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Sakaguchi2006-Dynamic Analysis of Cage Behaviour in A Tapered Toller Bearing
Sakaguchi2006-Dynamic Analysis of Cage Behaviour in A Tapered Toller Bearing
Behavior in a Tapered
Tomoya Sakaguchi
Roller Bearing
e-mail: tomoya_sakaguchi@ntn.co.jp
A three-dimensional dynamic simulation analysis of a tapered roller bearing was per-
Kazuyoshi Harada formed using commercially available software. Without cage pocket shape simplification,
e-mail: kazuyoshi_harada@ntn.co.jp the dynamic motion of the cage and rollers was calculated in six degrees of freedom. The
motion of the cage and rollers was measured experimentally to verify the analysis. Under
R&D Center, all axially loaded conditions, cage whirl was analytically predicted and experimentally
NTN Corporation, confirmed. Whirl amplitude increased as the inner-ring rotational speed and axial-load
066, Higashikata, magnitude increased. The maximum whirl amplitude reached the radial clearance be-
Kuwana, Mie 511-8678, Japan tween a roller and its pocket. Under combined load conditions, the cage also whirled.
However, the whirl amplitude was smaller than only under axial load. Load distribution
due to the addition of radial load to axial load equalized roller distribution. Equally
distributed rollers limited the cage’s movable distance to circumferential clearance be-
tween a roller and its pocket. 关DOI: 10.1115/1.2197527兴
1 Introduction In this report, the dynamic simulation tool for cylindrical roller
bearings in two dimensions has been extended into a dynamic
Design of an advanced cage for a rolling bearing should be
simulation tool for a tapered roller bearing in three dimensions.
based on understanding of the interaction forces on the cage.
The purpose of focusing on a tapered roller bearing is that the
However, these cage interactions are affected by the dynamic be- torque of this type of bearing is smaller than that of a ball bearing
haviors of the rolling elements and the cage itself. The only prac- under fully lubricated conditions, as reported by Houpert 关6兴, so
tical method to solve this problem is a dynamic analysis of the tapered roller bearings are expected to come into wider use.
rolling bearing, which can numerically simulate the transient be- In 1989 Gupta 关4兴 conducted a sophisticated dynamic simula-
haviors and the interactions of the cage and the rollers. tion of tapered roller bearings in six degrees of freedom. However,
Dynamic analyses for rolling bearings need a high level of cal- as mentioned above, Gupta’s analysis for tapered roller bearings
culation to numerically integrate the equations of motion due to also limits the pocket to a simple trapezoidal shape. Later, Cretu et
the large load being applied to a lightweight rolling element. In al. researched tapered roller bearing performance with their own
the 1960s, Jones 关1兴 conducted quasi-dynamic analyses, where a dynamic analysis tool, however the tool omits the translational
portion of rolling element motion is analyzed as a statics problem. motions of the cage 关7兴.
Later, in the 1980s, Gupta 关2兴 conducted fully dynamic analyses The purpose of this report is to describe how the cage behavior
of rolling bearings using six degrees of freedom. In the 1990s, of a tapered roller bearing is determined by using a dynamic simu-
Wensing 关3兴 introduced global elastic deformation of the outer lation tool capable of describing its pocket as designed, with no
ring, its housing, and the shaft into the dynamic analysis of a simplification, and in addition, to validate the dynamic analysis by
spindle system consisting of two ball bearings, two housings, and comparison with actual measurements of cage behavior.
a shaft, but this analysis neglected the cage. Consequently, the This analysis can simulate roller skewing. However, this report
rolling element behaviors in Wensing’s simulation are limited to did not address it because it was not measured using the test
statics or kinematics. apparatus.
Only Gupta 关2,4兴 has conducted a dynamic analysis of cage
behavior for a rolling bearing without omission of its component
degrees. However, the pocket shape in Gupta’s simulation is lim-
ited to simple geometry so that implementation of the real pocket
shape of a mass-produced cage requires modification of the simu- 2 Measuring Method
lation source code. Table 1 shows the tested bearing and its operating conditions.
