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TITLE PAGE
MANU FACTU RER S I NTRODUCT I ON
RECORD OF REV ISIONS
RECORD OF TEMPORARY REV ISIONS
LETTER OF TRANSMITTAL HIGHLIGHTS OF C HANG E S
Ai r fr ame Systems
Structures
57.00.00 WINGS
57. 00. 00 LIST OF EFFECTIVE PAGES
57.10.00 CENTER WING
5 7 10 0 0 GE N E RAL MA I NTE NANC E PRACTICES
57.10. 00 MODEL 50
57.11.00 MODELS 65.70,AND 80
57.12. 00 MODEL 88
BC 1270 R2
Secti on Tool c
Power Plant
End of Index
BC 1270 R2
IVIFG.
IN TRO
Raytheon Aircraft
NOTE
Where Beech Aircraft Corporation or Beechcraft is referred to in this publication, it will be taken to read
Rayth eo n Ai rcraft Com pa ny.
Ray~heon Aircraft
Member of GAMA
I)eech
General Aviation
nawker GAMA Manufacturers Association
RECORD OF REVISIONS
MF% REV
DESCRIPTION ISSUE DATE ATP REV DATE1 INSERTED BY
NO I
R2 Introduction, 20-00-00, 57-14-00, Sep.10,97 12 -29 -97 ATPII~n
57-17-02.
Logo Page
"A" Page B3
Basic publications assigned a part number which appears on the title page with the date of the issue. Subsequent revisions are identified by the addition of a revi-
are
sion code after the part number. Al after a part number denotes the first revision to the basic publication, A2 the second, etc. Occasionally, it is necessary to com-
pletely reissue and reprint a publication for the purpose of obsoleting a previous issue and outstanding revisions thereto. As these replacement reissues are made,
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When ordering a handbook, give the basic number, and the reissue code when applicable, if a complete up-to-date publication is desired. Should only revision pages
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RECORD OF TEM PO RARY REVISIONS
Th e chapte rs wh i ch have been revised or added a re I i sted below w ith th e Highlights of each ch an g e. R em ove th e
affected pages and insert the 83 revision in accordance with the attached instruction Fag e. Ente r the revis ion n um-
ber and the date inserted on the Record of Revisions page of this manual. The Highlight Page may be retained with
the manual for future reference.
HIGHLIGHTS
Series Maintenance Man ual or the appl icable Pilot’s Manual Supplement for Special
Purpose Airplanes with approved mission profiles.
Page 1
83 MAY 28/99
1’
REVISION 98-39006B3
to the
STRUCTURAL INSPECTION AN D REPAIR MANUAL
P/N 98-390068 (Reissued: February 28, 1995)
NOTE These instruction pages may be discalrded after the above revision has been properly incorporated into
the Structu r~l I n sp ectio n and Rep air M an ual
Page 1 of 1
Ray~heon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
INTRODUCTION
Introduction
1 Sep 10/97
2 Sep 10/97
Introduction-Effectlvity
Page 1
Sep 10/97
Rayfheon ~craft
STRUCTURAL INSPECTION AND REPAIR MANUAL
I -´•´•´•I
WARNING 99 Airliners. The information within a
be
chapter that may
applicable to only one model is arranged In a sub-
chapter and separated with a green tab.
If a particular airplane model has been equipped with
Use only genuine Raytheon Aircraft more than one spar type, the subchapter will be fur-
Company or Raytheon Aircraft Com- ther divided into sub-sub sections which will detail the
pany approved parts obtained from peculiar inspection requirements for each spar type.
Raytheon Aircraft Company approved The sub-sub sections will be separated by white
sources, in connection with the maln- divider tabs which note the model and section.
tenance and repair or Beech air-
I planes.
Genuine
parts are
Raytheon Aircraft Company
produced and inspected
Only personnel trained by Raytheon Aircraft Company I
are qualified to perform the eddy current, magnetic
or parts, components, or structural This manual also meets the intent of GAMA (General
assemblies, the service history or Aviation Manufacturers Association) Specification No.
which is unknown or cannot be 2 with respect to the arrangement and content of the
authenticated, may have been sub- system/chapters within the designated chapter num-
lected to unacceptable stresses or bering system.
temperatures or have other hidden
damage not discernible through rou- REVISED PAGES
tine visual or usual nondestructive
testing techniques. This may render REVISED TUCT
the part, component or structural That portion of the text which has been modified by
assembly, even though originally the addition of, or a change in, information is so noted
manufactured by Raytheon Aircriift
I by a solid line (revision bar) at the outside margin of
the column.
airplane use.
REVISED ILLUSTRATION
Raytheon Alrcra ft Company
expressly disclaims any responsibil- When an illustration is modified, the area of change Is
ity for malfunctions, failures, damage noted by a pointing hand. If the illustration is totally
Introduction
Page 1
Sep 10/97
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
The list of effective pages at the front of each chapter, cations subscription se~vices.
lists the issue date of each page that is applicable to
the given chapter.
Raytheon Aircraft Customer Support can 1
be contacted by dialing 1-800-625-7043
TABLE OF CONTENTS PAGES from 7 p.m. Central Standard
a.m, to 6
Time. If calling from overseas, dial
The table of contents pages, which follow the list of
1-316-676-4556; this will automatically
effective pages, list the topics and page numbers of
convert the call to the 800 system.
the information within the chapter.
Customer support can also be contacted
CORRESPONDENCE
by writing:
If question should arise concerning the care of your
a Raytheon Aircraft Company I
airplane, the airplane serial number must be provided Attn: Customer Support
In any correspondence. The serial number appears on 9709 E. Central
the model designation placard attached to the cabin Wichita, KS 67201-0085
door frame or to the LH aft fuselage skin below the USA
vertical stabilizer.
NOTE
Raytheon Aircraft Company, without
prior notice, expressly reserves the right
to supersede, cancel and/or declare
obsolete any part, part number, kit or
publication referenced in this manual.
Introduction
Page 2
Sep 10/97
C HA PT E R
STANDARD
PRACTICES
(AIRFRAME)
Bay~heon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
TABLE OF CONTENTS
SUBJECT PAGE
20-00-00
20-1 0-00
PO-Contents
Page 1
Sep 10l97
Rayt-heon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 20 1
STANDARD PRACTICE~SIAIRFRAME
20´•1 0-00
201 Feb 28/95
202 Feb 28/95
203 Feb 28~95
204 Feb 28 95
205 Feb 28~95
206 Feb 28/95
207 Feb 28~95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28~95
212 Dec 08/95
PO´•Effectlvity
Page 1
Sep 10197
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
minute particles resulting from tt~e wiping off as much of the penetrant as possible with a
stripping process could fill a fault and paper towel or a lint-free cloth; then wipe off the
prevent adequate penetration of the remaining penetrant with a clean cloth slightly damp-
penetrant. If a fault exists in the ened with the penetrant system cleaner; and finally,
underlaylng metal, it will be detected wipe with a dry paper towel or clean cloth.
in the finish. Should the finish absorb
d. DEVELOPMENT The developing agent is
the penetrant so that bleed-out pre-
applied by aerosol spray to form a film over the sur-
vents satisfactory inspection, or if a
face to be inspected. The developer acts as a blotter
new finish has not cured for at least
to assist the natural seepage of the penetrant out of
30 days, contact thYe Customer Sup-
port Department of Raytheon Aircraft any surface openings and to spread it at the edges to
for consultation, greatly magnify the apparent width of the opening.
The developer also provides a uniform background to
Fluorescent liquid penetrant inspection is a non- assist damage interpretation. Caution should be used
destructive method for finding cracks or other discon- in the application of the developer to provide the opti-
tinuities that are open to the surface of solid and mum coating thickness. If the coating thickness is too
essentially nonporous materials. This method utilizes thinly applied, the penetrant will not be spread and a
penetrants which fluoresce brilliantly under ultraviolet crack or other discontinuity will not be easily detected.
20-00-00
Page 201
82 Sep 10/97
Ray~heon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
If the developer coating thickness is too thickly inspection utilizes a variety of types of equipment for
applied, the penetrant might not bleed through the magnetization as well as several methods for applica-
coating, tion of ferromagnetic particles to the test part. Addi-
e, INSPECTION After being sufficiently developed, tionally, the ferromagnetic particles are available in a
the surface Is visually examined for indications of variety of colors (including fluorescent) and shapes.
penetrant bleedout from surface openings. This Magnetic particle inspections required by this manual
can best be accomplished utilizing the "wet continu-
examination must be performed under suitably dark-
ous method" on the standard wet-horizontal-type
ened conditions fat the penetrant to fluoresce during
exposure to ultrtaviolet light. A model ZB-23A (P/N
equipment with either visible or fluorescent magnetic
Magnaflux Corporation) or equivalent ultraviolet particles suspended in a petroleum-based vehicle
(black) light that meets the following minimum require- (normally kerosene). Since magnetic particle indica-
tions are best obtained when the discontinuity lies in a
ments must be used for this inspection: (1) ~OO-watt
direction transverse to the magnetic field, the following
mercury vapor, (2) 3600- to 4200-angstrom wave
length, (3) 800 microwatts per centimeter squared at procedures are recommended for optimum detection
of discontinuites in both bolts and nuts.
