Komatsu No.

006/PSC/PLT/FPL/06/13

Periodic Service Check Sheet

EXCAVATOR
PC200-8
C/N :
PT. Fajar Pasir Lestari
Plant Department

Site : PT KCI
Kalimantan Timur
 C/N : 5,250 5,500 5,750 6,000 6,250

MI (PART)

SPK (WORK)
Periodic
Periodic Service
Service Check
Check Sheet
Sheet
DATE

KOMATSU
KOMATSU
HOUR METER

KILO METER

PC
PC 200-8
200-8 EXCAVATOR
SITE : KCI EXCAVATOR
PART NUMBER PS1 PS2 PS1 PS3 PS1
DESCRIPTION INTV.
GENUIEN INTERCHANGE 5,250 5,500 5,750 6,000 6,250
OIL
ENGINE OIL SAE 15W-40 250 25 25 25 25 25
PUMP TRANSMISSION
SWING REDUCTION GEAR SAE 30 1,000 7
TRAVEL REDUCTION GEAR SAE 30 1,000 6.8 14
HYDRAULIC OIL SAE 10 4,000 135
COOLANT 4,000
SPARE PART
ENGINE OIL FILTER 250 1 1
FUEL FILTER 500 1 1
WATER SEPARATOR ELEMENT 500 1 1
FUEL FILTER 500 1 1
FILTER AC (INNER) 1,000 1
FILTER AC(OUTER) 1,000 1
RACOR 500 1 1
HYDRAULIC RETURN OIL FILTER 1,000 1
AIR CLEANER INNER 1,000 1
AIR CLEANER OUTER 2,000
HYDRAULIC SUCTION STRAINER 4,000
V-BELT 4,000
OIL SAMPLE 000-000-000 250 1 2 1 6 1

EQUIPMENT NUMBER : PLAN 5,250 5,500 5,750 6,000 6,250

START TIME

SERVICE FINISH TIME

MANPOWER QTY PS

CLEANING UNIT ( HOURS ) 1

LEAD TIME
SERVICE TIME ( HOURS ) 0.00

ENGINE OIL 1

PTO OIL 1

PAP SAMPLE HYDRAULIC OIL 1

SWING MACHINERY OIL 2

FINAL DRIVE 2

FILLED BY GROUP LEADER 5,250 5,500 5,750 6,000 6,250

TOTAL DOWN TIME (HOURS)

MANHOUR PS (HOURS)
Revisi: 0
 ITEM CHECK ACTIVITY PS1 PS2 PS1 PS3 PS1

AREA 1
1 ENGINE OIL CHECK
2 AIR CLEANER INSPECT
3 COOLANT LINES & LEAKAGE INSPECT
4 BREATHER CLEAN
STARTING MOTOR, ALTERNATOR CABLE &
5 INSPECT
CONNECTION

6 ENGINE OIL CHANGE

7 COOLANT LINES & LEAKAGE CHANGE
8 MAIN FUEL FILTER CHANGE
9 PRE FUEL FILTER REPLACE
10 WATER SEPARATOR REPLACE
11 WATER COOLANT CHECK / CHANGE
12 RADIATOR FINS INSPECT
13 OIL COOLER FINS INSPECT
14 FAN BELT WEAR CHECK / REPLACE
ENGINE AIR INTAKE PIPING CLAMPS
15 INSPECT
(TURBOCHARGER, ENGINE)

16 CORROSION RESISTOR REPLACE

17 WATER PUMP CHECK ANY LEAKAGE
18 AIR CLEANER REPLACE
19 TURBOCHARGE END PLAY CHECK, ADJUST & RETORQUE

ENGINE AIR INTAKE PIPING CLAMPS

20 CHECK, ADJUST & RETORQUE
(TURBOCHARGER, ENGINE)

21 ENGINE VALVE CLEARANCE ADJUST if required by PPM result

22 INJECTION PUMP SCREEN FILTER REPLACE
23 VIBRATION DAMPER CHECK VISUAL

AREA 2
1 ELECTROLITE BATTERY CHECK / ADD
2 CABIN INSTRUMENT & CONTROL PANEL INSPECT
3 WIRING HARNES INSPECT
4 AC COMPRESSOR BELT TENSION CHECK & ADJUST
5 AC REFRIGERANT LEVEL INSPECT
6 AC HOSES & FITING INSPECT
7 STARTING MOTOR CHECK FUNCTION
8 ALTERNATOR CHECK FUNCTION
9 CONDENSOR FINS INSPECT
10 ACCUMULATOR REPLACE
11 AIR FILTER CABIN REPLACE
12 AIR CONDITIONER FILTER REPLACE
13 RUBBER PIPING CLAMP HIGH PRESSURE INSPECT
14 CLAMP PIPING HIGH PRESSURE REPLACE
15 AIR COMPRESSOR INSPECT
16 EVAPORATOR INSPECT
17 AIR DRYER CHANGE

