NEW Inline 3D Inspection Image Processing System

LJ-V connection-compatible
CV-X/XG-X Vision System

INLINE 3D MAKES
NEW INSPECTIONS
POSSIBLE
 3D Inspection Makes
the Impossible Possible
×OCR
Robust ×Orientation
×Presence/Absence

THE ONLY COMPLETE 3D SOLUTION

3 Keys to 3D Success

Character inspection on black rubber.

2
The LJ-V (Laser profile scanner) enables stable detection of various
workpieces with ultra-high speed profiling of 64,000 profiles per second.
3D image processing is available for almost any workpiece
by processing the profile data using the CV-X/XG-X Series.

×3D Measurement
Accurate ×Flatness and Warpage
×Multiple Calculation

BEST LASER PROFILING TECHNOLOGY

BEST 3D IMAGE PROCESSING
BEST PRESENTATION WITH ENCODER

Coplanarity and pitch measurement

NEW

Inline 3D Inspection
Image Processing System
LJ-V connection-compatible
CV-X Series/XG-X Series

3
Application

Height/dimension inspection

Improving yields by visualising height information

Low contract inspection of characters on a metal surface Coplanarity inspection of electronic components

2D inspection 2D inspection

Reading was not stable using only intensity With 2D inspection, it is impossible to determine
information. height information.

Not affected by Quantifying height

background or noise information
3D inspection solves it! 3D inspection solves it!

Cancelling uneven backgrounds allows for stable 3D inspection of the terminals allows for judgement
OCR inspection. based on height.

4
 Profile inspection

Ensuring stable detection through inspection using both intensity and height information

Inspection of solder fillet Profile inspection of adhesive applications

2D inspection 2D inspection

Inspection was not stable using only intensity Depending on the background colour, low contrast
information. inspection is not stable.

Checking X, Y, and Z Not affected by

with one unit contrast
3D inspection solves it! 3D inspection solves it!

Excessive application

Excessive Drop Void

solder

Adding the height (Z) information to X/Y Unlike conventional detection based on contrast
information enables inspection using volume or differences in intensity information, profile changes
cross sectional area. and breaks can be detected easily.

5
Application

The CV-X/XG-X 3D image processing system enables processing that was impossible
with the LJ-V profile scanner only.

LJ-V7200
■ Inspection of pock and dent shapes on rubber-coated cables
Conventional laser displacement sensor Difficult to detect dents on curved surfaces and gentle
depressions.
LJ-V + CV-X/XG-X Ensures stable detection even for high-speed production lines.

LJ-V7060
■ Inspection of width, height, and volume of sealants
Conventional laser displacement sensor Difficult to inspect area and volume with displacement sensors.
LJ-V + CV-X/XG-X Enables flexible inspection of height, width, and volume, etc.

LJ-V7300
■ Measurement of flatness of clutch plates
Conventional contact-type displacement sensor and laser displacement sensor Difficult to perform
stable inspection due to the influence of the overall waviness or inclination of each product.
LJ-V + CV-X/XG-X Ensures stable inspection by individually correcting variation among products.

6
A combination with the LJ-V profile scanner enables detection that used to be impossible
with image processing only.

LJ-V7080
■ Shape inspection of welding on tailored blanks
Conventional camera Inspection with cameras was difficult due to the unstable surface condition of workpieces.
LJ-V + CV-X/XG-X Stable inspection is possible without being influenced by the surface condition of workpieces.

LJ-V7060
■ OCR for card numbers
Conventional camera OCR was difficult due to the influence of the background.
LJ-V + CV-X/XG-X Stable OCR is possible on any kind of card.

LJ-V7060
■ Inspection of soldering bridge/volume
Conventional camera Inspection was difficult due to the influence of PCB patterns and soldered surface
conditions.
LJ-V + CV-X/XG-X Ensures inspection of presence, bridge, and volume of soldering.

7
LJ-V Measurement Principle

Ultra-high-speed 3D Shape Measurement through Light-Section Method

2D triangulation method

Cylindrical lens Semiconductor laser

GP64-Processor

The laser light is projected in a horizontal line by the cylindrical

lens and diffusely reflects on the target object. This reflected
HSE3-CMOS
light is formed on the HSE3-CMOS and by detecting changes in
position and shape, profile shapes are measured. These profile 2D Ernostar lens
shapes are then transferred to the CV-X/XG-X controller to
achieve image processing using 3D data.

Making stable measurements of any target possible even at ultra high speed
Newly developed World's greatest
❚ HSE3-CMOS * HS = High Speed, E3 = Enhanced Eye Emulation

The LJ-V7000 Series is equipped with the newly developed HSE3-CMOS. In addition to improved
speed, the dynamic range has been further improved over the established and conventional
E3-CMOS. Even with the extremely short exposure time of 64 kHz (15.6 μs) it has achieved
sensitivity that allows it to reliably measure a range of surfaces from black (small amount of
reflection) surfaces to those with lustre (large amount of reflection) due to it’s wide dynamic range.

Stopped target Conventional model LJ-V HSE3-CMOS

Measurement is impossible due to All ranges could be measured.

insufficient light intensity.

Moving target
DYNAMIC RANGE

2400 ×
Because there is even less light intensity, Even though the exposure time is short, all
the measurement could not be ranges could be measured without issue.
performed at all.

8
 Forms ultra-stable and highly accurate profile images

❚ Blue laser optical system

The LJ-V7000 Series is the first 2D laser displacement sensor in
Red laser Blue laser
the world to adopt a blue laser. A sharp line beam is formed on (conventional) (LJ-V)
the light-receiving element by focusing a short wavelength
405 nm laser to its maximum limit with a 2D Ernostar lens. This
generates a stabilised high-precision profile. Also, the received
light density for the laser has been increased to successfully
secure a greater level of received light intensity. This achieves
ultra-stable and highly accurate measurement with all types of
targets that are typically difficult to detect. With a conventional red laser, With a blue laser, the image
the beam that formed the image forming beam becomes sharp,
is thick, resulting in the generation enabling the measurement of
of variation in the profile. shapes with excellent accuracy.

Identifies unnecessary light reflections

❚ Double polarisation function

We have developed the world’s first double polarisation function, which distinguishes and cancels multiple reflection light that acts as an obstacle to
measurement. Light is shined on the intersection between the X-polarisation and Y-polarisation to calculate differences in the amount of received
light for each unit of image capture data. Multiple reflection light has the characteristic of generating differences in the amount of received light for
X-polarisation and Y-polarisation, and this characteristic is used to cancel data for areas that have large differences. The power of this function is
demonstrated in the measurement of metals with complex shapes and complicated areas.

1. X polarisation 2. Y polarisation Generator profile

Multiple reflection light Data with areas that contain

large differences is cancelled.
A large difference in light intensity is generated between 1. and 2.

Actual example Conventional model LJ-V

Captured image Captured image

Profile Profile

The strong influence of the diffuse reflected LJ-V Series cancels the diffuse reflected
light causes errors in the data. light to perform stable measurements.

9
LJ-V Measurement Principle

LJ-V head direct connection

A new input unit (CA-E100LJ/E110LJ)
has been developed that can be
connected directly to the LJ-V head. LJ-V Series
This allows the LJ-V to be set from
the CV-X/XG-X controller.

CV-X480F/XG-X2800 + CA-E100LJ/E110LJ

Configuring the LJ-V settings

The settings of the LJ-V head can be Profile capture setting LJ-V setting import
completed with the CV-X/XG-X
controller. Since settings changed
within the image capture unit are
reflected in the height image in real
time, optimum settings can be made
quickly.