15 inches from the surface to be inspected,
All components of the penetrant inspec- persons, can jeopardize the sirwort~t-
ness ofparts being inspected. Minute
tlon system must be from the same
electrical are burns caused during the
manufacturer and designed to be used
together. For instance, it is not permis- inspection by improper operation of
sible to use a penetrant from one manu- the test equipment can result in even-
tual failure ofthe part.
facturer and a cleaner/remover from
another manufacturer to inspect the
same workpiece. Bolts: Inspection of a bolt is accomplished by longitu-
dinal magnetization in a multitum low-fill factor coil
MAGNETIC PARTICLE INSPECTION (i.e, the inner diameter of the coil greatly exceeds the
bolt diameter). For proper magnetization the bolt is
Magnetic particle inspection is a method for locating
surface and subsurface discontinuities in ferromag- positioned close to the inside coil wall with the bolt
netic materials (i.e, materials capable of being magne- length perpendicular to the winding direction. The
magnetic particle suspension is flowed on the bolt and
tlzed); consequently, nonferromagnetic materials
the appropriate current is applied to achieve adequate
(such as aluminum alloys, magnesium alloys, copper
field strength. Using the described procedure, labora-
alloys, lead, titanium alloys, nickle-based alloys and
tory testing has indicated that the ampere turn values
many stainless steel alloys) cannot be inspected by
listed in Chart 201 provide for optimum detection of
this method. Magnetic particle inspection is based
discontinuities perpendicular to the bolt axis.
upon the principle that any discontinuities laying in a
direction generally transverse to the direction of the Nuts: Inspection of a nut is accomplished by circular
magnetic field of the part being magnetized for theiest magnetization on a central conductor (usually a cop-
will cause a leakage field to be formed at and above per rod) the approximate size of the inside diameter of
the surface of the part. The presence of the leakage the nut. For proper magnetization the central conduc-
field denoting the discontinuity is detected by the use tar bar is inserted through the nut and the bar is posi-
of finely divided ferromagnetic particles over the sur- tioned between the heads of the wet horizontal equip-
face of the part, Some of the particles are magneti- ment. The magnetic particle suspension is flowed on
cally gathered and held by the leakage field to form an the nut and the appropriate current is applied through
outline indicating the location, size, shape and extent the central conductor to achieve adequate field
of the discontinuity. In general, magnetic particle strength. Using the described procedure, laboratory
20´•00-00
Page 202
Sep 10/97 82
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
testing has indicated that the amperage values listed theon Aircraft Company) reference standard. Probe I
in Chart 202 provide for optimum detection of discon- insertion should be in 1/1B-inch increments; at each
tlnuities parallel to the nut axis. incremental stop, rotate the probe 360 degrees and
take readings.
After magnetic particle inspection, the parts must be
carefully demagnetized and cleaned of the ferromag- SPAR FITTING COUNTERBORE AND BARREL
net[e particles. Carefully check parts for evidence of NUT HOLE INSPECTION
any possible electric are burn that may have occurred
during the inspection. Application inspection procedure is applicable
This
to Model 200 seriesairplanes with integral, tension
CHART 201 fc~ fittings. This type spat was
MAGNETIC PARTICLE INSPECTION installed in Model 200 Serials 88-2 thru 88-1157,
(STEEL BOLTS) BE-1159 thru 88-1166, BE-1168 thru BE-1192; ST-i
thru Bf-30; BL-1 thru 8L72 and BN-1 thru BN´•4. This
Bolt Total Bolt Length Ampere
Diameter Including Head To Turns inspection must be performed at the initial and recur-
Nearest 1/4 Inch ring inspection inten/als specified in Chapter 57-17-
5/8 Inch 2 1/2 Inch 7900 011 Chart 201.
5/8 Inch 23141nch 7100 1 EQUIPMENT
5/8 Inch 3 Inch 6600
3/4 Inch 3 Inch 7900
Eddy Current Instrument Magnaflux Corporation,
Model ED-520, ED-530 or ED-530M. Magnaflux Cor-
314 Inch 31/41nch 7400
poration Equipment is distributed by:
314 Inch 31121nch 6700
3/4 Inch 3 3/4 Inch 6300 1 CENTURION NDT, INC.
718 Inch 3 112 Inch 7900 1 707 Remington Rd, Suit 9
7/8 Inch 3 3/4 Inch 7400 1 Schaumburg, IL 60178
718 Inch 4 Inch 6900 Telephone: (708) 884-4949
Fax: (708) 884-8772
718 Inch 5 Inch 5500
1 Inch 5 Inch 6300 _1 Probes Srobes manufactured by Ideal Specialty Co.
of Tulsa, Oklahoma have been developed for the
NOTE: Amperage requirement is the ampere turns
requirements of this inspection. Probe part numbers
value divided by the number of turns on the coil. For
are:
example: A i-inch-diameter x 5-inch-long bolt tested
on a 5-turn coil would require 6300 +5, or 1260 amps. 6270 1.55 This probe is utilized for inspection of the
center of the radius at the bottom circumference of the
CHART 202 barrel nut holes in the outboard wing panel main spar
MAGNETIC PARTICLE INSPECTION fittings.
(STEEL NUTS)
6270-1 1.55 This probe is utilized to inspect the inter-
Nut Size Central Amperage section of the radius and bottom of the barrel nut
Conductor Size holes in the outboard wing panel main spat fittings.
5/8 Inch 1/2 Inch 500 Am
6270-3 1.68 Flex Shaft This probe is used to Inspect
3/4 Inch 5/8 Inch 600 Am
the center of the counterbore radius of the center sec-
718 Inch 3/4 Inch 700 Am
tion main spar fittings.
i Inch 7/8 Inch 800 Amps
62704 1.68 Flex Shaft This probe is used to inspect
EDDY CURRENT TEST PROCEDURE the tangent intersection between the counterbore
radius and the counterbore wall of the inboard wing
SPAR FASTENER HOLE INSPECTION fittings. This attachment is also used to inspect the
circumference of the counterbore wall.
To perform the spar fastener hole inspections, use a
P/N ED-520, ED-530, ED-530M (Magnaflux Corpora- Reference Standard An eddy current reference
tion) or equivalent unit equipped with a 3/16-inch and standard (P/N 132351) is required to verify instrument
1/4-inch probe and setup with a P/N 131387 (Ray- set-up prior to conducting an inspection. The standard
20-00-00
Page 203
82 Sep 10197
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
contains machined recesses that duplicate the geom- Select Lift-Off Depress "L.O." button. This allows
etry at the bottom of the barrel nut holes and in the setup with compensation for lift-off.
counterbores. Artificial flaws, created by electrical dis-
Eddy Current Reference Standard Use the eddy
charge machining (EDM), are located in each of the current reference standard
and function.
(P/N 132351) to setup the
recesses to verify equipment setup Eddy
instrument.
I current reference standards are available from
Ray-
theon Aircraft and Raytheon Aircraft-approved parts Attach Lift-Off Paper Apply two short strips of stan-
dlstributors, dard 1/6-inch wide typewn’ter correction tape over the
coil in the probe tone stn’p on top of the other for a
Training A prerequisite for personnel performing the total thickness of approximately 0.006 inch).
eddy current inspections will be the Raytheon Aircraft
I Structural Inspection and Repair Training Course. Probe Insertion Insert the probe into the appropriate
Information on class schedules can be obtained by opening in the reference standard. Ensure that the coil
flux Corp Models ED-530 and ED-530M ering from the coil.
only. If an equivalent unit is utilized, this Probe Insertion Insert the probe into the appropriate
procedure may not be applicable. opening in the reference standard. Ensure the coil is
Attach Probe Select the probe which is appropn’ate at least 1/2 inch away from the artificial flaw.
for the location to be inspected and attach it to the Depress Scan Button Momentarily depress the
BNC-type connector on the front panel of the instru- "Scan" button. The LED and tone will come on for
ment, approximately two seconds, it will then stop for one
Activate Instrument second, come back on for one second, and then dis-
Depress the "ON-Off" button. It
continue.
will remain In for use.
Balance Adjustment With the probe remaining at
Test Battery Depress the "BAT" button. The indica-
the same location in the reference standard hole,
tor should travel to the right of the red mark on the
meter scale, indicating sufficient charge in the internal adjust the "Balance" potentiometer for a reference
battery, point of 300 on the meter scale.