AREA 3
1 FINAL DRIVE OIL LEVEL RH LH CHECK / CHANGE
2 TRACK SHOE BOLT LH/RH CHECK & TIGHTEN
3 PILOT FILTER ELEMENT CHECK / REPLACE
4 DRAIN FILTER CATRIGE CHECK/REPLACE
5 HYDRAULIC OIL FILTER ELEMENT CHECK/REPLACE
6 TRACKFRAME AND AXLE CONNECT. BOLT CHECK & TIGHTEN
7 TRACK TENSION (max deflect.: 10 - 30 mm) CHECK & ADJUST
8 TRACK ROLLER FOR LEAKAGE AND WEAR CHECK/ ADD OIL if required
9 CARRIER ROLLER FOR LEAKAGE AND WEAR INSPECT
10 FRONT IDLER FOR LEAKAGE AND WEAR INSPECT
11 SPROCKET TOOTH FOR WEAR INSPECT
12 BUCKET WEAR PLATE INSPECT
13 SWING MACHINERY OIL CHANGE
14 PTO OIL COOLER CHECK / CHANGE
15 BREATHER ELEMENT HYDRAULIC TANK CHECK/REPLACE
16 RETURN STRAINER HYDRAULIC TANK CLEAN
17 STRAINER HYDRAULIC TANK CLEAN
Revisi: 0
 ITEM CHECK ACTIVITY PS1 PS2 PS1 PS3 PS1

AREA 3
BUCKET TOOTH FOR WEAR, LOOSE OR
18 INSPECT
MISSING
BUCKET TOOTH ADAPTOR FOR WEAR, LOOSE
19 INSPECT
OR MISSING
BUCKET SITE CUTTING FOR WEAR, LOOSE
20 INSPECT
OR MISSING
BOOM, ARM BUCKET FOR CRACKED &
21 INSPECT
MISSING

AREA 4
FIRE SUPPRESSION
1 PRESS INDICATOR IN THE GREEN AREA CHECK FUNCT. / COND.
2 MANUAL SWITCHS / MODULE HANDLES CHECK COND. & LOCK
3 NOZZLE CAP & VENT VALVE CAP CHECK COND. & LOCK
4 HOSES & FITTING CHECK CONDITION
5 CYL&HEAD ASSY FOR SIGNS DAMAGE CHECK CONDITION
6 CYL&MOUNTING BRACKET ARE SECURE CHECK CONDITION
7 SYSTEM COMPONENTS CONDITION CHECK & REPAIR
8 CLEAN OF CYL & CLEAR OF LABELS CHECK CONDITION
9 FREE PASSAGE ALL HOSES & FITTING CLEAN & CHECK

AUTOLUB
10 GREASE CONTAINER/RESERVOIR CHECK FUNCT. / COND.
11 GREASE PUMP & OUTLET CHECK FUNCTION
12 CONTROL UNIT / TIMER CHECK FUNCTION
13 DEVIDER VALVE, OUTLET CHECK FUNCT. / COND.
14 HOSES & FITTING FOR AUTOLUBE CHECK CONDITION
15 SWING CIRCLE LUBRICATING CHECK LUB. 4 POINTS
16 BOOM CYLINDER ROD END PIN CHECK LUB. 2 POINTS
17 BOOM CYLINDER FOOT PIN CHECK LUB. 2 POINTS
18 BOOM FOOT PIN CHECK LUB. 2 POINTS
19 BOOM ARM COUPLING PIN CHECK LUB. 1 POINT
20 ARM CYLINDER FOOT PIN CHECK LUB. 1 POINTS
21 ARM CYLINDER ROD END PIN CHECK LUB. 1 POINT
22 ARM BUCKET COUPLING PIN CHECK LUB. 2 POINT
23 ARM LINK COUPLING PIN CHECK LUB. 1 POINT
24 BUCKET CYLINDER FOOT PIN CHECK LUB. 2 POINTS
25 BUCKET CYLINDER ROD END PIN LUBRICATE 2 POINTS
26 LINK COUPLING PIN LUBRICATE 1 POINTS
27 LINK BUCKET COUPLING PIN LUBRICATE 1 POINT
28 AFTERCOOLER FAN MOUNTING LUBRICATE 3 POINTS
29 TENSION PULLEY & FAN PULLEY ASSEMBLY LUBRICATE 2 POINT

NAMA

AREA 1
SIGN

NAMA

AREA 2
SIGN

NAMA

AREA 3
SIGN

NAMA

AREA 4
SIGN

FINAL CHECK AFTER SERVICE ACTIVITIES 250 1000 250

1 WALK AROUND CHECK RECHECK
2 OIL LEVEL RECHECK
3 FILTERS TIGHTNESS & LEAKAGE RECHECK
4 OIL & FUEL CAP TIGHTNESS RECHECK
5 DRAIN PLUG TIGHTNESS & LEAKAGE RECHECK
6 BACKLOG REPAIR QUALITY RECHECK
7 WATERCOOLANT LEVEL RECHECK
8 PANEL CABIN WARNING LAMP & BUZZER RECHECK
9 START ENGINE, CHECK NOISE RECHECK
10 WORKLAMP, TURN LAMP, SIGNAL LAMP RECHECK
11 WORK EQUIPMENT FUNCTION RECHECK
12 BRAKE FUNCTION RECHECK
15 TRAVEL FUNCTION RECHECK
16 STALL PERFORMANCE RECHECK [STD - ]
ACTUAL
17 OIL/WATER/FUEL LEAKAGE RECHECK
18 ENGINE OIL PRESSURE RECHECK [STD - ]

NAME LEADER

SIGN

Note :
X : Bad Condition / No Replace
X : Change / Replace
V : Good Condition
NA : Not Available
 BACKLOG PERIODIC SERVICE
PARTS ORDER
NO COMPONENT BACKLOG NUMBER PS1 PS2 PS1 PS3 PS1 STATUS
PART NUMBER PART NAME QTY

NAME

Revisi: 0 SIGN Pege 4/5

 INSPECTION REPORT EQUIPMENT NUMBER :
PART NUMBER PART
NO PROBLEM DESCRIPTION QTY DATE OF INSP. STATUS
REQUIRED DESCRIPTION

Revise : 0 Page 5/5