The wave pattern of a received-light image can also be The import function allows the loading of settings from an
displayed with the CV-X/XG-X controller. LJ-V7000 that is already in use.

Line scan interval adjustment function

This tool calculates the line scan
Enter necessary information and
interval to display a captured image
press the "Parameter Calculation"
with an aspect ratio of 1:1. The button, and the interval is adjusted
optimum method can be selected, to achieve an equal XY ratio!
including conversion from
measurement results and actual
dimensions or calculation from
encoder specifications.

■ Calculation from ■ C alculation from ■ Direct input of

measured results and encoder magnification
The aspect ratio actual dimensions specifications
of 1:1 can be
achieved easily.

1147.6 pixels = 32 mm Travel distance of 100 mm Vertical direction is

equals to 2000 pulses. multiplied by 0.5.

10
 3D controller display
The controller can display 3D images Operation screen Zero plane display
in various program settings. 3D
display is possible even on the
operation screen, which provides
flexible operation views such as
side-by-side display of images before
and after measurement processing.

An image after height extraction and a 3D image are The zero plane used for measurement (measurement
displayed side-by-side and updated for every reference plane) can also be displayed as an on-screen
measurement. graphic. This allows visual confirmation of measurement
status.

3D observation utilities
Specify a desired profile for the
The following
captured height image to observe measurements are
details. A number of tools are included possible for an
to allow you to check the height or arbitrary profile line:
height difference on the profile with ■ Height
■ Level Difference
easy operations. This allows simple ■ Position
inspection and setting optimisation. ■ Center Position
■ Width
■ Angle from Horizontal
■ Angle Formed by Two
Lines
■ Radius of Circle
■ Cross-Section Area
■ Points Distance
■ Point/Line Distance

Measurement Measurement Measurement

example 1 Cross-Section Area example 2 Level Difference example 3 Points Distance

11
XG-X Software

Easy 3D Shape and Appearance Inspection

Inline visualisation and quantification of 3D shapes

3D dimensions/geometry XG-X Only

Easy operation just by selecting

the measurement location

Specify the three points

that will make up the
reference plane.

Simply specify the peak

point on the target.

Easy measurement
Pre-defined coordinates or Detected!
planes/lines of other tools
In most cases, dimension and geometry measurement based on image processing can also be referenced.
requires complicated arithmetic processing. The XG-X Series offers the 3D Dimensions/
Geometry tool category to complete this complicated processing simply by clicking on
the image. Pre-defined point/line information of other tools can also be referenced, so
that inspection settings can be configured for simpler and easier operation.

❚ Perform 3D geometric operations for complex-shaped objects with ease

Point/Line Distance Angle Between Line and Plane Line Intersection/Plane Distance Angle Between Two Planes

Calculation Type Measurement

Distance •Points Distance •Point/Line Distance •Point/Plane Distance •Lines Distance •Line/Plane Distance •Planes Distance
Angle •Angle Between Two Lines •Angle Between Line and Plane •Angle Between Two Planes
•Point •Intersection of Two Lines •Line/Plane Intersection •Midpoint of Points •Point Between Point and Line
Point
•Point Between Point and Plane •Intersection of Point/Line •Intersection of Point/Plane
Line •Line •Line Defined by Two Points •Center Line Between Point and Line •Line Projection onto Plane •Line Between Planes
Plane •Plane •Center Plane Between Two Points •Center Plane Between Point and Plane •Plane Determined by Point and Line •Plane Determined by Two Lines
Sphere •Sphere

12
Incorporated measurement tool capable of capturing actual shapes

Profile measurement / Continuous profile measurement XG-X Only

Challenges with conventional methods With 3D profile measurement

(using general-purpose 2D profile measurement)

Because the position where the cross-section profile can be Corrections can be performed according to the position of the
obtained is fixed, the target must be fixed using a jig or other target, allowing for accurate measurement of the same location
means. regardless of how the target is positioned.

Cross-section profiles can be obtained from any position and at

Cross-section profiles can only be obtained from one direction.
any angle.

❚ Position adjustment for accurate measurement of LEVEL DIFFERENCE DEFECT DETECTION

the same location feature even if the position of the Measurement
Reference line
point
target varies
Height difference
Defect
Reference point

Measures the height difference from Determines any deviation from the
a reference point to a measurement reference line to the profile line within
point. the measurement range and measures
the area of each deviation.

❚ 15 different measurement tools to cover all

assumed 3D dimension inspections

Height Level Position Center Width Radius of Cross-Section Defect

Difference Position Circle Area Detection

Angle
Angle from Formed 1-Line 2-Line Points Point/Line
by Cross-Section Cross-Section
Horizontal Two Lines Distance Distance Count
Area Area

Profile inspection in up to 16,384 sections within a single area for recognition of extremely small changes XG-X Only

Profile measurement can be performed continuously for obtained cross sectional shapes and 3D shapes. This tool is effective for inspecting welding
seams and other continuous targets as well as targets that need to be inspected from all angles such as solder. It can measure multiple cross
sectional views to extract subtle changes in the profile.

Profile inspection of welding Profile inspection of solder

This tool continuously measures height or cross sectional area and calculates the This tool can inspect the shape of solder from 360 degrees to extract subtle surface
difference between the maximum and minimum values to achieve stable inspection. changes.

*Contact your nearest office for release status.

13
CV-X/XG-X Software

Vibration correction First in Its Class

Vibrations that occur during workpiece transfer and others are analysed in real time, making it possible to extract only the necessary data.

Conventionally After Processing

Vibrations that occur during workpiece transfer were included in the The vibrational components are removed and it is possible to obtain the
measured data. true shape of the workpiece.

2-head dead angle cut First in Its Class

This makes it possible to generate high-precision 3D images without noises and dead angles that exceed the limit of the triangulation system.

Composition 1 Composition 2

Composition

After Composition

14
 Spike noise cut
A sudden spike-shaped noise is eliminated, making stable measurements possible.

Conventionally Spike Noise Cut

Measurements may become unstable due to spike-shaped noises Spike noises alone are removed, realising stable measurements.
occurring in such areas as the workpiece end face.

Simultaneous acquisition of greyscale image First in Its Class

By acquiring the greyscale image from the LJ-V, inspections and position adjustment are made possible.

Height Image Greyscale Image

By acquiring the height image and greyscale image simultaneously, such things as character inspection and position
adjustment using the image of a part without height difference become possible. This makes a wider range of
applications doable.
Note: This function is supported in particular models only. For details, please inquire of our sales representatives.

Programmable Encoder

The number of pulses/rev. can be freely set making it possible to easily obtain the best 1:1 image ratio Installation image
possible. (Settings can be configured freely between 64 and 150000 pulses per rotation.)
Unlike with conventional products, there’s no need to select encoders based on such aspects as the rotation
speed of the shaft, the roller diameter, and consideration for the field of view.

■ High-resolution, high-speed output

Support for up to 150000 pulses/revolution allow for high-resolution
Encoder relay unit
CA-EN100U output at a minimum of 0.0024° (8.64 seconds). High-speed output
is also possible at a maximum output frequency of 1.6 MHz.

■ IP65-compatible
Added consideration for environmental resistance has resulted in a Controller setting screen
design that is even more resistant to water and dust, making devices
easier to use in the worksite. (This does not include the head or shaft
Dedicated encoder areas.)
CA-EN100H * ‌If there is a chance that the shaft through-hole area will be exposed to oil droplets, use a
cover or take other necessary precautions.