Select Low Sensitivity Mode Ensure that the "Med" Verify Equipment Setup Verify setup by rotating the
and "Hlgh" buttons are extended. With both buttons probe in the hole. As the coil passes over the artificial
crack, the meter should register a full scale deflection
extended, The "Low" sensitivity mode has been
to the left (down scale).
selected,
Verification ofs~tup procedure Artificial cracks in
Set Frequency potentlometer Adjust the "Fre-
the eddy current standard are closely controlled for
quency" potentiometer to 0.00 and lock. No additional
movement or adjustment of this function is required.
depth, length and width. After set-up for any given
probe, rotation of the probe through the area of the
Balance Potentiometer Initial Setting Adjust the artificial crack location should produce a full scale
"Balance" potentiometer to 5.00 (center of indicator deflection of the meter (below zero on the scale). If a
travel). Additional adjustment may be required later in full scale deflection is not achieved, the setup is not
the setup procedure to establish an indicator refer- considered valid and the eddy current instrument shall
ence point on the meter scale, not be used until the condition is corrected.
20-00-00
Page 204
Sep 10/97 B2
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
Interpretation of Indications Using the setup pro- .10 inch to remove the head as shocvn in Figure 201.
cedure previously outlined, movement of the meter Carefully drive the bolt out of the structure with a
cwssc~zos c
JO-BOLT REMOVAL
(FIGURE 201)
To remove a io-bolt, use a slow speed driil motor and
a drill bit of the appropriate size. Drill through the cen- Jo-Bolt Removal
ter of the fastener head to a depth of approximately Figure 201
20-0090
Page 205
82 Sep 10197
RayfhesR Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
LOCK 80L
CHISEL
20-0090
Page 296 82
Sep 10/97
Qeec~craft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
STANDARD STRUCTURAL REPAIR damage associated with the fracture of a splice plate.
PROCEDURES Should any unusual conditions be found that cannot
be resolved locally, contact the Customer Support
The repairs shown in this section are standard
repair Department of Seech Aircraft for evaluation and pos-
procedures that may be used to repair secondary sible solutions.
107670
"J" .125 R~ _IL .750
SECTION
.125 R
2024-’13
AL
ALCLAD
.688
DASH NUMBER -6 -4 -2 -8
T .020 INCH .025 INCH .032 INCH .040 INCH
.02 ~e -~1
107470
REINFORCEMENT
SECTION I
lc.70-rl
t
.80
.42iT,r .70
2024-T42ALCLAD
AL .09 .09
20-10-00
Page 201
feb 28/95
B Reissue
~echcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
107473
"J" i
SECTION R~/ T 1.000
2024-73
AL
ALCLAD ~.750i
DASH NUMBER -2 j -6 -8
107473 .55-
.42 .551
REINFQRCEMENT
SECTIONS -1.051.05
2024-742
AL
ALCLAD
99´•SAM-11
20-1 0´•00
Page 202 B Reissue
Feb 28/95
Qeechcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
REINFORCEMENT
REINFORCEMENf
ANGLE
"d"
SECTION
INSERTION
WEB
J
"J"SECTION
"J"SECTION
FLANGE
C9~Y(20E0118 C
1. Cut and remove the damaged portion of the "J" section and the rivets from each side of
the breach (five if possible).
2. Prepare an insert of the same dimensions, type of material and length as the
removed section.
4. Using the existing hole locations as a guide, drill the insert and reinforcement
attachment holes. Install the insert and reinforcer~nt with decos.
5. Drill the fastener holes in the "J" secnon web, insert and reinforcement. Refer to
Chart 201 for correct rivet size, spaang and edge distance requirements.
8. Install the rivets through the reinforcement, insert, "J" section flange, and spar.
These rivets should be of the same type and diameter as the originals.
7. Install MS2047AD rivets through the reinforcement, insert, 3nd "J" section web. See
Chart 201 for the conect rivet size.
20-1 0-00
Page 203
B Reissue Feb 28/95
Qeechcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
REPLACEMENT
SECTION
REINFORCEMEM
REINFORCEMEM
ANGLE
"J"
SECTION
"J" SECTION FLANGE
WEB
"J" SECTION
99-SRM´•9
1. Cut and remove the damaged portion of the ’=1" section and
(if possible) up to
five fasteners on each side of the damage.
3. Using the existing fastener holes as a guide, drill fastener holes in the
replacement section. Attach the replacement section to the spar with clecos.
6. Drill fastener holes through the reinforcement. "J" section web, and the
replacement section web. See Chart 201 for the correct fastener dimensions and
composition.
7. Remove the clecos and install rivets in the on~ginal fastener locations. The rivets
must be of the same material and diameter as the
originals.
FLANGE
e e
9 a
0 8
E o
o
o E a
a o
;a O Q
8 SKIN O 8
a ~C II I %Ilo I
o STRAPE ANGLE
E P/ _II_ E~p
EXAMPLE A EXAMPLE 8
REPAIR OF CRACK TO REPAIR OF CRACK TO
CENTER OF FLANGE WIDTH ILLUSTRATION LEGEND EDGE OF FLANGE RADIUS
i. If required, stop drill the end of the crack. See Chart 202 for the correct stop drill
site.
2. Remove four rivets on each side of a crack that affects only the outer ~z of the
rib flange, as shown in Example "A". If the crack extends the full width of the rib flange or
extends into the flange radius as shown in Example "8", remove five rivets on each side
of Me crack.
3. If the crack is similar to the crack shown in Example "A", fashion a strap of the
same material and gage as the flange. Drtll attachment holes in the scrap, util’uing Me
existing holes in the rib ffange as a guide.
4. Attach the strap to the rib ffange with the same type and diameter of nvets used
in the original installation. See example ~’A".
5. If the crack is into the flange radius as shown in Example "8", prepare a
reinforcement of the same material as the nange. See Chart 203 for the correct gage and
overlap of the reinforcement.
5. Using the existing fastener holes in Me rib flange as a guide, drill attachment
holes in the reinforcement. Attach the renforcement to Me rib with decas.
7. Drill fastener holes in Me rib web and reinforcement. See chart 203 for rivet size,
spacing, and edge distance requirements.
8. Install rivetsthrough the skin, rib flange, and reinforcement. The rivets must be
of the same composition and diameter as Me originals.
ILLUSTRATION LEGEND
E Indicates Fastener Edge Distance Reautremenr
P Indicates Fastener Spac(ng ReaulremenT
5ee Chart 202 For Values
E ,DAMAGED RIB
DOU8LER
RIB
d´• E
r
P
i’ 3p
B DOUBLER
o
a
i.
Pp
a i.
ira a
C95Ym)E0116 C
1. Aefer to Chart 202 for the correct drill size and stop drill all end cracks.
2. Fabricate a doubler one gage heavier, but of the same material as the rib. The
doubler should be large enough to allow installation of one rivet at each end of the crack
and two staggered rows of rivets on both sides of the crack as shown in the illustration.
4. Drill fastener holes through the doubler and nb, in accordance with the spacing
and edge distance requirements shown on Chart 202.
5. Install MS20470AD or NAS1738 rivets through the doubler and rib. See Chart
202 for the correct fastener size to use.
CHART 201
MM MILLIMETER
CHART 202
RIVETING
EDGE STOP
MA TERIAL SHEET RIVETS PITCH DISTANCE DRILL
THICKNESS ("E’3 DIA.
20-1 0-00
MM MILLIMETER Page 207
Feb 28/95
B Reissue
Qeechcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
CHART 203
MM MILLIMETER
’STEEL HI-SMEAR RIVETS
20-1 0-00
Page 208 B Reissue
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Qeechcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
CHART 21)4
Tension head Huckbolts were used by Beech Aircraft, during production to fasten the
wing attach fittings to the spar
caps. The following list may be used in conjunction with the applicable parts catalog to supersede original Huckbolt part
numbers with NAS Huekbolt part numbers. or to substitute tension head Hi-Lok fasteners. Non-interference
type fasten-
ers are not acceptable substitutes for tension head Huckbolts or Hi-Lok fasteners.
20-1 0-00
Page 209
CHART 205
OVERSIZE HI-LOCI( FASTENER PART NUMBERS
CHART 298
FINAL HOLE REAM DIAMETERS FOR INTERFERENCE FIT FASTENERS
3/16" .187"-.191"
13/64" .202"- .206"
7/32" .217"-.221"
15/64" .232"- .236"
1/4" .247"- .251"
17/64" .262"- .266"
9/32" .277"- .281"
19/64" .292"- .296"
WARNING
If e/D is less than 1.5 at any fastener hole, contact the Commercial Service Department
of Beech Aircraft Corporation for any corrective steps that may be required.
20-1 0-00
Page 210
B Reissue
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Qeechcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
CHART 207
OVERSIZED HOLE FORMULA
S~ D 2MR
D 20
The edge distance (e/D) can be calculated using the first formula above.