We have developed a dynamic simulation tool for rolling bear- The cage behavior was measured under both axial and combined
ings, which can simulate cage transient motion using six degrees loads while the inner ring was rotating at one of three constant
of freedom and represent the mass-produced pocket shape. As a speeds. As shown in Fig. 1, this experimental apparatus can fix the
first step, we built a dynamic simulation tool for cylindrical roller axial position of the sample inner ring, and apply axial and radial
bearings in two dimensions in the radial plane 关5兴 using the multi- loads to the outer ring. The axial load is applied to the housing of
body dynamic analysis software, MSC.ADAMS 共MSC. Soft- the outer ring through six oil-pistons using external pressurized
ware兲. “MSC.ADAMS” has powerful numerical integration and oil. Under the combined axial and radial loads, a distribution of
visualization features. The numerically simulated cage behavior the oil pressure to the pistons is able to reduce the resultant mis-
correlates with measured behavior 关5兴. alignment of the outer ring due to the radial load to less than
1 / 4000.
Under the combined load, if the load distribution factor is set
Contributed by the Tribology Division of ASME for publication in the JOURNAL OF
TRIBOLOGY. Manuscript received August 9, 2005; final manuscript received March 4,
less than 1, where some of the rollers are unloaded, the outer ring
2006. Review conducted by Liming Chang. Paper presented at the World Tribology moves to the left in Fig. 1, which is relatively far, as compared to
Congress III 共WTC2005兲, September 12–16, 2005, Washington, DC. the measurement distance of the displacement sensors. This is due
604 / Vol. 128, JULY 2006 Copyright © 2006 by ASME Transactions of the ASME
␦
q = 0.356E⬘Nsl−1/9l8/9␦10/9 共1兲
兩␦兩
冦 冧
bd if ⌳ ⬍ 0.01 The friction coefficient hd under the hydrodynamic lubrication
bd − hd mode 共⌳ ⬎ 1.5兲 is given by a simple, theoretical traction model
r = 共⌳ − 1.5兲6 + hd if 0.01 艋 ⌳ ⬍ 1.5 developed by Muraki-Kimura 关13兴. They consider a thermal re-
共0.01 − 1.5兲6 duction effect, however we neglect it to simplify the model.
hd if 1.5 艋 ⌳ Hence, an isothermal traction model was assumed. The introduced
traction model is briefly described in Eqs. 共7兲–共9兲. Furthermore,
共2兲
this model can be applicable in an isoviscous condition. There-
The oil film parameter ⌳ is based on the central film thickness hc. fore, we applied this traction model to the isoviscous-rigid regime
The central film thickness hc is given by each hydrodynamic even though it has inconsistency on the surface shape treatment,
lubrication mode 共piezoviscous-elastic by Pan and Hamrock
关9兴/isoviscous-rigid by Martin 关10兴兲 as shown in Eq. 共3兲. The ef- Xc 艌 2:S̄ = Diso/⌺iso 共7兲
fect of thermal growth at the entrainment region on the film thick-
ness is introduced by a thermal reduction factor T 关11兴. The Xc ⬍ 2:S̄ = sinh−1 ⌺iso兵1 − 共Diso/4⌺iso兲sinh−1 ⌺iso其 共8兲
isoviscous-rigid regime is mainly intended for use in contacts be-
tween the rollers and outer ring within an unloaded zone. Here,
the two hydrodynamic lubrication modes are determined by com- hd = 0S̄/P̄ 共9兲
parison between their central film thicknesses, and this also de- As shown in Eq. 共2兲, the friction coefficient under the mixed
cides whether the EHL rolling resistance 关8兴 is introduced or not, lubrication mode is calculated by a smooth interpolation of ⌳ with
coefficients bd and hd under boundary and hydrodynamic lubri-
再 冎
which is described later,
T · hc,PE if hc,PE ⬎ hc,IR cation modes 共Fig. 6兲.
hc = 共3兲 The EHL rolling resistance is given by Eq. 共10兲, which is a
T · hc,IR otherwise regression formula of numerical calculation results done by Zhou
and Hoeprich 关8兴. The force vector of this rolling resistance con-
hc,PE = 2.922 W−0.166 U0.692 G0.47Re 共4兲 forms to the reverse direction of the mean velocity vector of the
contact points,
hc,IR = 4.9 UW−1Re 共5兲
冦 冧
29.2 Rel共GU兲0.648W0.246
The friction coefficient bd under the boundary lubrication 共⌳ T if hc,PE ⬎ hc,IR
⬍ 0.01兲 shown in Eq. 共2兲 is given by Eq. 共6兲, which is a modified FEHLr = ␣0
function of Kragelskii’s friction model 关12兴 as shown in Fig. 5. 0 otherwise
The differences are that sliding velocity is replaced with slide-roll 共10兲
ratio and a friction coefficient at zero velocity is set to zero, be-
cause we addressed not sliding but rolling contact with some slid-
ing,
bd = 共− 0.1 + 22.28s兲exp共− 181.46s兲 + 0.1 共6兲
再 冎
„a… Various velocities „Fa = 0.05Cr…. „b… Various axial loads
T · hc,PE if hc,PE ⬎ hc,IR „3000 rpm….