15
CV-X/XG-X Software

Height Measurement Tool

Measuring height, area, and volume from 3D data
Inspection using 16-bit height data is processed. Simply by setting a region to inspect, maximum height, minimum height, convex area, concave area,
convex volume, concave volume and others can be measured. More flexible inspection is achieved by specifying an arbitrary plane on the screen as
the zero plane.

❚ Zero plane specification

As the reference plane for height measurement, a “zero plane” can be specified separately for each workpiece. This always ensures stable
measurement even if workpieces change their orientation. You can also specify a different reference plane for each measurement point. In addition,
setting a free-form plane for zero plane specification is also possible. This allows for calculation of such properties as height and depth on a curved
surface.

Before correction After correction

Before correction After correction

Even if a workpiece is inclined, the zero plane is automatically set according to the workpiece to obtain Height and volume of burrs can be measured even on metal curved-
an accurate shape. surfaces using the free-form plane as a reference surface.

3D enables inspection beyond the limits of image processing

❚ Easy detection with 3D measurement
3D measurement makes it easy to detect flaws that used to be difficult to detect without advanced lighting techniques. Flaws can be inspected with
their real depth.

With an image processed using conventional

methods, flaws can be detected but are
difficult to distinguish by the difference in
their depths.

A height image enables

you to identify differences
based on the depths of
flaws.

This dent on a
plane is depressed
by about 0.1 mm
This dent on a curved
surface is depressed
by about 0.35 mm

16
❚ Supports 3D viewer using the controller
Real-time 3D display is possible using the controller. The 3D viewer allows more reliable settings and more visible operations as well as a zero plane
display.

Appropriate settings are possible while checking the zero plane conditions in 3D images. Simultaneous display of 2D and 3D images is supported.

Image Region Generator Tool

Creates a dynamic region according to height
Even flaws on the cable… Automatic region creation allows a stable detection
This tool converts a specified height range into
a virtual inspection region. Even if a workpiece
shape changes, a region is automatically
created accordingly.

All of the CV-X/XG-X’s conventional functions can still be used by converting 3D data to greyscale images
❚ Height extraction
Based on 3D data, a greyscale image is automatically generated with emphasis on the height you Height-extracted image (Free-form plane) + OCR
want to check. This allows you to continuously use all conventional leading CV-X/XG-X functions.
Targets hard to detect with conventional image processing can now be detected by combining, for
example, free-form plane extraction and OCR.
Workpiece photo Height image

❚ Also supports difficult-to-detect workpieces by extracting concavities and convexities from free-form plane shapes
Area cameras cannot detect dents because images are shaded due to the influence of complex curves and surface irregularities. Inspection becomes
possible by extracting height change of points based on the information of a free-form plane.

Workpiece photo Height image Detection image

17
Hardware

❚ Head unit
Ultra high-accuracy specular reflection Ultra high-accuracy High-accuracy specular reflection High-accuracy
(mm)
LJ-V7020K/LJ-V7020KB LJ-V7020/LJ-V7020B LJ-V7060K/LJ-V7060KB LJ-V7060/LJ-V7060B
100

50

47 mm 52 mm
Width: 8 mm Width: 13.5 mm
54.6 mm 60 mm
17.4 mm Width: 14 mm
21.9 mm Width: 15 mm
24.2 mm Width: 6.5 mm 20 mm Width: 6.5 mm
26.5 mm Width: 7 mm 22.6 mm Width: 7 mm 62.2 mm 68 mm 0
Width: 7.5 mm Width: 7.5 mm Width: 8 mm
Measurement Width: 15 mm
Measurement range Measurement range Measurement range range
24.2 ±2.3 mm 20 ±2.6 mm 54.6 ±7.6 mm 60 ±8 mm
Measurement Z-axis 24.2 ±2.3 mm Measurement Z-axis 20 ±2.6 mm Measurement Z-axis 54.6 ±7.6 mm Measurement Z-axis 60 ±8 mm
range X-axis 7 mm range X-axis 7 mm range X-axis 14 mm range X-axis 15 mm
Profile data X-axis 10 μm Profile data X-axis 10 μm Profile data X-axis 20 μm Profile data X-axis 20 μm
interval interval interval interval
Z-axis 0.2 μm Z-axis 0.2 μm Z-axis 0.4 μm Z-axis 0.4 μm
Repeatability Repeatability Repeatability Repeatability
X-axis 2.5 μm X-axis 2.5 μm X-axis 5 μm X-axis 5 μm

Middle range Long range Ultra long range

(mm)
LJ-V7080/LJ-V7080B LJ-V7200/LJ-V7200B LJ-V7300/LJ-V7300B

500

450

400

350

300
155 mm
Width: 110 mm
250

200

300 mm 150
Width: 180 mm

152 mm 100
Width: 51 mm

57 mm 200 mm 50
Width: 25 mm Width: 62 mm
80 mm
Width: 32 mm
103 mm 248 mm 445 mm 0
Width: 39 mm Width: 73 mm
Measurement Width: 240 mm
Measurement range Measurement range range
80 ±23 mm 200 ±48 mm 300 ±145 mm
Measurement Z-axis 80 ±23 mm Measurement Z-axis 200 ±48 mm Measurement Z-axis 300 ±145 mm
range X-axis 32 mm range X-axis 62 mm range X-axis 180 mm
Profile data X-axis 50 μm Profile data X-axis 100 μm Profile data X-axis 300 μm
interval interval interval
Z-axis 0.5 μm Z-axis 1 μm Z-axis 5 μm
Repeatability Repeatability Repeatability
X-axis 10 μm X-axis 20 μm X-axis 60 μm

The model with B at the end is Luminance output type.

18
❚ SYSTEM CONFIGURATION (CV-X480F/XG-X2800+LJ-V)

LJ-V head
PC Sensor, etc. SD card Mouse RGB monitor

LJ-V head

USB

LJ-V head
CV-X480F/
XG-X2800 CA-E100LJ CA-E100LJ
Touch panel

LJ-V head

PLC

Network-compliant
RS-232C
HDD

PLC USB
Encoder
PC
USB
HDD
Ethernet

❚ Specifications of mixed connection for CV-X480F/XG-X2800

Combination of CV-X480F/XG-X2800 and CA-E100LJ/E110LJ

CV-X480F/XG-X2800 CV-X480F/XG-X2800
+ +
CA-E100LJ/E110LJ CA-E100LJ/E110LJ
LJ-V head CAMERAS

OR

LJ-V head LJ-V head

CA-E100LJ/ CA-E100
E110LJ

❚ 21 megapixel cameras cannot be connected when LJ-V is connected with CV-X480F

*Contact your nearest office for release status.

19
Hardware

❚ Controller ❚ Head ❚ Options

Controller Controller
CV-X480F XG-X2800 LJ-V head Cable for LJ-V Series
High-speed 2D/3D LJ-V head LJ-V head connection
Laser Scanner connection cable extension cable
LJ-V Series CB-B3 (3 m) CB-B5E (5 m)
CB-B10 (10 m) CB-B10E (10 m)
CB-B20E (20 m)

* Refer to page 18 for details.

❚ Expansion unit
LJ-V Area camera LED light control LumiTraxTM supporting CC-Link
input unit input unit expansion unit light control expansion unit unit
CA-E100LJ/E110LJ CA-E100 CA-DC40E CA-DC50E CA-NCL20E

Dedicated to the XG-X Series

❚ Monitor/touch panel

Multi-touch enabled Monitor stand for Screen protector for Pole-mounting bracket for
12" touch panel CA-MP120T/MP120 CA-MP120T CA-MP120T/MP120
CA-MP120T OP-87262 OP-87263 OP-42279
12" LCD colour monitor
CA-MP120

RGB monitor cable

Touch Panel Cable OP-66842 (3 m)
OP-87258 (3 m) OP-87055 (10 m)
OP-87529 (10 m)
* The use of the CA-MP120T requires an RGB monitor cable and
a touch panel modular RS-232C cable.