The second formula will calculate the edge distance (e/D) of a hole after reaming to an oversize. Make
certain e/D will not be below 1.5 before reaming fastener holes.
20-10-00
Page 211
Feb 28/95
B Reissue
Qeechcraft
STRUCTURAL INSPECTION
AND REPAIR NIANUAL
30’ tHAMFEF!
TYPICAL BOTH
ENDS
DIAMETER TO
HATCH BOLT BORE
f-~ ~-----5 INCHES~
IN WING
FITTING_L(
STEP
GRIL A’T EACH
’d/lRENROC
HOLES
4T v,
O
FABRICATE a PLATES FROM
STEP 2
STEP 3
i~-----
STEP d
a, Prior to removal of any of the fasteners from a fitting, determine the exact location of the existing fittings.
b. Install the pins through the mounting base and into the fittings. Attach the pins securely to the base with bolts
and nuts,
c, Remove the fixture from the fittings. Ensure that the pins do not shift dun’ng the removal procedure.
d, Remove the faulty fitting and position the new fitting on the spar cap.
e, Install the fitting installation fixture to assure the proper positioning of the new fitting.
f, Install the fitting with the hardware referenced in Charts 204, 205, and 206.
20-1 0-00
Page 212
Dec 08/95 B1
CHAPTER
LANDING GEAR
Qeechcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
TABLE OF CONTENTS
SUBJECT PAGE
32-00100
General-Maintenance Practices 1
32125100
32-00ntents
Page 1
Feb 28195
aeech~aft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
32-Contente
1 Feb 28/95
32-00-00
1 Feb 28/95
32-25-00
201 Feb 28/95
202 Feb 28/95
32-Effectivity
Page 1
Feb 28/95
aeedrcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
32-00-00
Page 1
B Reissue Feb 28/95
aeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
FUSELAGE STATION
35.25
FUSELAGE STATION
23.56
FUSELAGE STATION
-1.828
DRAG BRACE
SEARING
NOTE
THIS INSPECTION MAY BE
f I\Y
An inspection of the drag brace bearing blocks must be performed cycles of landing gear
at the first 15,000
operation and every 2,000 cycles thereafter. This inspection must also be performed anytime the nose landing
gear Is removed,
a, Place the airplane on jacks and remove the drag brace. Refer to Chapter 32-20-00 in the Model 99 Airlines
Series Maintenance Manual for the drag brace removal procedures.
b, each of the bearing blocks for loose fasteners. If any loose fasteners are noted during the inspection,
Inspect
the bearing block which they secure must be replaced.
c, If the fasteners are secure, fluorescent liquid penetrant inspect las directed in Chapter 20-00-00) each of!he
bearing blocks and the adjacent structure to which the bearing blocks attach.
found to be cracked, the damaged component must be
d, bearing block or any structural components
If the are
32-25-00
Page 201
feb 28/95
B Reissue
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
ioood O
HL20P886-6- I O
OR
LOCK COLLARS ON aa NAS 1466-5 UHL2 lPB86-6-26 OR
LOCK 80LT a NAS 1456- 13 LOCK BOLT
AFT SIDE OF CHANNEL
DETAIL A DETAIL B
a~ Remove the lock bolts that attach the bearing blocks to the structure. Refer to Chapter 20-00-00 for the lock
bolt removal procedures.
b, Remove the bearing blocks and inspect each of the fastener holes in the structure for wear, elongation, and
corrosion. If any of the conditions are found to exist, the affected structural member must be replaced. Refer to
the 99 Airliner Parts Catalog for the appropriate part numbers.
c, If the bearing block mounting holes are acceptable, clean the mating surfaces of the structure and bearing
blocks with naphtha or methyl ethyl ketone (1 or 2, Chart 201, 91-00-00) and paint the cleaned surfaces with Zinc
Chromate Primer (4, Chart 201, 91-00-00).
d, Install the bearing blocks with the fasteners shown in the illustration and paint the bearing blocks and sur-
cnunoNI
CAUTION
7he bearing surface (bore) of the bearing blocks must be free ofpaint, primer, and all
other contaminants.
32-25-00
Page 202
Feb 28/95 B Reissue
C H A PT E R
VVINGS
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 WINGS
TABLE OF CONTENTS
SU&JECT PAGE
57´•´•1 0100
57111100
57~1 2-00
57´•´•13´•´•00
5711 3101
Crack inspection Wing Attach Fittings, Center Section and Outboard Wing Spar Caps 201
Outboard Wing Main Spar Crack and Corrosion inspection 216
Wing bolt, Nut, and Spar Fitting Inspection 217
Lower Forward Wing Bolt, Nut, and Fitting Inspection 217
57-Contents
Page 1
Sep 10/97
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 -WINGS
SUBJECT PAGE
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 218
Lower Forward Wing Bolt Tightening Procedure 219
Wing Bolt Maintenance 219
57~1 3-02
Crack Inspection Wing Attach Fittlngs, Center Section and Outboard Wing Spar Caps 201
Outboard Wing Main
Spar Crack and Corrosion
Inspection 207
Wing Bolt, Nut, and Spar Fitting Inspection 208
Lower Forward Wing Bolt, Nut, and Fitting Inspection 208
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 209
Lower Forward Wing Bolt Tightening Procedure 210
Wing Bolt Maintenance 211
5711 3´•´•03
Crack Inspection Wing Attach Fittings and Outboard Wing Spar Caps 201
Outboard Wing Main
Spar Crack And Corrosion
Inspection 203
Wing Bolt, Nut, and Spar Fitting Inspection 204
Lower Forward Wing Bolt, Nut, and Fitting Inspection 204
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 205
Wing Bolt Maintenance 208
57~1 3~04
57~1 4100
General Maintenance Practices
(Model F90) 1
57´•´•1 4´•´•01
CHAPTER 57 ~WINGS
SU&IECT PAGE
Uper Forward, Upper and Lower Aft Wing Bolt and Nut Inspection 209
Lower Forward Wing Bolt, Nut, and Fitting Inspection 207
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, Washer and Joining Fitting Inspection 208
Lower Forward Wing Bolt Tightening Procedure 210
Wing Bolt Maintenance 211
57~14-02
Crack Inspection Wing Attach Fittings and Outhoard Wing Spar Caps 201
Outboard Wing Main Spar Crack and Corrosion Inspection 202
Wing Bolt, Nut, and Spar Fitting Inspection 202
Lower Forward Wing Fitting Inspection and Bolt Replacement Procedure 206
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and fitting Inspection 207
Wing Bolt Maintenance 209
57´•´•15-00
57~15´•01
Crack Inspection Wing Attach Fittlngs, Center Section, and Outboard Wing Spat Caps 201
Cutboard Wing Main Spar Crack and Corrosion Inspection 215
Wing Bolt, Nut, and Spar Fitting Inspection 216
Lower Forward Wing Bolt, Nut, and Fitting Inspection 216
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 217
Lower Fonnrard Wing Bolt Tightening Procedure 218
Wing Bolt Maintenance 218
57´•´•1 5-02
Crack Inspection Wing Attach Fittings, Center Section and Outboard Wing Spar Caps 201
Cutboard Wing Main Spar Crack and Corrosion Inspection 207
Wing Bolt, Nut, and Spar Fitting Inspection 208
Lower Forward Wing Bolt, Nut, and Fitting Inspection 209
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 210
Lower Forward Wing Bolt Tightening Procedure 211
Wing Bolt Maintenance 211
57~1 5103
Crack Inspection Wing Attach Fittlngs and Outboard Wing Spar Caps 201
Outboard Wing Main Spar Crack and Corrosion Inspection 206
Wing Bolt Nut and Spar Fitting Inspection 207
Lower Forward Wing Bolt and Fitting Inspection 208
Upper Forward, Upper and Lower Rear Wing Bolt, Nut and Fitting Inspection 209
57´•Contents
Page 3
Sep 10/97
ttsytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 1
WINGS
SUBJECT PAGE
5711 5-04
5711 6´•´•00
5711 6101
Crack Inspection Wing Attach Fittings, Center Section and Outboard Wing Spar Caps 201
Outboard Wing Main Spar Crack and Corrosion Inspection 216
Wing Bolt, Nut, and Spar Fitting Inspection 217
Lower Forward Wing Bolt, Nut, and Fitting inspection 217
Upper Forward, Upper and Lower Aft Bolt, Nut, and Fitting Inspection 218
Lower Forward Wing Bolt Tightening Procedure 219
Wing Bolt Maintenance 219
5711 6-02
Crack Inspection Wing Attach fittings, Center Section and Outboard Wing Spar Caps 201