hc = 共11兲
T · hc,IR otherwise
hc,PE = 4.31U0.68G0.49W−0.073关1 − exp共− 1.23k2/3兲兴Re 共12兲 from the maximum interference points, and the boundary lubrica-
tion model is assumed due to the large roughness of the pocket
冋
hc,IR = 128␣r 0.131 tan−1 冉冊
␣r
2
+ 1.683 册冉 冊
2
U
W
2
Re 共13兲
surface.
4 Test Results
3.4 Roller Small End/Inner Ring Front Face Rib. When a 4.1 Under Axial Load. The cage center loci on the radial
roller is in the unloaded zone, the roller contact with the inner ring plane under axial load conditions, while varying the rotational
front face rib may occur. Therefore, these contacts must be velocity and the load magnitude, are shown in Fig. 8. The cage
introduced. center under each operating condition did whirl; that is, the cage
The interaction is assumed to act on only their maximum inter- center turned about the center axis of the bearing with a certain
ference point, as previously described. The friction force is deter- radius at its rotating velocity on the radial plane.
mined using the boundary lubrication model, because they contact From Fig. 8, the radius of the cage center locus tends to in-
at the edge of their surfaces. crease with both an increase of the rotational speed and axial load.
The magnitude of the radius of the whirl motion reached approxi-
3.5 Roller Rolling Surface/Cage Pocket. Interactions be-
mately one, especially in the x direction in Fig. 8共b兲. This shows
tween the roller surface and cage pockets, which is the hatched
that the maximum whirl radius nearly corresponds to the radial
flat plane in Fig. 7, is calculated by using the slice technique
clearance between the roller and cage pocket.
similar to the contact between the roller and raceways. Due to the
Axial displacement of the cage is shown in Fig. 9. The axial
large roughness of the pocket surface, the friction force is calcu-
displacement is normalized by the axial clearance between the
lated by the boundary lubrication model. The pocket surface has
roller and cage pocket and is defined as zero if the cage gets
limited area, so an algorithm to treat the surface edges is added.
contact with the roller large end. Although the axial displacement
3.6 Roller End/Cage Pocket. The roller large and small ends increases with increasing rotational velocity, the displacement is
are a sphere and a plane, respectively. The contacting surfaces of less than 15% of the axial clearance.
cage pocket are planes. In addition, treatment of the surface edges Rotational displacement of the cage is shown in Fig. 10. x and
is required. y in Fig. 10 represent rotational angles of the cage about the x
First, the maximum interference points of contact on the edge and y axes in Fig. 2. Although high frequency signals stand out in
line and the sphere are computed. The interaction forces on the Fig. 10共b兲, the rotational displacements have a fundamental har-
roller are then calculated as the sums of the interactions resulting monic wave equal to the cage rotational frequency. With respect to
5 Analysis Results
Calculated data were arranged for a period of 0.5 s after the
cage behavior became stable in each operating condition.
under the light load move toward their orbital directions by re-
ceiving the cage weight, so the rollers cannot give excitation
forces of whirl motion to the cage.
The numerical simulated cage loci under 0.02 Cr load in Fig.
12共b兲 have a smaller radius of whirl motion than the measured
loci in Fig. 8共b兲. However, a numerical simulated cage locus with
roller diameter variation of 1 m under 0.02 Cr increases in the
whirl amplitude as shown in Fig. 15, where the simulated bearings
under the other load conditions have no roller diameter variation.
In comparing the cage center loci between Figs. 8共b兲 and 15, the
trend of the cage loci corresponds well, even though there is still
a small discrepancy between the cage loci amplitude in the 0.02
Cr loads.
With respect to the axial displacement and the rotational dis-
placements of the cage, numerical simulation results corresponds
well to the measurements.