*Contact your nearest office for release status.

20
❚ Communication cable

Extension I/O cable Communication cable RS-232 Ethernet cable USB cable
OP-51657 (3 m) conversion connector communication cable OP-66843 (3 m) OP-66844 (2 m)
9-pin: OP-26486 OP-26487 (2.5 m)
9-pin SYSMAC: OP-84384
9-pin MELSEC: OP-86930
*When connecting the MELSEC-FX,
which requires a 9-pin connection,
use the OP-26486.

❚ Other

Image processing SD card Handheld Dedicated

system integration software (industrial grade) controller (USB) mouse
XG-H1XE 16 GB: CA-SD16G OP-87983 OP-87506
CV-H1X 4 GB: CA-SD4G Mouse stand
1 GB: CA-SD1G OP-87601
512 MB: OP-87133

Dedicated to the XG-X2800

24 VDC power Dedicated encoder Encoder relay unit Encoder head cable
supply CA-EN100H CA-EN100U CA-EN5 (5 m)
CA-U4/U5 CA-EN10 (10 m)

■ Supported OS and recommended running environment for XG-H1XE

• Microsoft Windows 10 Home, Pro, Enterprise (64 bit version)
Supported OS • Microsoft Windows 7 Home Premium, Professional, Ultimate, Enterprise (64 bit version)
• Cannot be used with an OS that is not listed above.
• CPU: Intel® Core™ i3 processor equivalent or higher
• R AM: 8 GB or more
Running • H DD: 8 GB or more (with additional space for storing images required)
environment Besides these, if installation of Microsoft .NET Framework is necessary, 4.5 GB or more of free space is required in addition to the above.
• Monitor: 1024 × 768 pixels or more (1280 × 1024 pixels or more recommended).
• An internet connection for accessing the webpage for submitting the activation code request and a means of receiving activation code via e-mail is required.

■ Supported OS and recommended running environment for CV-H1X

• M icrosoft Windows 10 Home, Pro, Enterprise (64 bit version)
• M icrosoft Windows 7 Home Premium, Professional, Ultimate, Enterprise (64 bit version)
Supported OS • Cannot be used with an OS that is not listed above.
• S upports operating systems for the following languages: English, Chinese (traditional and simplified), Japanese, Korean, Thai, German, French, Italian, Spanish
(Mexican), Portuguese (Brazil), Vietnamese and Indonesian.
• CPU: Intel® Core™ i3 processor equivalent or higher
• RAM: 8 GB or more
• HDD: 8 GB or more (with additional space for storing images required)
Running Besides these, if installation of Microsoft .NET Framework is necessary, 4.5 GB or more of free space is required in addition to the above.
environment • Monitor: 1024 × 768 pixels or more (1280 × 1024 pixels or more recommended).
• Word processing software Microsoft Word 2007 SP3 or later/2010 SP1 or later/2013
• An internet connection for accessing the webpage for submitting the activation code request and a means of receiving activation code via e-mail is required.

* Microsoft is either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
Intel and Intel Core are registered trademarks of Intel Corporation in the United States and other countries.

21
 SPECIFICATIONS

❚ Controller (CV-X480F)
Model*1 CV-X480F
• With area camera input unit CA-E100 connected: 2 monochrome/colour cameras per CA-E100, 4 cameras max. with 2 camera input units
Camera connectivity *2
• With line scan camera input unit CA-E100L connected: 2 line scan cameras or two monochrome/colour cameras per CA-E100L, 4 cameras max. with 2 camera input units
• With LJ-V input unit CA-E100LJ/E110LJ connected: 2 identical-model LJ-V Series heads per CA-E100LJ/E110LJ, 4 heads max. with 2 camera input units
Trigger input Max. 4-camera simultaneous capture/individual capture can be selected (when 1 camera input unit is connected, images from up to 2 cameras can be captured at the same time)
• CA-035C/035M/H035M/H035C/HS035CH/HS035MH • CV-200C/200M/H200C/H200M/S200C/S200M
0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels
0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 1 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixels
• CV-035C/035M/H035C/H035M/S035C/S035M • CA-H200CX/H200MX/HX200C/HX200M
0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels
0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-H500C/H500M
• CA-H048CX/H048MX/HX048C/HX048M 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels
Supported Area camera 0.47 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels • CV-H500C/H500M
cameras/ 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels
pixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-H500CX/H500MX/HX500C/HX500M
• CA-200C/200M/H200C/H200M/HS200C/HS200M 5 megapixel mode: 2432 (H) × 2040 (V), approx. 4.96 megapixels
2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels
1 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixels • CA-H2100C/H2100M
21 megapixel mode: 5104 (H) × 4092 (V), approx. 20.89 megapixels
5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels
LJ-V sensor head • LJ-V7020/7020K/7060/7060K/7080/7200/7300 512 (H) × 16384 (L), approx. 8.39 megapixels 1024 (H) × 8192 (L), approx. 8.39 megapixels 2048 (H) × 4096 (L), approx. 8.39 megapixels
*2

Main image processor DSP (high-speed type)