Outboard Wing Main Spar Crack and Corrosion Inspection 207
Wing Bolt, Nut, and Spar Fitting Inspection 208
Lower Forward Wing Bolt, Nut, and Fitting Inspection 208
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 210
Lower Forward Wing Bolt Tightening Procedure 211
Wing Bolt Maintenance 211
5711 6-03
57~1 7´•´•00
57´•Contents
Page 4
Sep 10/97
Rayfheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 1 WINGS
SUBIEC~ PAGE
57117-01
Crack Inspection Wing Attach Fittings and Outboard Wing Spat Caps 201
Outboard Wing Main Spat Crack and Corrosion Inspection 202
Wing Bolt, Nut, and Fitting Inspection 203
Lower Forward Wing Bolt, Nut, and Fitting Inspection 203
Lower Forward Wing Bolt Inspection 203
Lower Forward Wing Attach Fitting Inspections 204
Wing Attach Fitting Five Yeat Fluorescent Liquid Penetrant Insp 204
Counterbore and Barrel Nut Hole Eddy Current Inspection 205
Inspection Areas 205
Inboard Wing (Center Section) Lower Forward Fittings 205
Outboard Wing Fitting Inspections 207
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 207
Lower Forward Wing Bolt Tightening Procedure 208
Wing Bolt Maintenance 209
57´•´•17-02
Crack Inspection Wing Attach Fittings and Outboard Wing Spar Caps 201
Outboard Wing Main Spat Crack and Corrosion Inspection 216
Wing Bolt, Nut, and Spat Fitting Inspection 217
Lower Forward Wing Fitting inspection and Bolt Replacement Procedure 217
Upper Forward, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 218
Wing Bolt Maintenance 219
57~1 &00
5711 8-01
Crack Inspection Wing Attach Fittings and Outboard Wing Spat Caps 201
Outboard Wing Main Spat Crack and Corrosion Inspection 216
Wing Bolt, Nut, and Spat Fitting Inspection 217
Lower Forward I=itting Inspection and Wing Bolt Replacement Procedure 217
Upper Forward, Upper and Lower Aft Wing bolt, Nut, and Fitting Inspection 218
Wing Bolt Maintenance 219
5711 8-02
Crack Inspection Wing Attach Fittings and Outboard Wing Spat Caps 201
Outboard Wing Main Spat Crack and Corrosion Inspection 216
Wing Bolt, Nut, and Spat Fitting Inspection 217
Lower Forward Fitting Inspection and Wing Bolt Replacement Procedure 217
57´•Contents
Page 5
Sep 10/97
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 1 WINGS
SUBJECT PAGE
Upper Fonnrard, Upper and Lower Aft Wing Bolt, Nut, and Fitting Inspection 218
Wing bolt Maintenance 219
57´•Contents
Page 6
Sep 10/97
RayZheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 1 WINGS
fi~Contents
1 Sep 10/97
2 Sep 10197
3 Sep 10~97
4 Sep 10/97
5 Sep 10/97
6 Sep 10/97
57´•1040
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204 Feb 28/95
205 Feb 28/95
206 Feb 28/95
207 Feb 28~95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28/95
212 Feb 28~95
213 Feb 28/95
214 Feb 28/95
215 Feb 28/95
216 Feb 28/95
217 Feb 28/95
218 Feb 28/95
219 Feb 28/95
220 Feb 28195
221 Feb 28~95
222 Feb 28~95
57-11´•00
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204 Feb 28/95
57-Effectivity
Pagel
Sep 10/97
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 WINGS
57´•1 2-00
201 Feb 28/95
202 Feb 28/95
203 Feb 28~95
204 Feb 28~95
205 Feb 28/95
206 Feb 28/95
207 Feb 28/95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28/95
212 Feb 28/95
213 Feb 28/95
214 Feb 28/95
215 Feb 28/95
216 Feb 28/95
217 Feb 28/95
218 Feb 28~95
219 Feb 28/95
220 Feb 28/95
221 Feb 28/95
fi’l´•Eftectlvity
Page 2
Sep 10/97
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 WINGS
57´•1 3-00
1 Feb 28~95
57´•1 3-01
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204 feb 28/95
205 Feb 28/95
206 Feb 28/95
207 Feb 28~95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28~95
212 feb 28/95
213 Feb 28/95
214 Feb 28/95
215 Feb 28~95
216 Feb 28~95
217 Feb 28~95
218 feb 28~95
219 Feb 28~95
220 Feb 28/95
221 feb 28/95
222 Feb 28/95
223 Feb 28~95
224 Feb 28/95
225 Feb 28/95
57-1 3-02
201 Feb 28~95
202 Feb 28/95
203 Feb 28/95
204 Feb 28195
205 Feb 28~95
206 Feb 28/95
207 Feb 28/95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28/95
212 Feb 28~95
213 Feb 28/95
YI-Effect~vlty
Page 3
Sep 10197
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 1
WINGS
57-1 3-03
201 Feb 28/95
202 Feb 28/95
203 Feb 28~95
204 Feb 28/95
205 Feb 28/95
206 Feb 28/95
207 feb 28/95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28/95
212 Feb 28/95
57´•1 3´•04
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204 Feb 28/95
205 Feb 28/95
206 Feb 28/95
207 Feb 28/95
208 Feb 28/95
209 Feb 28/95
57´•1 4´•00
1 Sep 10/97
2 Sep 10/97
57´•1 4´•01
201 Sep 10/97
202 Sep 10/97
203 Sep 10/97
204 Sep 10/97
205 Sep 10/97
206 Sep 10/97
207 Sep 10/97
208 Sep 10/97
209 Sep 10/97
210 Sep 10/97
211 Sep 10/97
212 Sep 10/97
213 Sep 10/97
fill´•Eflectlvlty
Page 4
Sep 10/97
Ray~heon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 1 WINGS
57-1 541
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204 Feb 28/95
205 Feb 28/95
206 Feb 28/95
207 Feb 28/95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28/95
212 Feb 28/95
213 Feb 28~95
214 Feb 28/95
215 Feb 28/95
216 Feb 28/95
217 Feb 28~95
218 Feb 28/95
219 Feb 28~95
220 Feb 28/95
221 Feb 28/95
222 Feb 28/95
223 Feb 28~95
224 Feb 28/95
57-Effectivity
Page 5
Sep 10/97
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 WINGS
57-1 592
201 Feb 28/95
202 Feb 28~95
203 Feb 28/95
204 Feb 28/95
205 Feb 28/95
206 Feb 28~95
207 Feb 28~95
208 Feb 28~95
209 Feb 28/95
210 Feb 28/95
211 Feb 28/95
212 Feb 28/95
213 Feb 28/95
214 Feb 28/95
215 Feb 28~95
216 Feb 28/95
217 Feb 28/95
57´•1 5´•03
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204 Feb 28~95
205 Feb 28/95
206 Feb 28/95
207 Feb 28~95
208 Feb 28/95
210 Feb 28/95
211 Feb 28/95
212 Feb 28/95
213 Feb 28/95
214 Feb 28/95
215 Feb28/95.
57-1 5´•04
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204´• Feb 28/95
205 Feb 28/95
206 Feb 28/95
207 Feb 28/95
208 Feb 28/95
209 Feb 28/95
57´•16´•00
1 Feb 28/95
2 Feb 28/95
57´•Effectlvity
Page 6
Sep 10/97
Ray~heon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57~WINGS
57´•1 B-01
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204 Feb 28/95
205 Feb 28/95
206 Feb 28/95
207 Feb 28/95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28~95
212 Feb 28/95
213 Feb 28/95
214 Feb 28/95
215 Feb 28/95
216 Feb 28/95
217 Feb 28/95
218 Feb 28/95
219 Feb 28/95
220 Feb 28/95
221 Feb 28/95
222 Feb 28/95
223 feb 28/95
224 Feb 28~95
225 Feb 28/95
57´•1 6´•02
201 Feb 28/95
202 Feb 28/95
203 Feb 28/95
204 Feb 28/95
205 feb 28/95
206 Feb 28/95
207 Feb 28/95
208 Feb 28/95
209 Feb 28/95
210 Feb 28/95
211 Feb 28/95
212 Feb 28/95
213 Feb 28/95
214 Feb 28/95
215 Feb 28/95
216 Feb 28/95
217 Feb 28/95
57´•1 6-03
201 Feb 28/95
202 Feb 28/95
fif-Effectivity
Page 7
Sep 10/97
Ray~heon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 ~WINGS
57´•17´•00
1 Dec 08~95
2 Dec 08/95
3 Dec 08/95
57´•1 791
201 Sep 10/97
202 Sep 10/97
203 Sep 10/97
204 Sep 10197
205 Sep 10~97
206 Sep 10/97
207 SeplOIS7
208 Sep 10/97
209 Sep 10/97
210 Dec 08/95
211 Dec 08/95
212 Dec 08~95
213 Dec 08~95
214 Dec 08/95
57´•17´•02
201 Sep 10/97
202 Sep 10/97
203 Sep 10/97
204 Sep 10/97
205 Sep 10/97
206 Dec 08/95
207 Sep 10~97
208 Dec 08/95
209 Dec 08/95
210 Sep 10/97
211 Dec08/95
212 Sep 10/97
213 Sep 10~97
214 Sep 10/97
215 Sep 10~97
216 Dec 08/95
217 Sep 10/97
218 Sep 10/97
219 Sep 10/97
220 Sep 10/97
Ei’l´•Effectivlty
Page 8
Sep 10/97
Rayt~heon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 WINGS
57´•1 8-00
1 Dec 08/95
2 Dec 08~95
57-1 8-01
201 Dec 08~95
202 Dec 08/95
203 Dec 08/95
204 Dec 08/95
