for Mineral Filler for Bituminous Paving Mixtures ASTM Designation: D 242-04 AASHTO M 17-07 is identical to ASTM D 242-04 except for the following provisions: 1, All references to the ASTM standards contained in ASTM D 242-04, listed in the following. table, shall be replaced with the corresponding AASHTO standard: Referenced Standards ASTM “cis OTT Dsts 1 pais T90 2. Add a new Section 4.3 after Section 4.2 that contains the following: “Fly ash used as a mineral filler shall have a maximum loss on ignition of 12 percent.” 3. Add a new Section 5.5 after Section 5.4 that contains the following: “Determine the loss on ignition of fly ash according to ASTM C 311.” “AASHTO TS.26 Mitfly Designation: 0 242 ~ 04 Standard Specification for Mineral Filler For Bituminous Paving Mixtures" hss is elude the ied dese D282 te seal patna he sn of ovo set an tvs ae ‘Thre as ben apg fr web agen of the Dpto Dafne 1. Scope 3. General Description 11 This specification covers mineral filler added as a Separate ingredient for use in bituminous paving mixtures, 1.2 The values stated in SU units are to he regarded! a the Standard. Inch-pound units, shown in parentheses, are for information only 1.3 The text of this standard references notes and footnotes ‘hich provide explanatory material. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of the standard, 2. Referenced Documents 2.1 ASTM Standards: * C50 Practice for Sampling, Preparuion, Packaging, and Marking of Lime and Limestone Products C183 Practice for Sampling and the Amount of Testing of Hydraulic Cement C311 Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use as a Mineral Admixture in Portiand Cement Concrete 1D 546 Test Method for Sieve Analysis of Mineral Filer for Bituminous Paving Materials 1D 4318 Test Method for Liquid Limit, Plastic Limit, and Plasticity Index of Soils Tis spain buns rsa of ASTM Comite DX ve Ros sp faving a a es eh Shri DO cain sve! Ds 200 Pabisbnd Decent 208. gn ‘conta ASTM Customer Serie a service astm any. Fr Arma! Book af ASTM Stns wetins inert, ert wand Dasa Sanna 11 Mineral filler shall consist of finely divided minerat ‘matter such as rock dust, slag dust, hydrated lime, hydraulic cement, ly ash, loess, or other suitable mineral mater. At the time of use, it shall be sufficiently dry to flow freely and essentially fee from agglomerations, 4, Physical Requirements 4.1 Mineral filler shall be graded within the following. limits Seve Peer Passing fy Mas susan he. 16) so ‘toy Ne 3) set ‘om. 5) e100 "rm (NS 220) tow 00 4.2. Mineral Filler prepared from rock dust, sag dust, loess, and similar materials shall be essentially free trom organic Impurities and have a plasticity index not greater than 4 [Nowe |—Plesiciy index limits ane not appre fe hy! Lie ad hydric cement 5. Methods of Sampling and Testing S.1 Semple the mineral filler acconding to Practice C 50, © 183, oF Test Methods C 311, whichever is most appropriate or the material being sampled, except as noted in 5.1.1 5.1.1 Obiain samples at random intervals not to excced each 300 tons of material as delivered, 5.2 The minimum size of field samples shall be 50 ke. Reduce the field sample to a minimom size of 2.5 kp for testing .3 Determine the grading of the material by Test Method D546, 5A Determine the plasticity index hy Test Method 14318, Ceo © AST ata 0 4 er Os, PO BCE, Wat aan PA A353, ae Bas TS26 M 17-2 ‘AASHTOAlp 0 242 - 04 ASTu murat! tates no poston especie val of any slat nr asso in cannon wt any kom martones nts ant User i rad oe eroresay vce ha deerme oe vl a St pale Hem 3k ‘fwinogenen oso igs aera he om respons. ‘Ms pando sujet ron ay tne ye respon etn commiae ard me revise oar oa ad ‘sratrasns wer raoprovador naw Nau Conta’ ate tee: rns sans or aaa es ‘nd abut be arose ASTM tamara’ Hesston Your comment wi cacti onan ata meg oe reapers cv connate whch you ay Se yo We at Yu arts ave Nl ecewed 60M yas NE Comte oe ‘Tusa ie conyghiod by ASTM erat, 100 Bx Mat Dre, PO Box C70, West Coshonacen. PA 18428 2058, nied Sate Iwas vps (ge or mat ce) oe stndrd may bo ares by eaachig ASTM a he 2b (shat ov af 610032005 (pone) SOME RASS fag, or onmovearenony ern) oF Prougr be ASTI webate onan. TS-2¢ M173 ‘AASHTO‘Standard Specification for Penetration-Graded Asphalt Cement AASHTO Designation: M 20-70 (2004) _ SCOPE 14 This specification covers the following five penetration grades of asphalt binder for use in highway construction: 40 to 50, 60 to 70, 85 to 100, 120 to 150, and 200 to 300, For asphalt binders graded by viscosity, see M 226. 12 ‘The values stated in SI units are to be regarded as the standard 2. MANUFACTURE 24 Asphalt binder shall be prepared by the refining of erude petroleum by suitable methods. 3. 