Program memory SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible
Screen capacity Each setting supports 400 images per LJ-V or 900 images per area camera (depending on SD card capacity), compress and save functions, and reference image registration of position adjusted images.
Memory card • SD card slot × 2 • Support for OP-87133 (512 MB), CA-SD1G (1 GB: Standard for SD1 slot), CA-SD4G (4 GB), and CA-SD16G (16 GB)
• The number of images indicated below can be saved to the internal memory as archived images • The archive condition can be set to auto, latest, or total evaluation fail • Selection of memory allocation is supported
• When connected to area camera Max. 50 images (21 megapixel monochrome camera) • When connected to LJ-V
Max. 1024 images (0.24 megapixel monochrome camera) Max. 1024 images (0.24 megapixel colour camera) Max. 40 images (2048 × 4096 for both
Max. 1024 images (0.31 megapixel monochrome camera) Max. 1024 images (0.31 megapixel colour camera) continuous capture and sheet-fed capture)
Archive Max. 1024 images (0.47 megapixel monochrome camera) Max. 1024 images (0.47 megapixel colour camera) Max. 40 images (1024 × 8192 for both
Conditions Max. 1204 images (1 megapixel monochrome camera) Max. 1024 images (1 megapixel colour camera) continuous capture and sheet-fed capture)
(Auto) Max. 740 images (2 megapixel monochrome camera) Max. 720 images (2 megapixel colour camera) Max. 40 images (512 × 16,384 for both
Max. 279 images (5 megapixel monochrome camera: CA-H500M, CV-H500M) Max. 264 images (5 megapixel colour camera: CA-H500C, CV-H500C) continuous capture and sheet-fed capture)
Max. 280 images (5 megapixel monochrome camera: CA-H500MX/CV-HX500M) Max. 265 images (5 megapixel colour camera: CA-H500CX/CV-HX500C)
Max. 37 images (21 megapixel colour camera)
Archived
image • When connected to area camera Max. 90 images (21 megapixel monochrome camera) • When connected to LJ-V
settings Archive Max. 1024 images (0.24 megapixel monochrome camera) Max. 1024 images (0.24 megapixel colour camera) Max. 72 images (2048 × 4096 for both
Utilities Max. 1024 images (0.31 megapixel monochrome camera) Max. 1024 images (0.31 megapixel colour camera) continuous capture and sheet-fed capture)
Conditions
Max. 1024 images (0.47 megapixel monochrome camera) Max. 1024 images (0.47 megapixel colour camera) Max. 72 images (1024 × 8192 for both
(Latest,
Max. 1024 images (1 megapixel monochrome camera) Max. 1024 images (1 megapixel colour camera) continuous capture and sheet-fed capture)
Total
Max. 1024 images (2 megapixel monochrome camera) Max. 1024 images (2 megapixel colour camera) Max. 72 images (512 × 16,384 for both
Evaluation
Max. 547 images (5 megapixel monochrome camera: CA-H500M, CV-H500M) Max. 517 images (5 megapixel colour camera: CA-H500C, CV-H500C) continuous capture and sheet-fed capture)
Fail)
Max. 549 images (5 megapixel monochrome camera: CA-H500MX/CV-HX500M) Max. 520 images (5 megapixel colour camera: CA-H500CX/CV-HX500C)
Max. 66 images (21 megapixel colour camera)
• Archived image output supported for saving to SD card, PC application, FTP/VisionDataStorage (Ether), VisionDataStorage (USB), and USB HDD
• Supports output to folders per camera • Select from three settings for image output: All, camera evaluation fail only, and total evaluation fail count only
• Supports image output priority settings • Archive target settings for LumiTraxTM images and Multi-Spectrum images
Data Points Max. 20,000 data points/item, Max. 128 items (batch saving to SD card supported)
Statistics Statistical Items Maximum, minimum, average value, deviation (3σ), total evaluation pass/fail count, yield rate, process capability index (Cpk, Cpu, Cpl)
Type Measured list, trend graphs, histograms, process monitor
SD Card Saving Measured values, evaluation results, measurement images (can be compressed), archived images (can be compressed), captured images, statistics data,
Support Function RS-232C communication logs, setting contents, direct saving during inspection (except for setting contents)
Functions
Context Menus Image capture function, change user account function, reset, trigger reset, eject SD card 2, eject USB HDD
4 points (2 of which support special function assignment)
External
Control Input rating: 26.4 V max., 3 mA min, can select from simultaneous/individual capture with up to 4 cameras
trigger input
input Can set individual trigger delays (0 to 999 ms) for each trigger input
Control input 16 points (4 of which support special function assignment); Input rating: 26.4 V max., 2 mA min
Control Common output • 28 points (includes 4 high speed output terminals which can be assigned to FLASH output linked to external trigger) • Photo MOSFET*3 Max. 50 mA (Max. 30 V)
output Total status output 27 points (Assignment to specific functions is supported for 11 of these points, including 4 high-speed outputs), Photo MOSFET*3 Max. 50 mA (Max. 30 V)
• 1 input per CA-E100LJ/E110LJ camera unit (supports up to 2 camera units). Only 1 input/1 camera unit when using the CV-X480LJ controller.
Encoder input
• RS-422 line-driver output (with 5 V output, max. 150 mA) and open collector output
Monitor output Analogue RGB output XGA 1024 × 768 (24 bit colour, 60 Hz)
Operation indicator Power, ERROR LED display
RS-232C Value output and control I/O function can be switched to a CA Series touch panel interface; supports baud rates up to 230400 bps (when this is in use, PLC-Link using RS-232C port cannot be used)
• Can output numerical values and perform control input/output using the Ethernet or RS-232C port
(EtherNet/IPTM and PROFINET cannot be used in conjunction with PLC-Link. When using the RS-232C port, no-protocol RS-232C communication cannot be used in conjunction with PLC-Link.)
Interface • The following PLCs are supported via link unit:
PLC-Link KEYENCE: KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Series, KV-7000 Series, KV Nano Series
Mitsubishi Electric: MELSEC A Series (RS-232C only), Q Series, L Series, iQ-R Series, FX Series (RS-232C only)
OMRON: SYSMAC C Series (RS-232C only), CJ/CS1/CP1 Series
YASKAWA Electric Corporation: MP900 Series (RS-232C only)/MP2000 Series
• Can output numerical values and perform control input/output • Can output measured value and image data to a PC and upload/download settings via the included PC program software
Ethernet
• Supports FTP client and FTP server functions • VNC server functions (for non-PC clients, only displaying the monitor screen is supported) • Supports BOOTP function • 1000BASE-T/100BASE-TX/10BASE-T
USB • Can output measured value and image data to a PC and upload/download settings via the included PC program software • Dedicated to USB2.0
• Value I/O and control I/O using Ethernet (TCP/IP) port (when this is in use, PLC-Link, CC-Link and PROFINET cannot be used)
EtherNet/IPTM
• Supports cyclic communication (max. 1436 bytes) and message communication • Maximum connections: 32 • Conforms to conformance test Version.CT15.
• Value I/O and control I/O using Ethernet(TCP/IP) port (when this is in use, PLC-Link, CC-Link and EtherNet/IPTM cannot be used)
PROFINET
• Supports cyclic communication (max. 1408 bytes) and record data message communication • Conforms to Conformance Class A
SNTP Can be connected to SNTP server for automatic adjustment of date and time.
Mouse Possible to control various menus via an optional dedicated mouse (OP-87506: included with the controller)
USB HDD By connecting the HDD (max. 2 TB) to the dedicated USB port (supports USB 3.0, bus-powered, rated output 900 mA), image and other data can be output
Illumination control By connecting the optional light expansion unit CA-DC40E/DC50E, lighting and intensity control for the LED illumination is possible.*4
Cooling fan CA-F100 fan unit is included (attached) to the controller.
Language Switchable between English, Simplified Chinese, Traditional Chinese, Korean, Thai, German, French, Italian, Spanish (Mexican), Indonesian, Portuguese (Brazilian), Vietnamese and Japanese
Voltage 24 VDC ±10%
Rating
Current consumption 5.3 A
Environmental Operating ambient temperature 0 to 45°C (DIN rail mount) / 0 to 40°C (bottom side mount)
resistance Operating ambient humidity 35 to 85% RH (no condensation)
Weight Approx. 1750 g
*1 The letters following a model number indicate the different software functions that are installed. For details, refer to the CV-X Series Users’ Manual.
*2 At least one camera input unit (optional) is required since the main controller does not support camera input.
*3 The output common can be configured for NPN or PNP input devices.
*4 Up to 8 light control expansion units can be connected (max. 2 CA-DC50E/DC60E units each out of 8).

