This Drawing and Design is the property of M/s Lloyd Insulations (India) Limited must not be copied or

lent without their permission in writing.

01 03.09.2011 Resubmission for approval AB CSM SCT

00 23.08.2011 Submission for Approval PS CSM SCT
REV. NO DATE DESCRIPTION PRD. BY CHKD. BY APPD. BY
NTPC LIMITED
CLIENT :
( A GOVERNMENT OF INDIA ENTERPRISE )
RIHAND SUPER THERMAL POWER PROJECT
PROJECT :
STAGE-III ( 2X500 MW)
PACKAGE : FIRE DETECTION AND PROTECTION SYSTEM PACKAGE

CONTRACTOR : Lloyd Insulations (India) Limited, New Delhi.

Digitally signed
Signature Not
by BVerified
GANESH
TITLE : QAP FOR SEAMLESS PIPE FOR INERT GAS
Date: SYSTEM
2011.09.06
09:28:58 IST
PREPARED CHECKED APPROVED JOBReason:
INDEXCAT NO. I
Location:
AB CSM SCT JI - 3665
NTPCEOC
LIIL DOC. NO. NTPC DOC. NO. Sheet :- Rev. :-
LIIL-JI3665-QAP-016 1240-151-QVM-Q-008 1 of 2 01
 MANUFACTURING QUALITY PLAN
MANUFACTURERS NAME & ADDRESS PROJECT : RIHAND SUPER THERMAL POWER PROJECT
MSL ITEM : CS SEAMLESS PIPE UPTO 350 NB STAGE III ( 2X500 MW
STAGE-III
MAHARASHTRA SEAMLESS LIMITED PACKAGE : FIRE DETECTION & PROTECTION SYSTEM
RAIGARH MAHARASHTRA NTPC DOC. NO. 1240-151-QVM-Q-008 LIIL DOC. NO. LIIL-JI3665-QAP-016
CONTRACTOR : Lloyds Insulations (India) Limited
SR. COMPONENT & CLASS TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
CHARACTERISTICS
NO. OPERATIONS CHECK OF CHECK DOCUMENT NORMS RECORD M C N
1 2 3 4 5 6 7 8 9 D* * 10 11
PRODUCT INS FINAL
RECEIVING
A
INSEPECTION

APPD. ASTM A
RESULTS OF SUPPLIER
1 INSPECTION OF BILLET MAJOR VERIFICATION 100% DRG./DS/ASTM 106/apprd IR P V V
TCS
A 106 drg/ DS

IN PROCESS & FINAL

B
INSPECTION / TESTING

SIZE SETTING APPD.

STRETCH
S C REDUCING
C G VISUAL
S ASTM
S A 106
1 SURFACE DIMENSIONAL MAJOR SUBSEQUENTLY DRG./DS/ASTM IR / WTC P V
MILL MEASUREMENT / MFG
HOURLY A 106

MEASUREMENT
WEIGHT PRODUCT ONCE IN SHIFT TWO ASTM A 106/
MAJOR SPECTRO P V
ANALYSIS SAMPLE PER HEAT MFG. STD
ANALYSIS

APPD.
HEAT TREATMENT (for TEMPERATURE SOAKING
2 MAJOR VERIFICATION HOURLY DRG./DS/ASTM ASTM A 106 IR / WTC √ P V V
cold drawn pipes) TIME
A 106

APPD. ASTM A 106/

3 PHYSICAL TESTING MECHNICAL PROPERTIES MAJOR UTS , Yst, El as per ASTM A106 DRG./DS/ASTM apprd drg / IR / WTC √ P V V
A 106 DS
APPD. ASTM A 106/
SPECTRO
4 CHEMICAL TESTING CHEMICAL COMPOSITION MAJOR as per ASTM A106 DRG./DS/ASTM apprd drg / IR / WTC √ P V V
ANALYSIS
A 106 DS

APPD.
RECORDS APPRD. DS / WITNESS ON 10 % OF THE OFFRED LOT
5 HYDROSTATIC TESTING LEAK TIGHTNESS MAJOR 100% DRG /DS/ASTM
DRG./DS/ASTM IR / WTC √ P W V
REVIEW A 106Gr. B SELECTED AT RANDOM
A 106

MECHNICAL PROPERTIES APPD.

APPRD. DS /
6 BEND TEST (workmanship , finish & MAJOR MECH TEST 100% DRG./DS/ASTM IR / WTC √ P V V
A 106Gr. B
appearance) A 106
ce
an
ar
pe
ap
&
sh
ni
Fi
ip,
sh
an
m
k
or
w

VISUAL
MEASUREMENT APPD.
SURFACE DIMENSIONAL APPRD. DS /
7 FINAL INSPECTION MAJOR
END FINISH MARKING MEASURMENT as per ASTM A106 DRG./DS/ASTM
A 106Gr. B
IR / WTC √ P W V
A 106
VISUAL

LEGEND : FOR NTPC USE DOC. NO.

* RECORDS IDENTIFIED WITH 'TICK' SHALL BE
ESSENTIALLY DETERMINED BY CONTRACTOR IN
QA DOCUMENTATION **M MANUFACTURER / SUB-
CONTRACTOR CONTRACTOR 'C' CONTRACTOR NOMINATED
ACTUR
CONTRACTOR INSPECTION AGENCY 'P'
P PERFORM 'W'
W WITNESS
ER/ SUB-
SIGNATURE V' VERIFICATION AS APPROPRIATE 'CHP' NTPC
SHALL IDENTIFIED IN COLUMN 'N' : NTPC REVIEWED BY NAME & SIGN OF APPRO AUTHO & SEAL