34 Tae asphalt binder shall be homogeneous, free from water, and shall not foam when heated to 175°C G47F), 32. Tre various grades of asphalt binder shall conform to the requirements given in Table 1 Table 4—Reguirements for Asphalt Binder Penetration Grade 50 o70 55100 nso MinMixMin_-Max Min Max Min-MaxMin__-Maw Pension IC PAL RSE oS aS) a Fish pi, Cleveland Open Cop °C CF) mo - om = om 218 mo 50) 450) 5) 89) Duct st 25°C 07), Semin. em 100 109 109 - Se Solu chores, pen 0 0 m0 po Thin ove es, 32m), 15C (2S), Soa Loss on eating, percent =o = oo = w = as is Penetration fue, peat fog a we actly of esiuew 25° 7", 5 mimi m ow Spot tes (hen and specified wi Standard napa sohek Negative forall pader Heptae-yiee solven, paren. ene Negative fr al pen Te ue of ep testi onal. When i esi te engin sal isis whetherhe Hand pia sen, ee aphbaaglane ve we ape “eae elven wil be wed i detcoatingcomplace wih he erent an, a he ae a te lene solvent he perenage of en be, TS-2b M 20-1 AASHTO4. METHODS OF SAMPLING AND TESTING aa. ‘Sampling and testing of asphalt binder shall be in accordance with the following standard methods of the American Association of State Highway and Transportation Officials: T 40, Sampling T 44, Solubility in Bituminous Materials T 48, Flash Point T 49, Penetration T3i, Ductility T 55, Water T 102, Spot Test T 179, Thin-Film Oven Test TS-2b M202 ‘AASHTOStandard Specification for Fine Aggregate for Bituminous Paving Mixtures —}— AASHTO Designation: M-29-03 (2007) ASTM Designation: D 1073-06 1 SCOPE 14 ‘This specification covers fine aggregate for use in bituminous paving mixtures. e 12. ‘This specification is intended to describe material from a single supplier. When material from two cormore suppliets isto be blended to produce a grading to meet requirements as deseribed in a specification for bituminous paving mixtures, the grading requirements of Table I of this specification need not apply. Table 1—Grading Requirements for Fine Aggregates “Amounts Finer Than Each Laboratory Sieve (Square Openings), Mass, % Sieve Size GradingNo.1__GradingNo.2__GradingNo.3__Grading No.4 Grading No. $ 93mm Cain) 100 = 700 100 475 mm (No.4) 9510 100 100 100 8010 100 8010 100 236mm (No.8) 7010 100 7510 100 9510 100 6510 100 65 10 100 1.18 mm Wo. 16) 401080 01074 8510 100, 401080 401080 600 um (No. 30) 2065 281052 651090 201065 2016s 300 ym (No. $0) 7040 81030 301060 T1040 Twas 150 um (No. 100) 21020 Oro 12 50028 21020 2030 75 um (No. 200) 010 10 o1s Ws oro 10 = ® 13. ‘The values stated in SI units are to be regarded as the standard. Inch-pound units, shown in parentheses, are for information only. Note 1—When obtaining materials from two or more suppliers that do not meet the gradings in Table 1 and that are to be blended, it is recommended that the specifying or the ordering agency specify the alternative gradings to be supplied, 2. REFERENCED DOCUMENTS 24. AASHTO Standards: mM 92, Wite-Cloth Sieves for Testing Purposes m 7-2, Sampling of Aggregates mT I1, Materials Finer than 75-um (No, 200) Sieve in Mineral Aggregates by Washing 1-27, Sieve Analysis of Fine and Coarse Ageregates, 1m T89, Determining the Liquid Limit of Soils TSic M29-4 ‘AASHTO‘790, Determining the Plastic Limit and Plasticity Index of Soils ™ T 104, Soundness of Aggregate by Use of Sodium Sulfate or Magnesium Sulfate 22. ASTM Standards & C125, Terminology Relating to Concrete and Concrete Aggregates '® D8, Terminology Relating to Materials for Roads and Pavements D365, Practice for Random Sampling of Paving Materials ‘© E29, Using Significant Digits in Test Data to Determine Conformance with Specifications 3. TERMINOLOGY 34 Definitions: 344 For definitions regarding ageregate types, see ASTM C 125 and D 8, 4, ORDERING INFORMATION 4a Orders for material under this specification shall include the following: Aad. Reference to this specification, M 29, and year of issue; 41.2. Grading (Section 6.2 and Table 1), or alternate grading designated by the purchaser; 413. Supplementary requirement for sulfate soundness, if required, including salt to be used (Section $1); and 41. Any exceptions or additions to this specification, GENERAL CHARACTERISTICS 5A. Fine aggregate is aggregate passing the 9.5-mm (°/y-in.) sieve and almost entirely passing the 4.75-mm (No. 4) sieve. It shall consist of natural sand, or of sand prepared from stone, of of crushed blast-furnace slag, or gravel, or combinations thereof. It shall consist of hard, tough grains, free of injurious amounts of clay, loam, or other deleterious substances. 6. PHYSICAL REQUIREMENTS 64 To determine conformance to this specification, each value for grading (and sulfate soundness, ‘when required) shall be rounded to the nearest one percent, and each value for plasticity index shall be rounded to 0.1 unit, both according to the rounding off method of ASTM E 29. 62 Grading—The grading of the fine aggregate shall conform to the grading in Table | for the Grading Number specified in the order, or other grading designated by the purchaser. 