Operation and Maintenance

HIMOINSA gas genset HGD 440 T6 NG

Engine: Doosan GV222TI
Standard Condition

Date: 20th January 2016

 HIMOINSA gas genset HGD 440 T6 NG Engine: Doosan GV222TI
PRICES
OPERATION
SERVICE
h. DESCRIPTION ∑MATERIAL
LEVEL PRICE/UNIT TOTAL
CODE UNITS PRICE
Oil replacement (only if it is necessary) 40 liters
INSPECTION

41,94 USD
WARRANTY

FILTER CARTRIDGE ASS'Y 65.05510-5020B 2 20,97 USD 41,94 USD

WI 50

Total Total 41,94 USD

Oil replacement 40 liters

41,94 USD
MAINTENANCE

FILTER CARTRIDGE ASS'Y 65.05510-5020B 2 20,97 USD 41,94 USD

BASIC

BM 750

Total 41,94 USD

774,96 USD
V-belt for Cooling Fan 65.96801-0195A 1 45,92 USD 45,92 USD
INSPECTION
TECHNICAL

V- belt for Alternator 65.96801-0197A 1 25,80 USD 25,80 USD

TI 1.500 Spark plugs 65.10701-6002A 12 22,32 USD 267,81 USD
Air cleaner 400414-00040 2 217,71 USD 435,42 USD

Total 774,96 USD

Turbocharger To be discussed 2 To be discussed
Alternator To be discussed 1 To be discussed
MEDIUM REPAIR

65.06500-6187 1

886,98 USD
Water pump 735,83 USD 735,83 USD
Thermostat 65.06402-0006 3 16,66 USD 49,98 USD
MR 10.000 Ignition cable To be discussed 12 To be discussed
Gasket; cylinder head cover 65.03905-0015B 12 6,28 USD 75,35 USD
Gasket; cylinder head 51.03901-0348 1 25,81 USD 25,81 USD
Coolant water replacement 44 liters + Radiator
Capacity
Total 886,98 USD
Pistons 65.02501-0701A 12 121,20 USD 1.454,40 USD
RING ; TOP 65.02503-0672 12 12,88 USD 154,61 USD
RING ; 2ND 65.02503-0108 12 4,10 USD 49,23 USD

9.438,04 USD
RING ; 2ND 65.02503-0678 12 11,54 USD 138,44 USD
65.08902-0078D 12 2,09 USD 25,06 USD
TOP OVERHAUL

Gasket; intake manifold

Gasket; exhaust manifold 65.08901-0023B 12 3,17 USD 38,03 USD
TO 20.000 Seal; valve steam 65.04902-0017 24 1,27 USD 30,57 USD
Valve Spring Assy 65.04102-6007 1 5,44 USD 5,44 USD
CYLINDER HEAD ASS'Y 65.03101-6070D 12 574,29 USD 6.891,50 USD
Valve, exhaust 65.04101-0071 12 26,39 USD 316,68 USD
Valve, intake 65.04101-0070 12 27,84 USD 334,10 USD
Work to be done on heads: Removing, replacement of all caps; Review of valve seats; Review of valve seats; Hydraulic test; The
adjustment bolts of the head admit two tightens
Total 9.438,04 USD
Pin, piston 65.02502-0209 12 18,99 USD 227,83 USD
Rod assy, connecting 150121-00104 12 241,53 USD 2.898,31 USD
Bearing main 65.01110-0070 6 22,63 USD 135,77 USD
Bearing main 65.01110-0080 6 20,36 USD 122,18 USD
GENERAL OVERHAUL