205 Dec 08/95
206 Dec 08/95
207 Dec 08/95
208 Dec 08/95
209 Dec08/95
210 Dec 08/95
211 Dec 08/95
212 Dec 08/95
213 Dec 08/95
214 Dec 08195
215 Dec 08/95
216 Dec 08/95
217 Dec 08~95
218 Dec 08/95
219 Dec 08/95
220 Dec 08/95
221 Dec08/95
222 Dec08/95
223 Dec 08/95
224 Dec 08/95
57-1 8-02
201 Dec 08/95
202 Dec 08/95
203 Dec 08/95
204 Dec 08~95
205 Dec 08/95
206 Dec 08/95
207 Dec 08/95
208 Dec 08/95
209 Dec 08/95
210 Dec 08~95
211 Dec 08/95
212 Dec 08~95
57-Etfectivity
Page 9
Sep 10/97
Raytheon Aircraft
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHAPTER 57 IWINGS
67´•Effectlvlty
Pege 10
Sep 10/97
aeechcraft
NVIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
GENERAL MAINTENANCE PRACTICES flight operation is within the altitude range of 3,000 to
10,000 feet and flight duration is more than 30 min-
(MODEL 50)
utes. Should the mission or flight profile of a particular
This chapter provides the procedures necessary to airplane differ appreciably from that intended by
inspect the wing attach bolts and nuts and the basic design, such as pipeline surveillance, livestock/
structural components of the center section and out-
predator animal control, search and rescue, naviga-
board wings for corrosion and cracks. These inspec-
tion aids inspection or extraordinary service at low alti-
tfons are a supplement to, but do not replace, the nor-
tude or unusually short flight durations (less than 20
mal airplane inspection procedures and intervals of
the BEECHCRAFT Model 50 Shop Manual and 100-
minutes), the inspection schedule specified in Chart
201 is not appropriate for continuing airworthiness of
Hour Inspection Procedures. The inspection require-
the airplane structure. In such instances or if the prior
ments of this chapter supersede those of BEECH-
CRAFT Service Instructions No. 0514-035. usage history of the airplane is unknown, promptly
notify the Customer Support Department of Beech A~r-
The INSPECTION OUTLINE shown in Chart 201 craft and a special inspection schedule will be estab-
locates and identifies the inspection areas, initial lished. The stated hours for "initial inspection" pees
inspection times and recurring inspection intervals. not take into consideration crack initiation due to dam-
The inspection schedule is based on airplane utiliza- a gear up landing. if such structural damage
age, e.g.
tion, operation and maintenance in a category of ser-
vice for which the airplane was originally designed;
occurs, perform the "initial inspection" after repairing
the damage and continue the recurring inspections as
specifically, an unpressurized private or corporate
specified under "recurring inspection intervals".
transportation vehicle wherein the majority of croise
57-1 0-00
Page 201
B Retssue Feb281~5
’i3eechcraft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
57-1 0-00
Page 202
Feb 28/95 B Reissue
Qeechcraft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o I IYo
o C3 O O o
o O O
o
011´•
00 o´•
I V o~o( I lo~SJo rat
RH LOWER LH LH UPPER RH
t95JH57EOd09 C
C9CIJH57EOd01) 9
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
APPLICABLE ONLY TO THE MODEL 50 TWIN BONANZAS
InNdoe~x I F1NB~e Inspection Area Inspection Method Possible Findings Initial Inspection Recurring Inspection Interval Component
Replacement
Schedole
1. 201 All wing attach fitting
flat surfaces, Magnified visual and fluorescent liquid Cracks, corrosion and See note 1,000 hrs or 3 yrs, whichever None
essions, counterbores and bolt bores ant as mechanical e occurs first
2. 202 Lower forward wing fitting-to-spar Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
attachment ant as
occurs first
3. 203 Spar cap in wheel well Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
ant as
occurs first
4. 204 Spar cap in nacelle, inboard of wheel well Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
as
occurs first
5. 205 Lower surface of lower forward spar cap Fluorescent liquid penetrant Cracks See note 1,000 hrs or 3 yrs, whichever None
from nacelle to
occurs first
6. 205 One fastener hale in the lowerforw~ Eddy current Cracks See note 1,000 hrs or 3 yrs, whichever None
at the root
occurs first
7. 206 Area under center section floor board Visual Cracks and loose See note 1,000 hrs or 3 yrs, whichever None
between the forward and aft
rivets occurs first
8. 207 Outboard wing lower main spar cap from Fluorescent liquid penetrant Cracks See note 1,000 hrs or 3 yrs, whichever None
wi attach to tie down
occurs first
9. 208 Outboard wing upper and lower main spar I\lisual Cracksand corrosion See note Annually None
10. 209 All eight wing attach bolts and nuts Magnified visual and magnaflux as Corrosion, cracks and 2 yrs 2 yrs 6 yrs
thru
specified. mechanical damage
212
NOTE: The time designated for the Initial Inspection has expired. The time shown in the
recurring
Inspection interval column Is now effective for this inspection.
57-10-00
B Reissue Page 203
Feb 28/95
Qeechcraft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
r In nI 1
O
o
Oo gs Oo8a
o
O
00
o
A
LOWER
SMALL CRACKS IN
THE FEATHERED EDGES SMALL CRACKS IN THE
OF THE FITTINGS CENTER SECTION SLOT
OUTBOARD THAT MAY 88 REMOVED.
THAT MAY 88 REMOVED. CENTER
WING SECTION
FITTING FITTING
O O O oO o o
0000000 0000000
B )~tlllljrcll 8
000000 0
0 0000000
oo oao
C9UK17E000~ C
a. Remove the wing bolt covers and any placards applied to the wing attach fittings. With the bolts in place and
properly torqued, clean the area to be inspected and fluorescent liquid penetrant inspect the exposed flat surfaces
of of all sixteen wing attach fittings (View A). Refer to Chapter 20-00-00 for the fluorescent liquid penetrant
Inspection procedure.
57-1 0-00
Page 204
Feb 28/95 B Reissue
Qeechcrrtft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR NIANUAL
CAREFULLY INSPECT
THIS AREA OF THE
COUNTERBORE RADIUS DEPRESSION AREA
O O
O BACK SIDE OF TUB
CENTERBORE
FEATHERED
EDGE it I
Eii:ii:i:iiiiiiiiiiiiiil: I
ij
FITTING o \a o o
FLAT
SURFACE
WING BOLT 80RE
VIEW B C9a~Wrr3073 C
b, In compliance with the Inspection Schedule (Chart 201), remove and inspect the wing bolts one at a time as
instructed under Wing Bolt, Nut And Spar Fitting Inspection in this chapter.
c, Fluorescent liquid penetrant inspect the depression area and counterbore (washer-face area) of all sixteen
wing attach fittings (View 8); focus extra attention on the counterbore radius.
d, It is possible that small cracks may be removed from the feathered edge of the counterbore and back of the
tub of all fittings and from the slot in the center section mtings. Contact the Customer Support Department of
Beech Aircraft for an evaluation prior to initiating any crack removal procedure.
e, Any fitting cracked beyond acceptable limits, as determined by Customer Support, must be replaced.
f, After Inspection of the wing fittings and bolts is completed, replace the placards which were removed with
new placards and Install the wing bolt covers,
57-1 0-00
Page 205
B Reissue Feb 28/95
Qeechcrsrft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I IYO
o o
o\A I I LOWER FORWARD SPAR CAP AFT FLANGE
001 10
LH UPPER~-J RH nl i, o\b
eg
o\ 8 8
88
a a a
D D Ia
a a
REMOYE THIS FASTENER
O a FWD
:jpX 8 8 Q
t
INBD
j
SEE WARNING
vmA C9~JB)E30m
a, Remove the upper access cover, shown on the illustration, to gain access to the outboard aft side of the main
spar wing fittings.
b, Remove the access cover on the augmenter pan (sheet 2) and the outboard nacelle cover shown on sheet 3.