63. Grading Variability Limits—For continuing shipments of fine aggregate from a given source, the fineness modulus shall not vary more than 0.25 from the base fineness modulus. The base fineness ‘modulus shall be that value that is typical of the source, and shall be determined from previous. tests, or if no previous tests exist, from the average of the fineness modulus values for the first Tse M292 ‘AASHTO10 samples (or all preceding samples if less than 10) on the order. If necessary, the base fineness ‘modulus may be changed when approved by the purchaser. Note 2—The proportioning of a bituminous mixture may be dependent on the base fineness modulus of the fine aggregate to be used. Therefore, when it appears that the base fineness ‘modulus is considerably different from the value used in the bituminous mixture, a suitable adjustment in the mixture may be necessary. 64. Plasticity Index—The plasticity index of the fraction passing the 425-um sieve (No. 40) shall not _ exceed 4.0. - 7 METHODS OF SAMPLING AND TESTING TA ‘The aggregate shall be sampled and the properties enumerated in this specification shall be determined in accordance with the following methods: Sampling —T 2; 71.2. Random Sampling—ASTM D 3665; 743 Grading —T 27 and T 11, Procedure B; TAA. Fineness Modulus—T 27; and TAS: Plestcity Index —T 89 and T 90 8. KEYWORDS - 8. Aggregate; bituminous paving; fine aggregate; paving mixtures, SUPPLEMENTARY REQUIREMENT ‘The following supplementary requirement shall apply only when specified by the purchaser in the contract or order, s1. TS-tc SULFATE SOUNDNESS ‘The fine aggregate, when subjected to five cycles of the soundness test according to T 104, shall have a weighted loss of not more than 15 percent when sodium sulfate is used or 20 percent when ‘magnesium sulfate is used. Ifthe salt to be used is not stated by the purchaser, the fine aggregate shall be acceptable if it meets the requirements when tested with either salt. M 29-3 AASHTOStandard Specification for _ Zinc-Coated Steel Wire Rope and Fittings for Highway Guardrail AASHTO Designation: M 30-02 (2006)* ASTM Designation: A 741-98 1 ‘SCOPE - 44 ‘This specification covers 19- and 25-mm (*/4- and 1-in.) zine-coated steel wire rope and fittings for use in the construction of highway guardrail. 1.2. The values stated in SI units are to be regarded asthe standard. The values given in parentheses ae for information only 2. REFERENCED DOCUMENTS 24 AASHTO Standards: = M11TMIM 111, Zine (HotDip Galvanized) Coatings on Iron and Steel Products = M120, Zine m= -M232M/M 232, Zine Coating (Hot-Dip) on Iron and Steel Hardware m= T6SMIT 65, Mass [Weight] of Coating on Iron and Steel Articles with Zine of Zinc-Alloy Coatings mT 244, Mechanical Testing of Steel Products 22 ASTM Standards 4.902, Terminology Relating to Metallic-Coated Steel Products TERMINOLOGY 34 Defintions—For definitions of terms used in this specification, refer to ASTM A 902. 4 ORDERING INFORMATION 44 Orders for wire rope guardrail material purchased to this specification shall include the following: 44d Diameter of wite rope, 442. Type of wire rope construction, 4.13. Class of zine coating required (Table 2), TS4d M 30-1 AASHTO.414. 51 52 ‘Quantity of wire rope and length per reel, and AASHTO designation and year of issue Note 1—A typical ordering description is as follows: 19-mm ("i-in. diameter, Zine-Coated Wire Rope for Guardrail, Type 1 Construction, Class A Coating, 24.4 km (80000 lineal ft) on forty 610 m (2000 fy reels, M 30 MATERIAI Base Metal—The base metal shall be stee! made by any process and shall be of such quality that the finished wire rope and the individual zinc-coated wires shall have the properties as preseribed inthis specification. Zinc—The slab zine when used for the coating shall be any grade of zine conforming to M 120. MECHANICAL REQUIREMENTS. 64 Breaking Strengih—The zine-coated steel wire rope shall conform to the mechanical properties in Table | when teste in accordance with T 244 and employing a suitable gripping device as ccevered in Annex A7.3 of T 244 62 Construction —The zine-coated wire rope and individual wires shall conform to the dimension and construction requirements of Table 1 Table 1—Guard Cable Requirements Length of _ Length oF Layof ——_Layof Diameter, Construction (No. Breaking Strand, Wires in Diameter of min,mm of Strands * No. of Strength, min, max, ‘Strand, max, Coated wires Type Cin.) _WiresperStand) KN (Ibi) mm(in.) __mm(in.) _in Strand, mm (in) TG 37 ~ iio axuoy 1905) 114145) 297 WIS (r7wO12» 0 1904) bby IWRC 190 42800) : ‘ Variable May 190) Gay 1 wirestem Feore 190442800) “ Vaviabe m 2s) Thy? 20045000) 25410) 48S) 26710298 :105t00.16) Ty 1 ccs oy ve as 5 A wp IWRC = independent ‘Leng fy a piel by nut. 63. 64, uctility of Stee!