7.424,03 USD

Metal, conecting road (Lower) STD 65.02410-0200 12 15,82 USD 189,80 USD
Metal, conecting road (Upper) STD 65.02410-0100 12 22,79 USD 273,50 USD
Seal, oil; front 65.01510-0153A 1 34,46 USD 34,46 USD
GO 40.000 65.01111-6539 1 296,05 USD 296,05 USD
Bearing; Thrust
Seal, oil; I/P Drive shaft 65.01510-0141 1 42,33 USD 42,33 USD
LINER ; CYLINDER 65.01201-0312C 12 196,00 USD 2.352,02 USD
OIL PUMP ASS'Y 65.05100-6043A 1 330,11 USD 330,11 USD
OIL COOLER ASS'Y 65.05601-7135 1 479,35 USD 479,35 USD
Seal, oil; I/P Drive shaft 65.01510-0141 1 42,33 USD 42,33 USD
Aditional work: Camshaft measures control, Turbos repair, Intercooler cleaning
Total 7.424,03 USD
WI = Warranty Inspection, BM = Basic Maintenance, TI = Technical Inspection, MR = Medium Repair, TO = Top Overhaul, GO = General Overhaul
HIMOINSA gas genset HGD 440 T6 NG Engine: Doosan GV222TI
Spare costs gas engine
WI BM TI MR TO GO
Hours Total price per Mh
41,94 USD 41,94 USD 774,96 USD 886,98 USD 9.438,04 USD 7.424,03 USD
50 41,94 USD 41,94 USD
750 41,94 USD 83,88 USD
1.500 41,94 USD 774,96 USD 900,78 USD
2.250 41,94 USD 942,72 USD
3.000 41,94 USD 774,96 USD 1.759,62 USD
3.750 41,94 USD 1.801,56 USD
4.500 41,94 USD 774,96 USD 2.618,45 USD
5.250 41,94 USD 2.660,39 USD
6.000 41,94 USD 774,96 USD 3.477,29 USD
6.750 41,94 USD 3.519,23 USD
7.500 41,94 USD 774,96 USD 4.336,13 USD
8.250 41,94 USD 4.378,07 USD
9.000 41,94 USD 774,96 USD 5.194,97 USD
9.750 41,94 USD 5.236,91 USD
10.500 41,94 USD 774,96 USD 886,98 USD 6.940,78 USD
11.250 41,94 USD 6.982,72 USD
12.000 41,94 USD 774,96 USD 7.799,62 USD
12.750 41,94 USD 7.841,56 USD
13.500 41,94 USD 774,96 USD 8.658,46 USD
14.250 41,94 USD 8.700,40 USD
15.000 41,94 USD 774,96 USD 9.517,30 USD
15.750 41,94 USD 9.559,24 USD
16.500 41,94 USD 774,96 USD 10.376,13 USD
17.250 41,94 USD 10.418,07 USD
18.000 41,94 USD 774,96 USD 11.234,97 USD
18.750 41,94 USD 11.276,91 USD
19.500 41,94 USD 774,96 USD 12.093,81 USD
20.250 41,94 USD 886,98 USD 9.438,04 USD 22.460,76 USD
21.000 41,94 USD 774,96 USD 23.277,66 USD
21.750 41,94 USD 23.319,60 USD
22.500 41,94 USD 774,96 USD 24.136,50 USD
23.250 41,94 USD 24.178,44 USD
24.000 41,94 USD 774,96 USD 24.995,34 USD
24.750 41,94 USD 25.037,28 USD
25.500 41,94 USD 774,96 USD 25.854,18 USD
26.250 41,94 USD 25.896,12 USD
27.000 41,94 USD 774,96 USD 26.713,01 USD
27.750 41,94 USD 26.754,95 USD
28.500 41,94 USD 774,96 USD 27.571,85 USD
29.250 41,94 USD 27.613,79 USD
30.000 41,94 USD 774,96 USD 886,98 USD 29.317,67 USD
30.750 41,94 USD 29.359,61 USD
31.500 41,94 USD 774,96 USD 30.176,50 USD
32.250 41,94 USD 30.218,44 USD
33.000 41,94 USD 774,96 USD 31.035,34 USD
33.750 41,94 USD 31.077,28 USD
34.500 41,94 USD 774,96 USD 31.894,18 USD
35.250 41,94 USD 31.936,12 USD
36.000 41,94 USD 774,96 USD 32.753,02 USD
36.750 41,94 USD 32.794,96 USD
37.500 41,94 USD 774,96 USD 33.611,86 USD
38.250 41,94 USD 33.653,80 USD
39.000 41,94 USD 774,96 USD 34.470,69 USD
39.750 41,94 USD 34.512,63 USD
40.500 41,94 USD 774,96 USD 886,98 USD 9.438,04 USD 7.424,03 USD 53.078,57 USD

Remarks:
All prices are net prices. That is, all prices does not include VAT, taxes or duties.
Incoterm: Ex Works San Javier (Spain).
In this maintenance plan does not include the price of: oil, coolant, fuel for tests and labour
This Maintenance Plan is estimated by Doosan and Himoinsa at standard conditions.
This document is not binding for the signing of any contract.