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ZX330LC-3 - EM1V7-SL2-1 h22 OPERATORS MANUAL
ZX330LC-3 - EM1V7-SL2-1 h22 OPERATORS MANUAL
INTRODUCTION
• This Operator’s Manual has been compiled for the Super Long Type ZAXIS330LC-3, 350LC-3 H22 Hitachi
Hydraulic Excavator.
• Only the parts that differ from those on the ZAXIS330LC-3, 350LC-3 Hitachi Hydraulic Excavator are described in
this manual. Refer to the Operator’s Manual for ZAXIS330LC-3, 350LC-3 Hitachi Hydraulic Excavator for other
inquiries than described in this manual.
SAFETY
SAFETY SIGNS
PRECAUTIONS FOR OPERATION
TRANSPORTATION
SPECIFICATIONS
INDEX
CONTENTS
SAFETY
Recognize Safety Information............................... S-1
Understand Signal Words ..................................... S-1
Follow Safety Instructions..................................... S-2
TRANSPORTATION
2. Transportation .......................................................3
SPECIFICATIONS
Specifications ..........................................................15
Kinds of Buckets .....................................................15
Working Ranges .....................................................16
Lifting Capacity .......................................................18
INDEX ...................................................................21
CONTENTS
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SAFETY
RECOGNIZE SAFETY INFORMATION
SA-688
001-E01A-0001
002-E01A-1223
S-1
SAFETY
FOLLOW SAFETY INSTRUCTIONS
003-E01B-0003
S-2
SAFETY SIGNS
SS3088571
SS-2285
• The stay lowers quickly when the pin is removed. Take
care not to allow your fingers to become caught.
SS-2286
SS3089581
S-3
SAFETY SIGNS
MEMO
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S-4
PRECAUTIONS FOR OPERATION
1. This machine has been designed so that only the H22 super long front attachment can be installed. Don’t
replace the front attachment with the standard front attachment.
2. Never remove the additional counterweight installed on the counterweight.
3. Don’t apply this machine to general civil engineering works other than light duty work such as dredging rivers
and lakes, finishing slope surfaces, excavating heaped soil, etc.. (The density of excavation objects should be
3
1800 kg/m or less.)
4. Observe the instructions mentioned below. Failure to do so may result in damage to the base machine and
the front attachment.
• Avoid excavating gravel and compacted soil.
• Use a bucket as much as possible in excavation work. Never attempt to excavate ground using swing power
or to engage in grading work.
• Don’t allow the front attachment to come in contact with piled soil, trees and/or immovable objects during
swing operation.
• Never use the bucket to compact and/or demolish ground/ buildings.
• Be sure to travel the machine in the slow (turtle) mode over rough terrain.
• Avoid raising the machine off the ground using the front attachment, moving the front attachment quickly, or
traveling the machine with the arm cylinder fully extended (maximum length) or retracted (minimum length).
Jack-up Method: When raising the machine off the ground, keep the angle between the boom and arm at
90 to 110°.
Travel Method: Retract the arm cylinder more than 50mm from the fully extended position, or use the stay
for transportation when traveling the machine.
5. Operate the boom and the arm as slow as possible. Failure to do so may cause the machine to lose stability.
6. Avoid sudden swing operation, possibly creating safety hazards.
7. When the arm cylinder is fully extended, if the arm sways, the arm may come in contact with the boom.
Operate the arm as slow as possible when the arm is extended close to the stroke end.
8. Lubricate the pins to be dipped in water during operation every day after completing the day shift.
9. This machine has been designed to install only the super long front attachment. Therefore, even though the
power mode switch is turned to the H/P (High Power) mode position, the H/P mode is not activated. This is
not a machine trouble. (Even though the power mode switch is turned to the H/P mode position, the power
mode remains in the P mode.)
CAUTION: The front attachment speed is set when the machine is shipped. If re-adjustment is
required, contact your nearest HITACHI dealer.
1
PRECAUTIONS FOR OPERATION
MEMO
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TRANSPORTATION
2. TRANSPORTATION
Removal Procedures
Remove Bucket Cylinder
CAUTION: When removing/ installing the pin,
metal fragments may fly off. Wear necessary
protection, such as goggles, hard hats, etc in Move O-Ring
order to prevent personal injury.
3
TRANSPORTATION
Remove Arm Cylinder from Arm
1. Operate the arm cylinder to a little longer position
than the fully retracted position.
Arm Cylinder
2. Operate the boom cylinder and set the arm top on the
ground.
3. Attach a rope to the arm cylinder and hold the arm
cylinder.
Do not pull the rope.
Take care not to slide the rope on the cylinder. Pin
4. Release the remaining pressure in the pipe of arm
cylinder.
As for the procedure to release pressure, refer to M1U1-SL1-002
Boom
M1U1-SL1-003
Remove Arm
Arm
1. Hoist the arm by using a crane. Cylinder
Arm
CAUTION: Arm: 1770 kg ( 3900 lb)
M1V7-SL2-001
Boom Cylinder
4
TRANSPORTATION
Remove Boom Cylinder from Boom
1. Check if the boom top is located on the stand.
2. Release the remaining pressure in the pipe of boom
cylinder.
As for the procedure to release pressure, refer to
ZAXIS330LC-3 Hydraulic Excavator Operator’s
Manual.
3. Hold the boom cylinder at one side (left) by using a Boom Cylinder
M1V7-SL2-001
rope.
Do not pull the rope.