—The individual zine-coated wires shall be capable of being wrapped two turns ina close helix ata rate not exceeding 15 turns per minute around a cylindrical steel mandrel equal to three times the nominal diameter of the wire under test without cracking or breaking of the wie. Mass of Zine Coating —The class of zine coating shall be specified by the purchaser. The mass ‘of the zine coating on the individual wires for the specified class and appropriate wire size snall not be less than that specified in Table 2 when tested in accordance with the stripping test of T 65M’T 65. TS-4d 30-2 ‘AASHTOTable 2—Minimum Mass of Coating ‘Nowinal Diameier of Coted Wire ‘Wass of Zine Coning, min ‘in of Uneoated Wire Surface oft of Uncoated Wire Surace Gass Cae BM366 ‘AASHTOTable 3—Rib Requirements for Types IR and IIR Pipe Bottom Top Bottom Outside Top Outside Rib utside Radius? Outside Radius,” ‘Nominal Size, “Width, Depth,” Spacing,” Radius, ‘Max Radius, ‘Max mm Min,mm — Min,mm — Min,mm —Min,mm ——Avg,mm___Min,mm __Avg. mm_ 19 by 19 by 190 7 oT 25 60 Der 6048 19 by 28 by 216 ” 4 2m 28 60 2546 ore 19 by 28 by 292 17 2 298 28 60 2S+0 60-1 SWra iasdmennn aftr eof eH fas messed ts oui aT spp (de of ie) an wal ee or nee ie Sate mina wid pls (wot thew ike ht 2017 Depths an average of te bs wit one bet with © Spacing san avergec ee dace nh spins for 19 by 19 190 ple andro adjacet ib spacings fr 18 by 25 thea a0 dpees toe ection a he DS ‘The average the tro toy ai od of thro bom i rad sal be eth he mia and maximum races, The er use” refer othe outside dae oe pipe, 12 pipe esd cetertocenter Note 5—The nominal dimensions and properties for smooth corrugations and for ribs are given in AASHTO’s Standard Specifications for Highway Bridges, Division 1, Section 12, and in ASTM A 796, 73. Riveted Seams—The longitudinal seams shall be staggered to the extent that no more than three thicknesses of sheet are fastened by any rivet. Pipe to be reformed into pipe-arch shape shall have seams meeting the longitudinal seam requirement of Section 8.2.2. (See also Note 6.) Note 6—Fabrication of pipe without longitudinal seams in 120 degrees of are, so that the pipe ‘may be installed without longitudinal seams in the inver, is subject to negotiation between the purchaser and fabricator. 734 The size of rivets, number per corrugation, and width of lap at the longitudinal seam shall be as stated in Table 4, depending on sheet thickness, corrugation size, and diameter of pipe. For pipe ‘with 25-mm deep corrugations, M12 diameter bolts and nuts may be used in lieu of rivets on a ‘one-for-one replacement ratio, Circumferential seams shall be riveted using rivets of the same size as for longitudinal seams and shall have a maximum rivet spacing of 150 mm, measured on centers, except that six rivets will be sufficient in 300-mm diameter pipe. Table 4—Riveted and Spot-Welded Longitudinal Seams Specified Sheet 68 by 13 mar FS by 25 mak 125 by 25 mn Thickness, mm vet or Spot-Weld Diameters, Min, mm mT 0 ~ 163 £0 os 9s 201 80 9s 95 an 9s 110 0 351 95 io no 427 95 0 no ‘reac or iar wel ec ally Ti pip hte 900 ma cn nalos Two mes rma wl cach als opie Gomes 1050 an and ‘Miner wits of ap. 38 mon pipe ameter 0 a ns, 87S ma for pie ater 1080 mm. ad art “Two vets or spt ws cach alle forall pe disasters “nim with fap: mm fe ie ofl rete. © “Twometsor sp wel ath xt ad valley al pipe dames. TS-4b M36-7 ‘AASHTO7.3.2. 74. 744. 742. 7.43. 78. 7.54 75.2. TS-4b All rivets shall be driven cold in such a manner that the sheets shall be drawn tightly together throughout the entire lap. The center of a rivet shall be no closer than twice its diameter from the edge of the sheet. All rivets shall have neat, workmanlike, and full hemispherical heads or heads of a form acceptable to the purchaser, shall be driven without bending, and shall completely fill the hole Resistance Spot Welded Seams—The longitudinal seams shall be staggered to the extent that no ‘more than three thicknesses of sheet are fastened by any spot weld. Pipe to be reformed into pipe- arch shape shall also meet the longitudinal seam requirement of Section 8.2.2 (Note 6). ‘The size of spot welds, number per corrugation, and width of lap at the longitudinal seam shall be as stated in Table 4, depending on sheet thickness, corrugation size, and diameter of pipe. Circumferential seams shall be welded using spot welds of the same size as for longitudinal seams and shall have a maximum weld spacing of 150 mm, except that six welds will be sufficient in 300-mm diameter pipe. All spot welds shall be made in such a manner that the sheets will be drawn tightly together throughout the lap. The outside edge of each spot weld shall be at least 6.5 mm fiom the edge of the sheet. The welding shall be performed in such a manner that the exterior surfaces of 90 percent or more of the spot welds on a length of pipe shall show no evidenee of melting or ‘buming of the base metal, and the base metal shall not be exposed when the area adjacent to the electrode contact surface area is wire brushed, Discoloration of the spot weld surfaces will not be cause for rejection, ‘Welding equipment shall be qualified before use, and the qualification shall be verified before each work shift and when changing sheet thickness, all