WARNING
A crack of the type shown In the illustration necessitates the replacement of the
lower forward spar cap on the center section and both outboard wing panel spar
assemblies.
c, Remove the nft inboard fastener that attaches the wing attach fitting to the spar. If the original lock bolt is still
installed in this position, refer to Chapter 20-00-00 for the lock bolt removal procedure.
d, Eddy current inspect the hole where the fastener was removed. Focus particular attention on the interior of
the spar cap near the surface that joins the wing fitting. Refer to Chapter 20-00-00 for the eddy current inspection
procedure,
57-1 0-00
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Feb 28/95 B Reissue
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TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
FWO
000 oOO OOo
C3 NBD
j
´•I~ o
o
O O
Wo .s, A O;I
RH LH lal
LOWER
vrrw A
LOOKING UP AND FORWARD
NOTEI VIEW SHOWS BOLT INSTALLED IN HOLE
AT LOWER FORWARD SPAR
FROM WHICH LOCK 80LT WAS REMOVED
CAP THROUGH LH AUGMENTOR
PAN INSPECTION PANEL
e, If cracks. corrosion or oversized holes are found, ream the 3/16-inch-diameter holes to the next larger
oversize (1/64 or 1/32 inch) as required to clean out the damage. If this fails to adequately clean up the hole.
contact the Customer Support Department of Beech Aircraft Corporation for evaluation and corrective action
recommendations.
NOTE
To prevent moisture from entering the hole and causing corrosion, lubricate the bolt
and fill the hole with G322L silicone grease (6, Chart 201, 91-00-00) or Mll-C-16173
Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00) prior to installation of
the bolt.
57-1 0-00
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B Reissue feb 28/95
aeethc~ft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o
o
O
O
O
O
FLOURESCENT LIOUID
PENETRANT INSPECT DETAIL A
THE FWD SPAR FLANGE
(TYPICAL BOTH SIDES)
C9aJH97Ella~
8´• Utilizing the fluorescent liquid penetrant inspection method noted in Chapter 20-00-00, inspect the exposed
aft edge of the of the lower spar cap flange O/iew A, sheet 1 of this figure).
57-1 0-00
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Feb 28/95 B Reissue
aeec~craft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
cl
RIVET (DO NOT REMOVE THESE FASTENERS LOWER FORWARD SPAR CAP
REMOVE)
it~E NOTE
i!
FWD
"m,
CAUT1ON
If refer to Chapter 20-00-00 for the lock bolt removal procedures. When
required,
removing aluminum rivets from the spar cap, DO NOT DRILL THROUGH THE CAP.
Drill through the rivet head only and carefully drive the rivet shank out of the spar cap
with a pin punch somewhat smaller in diameter than the rivet shank.
a, Remove the two fasteners that attach the drag leg support to the spar cap flange and the fastener that secures
the outboard nacelle angle to the spar cap. To prevent movement of the drag leg support, remove only one fas-
tener at a time for the eddy current hole test.
c. After completing the eddy current inspection, install three NAS464P3A6 bolts, AN960-10 washers and
MS20364-1032 nuts in place of the fasteners which were removed in step "a". To prevent moisture from entering
the hole and causing corrosion, lubricate the bolt and fill the bolt hole with G322L silicone grease (6, Chart 201,
91-00-00) or MIL-C-16173, Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00). Position the nuts
on the lower side of the spar cap. If oversized holes are found during the inspection,
install NAS2903 (1/64-inch
oversize) or NAS3003 (1/321inch oversize) bolts as required. Torque the nuts to 20-25 inch-pounds.
d. Using the fluorescent liquid penetrant inspection method outlined in Chapter 20-00-00, inspect the lower sur-
face and the forward and aff flange edges of the spar cap in the wheel well from BL 68 to BL 88. Since the drag
leg support angle cannot be removed, this inspection cannot be performed on the spar surface covered by the
angle.
57-1 0-00
Page 209
O
O
OO
O
I II I I II I
oo
1F~ A
o
o
O
o
o o
L
8L 62.00 BL 68.00
DETAIL A C90JWX2125
a. Inspect the exposed lower surface of the lower forward spar cap in the nacelle inboard of the main gear wheel
well from BL 68 to BL 62. Use the fluorescent liquid penetrant inspection procedure outlined in Chapter 20-00-00.
Inspect this area for cracks, corrosion and loose rivets.
57-1 0-00
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Feb 28/95 B Reissue
Qeeshn~t
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
d. Install NAS2903-6 (1/64-inch oversize) bolts, AN960-10 washers and MS20364-1032 nuts in place of the riv-
ets which were removed. Torque the bolts to 25-30 inch-pounds.
NOTE
To prevent moisture from entering the hole and causing corrosion, lubricate the bolts
and fill the bolt holes with G322L grease (6, Chart 201, 91-00-00) or MIl-C-16173,´•
Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
e, Utilizing the fluorescent liquid penetrant inspection procedure outlined in Chapter 20-00-00, inspect the
exposed lower surface of the lower forward spar cap between each nacelle and the fuselage.
57-1 0-00
Page 211
B Reissue Feb 28/95
aeechcraft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O
O
O
o
C94JHJrr0617
DETAIL A
a, Remove the floorboards and access panels immediately forward and aft of the main and rear spars. Visually
inspect the accessible areas of the lower forward and aft spar caps, the belly skin between the spars and the
fuselage forming members for loose rivets. cracks and corrosion.
b. Aepair any damage that may be dete~ctedutilizing FAA Advisory Circular 43.13 which provides the Accept-
able Methods, Techniques and Practices for Structural Repairs.
57-1 0-00
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TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
C]
O
oCI
0, C] oo
oo 170
o
AH LOWER LH LOWER
a. Fluorescent liquid penetrant inspect the exposed lower surface of the main spar cap of the outboard wing from
the wing attach fitting to the tie-down. Refer to Chapter 20-00-00 for the inspection method instructions.
57-1 0-00
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B Reissue Feb 28195
Qeechcraft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
0
~5
30"
~-O o
cosJ+rJ
LEADING o
EDGE
57-1 0-00
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Feb 28/95 B Reissue
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
lw´•-~I
WARNING
LOWER FORWARD WING BOLT, NUT AND
FITTING INSPECTION
All eight wing attach bolts and nuts
are life-limited parts and most be a. Remove each lower forward wing attach bolt,
replaced upon achieving six calendar washers, and nut. Using a nonmetallic brush, thor-
years of installed bolt and nut time. oughly clean the bolt, nut and washers, with naptha or
methyl ethyl ketone (1 or 2, Chart 201, 91-00-00).
Two years after installation, all eight wing bolts and If the
b. wing attach bolt and nuts do not exceed the
their washers and nuts must be removed and life limit as specified in Chart 201, visually inspect
inspected. The wing attach fittings must be inspected each bolt and nut for cracks, corrosion and mechani-
in conjunction with the wing bolt inspection, caldamage with a 10-power or stronger magnifying
Before removing any wing attach bolt, support the glass. The cadmium plating may have areas which are
wing with a wing stand and draw a line across each discolored, rubbed or polished; this usually results
pair of wing fittings with a grease pencil to aid wing from installation of the bolt. Deterioration of the cad-
alignment, should it become necessary. mium plating is not sufficient reason for bolt replace-
ment unless corrosion of the base maten’al has occur-
red. If cracks, corrosion or mechanical damage is
t ~o´•f
CAUTION
detected, replace the affected component.
57-1 0-00
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B Reissue Feb 28/95
aeechcraff
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
f. Install a wing attach bolt, washers and nut into the Use only the nuts specified on the
wing fitting. applicable illustrations for the upper
forward,the upper or lower rear
or
wing bolt
installation. DO NOT
I -I´•I~I
WARNING
INSTALL THE BLc~CK PM H-20 TYPE
NUTS. Thess nuts are dry-film lubri-
cated with molybdenum dlsulflde.
The flat washer with the outer radius When MIL-C-16173 Grade 2 corrosion
must be preventive compound Is added to
positioned with the radius
these nuts, the additional lubrication
against the fitting. Refer to Figure 209
for proper washer orientation. may cause improper preload In the
bolt when it Is tightened to the torque
values specified In the applicable
g. DO NOT TIGHTEN THE LOWER FORWARD
WING ATTACH BOLT AT THIS TIME. Temporarily Illustrations.
snug the bolt down (approximately 1200 inch-lbs). b. Using a nonmetallic brush, clean the spar fittings
and bolt-bore with naptha or methyl ethyl ketone (1 or
UPPER FORWARD, UPPER AND LOWER AFT 2, Chart 201, 91-00-00). Fluorescent liquid penetrant
WING BOLT, NUT AND FITTING INSPECTION inspect las instructed in Chapter 20-00-00) the entire
visible surface of the fitting. Focus extra attention on
the washer-seat and bolt-bore of the fitting. Do not
I ARNING
-p´•lm I strip the epoxy paint from this area. If scoring, corro-
sion pitting or washer impressions are discovered in
the washer-seat or bolt-bore area, contact the Cus-
When the bolt and fitting inspections tomer Support Department of Beech Aircraft Corpora-
are complete, that the drain
ensure tion for evaluation of the problem. If the fitting is
an
holes In the upper fittings are unob- satisfactory, recoat the bolt-bore and washer/nut-
structed and free to drain, bearing faces of the fitting with Alodine 1200, 1200S,
57´•1 0´•00
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Feb 28/95 B Reissue
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TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
or 1201 (3, Chart 201, 91-00-00). Allow the coating to f. Install the wing attach bolt, washers, and nut. Hold
dwell for five minutes. Wash the coated areas with the bolt head immobile and torque each nut to the
water and blow dry with air (do not wipe dry). Paint the proper value as specified in the applicable illustration.
treated areas with zinc chromate primer (4, Chart 201,
91-00-00) and allow it to dry.