Take care not to slide the rope on the cylinder
4. Remove the pin connecting boom cylinder and boom.
5. Loosen the rope and lower the boom cylinder gently.
Lay the cloth and so on at the position where the
boom cylinder will come in contact with the frame in
order not to damage the boom cylinder.
6. Remove the boom cylinder at other side (right) from
the boom in the same procedures.
7. Operate the boom cylinder to the fully retracted
position.
Remove Boom
1. Hoist the boom by using a crane.
CAUTION: Boom weight: 3350 kg ( 7390 lb)
2. Adjust the boom and remove the foot pin from the
basic machine.
3. Lower the boom on the ground gently.
Support the boom in order not to turn over or place
the boom in stable condition.
5
TRANSPORTATION
Remove Additional Counterweight
Wire Rope
Sling Bolt
W178-02-02-002
W178-02-02-003
6
TRANSPORTATION
Installation Procedure
The installation procedures are reverse in the removal
procedures. Perform the procedures while check the
followings.
same procedures.
7
TRANSPORTATION
Install Additional Counterweight
3
2
4
W178-02-02-003
(240 + 40 + 295
- 10 kgf⋅m, 1740 - 75 lbf⋅ft)
Torque Wrench
Power Wrench W178-02-02-004
W178-02-02-001
8
TRANSPORTATION
Install Arm
1. Operate the boom control lever and set the boom top
about 1.5 m high from the ground.
2. Release air remaining in the arm cylinder. Run the
engine at slow idle. Operate the arm control lever and
Arm Arm Cylinder
extend and retract the piston rod fully. Repeat these
steps until the piston rod is operated smoothly.
CAUTION: When the piton rod is extended, do
not hit the piston rod.
7. Wile extending and retracting the arm cylinder, align Insert Shim and
with the boss hole on arm. Insert the provided shim Install Pin
and install the pin. Install the bolt.
When installing the pin, do not damage the dust seal. M1U1-SL1-002
Insert the shim in order not to damage the pin and
hole because of rattle.
Tightening torque: 400 N⋅m (40 kgf⋅m, 295 lbf⋅ft)
9
TRANSPORTATION
Install Hose between Boom and Arm
1. Before installation, release the remaining pressure in
the pipe.
CAUTION: Do not release the remaining
pressure in the hydraulic circuit of boom cylinder
and arm cylinder.
Be dangerous for the boom cylinder and arm
cylinder due to own weight.
M1V7-SL2-004
10
TRANSPORTATION
Install Bucket
Move O-Ring
1. Clean the removed pin and pin hole. Apply much
grease.
2. Place the new bucket in the stable condition as
illustrated.
3. Connect the arm to hole A and the link to hole B by
using the pins.
4. Install the retaining one to each pin. Boss in Bucket
5. Install O-ring for the seal to the original position.
6. Apply grease to each pin. Link
M1U1-SL1-001
11
TRANSPORTATION
Parking Dimensions and Weight
ZAXIS330LC-3 Super Long Front Attachment (Type H22)
1. Basic Machine
3180
Shoe Max. mm
Weight
Model Width Width
kg
mm mm
ZAXIS330LC-3 800 3390 21140
4950 mm
M1V7-SL2-005
2. Boom
Weight : 2770 kg
Width : 960 mm 1730
mm
12340 mm
M1V7-SL2-006
3. Arm 1050
mm
Weight : 1770 kg
Width : 560 mm 10590 mm
M1V7-SL2-007
1010
4. Bucket mm
Weight : 319 kg
Width : 850 mm
1240 mm
M1U1-SL1-008
5. Additonal Counterweight
1130
Weight : 9700 kg mm
Width : 2950 mm
690 mm
M1V7-SL2-008
12
TRANSPORTATION
3. Remove the pin at boom side from the stay installed Stay
on the boom bottom. Lower the stay and lower the
boom by inching the boom downward until the bottom
end pin hole aligns with the arm bracket hole.
Stay
M1V7-SL2-009
13
TRANSPORTATION
MEMO
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14
SPECIFICATIONS
SPECIFICATIONS
D A
E
B
M1V7-SL2-011
KINDS OF BUCKETS
Bucket Capacity
Weight 3 3 Bucket Width Numbers of
m (yd ) Applicability
kg (lb) mm (in) Teeth
PCSA (Heaped)
Hoe Bucket (H22) 319 (700) 0.45 (0.6) 850 (33”) 4 ¦
Slope Finishing
Bucket
356 (785) 0.4 (0.5) 1500 (59”) – U
NOTE: ¦ Standard
U Optional
In case a bucket other than those described above is installed, be sure to observe the following allowable
condition.
3 3
Bucket Unit Weight (kg) + Bucket Capacity( m ) × 1800 (kg/m )≦1130 kg
15
SPECIFICATIONS
WORKING RANGES
(m)
F
G I
C
B
A
E
D
(m)
M1V7-SL2-010
16
SPECIFICATIONS
17
SPECIFICATIONS
LIFTING CAPACITY
18
SPECIFICATIONS
19
SPECIFICATIONS
MEMO
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INDEX
F
Follow Safety Instructions........................................S-2
K
Kinds of Buckets ....................................................... 15
L
Lifting Capacity ......................................................... 18
P
Precautions for Operation........................................... 1
R
Recognize Safety Information..................................S-1
S
Safety.......................................................................S-1
Safety Signs.............................................................S-3
Specifications ............................................................ 15
T
Transportation ............................................................. 3
U
Understand Signal Words ........................................S-1
W
Working Ranges ....................................................... 16
21
INDEX
MEMO
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