as described in Appendix AL. Ifuse of the equipment at the approved machine settings fails to produce satisfactory welds, fabrication shall be stopped until adjustments are made and the equipment is requalified. Helical Lock Seams—The lock seam for Type I pipe shall be formed in the tangent element of the corrugation profile with its center near the neutral axis of the corrugation profile. The lock seam for Type IA pipe shall be in the valley of the corrugation, shall be spaced not more than 760 mm apart, and shall be formed from both the liner and the shel in the same general manner as Type 1 helical lock seam pipe. The lock seam for Type IR pipe shall be formed in the flat zone of the pipe wall, midway between two ribs. The edges of the sheets within the cross section of the lock seam shall lap at least 4.0 mm for pipe 250 mm or less in diameter and at least 7.9 mm for pipe greater than 250 mm in diameter, with an occasional tolerance of ~10 percent of lap width allowable. The lapped surfaces shall be in tight contact. The profile of the sheet shall include a retaining offset adjacent to the 180-degree fold (as. described in T 249M) of one sheet thickness on one side of the lock seam, or one-half sheet thickness on both sides of the lock seam, at the fabricator’s option. There shall be no visible eracks 1 the metal, loss of metal-to-metal contact, or excessive angularity on the interior of the 180-degree fold of metal at the completion of forming the lock seam, Specimens cut from production pipe normal to and across the lock seam shall develop the tensile strength as provided in Table 5, when tested according to T 249. For Type 1A pipe, the lock seam strength shall be as tabulated based on the thickness of the corrugated shell. M368 ‘AASHTOTable 5—Lock Seam Tensile Strength Specified She Lock Seam Tensile Strength, per Unit Width, Min, kNim rr 2 oo 91 m2 158 2 ~ 210. _- For Type a pe 78.3. 76. 764. 7644 761.2, 76.1.3 76.1.4, 76.2 TS4b ikens abe dr of be corgi hl When the ends of helically corrugated lock seam pipe have been rerolled to form annular corrugations, either with or without a flanged end finish, the lock seam in the rerolled end shall rot contain any visible cracks in the base metal and the tensile strength of the lock seam shall be not less than 60 percent of that required in Section 7.5.2, Helical Continuous Welded Seams—The seam shall be parallel to the corrugations and shall have a continuous weld extending from end to end of each length of pipe. Welding shall be done utilizing ultra-high frequency resistance equipment. Seams shall be welded in such a manner that they will develop the full strength of the pipe and not affect shape or nominal diameter of the pipe. ‘Welded seams shall be controlled such that the combined width of weld and adjacent coating ‘bared by welding does not exceed three times the metal thickness. Damage outside this width shall be repaired as requited in Section 11. The fabricator shall certify that the welds have been tested and found satisfactory. Continuous welded seams shall be tested in accordance with the cup test procedure (Section 3) cf 241. The welded seam shall be acceptable if the sum of the length of cracks or other defects on either side of the cup does not exceed 6.5 mm, basing the result on the second test if the first stows greater defects. The provisions of the referee test method of Section 4 of T 241 shall be applicable in the event of disagreement between the purchaser and the fabricator. Tests of continuous welded seams shall be made as follows: Pipe lengths of 7.3 m or less shall be tested on one end of each length, normally the trailing end Ifa length of pipe having a diameter greater than 1200 mm and length of 7.3 m or less is ejected, the following length of pipe produced shall be tested on both ends. Ifthe test on either end fails, this entire length shall also be rejected. Pipe lengths greater than 7.3 m shall be fails, the entire length shall be rejected. ested on each end of e ch length of pipe. Ifeither end The requirement for conducting quality control tests in accordance with Section 7.6. shall aot apply for pipe in which the ends have been rerolled to form annular corrugations. The manufacturer shall maintain visual evaluation of the quality of the weld after rerolling and any indication of weld or base metal failure will be cause for rejection of the pipe, M36-8 ‘AASHTO76.3. Any indication of cracks, skips, or deficient welds found through visual inspeetion will be cause for rejection unless repaired. It is the option of the fabricator to remove the defective portion of the length of pipe or to manually repair defects in the automatically welded seam. Altered or repaired pipe shall meet the applicable requirements of Section 7.6. Where a manual repair occurs within 400 mm of the end of the length of pipe, atest shall be conducted on both the manually repaired section and on the immediately adjacent automatically welded section. If either test results in failure under the criterion of Section 7.6.1, the length of pipe shall be rejected. 