Fig. 12 Numerical simulated cage center loci under axial load 5.2 Under Combined Load. Figure 16 shows the numerical
conditions. „a… Various velocities „Fa = 0.05Cr…. „b… Various axial cage center loci under the combined axial and radial load. In
load „3000 rpm…. comparison with the cage center loci under axial load, the loci
shown in Fig. 18. Equally distributed rollers limit the cage mov-
able distance as shown in Fig. 17共b兲 to the circumferential clear-
ance between roller and cage pocket, which is half the value of the
radial clearance between them as shown in Fig. 3. This mecha-
Fig. 16 Numerical simulated cage center loci under combined nism causes the loci amplitude reduction under the combined load
load „2000 rpm, Fa = 0.08Cr… as shown in Fig. 16.
Further, the reason for the equal distribution of rollers is as
follows: Rollers in the lightly loaded zone would approach the
under the combined load have a small amplitude, which corre- pocket bars behind their orbital motion. As the roller load de-
sponds to the measurement data. In addition, the effect of varying creases, EHL rolling resistance also decreases in proportion to
velocity and load rating factor on the cage center loci is insignifi- W0.246. However the required traction coefficient to the EHL roll-
cant, which corresponds well with the measured results. ing resistance increases because its normal force decreases. Con-
sequently, it yields a larger slip ratio between the roller and race-
6 Determination Mechanism of Cage Whirl Amplitude way due to the traction curve characteristic.
Under axial loads of more than 0.08 Cr, the cage whirled and 7 Conclusions
the amplitude of the cage center loci reached the pocket radial
clearance between a roller and its cage pocket. In addition, the A three-dimensional dynamic simulation analysis of a tapered
roller spacing angles were not equal as shown in Fig. 14共b兲. roller bearing was performed using commercially available soft-
Therefore, the whirl amplitude of the cage was able to reach the ware. Without cage pocket shape simplification, the dynamic mo-
larger clearance of the pocket in the radial and circumferential tion of the cage and rollers was calculated in six degrees of free-
direction because of the unequal roller distribution, as shown in dom. The motion of the cage and rollers was measured
Fig. 17共a兲. experimentally to verify the analysis. The following results were
However, under a combined load the cage center loci became obtained:
small due to the addition of radial loads to the axial load as shown 共1兲 Under all axially loaded conditions, cage whirl was ana-
in Fig. 16, despite all the rollers being loaded. lytically predicted and experimentally confirmed. Whirl
The following is the reason for the decrease of cage whirl am- amplitude increased as the inner-ring rotational speed
plitude due to the addition of the radial load: spacing angles be- and axial-load magnitude increased. The maximum
tween five adjacent rollers under combined load gradually become whirl amplitude reached the radial clearance between a
equal, 30 deg, from unequal spacing in the early duration as roller and its pocket.
共2兲 Under combined load conditions, the cage also whirled.
However, the whirl amplitude was smaller than only
under axial load.
共3兲 Load distribution due to the addition of radial load to
axial load equalized roller distribution. Equally distrib-
uted rollers limited the cage’s movable distance to cir-
cumferential clearance between a roller and its pocket.
Acknowledgment
I would like to thank many members in our company with
whom I have discussed this study.
Nomenclature
Cr ⫽ radial basic dynamic load rating, N
Diso ⫽ isothermal Deborah number
G ⫽ dimensionless material parameter ␣0E⬘
E⬘ ⫽ equivalent elastic modulus, Pa
Fa ⫽ axial load, N
FEHLr ⫽ rolling resistance of EHL film, N
hc ⫽ central film thickness, m
k ⫽ 1.03␣r2/
Fig. 17 Cage movable distances with unequal or equal distri- k⬘ ⫽ thermal conductivity of lubricant, W / 共mK兲
butions of rollers. „a… Unequal distribution „larger movement…. Lt ⫽ 0ū2 / k⬘
„b… Equal distribution „smaller movement…. l ⫽ width of a slice of roller, m
共 兲
1−13.2共Pmax/E⬘兲LT0.42
239.
关15兴 Chittenden, R. J., Dowson, D., Dunn, J. F., and Taylor, C. M., 1985, “A
1+0.213共1+2.23s0.83兲LT0.64 Theoretical Analysis of the Isothermal Elastohydrodynamic Lubrication of
Concentrated Contacts I. Direction of Lubricant Entrainment Coincident with
Subscripts the Major Axis of the Hertzian Contact Ellipse,” Proc. R. Soc. London, Ser. A,
IR ⫽ isoviscous-rigid mode 397, pp. 245–269.