22
❚ Controller (XG-X2800)
Model XG-X2800
• With area camera input unit CA-E100 connected: 2 monochrome/colour cameras per CA-E100, 4 cameras max. with 2 camera input units
• With line scan camera input unit CA-E100L connected: 2 line scan cameras or two monochrome/colour cameras per CA-E100L, 4 cameras max. with 2 camera input units
Camera connectivity*1
• When connected to high-speed line scan camera unit CA-E200L: High-speed line scan camera × 2 per CA-E200L, max. of 4 cameras can be connected across 2 units
• With LJ-V input unit CA-E100LJ/E110LJ connected: 2 identical-model LJ-V Series heads per CA-E100LJ/E110LJ, 4 heads max. with 2 camera input units
Trigger input Max. 4-camera simultaneous capture/individual capture can be selected (when 1 camera input unit is connected, images from up to 2 cameras can be captured at the same time)
• CA-035C/035M/H035M/H035C/HS035CH/HS035MH • XG-200C/200M/H200C/H200M/S200C/S200M
0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels
0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 1 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixels
• XG-035C/035M/H035C/H035M/S035C/S035M • CA-H200CX/H200MX/HX200C/HX200M
0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels
0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-H500C/H500M
• CA-H048CX/H048MX/HX048C/HX048M 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels
Area camera 0.47 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels • XG-H500C/H500M
0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels
Supported 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-H500CX/H500MX/HX500C/HX500M
cameras/ • CA-200C/200M/H200C/H200M/HS200C/HS200M 5 megapixel mode: 2432 (H) × 2040 (V), approx. 4.96 megapixels
pixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels
1 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixel • CA-H2100C/H2100M, XG-H2100C/H2100M
21 megapixel mode: 5104 (H) × 4092 (V), approx. 20.89 megapixels
5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels
• XG-HL08M: 8192 (H) × 8192 (L), approx. 67.11 megapixels • XG-HL02M: 2048 (H) × 16384 (L), approx. 33.55 megapixels
Line scan camera
• XG-HL04M: 4096 (H) × 16384 (L), approx. 67.11 megapixels
• LJ-V7020/7020K/7060/7060K/7080/7200/7300*2
512 (H) × 16384 (L), approx. 8.39 megapixels
LJ-V sensor head
1024 (H) × 8192 (L), approx. 8.39 megapixels
2048 (H) × 4096 (L), approx. 8.39 megapixels
Main image processor DSP (high-speed type)
Program memory SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible
Maximum 1000 screens for each program (depending on SD card size), Image compression, Support for image registration and partial image registration from a position-corrected image,
Screen capacity
Externally switchable according to variables.
Memory card • SD card slot × 2 • Support for OP-87133 (512 MB), CA-SD1G (1 GB: Standard for SD1 slot), CA-SD4G (4 GB), and CA-SD16G (16 GB)
The number of archived images indicated below can be saved to the internal image memory.
• Max. 12,757 images (0.24 megapixel monochrome camera) • Max. 12,441 images (0.24 megapixel colour camera)
• Max. 10,221 images (0.31 megapixel monochrome camera) • Max. 9998 images (0.31 megapixel colour camera)
• Max. 6730 images (0.47 megapixel monochrome camera) • Max. 6609 images (0.47 megapixel colour camera)
Area Camera
• Max. 1638 images (2 megapixel monochrome camera) • Max. 1598 images (2 megapixel colour camera)
• Max. 613 images (5 megapixel monochrome camera) • Max. 583 images (5 megapixel colour camera)
Number of • Max. 122 images (21 megapixel monochrome camera) • Max. 110 images (21 megapixel colour camera)
Archived
Images • Max. 71 images (CA-HL02MX continuous capture, 2048 × 16,384 pixels) • Max. 68 images (CA-HL04MX/XG-HL04M continuous capture, 4096 × 8192 pixels)
• Max. 151 images (CA-HL02MX/XG-HL02M continuous capture, 2048 × 8192 pixels) • Max. 31 images (CA-HL04MX/XG-HL04M sheet-fed capture, 4096 × 16,384 pixels)
Line Scan Camera
• Max. 71 images (CA-HL02MX/XG-HL02M sheet-fed capture, 2048 × 16,384 pixels) • Max. 28 images (CA-HL08MX/XG-HL08M continuous capture, 8192 × 8192 pixels)
• Max. 31 images (CA-HL04MX continuous capture, 4096 × 16,384 pixels) • Max. 31 images (CA-HL08MX/XG-HL08M sheet-fed capture, 8192 × 8192 pixels)
• Max. 150 images (2048 × 4096 for both continuous capture and sheet-fed capture)
LJ-V Sensor Head*2 • Max. 150 images (1024 × 8192 for both continuous capture and sheet-fed capture)
• Max. 150 images (512 × 16,384 for both continuous capture and sheet-fed capture)
Assignable input • 20 connection points (including four high-speed terminals that can be assigned to trigger input) • Input rating: 26.4 V or lower, or 2 mA or greater (3 mA or greater for high-speed input terminals)
Assignable output • 28 connection points (including four high-speed terminals that can be assigned to external trigger-linked FLASH output) • Photo MOSFET*3: Max. 50 mA (30 V or less)
• 2 inputs per device with CA-E100L/E200L connected, 4 inputs max. with 2 devices • 1 input per device with CA-E100LJ/E110LJ connected, 2 inputs max. with 2 devices
Encoder input
• RS-422 line-driver output (with 5 V output: max. 150 mA, CA-E100L/E200L supports multi-drop) and open collector output (24 V devices only with CA-E100L/E200L) included
Monitor output Analogue RGB output, XGA (1024 × 768, 24-bit colour)
Unit indicators Power, Error LED display
Functionality switchable between numerical data output, control I/O, and CA Series touch panel interface (Cannot be used in conjunction with PLC links using RS-232C)
RS-232C
Max. baud rate of 230400 bps supported
• Numerical data output and control input/output enabled via the RS-232C port or Ethernet port (Cannot be used in conjunction with CC-Link, EtherNet/IPTM or PROFINET)
• The following PLCs are supported via a link unit*4:
KEYENCE: KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Series, KV-7000 Series, KV Nano Series;
PLC link
Mitsubishi Electric: A Series (RS-232C only), Q Series, L Series, iQ-R Series, FX Series (RS-232C only);
OMRON: SYSMAC C Series (RS-232C only), CP1/CS1/CJ1/CJ2 Series
YASKAWA Electric Corporation: MP900 Series (RS-232C only) / MP2000 Series
• Numerical data output and control I/O is possible
• In addition to the functions listed above, can send and receive various data via connection with KEYENCE PC application software, including upload/download of inspection settings,
Ethernet
various simulations, and image data, as well as remote connections
• Supports FTP client, server functions, VNC server functions (only monitor screen displaying is supported for non-PC clients), and BOOTP functions • 1000BASE-T/100BASE-TX/10BASE-T
• Numerical data output and control input/output, uploading/downloading of inspection settings, various simulations, sending and receiving various data including image data and remote connections
Interface USB
are possible via connection with KEYENCE PC application software. • USB 2.0
• By connecting the optional CC-Link expansion unit CA-NCL20E, numerical value output and control input/output are enabled
CC-Link (Cannot be used in conjunction with PLC-Link, EtherNet/IPTM, or PROFINET)
• Compatible with Ver. 1.10 remote device stations and Ver. 2.00 remote device stations
• Numerical value and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, or PROFINET)
• Cyclic communication (max. 1436 bytes), message communication possible
EtherNet/IPTM
• Max. number of connections: 32
• In conformity with conformance test Version CT15
• Numerical value and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, or EtherNet/IPTM)
• Cyclic communication (max. 1408 bytes) possible
PROFINET
• Record data communication possible
• In conformity with Conformance Class A
SNTP Can be connected to SNTP server for automatic adjustment of date and time
• Possible to control various menus using the optional USB console (OP-87983)
USB console
• Console buttons can be assigned to individual operations
Mouse • Possible to control various menus via the optional dedicated mouse (OP-87506)
• Settings can be operated from the CA Series touch panel using the RS-232C port (Cannot be used in conjunction with PLC links using RS-232C no-protocol communication or RS-232C)
Touch panel
• Dedicated touch menus and operation buttons supported
USB HDD • A variety of data, including images, can be output by connecting an HDD (max. 2 TB) to the dedicated USB port (USB 3.0, BUS power supported; rated output: 900 mA)
Language Japanese/English/Simplified Chinese/Traditional Chinese/German (initial language set at first startup)
Illumination control By connecting the optional light control expansion unit CA-DC40E/DC50E, LED light illumination and intensity control are possible*5
Cooling fan CA-F100 fan unit equipped as standard
Power voltage 24 VDC ±10%
Rating
Current consumption 5.3 A
Environmental Ambient temperature 0 to 45°C (DIN rail mount) / 0 to 40°C (bottom mount)
resistance Ambient humidity 35 to 85% RH (No condensation)
Weight Approx. 1750 g
*1 Because the controller does not include camera connectivity, at least 1 camera input unit (option) is required.
*2 The model with B at the end is Luminance output type. It is dedicated to the XG-X2800 and CA-E110LJ.
*3 Both positive common connections supporting NPN input devices and negative common connections supporting PNP input devices are possible.
*4 Models that are equipped with an Ethernet port on the CPU unit support direct connection with the Ethernet port.
*5 Up to 8 light control expansion units can be connected (max. 2 CA-DC50E/DC60E units each out of 8).