812, TS-4b 77. End Finish TIA To facilitate field jointing, the ends of the individual pipe sections with helical corrugations or ribs may be rerolled to form annular corrugations extending at least two corrugations from the pipe end, or to form an upturned flange meeting the requirements in Section 7.7.2, or both. The diameter of ends shall not exceed that of the pipe barrel by more than the depth ofthe corrugation, All types of pipe ends, whether rerolled or not, shall be matched in a joint such that the maximum e difference in the diameter of abutting pipe ends is 13 mm, TIAA When pipe with any size helical corrugation or rib is rerolled to form annular corrugations in the ‘ends, the usual size of the annular corrugation is 68 by 13 mm. 772, Ifa flanged finish is used on the ends of individual pipe sections to facilitate field jointing, the Jlange shall be uniform in width, be not less than 13 mm wide, and shall be square to the Jongitudinal axis ofthe pipe. 773. ‘The ends of all pipe which will form the inlet and outlet of culverts, fabricated of sheets having aominal thicknesses of 2.01 mm and less, shall be reinforced in a manner approved by the purchaser, when specified. 8. PIPE REQUIREMENTS at. Type L, Type 1A, and Type IR Pipe: Pipe Dimensions—The nominal diameter of the pipe shall be as stated inthe order, selected from te size listed in Table 6. The size of corrugations that are standard for each size of pipe are also shown in Table 6, The average inside diameter of circular pipe and pipe to be reformed into, ripe-arches shall not vary more then 1 percent or I3 mm, whichever is greater, from the nominal «iameter when measured on the inside crest ofthe corrugations for Type I pipe, or the inside liner cr surface for Type IA or Type IR pipe, respectively. Alternately, for pipe having annular corrugations, conformance with the inside diameter requirement may'be determined by measuring the outside circumference, for which minimum values are given in Table 6. Note 7—The outside circumference of helically corrugated pipe is influenced by the corrugaticn size and the angle of the corrugation, affecting the number of corrugations crossed: therefore, no ‘ninimum measurement can be specified. ‘Sheet Thickness—Sheet thickness shall be specified by the purchaser from the specified sheet thicknesses listed in Table 7 (Notes 8 and 9). For Type 1A pipe, the thickness of both the shell and te liner shall be given; the thickness of the corrugated shell shall not be less than 60 percent of the thickness of the equivalent Type I pipe; the liner shall have a nominal thickness of at least 1.02 mm; and the sum of the specified thicknesses of shell and liner shall equal or exceed the specified thickness of an equivalent pipe of identical corrugations as the shell according to the design criteria in AASHTO’s Standard Specifications for Highway Bridges. M 36-10 - - ‘AASH-OTable 6—Pipe Sizes Ribbed Pipe Nominal Minimum Inside Outside Diameter, 38by 65 68by 13 7Sby2S 125 by 25 19 by 19 by 19 by 2Sby 19 by 25 by Circumference,” mm mm omm mm mm 190mm’ 292mm 216 mm mm 100 x ~ 264 130 x aa 200 x 230 x 155 300 x x 912 315 x x nus 350 x x x x x 1388 00 x x x x 1620 00 x x x x 18s ors x x x x 2091 750 x x x x 2483 2s x x x x x 2561 300, x x x x x x 207 1050 x x x x x x 3269) 1200 x x x x x x 3739 1380 x x x x x x 3209 1500) x x x x x x 4675 1630 x x x x x x sia 1800 x x x x x x 5609 1950 x x x x x x 607s 2100 x x x x x x 6542 2250 x x x x x 7008 2400 x x x x x a5 2550 x x x x x ‘pal 2700 x x x x x 8408 2850 x x x x ast 3000 x x x x 93a 3150 x x x 9307 $300 x x x war 3450 x x x 10740 3600 x x x 11200 [Romie nda sand comaaton ae fresh nomial dame of P= i sies 1 y 19 190 mma 19 by 25by 2 Measure in val of cular organs Not ppicable to aly comugtd pipe TS-4b M3647 ‘AASHTO‘Table 7—Thicknesses of Metallic-Coated Steel Sheet” ‘Specification Designation M274 M289, A885, A929M Specified AIT2, 55 Percent Zincand A 929M. AIT, Thickness, © M218, Aluminum = Aluminum-Zine Aramid ZnS AILMM, Aluminum mm Zine Coated _Coated__Alloy Coated Fiber Coated Alloy Coated Coated Tor x x x 132 x x x x x 168 x x x x x x Zor x x x x x x 2n x x x x x x 3st x x x x x x 427 x x x Ra ndes seekers noel ee apie pecteaton For sate ype Ie 82 821. 8.2.2. 823. 83. 83.1. Ts-4i ib Note 8—The sheet thicknesses indicated in Table 7 are the thicknesses listed as available in M 218, M274, M 289, ASTM A 885, and ASTM A 929M for zine and aramid fiber composite coated sheet, Note 9—The purchaser should determine the required thickness for each of the types of pipe described in Section 4.1.1 through Section 4.1.6 according to the design eriteria in AASHTO''s Standard Specifications for Highway Bridges, Division 1, Section 12, or other appropriate guidelines. When specified by the purchaser, the finished pipe shall be factory elongated to the extent specified. The elongation shall be accomplished by the use of a mechanical apparatus, which will Produce a uniform deformation throughout the length of the section, Type Hl, IA, and IR Pipe: Pipe-Arch Dimensions—Pipe furnished as Type Il, IA, or HR shall be made from Type I, 1A, or IR pipe respectively, and shall be reformed to provide a pipe-arch shape. All applicable requirements for Types I, [A, and IR pipe shall be met by finished Types II, ILA, and IIR pipe, respectively. Pipe-arches shall conform to the dimensional requirements of Tables 8, 9, 10, or 11 All dimensions shall be measured from the inside crests of corrugations for Type Il pipe of from the inside liner or surface for Types IIA or IIR, respectively. Longitudinal Seams—Longitudinal seams of riveted or spot-welded pipe-arches shall not be placed in the comer radius. Reforming Type IR into Type IIR pipe shall be done in such a manner as to avoid damage to the external ribs. Type III Pipe: Type II pipe shall have a full circular cross-section and shall conform to the requirements for Type I pipe and, in addition, shall contain perforations conforming to one of the elasses described in Section 8.3.2 M3612 ‘AASHTO:Table 8—(M 36) Pipe-Arch Requirements 68 by 13 mm Corrugations Minimum Pipe Arch Equivalent ——Span,* Rise,” Comer Maximum Size,mm___Dia, mm mm ‘mm. Radius, mm __B,’ mm. 305 330, 315 430 330 75 BS 520 by 380 480 530 380 1s 1s 510 by 460 525 610 460 8 ss Tio by 510 0 70 510 8 208 780 by $60 6s 780 360 6 5 Hess ty ——s10 ~ 2a 970 by 690 ns 370 0 255 1060 by 740, 300 1060) 0 26s 240 by 840 1os0 240 si0 290 1440 by 970 1200 420 970 as 620by 1500 1550 1620 100 380 1800 by 1200 1300 1800 1200 20 1930 by 1520 1680 1950 1320 360 2100 by 1450 1800 2100 1480 20 510 rolrance f 25 sor percent of eaten dame, Hicheve sete Wile pen pan and » Bisdofned sth vera dimension fom ahonizonl ine ares the wider porn of he arto the lowest prion ofthe as. Table 9—(M 36) Pipe-Arch Requirements 75 by 25 mm or 125 by 25 mm Corrugations Pipe Arch Equivalent Span? Rise,” Minimum Comer Size, mm Dia, mm mm mm Radius, mm, Toney 799 300 Toi0 aE Tora 10 160 by 920, 1os0 160-85, 920+58 188 1340 1050 1200 1340-60 150 + 60 180 1520by 1380, 1380 1520-70 1170+ 70 20s 1670 by 1300, 1500 1670-75 1300+ 78 20 sso by 1400 1650 1850-88 1400+ 85 305 2050 by 1$00 1800 2050-95 1300 +95 385 2200 by 1620 1980 2200-110, 1620+ 110 355 2400 by 1720 2100 2400-120, 1720+ 120 410 2600 by 1820 2250 2600-130, 1820+ 130, 40 2840 by 1920 2400 240-148 1920+ 148 460 2970 by 2020, 2580 2970-180, 220 +150 40 s240by 2120 2700 3240-165 2120+ 165, 480 3470by 2220 2850 3470-175 22204175, 400 3600 by 2520 3000) 3600-180 2320+ 180 450 "Regaine an potive mbes ed wih ad is dmeraons ate nepive and postive slouses ao lems oppnte den. TS4b 36-13 ‘AASHTO,Table 10—Pipe-Arch Requirements, 19 by 19 by 190 mm Rib Corrugations Equivalent Minimum Pipe Arch Diameter, Span, Rise, Comer Size, mm ‘mm ‘mm mm Radius, mm ‘Sorby 410 450 300-35 TEST Ro s80by 490, 525 580-25 490+25 bo 680 by 540 600 680-40 S400 130 750 by 620 ors 750-40 620+ 40 130 830 by 670, 750 530-40 0 10 500 by 750, ws 900-4 750-48 130 1o10 by 790, 900 010-45, 044s 130 1160 by 920, 1050 160-5 on0+55 ss 1340 by 1080, 1200 1340-60 130 + 60 180 152091170, 1350 1320-70 1170+70 1670 by 1300, 1300 1670-75 1300 +75, 1880 by 1400, 1650 1850-85 1400+ 85 2080 by 1500 1300 2050-95 1300+ 95 2200 by 1620 1950 2200100, 1620 + 100 2400 by 1720 2100 2400-105 720-4105 2600 by 1820 250 2600-115, 1820+ 115 2840by 1920 2400 240-120, 1880+ 120, 2920 by 1980 2550 2920-130 1980 + 130 450 * Nepiv nd psive amber Ise with pan and foe Ginensons re nape ad pave ilzancen no leans oponie deen Table 14—Pipe Arch Requirements, 19 by 25 by 292 mm Rib Comrugation Equivalent Minimum Pipe Arch Diameter, Span, Rise,” Comer __ Size, mim mm mm mm Radius, mm sony a0 450 S00=35 alors 10 $80 by 490 33 580-25 490425 130 80 by 540 00 8040 80+ 40 130 730 y 620 750-40 eao+40 bo 807670 530-30 sr0+40 1b0 S100 by 750 00 5 750-445 130 1o104y 790 1010-45 790-645 10 1160 by 920 i605 038 155 1540 hy 1050 1340-60 1050+ 60 180 1520 1170 1520-70 1170-70 ams 1670 1300 1610-75 130075 x0 1850 by 1400 1850-85 1400+ 85 Ms 2050 9 1500 2050-95 1500+ 95 5 83.2 Perforations—The perforations shall conform to the requirements for Class 1, unless otherwise specified in the order. Class 1 perforations are for pipe intended to be used for subsurface drainage. Class 2 and 3 perforations are for pipe intended to be uscd for subsurface disposal of ‘ater, but pipe containing Class 2 and 3 perforations may also be used for subsurface drainage 83.21 Class 1 Perforations —The perforations shall be approximately circular and cleanly cut; shall have TS4b ‘nominal diameters of not less than 4.8 mm nor greater than 9.5 mm and shall be arranged in rows Parallel to the axis of the pipe, The perforations shall be located on the