23
 SPECIFICATIONS

❚ LJ-V sensor head unit

LJ-V7020K*1/ LJ-V7020*1/ LJ-V7060K/ LJ-V7060/ LJ-V7080/ LJ-V7200/ LJ-V7300/
Model
LJ-V7020KB*1*2 LJ-V7020B*1*2 LJ-V7060KB*2 LJ-V7060B*2 LJ-V7080B*2 LJ-V7200B*2 LJ-V7300B*2
Mounting conditions Specular reflection Diffuse reflection Specular reflection Diffuse reflection
Reference distance 24.2 mm 20 mm 54.6 mm 60 mm 80 mm 200 mm 300 mm
±2.3 mm ±2.6 mm ±7.6 mm ±8 mm ±23 mm ±48 mm ±145 mm
Measurement range

Z-axis (height)
(F.S.=4.6 mm) (F.S.=5.2 mm) (F.S.=15.2 mm) (F.S.=16 mm) (F.S.=46 mm) (F.S.=96 mm) (F.S.=290 mm)
NEAR side 6.5 mm 6.5 mm 8 mm 13.5 mm 25 mm 51 mm 110 mm
X-axis
Reference distance 7 mm 7 mm 14 mm 15 mm 32 mm 62 mm 180 mm
(width)
Far side 7.5 mm 7.5 mm 8 mm 15 mm 39 mm 73 mm 240 mm
Blue semiconductor laser
Wavelength 405 nm (visible beam)
Light source Laser class
Class 2M Laser
(IEC60825-1FDA(CDRH) Class 2M Laser Product*4 Class 2 Laser Product Class 2 Laser Product
Product*
4
Part 1040.10*3)
Output 10 mW 4.8 mW 10 mW 4.8 mW
Spot size (reference distance) Approx. 14 mm × 35 μm Approx. 21 mm × 45 μm Approx. 48 mm × 48 μm Approx. 90 mm × 85 μm Approx. 240 mm × 610 μm
Z-axis (height)*6 0.2 μm 0.4 μm 0.5 μm 1 μm 5 μm
Repeatability*5
X-axis (width)*7 2.5 μm 5 μm 10 μm 20 μm 60 μm
Linearity Z-axis (height)*8 ±0.1% of F.S. ±0.05 to ±0.15% of F.S.*9
Profile
X-axis (width) 10 μm 20 μm 50 μm 100 μm 300 μm
Data interval
Sampling cycle (trigger interval)*10 Top speed: 16 μs (125 μs by the model with B at the end)
Temperature characteristics 0.01% of F.S./°C
Enclosure rating*11 IP67 (IEC60529)
Ambient operating illuminance*12 Incandescent lamp: 10000 lux max.
Environmental Ambient temperature*13 0 to +45°C
resistance Ambient humidity 20 to 85% RH (No condensation)
Vibration resistance 10 to 57 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 3 hours respectively
Impact resistance 15 G/6 msec
Material Aluminium
Weight Approx. 410 g Approx. 450 g Approx. 400 g Approx. 550 g Approx. 1000 g

*1 The double polarisation function cannot be used.

*2 The model with B at the end is Luminance output type. Imaging Mode: Multi emission (synthesis) and Multi emission (optimised light intensity) functions are not available.
*3 The laser classification for FDA(CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No. 50.
*4 Do not look into the beam directly using any optical instruments (such as eye loupes, magnifiers, microscopes, telescopes, or binoculars).
Viewing the laser output with an optical instrument may pose an eye hazard.
*5 This value is from a case in which measurement has been performed with a reference distance with 4096 times of averaging.
*6 The measurement targets are KEYENCE standard targets. This value is from a case in which the average height of the default setting area has been measured in height mode. All other settings are default.
*7 The measurement target is a pin gauge. This value is from a case in which the position of the intersection between the rounded surface of the pin gauge and the edge level has been measured in position mode.
All other settings are default.
*8 The measurement targets are KEYENCE standard targets. The profile data is from a case in which measurement has been performed with 64 times of smoothing and 8 times of averaging. All other settings are default.
*9 The linearity will differ depending on the measurement area. (See the diagram on the right.)
*10 For high-speed mode, when the measurement area is at its minimum, binning is ON, image capture mode is set to standard, and parallel image capture is ON. All other settings are default. For advanced function mode, when the measurement area is at its
minimum, binning is ON and image capture mode is set to standard. All other settings are default.
*11 This value is from a case in which the sensor head cable (CB-B*) or extension cable (CB-B*E) has been connected.
*12 This is the illuminance for the light-receiving surface of the sensor head during white paper measurement when light has been shined onto the white paper.
*13 The sensor head must be mounted on a metal plate for use.
110

145 ±0.05% of F.S.

180

145 ±0.1% of F.S.

240

±0.15% of F.S.

❚ LJ-V input unit (CA-E100LJ/E110LJ)

Model CA-E100LJ CA-E110LJ*1
LJ-V Series head input 2 points*2
LJ-V7020 / LJ-V7020B / LJ-V7020K / LJ-V7020KB / LJ-V7060 / LJ-V7060B / LJ-V7060K /
Supported heads LJ-V7020 / LJ-V7020K / LJ-V7060 / LJ-V7060K / LJ-V7080 / LJ-V7200 / LJ-V7300
LJ-V7060KB / LJ-V7080 / LJ-V7080B / LJ-V7200 / LJ-V7200B / LJ-V7300 / LJ-V7300B
Encoder input Single line: RS-422 line-driver output (multi-drop support, 5 V output included: max. 150 mA) and open collector output (5 V / 12 V / 24 V support) included
Response frequency (RS-422) Single phase/Z-phase: 1.6 MHz, 2-phase/1-multiplication: 1.6 MHz, 2-phase/2-multiplication: 3.2 MHz, 2-phase/4-multiplication: 6.4 MHz
Open collector (OC) Single phase/Z-phase: 100 kHz, 2-phase/1-multiplication: 100 kHz, 2-phase/2-multiplication: 200 kHz, 2-phase/4-multiplication: 400 kHz
Laser remote interlock input Non-voltage input (short-circuit by factory-set short pin)
Power supply Supplied from controller
Environmental Ambient temperature 0 to 45°C (DIN-rail mounting) / 0 to 40°C (bottom-mounting)
resistance Ambient humidity 35 to 85% RH (No condensation)
Weight Approx. 760 g

*1 CA-E110LJ is an input unit compatible with heads capable of outputting brightness. Contact your sales representative for details.
*2 Only identical-model heads are supported when connecting two devices.

24
DIMENSIONS
Unit: mm

Controller
■ Controller CV-X480F/XG-X2800 ■ LJ-V input unit CA-E100LJ/CA-E110LJ ■ Controller
CV-X480F/XG-X2800 + CA-E100LJ/CA-E110LJ

145.7 19.3 12.4 199.2

118 141.6 53.5 171.5

DIN rail DIN rail

mounting mounting
168 168
168
35.9 35.9
139.2 139.2

83.3 83.3
65.3 65.3

6 124.6 6 124.6 6

M4 M4
2 × M4
Depth: 6 Depth: 6
Depth: 6
12.5

43.7

93
94 12.1

M4 M4
Depth: 6 Depth: 6
94 12.1
111.8

Monitor
■ Touch panel LCD monitor CA-MP120T ■ LCD monitor CA-MP120
4-M4 4-M4
247.4 247.4 75 Effective depth: 10
75 Effective depth: 10
(Effective display area) (Effective display area)

6.5 186 35 6.5

75 186 75
(Effective
255 240 (Effective 240
display area) 35
255 display area)
ø10

8.1
15 28 15 28
6 (49.5) 360 6 342
360 342 49.5
55.5
55.5
Panel mounting diagram Mounting bracket Panel cutout dimensions Panel mounting diagram Mounting bracket Panel cutout dimensions
Panel Mounting screw Mounting screw
thickness
1.6 to 4
263 263
(Dimension 242 0
+1 (Dimension
242
of mounting of mounting
bracket) bracket)

344 +1
0
157.5 156.5 344
157.5 156.5

Monitor stand Mouse

■ Monitor stand OP-87262 ■ Mouse OP-87506 57.9

151.5
31.2
ø12.4 ø3.3
39.2
335

315 1860.0 ±85 113.7

20°
187.5 5°

4 × 2-R2.5 200 4 × 2-R2.5

5 5

85 85
8 8
250
45
250
45
Mouse stand
■ Mouse stand OP-87601
260 260

■ Handheld controller OP-87983

71.0
30.7
20.3 180.0 8.0
5.45 9.5
47 2 1.6

17.1 11.1

81.5
3.0
160.0
166.0
114.9 174.0
ø20
58.0

* Dimensions (2/1)
4.6 7.6
3.5 48.0
)
(R

4 × Slot hole* 3.2

13.0 76.0
ø4.5 13.0 (Mounting hole)
4.2
Cable length 3 m ø10.55

25
 DIMENSIONS

■ Dedicated 24 VDC power supply CA-U4 ■ Front-mounting (using OP-42174) ■ Dedicated 24 VDC power supply CA-U5
(12) (10)
120 131.5

43.3
124
122.5 35.9 35.9
10 170 10
46.5
14.3 15 16.8

60 28 70.5 2 96 16.5
2.5
15.5 2 140 21.5
12.5 78
16.1 28 10
40
4-ø5
59 59 122
(12)
120
Mounting hole
M3 screw × 4, d = 5 max.

Mounting hole
M3 screw × 4, d = 4 max.

■ Fan unit CA-F100

38
108.2
Hexagon socket
Hexagon socket 27.7
head cap screw
head cap screw
M4
M4

139.2

85.7

14.3
Hexagon socket
head cap screw
Hexagon socket M4
head cap screw 71.4
14.3
M4

■ Encoder unit CA-EN100U ■ Encoder head CA-EN100H (sold separately)

ø15
27.5 14.7 When CA-EN* is attached Cable length ø5
300 ±30 mm
ø6.7
16.5 40
4
46
(75) (15) 17
43 (46) 40
(9.5) 2.5
8
5 ø46 ±0.15
11.5 (40)
4 ø6h6
DIN rail ø36h7 40
mounting ø42 ±0.15
2 × ø4.5
C0.5 Through hole
102 2 × M3
35.9 Depth: 5 max.
110

55.9
37.9
■ Encoder head cable CA-EN5/CA-EN10 (sold separately)
2 × ø3.5
ø6.7
Through hole Cable length: 5 m,
Model Cable length Weigh
47 9.2 30
4 10 m (Max. 30 m (10 m × 3)) CA-EN5 5m Approx. 310 g
55
ø15 ø15
CA-EN10 10 m Approx. 610 g
4
43 40

Encoder Side Controller Side

LJ-V Code
■ Head-to-controller cable CB-B3/CB-B10 ■ Extension cable CB-B5E/CB-B10E/CB-B20E
41
ø7.6 51 ø7.6 55
31 55
Cable length 14 Cable length
18 18
(3 m, 10 m) (5 m, 10 m, 20 m)
32 14 16.5 16.5 14 14 16.5

(CB-B cable side) (Sensor head side)

13

26
 Unit: mm

LJ-V Head unit

■ Ultra high-accuracy specular reflection model ■ Ultra high-accuracy model
LJ-V7020K/LJ-V7020KB LJ-V7020/LJ-V7020B
4 96
11 11
21 21
20 20

M4 2 × M4 M4 2 × M4
Effective depth: 2.8 Effective depth: 4.7 Effective depth: 2.8 Effective depth: 4.7

42 111.3 42 110 (85)

13 16 4.6 106.6 13 16 4 81
4 × M3
Effective depth:
3
30 70
4 × M3 103.3 71
Effective depth: 2 × ø4.4
3 2 × ø4.4 20
60.5 30 Mounting hole
Mounting hole 10
18.5
25.9 20 4 12
2.6 6.5 Measurement 20 2.6 45°
7 area
2.6 7.5 2.6
24.2 18.5 24.2 45°
2.3 6.5 Measurement 2.3
2.3 7 area 2.3 0.95
7.5 48.3 0.95

■ High-accuracy specular reflection model ■ High-accuracy model ■ Middle-range model

LJ-V7060K/LJ-V7060KB LJ-V7060/LJ-V7060B LJ-V7080/LJ-V7080B
22 65 4 84

11 21 11 21 11
21
20 20 20

M4 2 × M4 M4 2 × M4 M4 2 × M4
Depth: 4.2 Depth: 2.8 Depth: 4.2 Depth: 2.8 Depth: 2.8 Depth: 6

114.3
42 83.5 2 × ø4.4 42 110 (85) 42 96 (85)
13 16 48.6 Mounting hole 13 16 4 × M3 28 59 2 × ø4.4 14 16 4 × M3 4 71
Depth: 3.5 Mounting hole Depth: 3.5

4 × M3
Depth: 3.5 30 71
30 80 71 62
104.1
96.7 20
25
4
18 4 12 2 × ø4.4
11.3 12
18.5 Mounting hole
25°
35°
60 60 80 80
18.5 35° 25
13.5
54.6 54.6 8 15 8
8 Measurement 23 32 23
8 8
7.6 14 7.6 area
7.6 Measurement 7.6 15 23 Measurement 23
area 2.4 2.4 area
8 52.6 39

32 105 38 100
■ Long-range model ■ Ultra long-range model
LJ-V7200/LJ-V7200B 11 LJ-V7300/LJ-V7300B 16
20 25

4 × M4
Depth: 2.8 4 × M4
Depth: 2.8

(85) 57 173 (85)

42 145 16 25 4 × M3
4 × M3 38 100 3 × ø5.4
13 16 32 105 3 × ø4.4
Depth: 3.5 Mounting hole
Depth: 3.5 Mounting hole

30 79
77 68 50 88

25
4 20
4
18 12
30 12

21.2°
24.2°
200
200

300 110
51
300

48 48
62 Measurement
area
145 145
Measurement
48 area 48

73 180

145 145

240

27
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Copyright © 2019 KEYENCE CORPORATION. All rights reserved. XG-X_3D-WW-C4-GB 1019-1 600S26