inside crests or along the M36-14 “AASHTO83.22, 83.23. neutral axis of the corrugations, with one perforation in each row for each corrugation. Pipe connected by couplings ot bands may be unperforated within 100 mm of each end of each length of pipe. The rows of perforations shall be arranged in two equal groups placed symmetrically on either side of a lower unperforated segment corresponding to the flow line of the pipe. The spacing of the rows shall be uniform, The distance between the centerlines of rows shall be not less than 25 mm, The minimum number of longitudinal rows of perforations, the maximum heights of the ‘enterlines of the uppermost rows above the bottom of the invert, and the inside chord lengths of the unperforated segments illustrated in Figure 1 shall be as specified in Table 12. Note 10—Pipe with Class 1 perforations is generally available in diameters from 100 to 525 mm inclusive, although perforated pipe ir targer sizes may be obtained —— ———— Class 2 Perforations—The perforations shall be circular holes with nominal diameters of 8.0 t0 5.5 mm, or slots with nominal widths of 4.8 to 8.0 mm and not to exceed 13 mm in length, The rerforations shall be uniformly spaced around the full periphery of the pipe. The perforations shall provide an opening area of not less than 230 square centimeters per square meter of pipe surface based on nominal diameter and length of pipe. Note 11—323 perforations, 9.5-mm diameter, per square meter satisfies this requirement. Class 3 Perforations—The perforations shall be slots with a width of 2.5 + 1.0 mm and length of 25-4 6.5 mm, spaced 45 to 65 mm on centers around the circumference and staggered on the ‘outside crests of the corrugations of the pipe. No metal shall be removed in making the slot. Slots shall be made from the inside of the pipe. & Figure 1—Reguirements for Perforations TS-4b M36-15 AASHTOTable 12—Rows of Perforations, Height H of the Centerline of the Uppermost Rows Above the Invert, and Chord Length L of Unperforated Segment, for Class | Perforations Internal Diameter of Pipe, mm Rows of Perforations" 7H, Max, mm, 2, Min,* mm 10 2 6 of 10 4 % 96 20 4 2 be 20 4 ns 160 30 6 1 2 a5 6 m 240 a4 - — 2 - ss 6 24 236 600 and larger 8 “ 4 “Minimum saber fos. A grater numb of ons for wera tare hl be sujet grasa! between para nd abanoy Nove ae nee ‘fperotion per ant engi incach own ese) dependent om he comapton pitch, See Figure for cath of deo aL Minimum orm amit in ip wit 38 by 6 ua corgi 84 844. 85 “nas = 048D; Lin) = O64D, where Dinter dnt pipe a ti. pope Type IIIA Pipe: “Type IIIA pipe shall be fabricated of an unperforated semicircular bottom section with atop shield of comugated steel, both of nominal .32-mm thickness or greater. The smooth semicircular bottom section shall be approximately 120 mm in diameter and shall have a continuous lip extending outward along each side; the corrugated top shield shall be approximately 160 mm wide including a 19-mm sloping overhang on each side and shall be secured tothe lp ofthe bottom section by integral tabs spaced at about 90 mm centerto-center, The top shield shall have comugations approximately 22 mm center-to-center and approximately 8.0mm depth. Pipe Fabricated from Zinc and Aramid Fiber Composite Coated Sheet—Pipe which has been fabricated from zinc and aramid fiber composite coated sheet shall be coated with asphalt as described in M 190, Type A, Fully Bituminous Coated, If fall or partial smooth lining is desired, it shall be specified by the purchaser. (See Section 1.1.1 and M 190.) a4 9.41.2. JOINING SYSTEMS Types of Joining Systems—Ioining systems shall be of the following types, depending upon the configuration of the stee! band joining the pipe together. If required, the joining system shall incorporate a flat, O-ring, or profile gasket. The corrugations at the ends of pipe sections being, joined shall conform to one of the corrugations detailed in ASTM A 796/A 796M. Note 12—Bands are classified according to their ability to resist shear, moment, and tensile forces as described in AASHTO’s Standard Specifications for Highway Bridges, Division Il Section 26, and identified as “standard joints” and “special joints.” The first five types of bands listed in Section 9.1 and meeting the requirements of Section 9.2 are expected to meet the requirements for “standard joints.” Some may also be able to meet the requirements for “special joints,” but such capability should be determined by analysis or test. Corrugated Bands—Bands with either annular or helical corrugations. The band corrugation shall, ‘match that of the pipe sections being joined or the annular rerolled ends of those pipe section, Partially Corrugated Bands—Flat bands with a minimum of one corrugation formed along each circumferential edge of the band. These bands are intended for use with helically corrugated pipe ‘with its ends reolled to a 68 mm by 13 mm corrugation TS-4b M3616 ‘AASHTO