CPIUTION~(
i CAUTION
c. Using nonmetallic brush, thoroughly clean the
a
bolt, nut and washers with methyl ethyl ketone or Ensure that the wing bolt wrench does
naptha (1 or 2, Chapter 201, 91-00-00) and visually not bottom out against the wing attach
inspect each bolt and nut for cracks, corrosion and fitting. This could result in erroneous tor-
mechanical damage with a 10-power or stronger mag- cue readings and damage to the fitting.
nlfying glass. The cadmium plating may have areas
which appear discolored, rubbed or polished; this usu-
WARNING
ally results from installation of the bolt. Deterioration of
the cadmium plating is not sufficient reason for bolt
replacement, unless corrosion of the base material
The lower forward wing attach bolts
has occurred. If cracks, corrosion or mechanical dam- which were not previously tightened
age [s detected, replace the affected component, should be tightened at this time.
d, Using the magnetic particle inspection method las Remove the wing support before
outlined in Chapter 20-00-00), inspect each bolt for tightening the lower forward wing
circumferential crack indications and each nut for lon- attach bolts.
gitudinal crack indications. If the bolts and nuts prove NOTE
to be free of all damage (corrosion, cracks, crack indi-
cations, and mechanical damage), they may be Coat the exposed bolt threads which
reused after demagnetization and cleaning. protrude through the nut with MIL-C-
16173 Grade 2 corrosion preventive
e. Coat the spar fitting, bolt-bores and washer/nut
compound (5, Chart 201, 91-00-00).
bearing faces, THE COMPLETE BOLT, WASHER
AND NUT, with MIL-C-16173, Grade 2 corrosion pre- WING BOLT MAINTENANCE
ventive compound (5, Chart 201, 91-00-00).
a. At the next scheduled inspection (not to exceed
NOTE 100 hours), check the wing bolts for proper torque as
outlined in the applicable illustrations.
Beech Aircraft Corporation supplies
bolts that have been given an additional b. Concurrent with the above step, and annually
magnetic particle inspection since manu- thereafter,coat the exposed threads which protrude
facture. Blue dye on the bolt head signi- through the nuts with MIL-C-16173 Grade 2 corrosion
fies a bolt which has received the addi- preventive compound (5, Chart 201,91-00-00)
tional inspection. Only bolts supplied by
c. Prior to installation of the wing fitting covers,
Beech Aircraft or a BEECHCRAFT
ensure that the drain holes in the upper fittings are
approved vendor are acceptable for use
unobstructed and free to drain.
in BEECHCRAFT Airplanes.
57-1 0-00
Page 217
B Reissue Feb 28/95
Qeechcraft
NVIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O MS-20002-id
WASHER
a 50-105011 WING FITTING
WING FITTING OUTBOARD WASHER CENTER SECTION
EB144 NUT
NASd95-10-27
a NAS495-14-29
a 50-105011 OR
WASHER MS2001d-29
BOLT TOROUE 2880 TO 3000 INCH POUNDS. COAT THE COMPLETE 80LT NUT
WASHER, WING FITTING BOLT BORES AND EXPOSED BOLT THREADS WITH MIL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
a CHECK WASHER FOR A SMOOTH CONTINUOUS OUTER RADIUS.
H-l THRU H-ll. CH-12 THRU CH-305. CH-333 THRU CH-338 MS20014-28
OR MS20014-29 MAY BE USED IN PLACE OF NASd95-IO-27 BOLT.
a CH-306 THRU CH-332, CH-339 THRU CH-360: DH-I THRU DH-347; EH-I THRU
EH-70: FH-71 THRU FH-93; FH-95. FH-96: GH-S4. GH-97 THRU GH-119:
HH-120 THRU HH-IL9; JH-150 THRU JH-176.
O A SECOND MS20002-14 OR A 50-105011 WASHER MAY BE USED UNDER THE
NUT TO PROVIDE BOLT GRIP ADJUSTMENT.
51-1 0-00
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B Reissue
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NVIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
105090A032-10J
WASHER MS20002C10 WASHER
MS20002-IO (POSTTION WITH COUNTERSINK
WASHER AGAINST BOLT HEAD)
1309098103 80LT
NAS150-38 BOLT
128108
NUT
BOLT TOROUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT.
WASHERS, WING FITTING BOLT BORES, AND EXPOSED BOLT THREADS WITH MIL-
C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND.
SERIALS H-l THROUGH H-Il, CH-12 THROUGH CH-305. CH-333 THROUGH CH-338.
NOTE
C99JH57EOOOJC
57-1 0-00
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B Reissue Feb 28/95
Qeechcraft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
105090A032-10J
WASHER 35-1051 1 1-3 WASHER
MS20002-IO (P0SITION WITH COUNTERSINK
WASHER TOWARDS BOLT HEAD)
128108
1309098103
NUT n I 80LT
80LT TOROUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT, NUT,
WASHERS, WING FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MIL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
NOTE
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Feb 28/95 B Reissue
Qeechcraft
NVIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
BOLT TOROUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT.
WASHERS, WING FITTING BOLT BORES. AND EXPOSED 80LT THREADS WITH MIL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
C9~67EOa03 C
57-1 0-00
Page 221
B Reissue Feb 28/95
Qeeca~craft
TWIN BONANZA 50 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
WING BOLT WRENCHES AND NUT ADAPTERS
Position Bolt Part No. Wrench Part No. Nut Part No. Nut Torque
NAS495-1 4-29
MS2001 4-29
NAS1 50-38
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Feb 28/95 B Reissue
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QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
57-11-00
Page 201
B Reissue Feb 28/95
Qeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O I ITo
o~ I IYo
.-I0 7 d
9 1 Il’lo i
I. io 9
LH UPPER RH LH UPPER RH
C~nLP57E0125 C
t
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
APPLICABLE ONLY TO THE MODELS 65, 70 AND 80 QUEEN AIR SERIES AIRPLANES
Inapectlon Area Inspection Method Posalble Findings initial Inspection Recurring Inspection Interval Component
Replacement
Schedule
1. 201 All wing attach fitting
flat surfaces, Magnified visual and fluorescent liquid Cracks, corrosion and See note 1,000 hrs or 3 yrs, whichever None
essions, counterbores and bolt bores ant as mechanical dam occurs first
2. 202 Lower forward wing fitting-to-spar Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
attachment ant as
occurs first
3. 203 Spar cap in wheel well Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
ant as
occurs first
4. 204 Spar cap in nacelle, inboard of wheel well Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
ant as
occurs first
5. 205 Lower surface of lower forward spar cap Fluorescent liquid penetrant Cracks See note 1,000 hrs or 3 yrs, whichever None
from nacelle to
occurs first
8. 205 Two fastener holes in the lower forward Eddy current Cracks See note 1,000 hrs or 3 yrs, whichever None
atthe root
occurs first
7. 206 Area under center section floor board Visual Cracks and loose See note 1,000 hrs or 3 yrs, whichever None
between the forward and aft rivets occurs first
8. 207 Outboard wing lower main spar cap from Fluorescent liquid penetrant Cracks See note 1,000 hrs or 3 yrs, whichever None
attach to tie down
occurs first
9. 208 Outboard wing upper and lower Cracksandcorrosion See note Annually None
10. 210 All eight wing attach bolts and nuts Magnified visual and magnaflux as Corrosion, cracks and 2 yrs 2 yrs 6 yrs
thru specified. mechanical damage
217
NOTE: The time designated for the Initial Inspection has expired. The time shown In the
recurring
Inspection interval column Is now effective for this Inspection.
57-11-00
Page 202
Feb 28/95
B Reissue
aeeckxxaR
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CRACK INSPECTION WING ATTACH Kit No. 100-4002-1 contains the parts and informa-
FITTINGS, CENTER SECTION AND tion necessary to replace an outboard wing spar; how-
OUTBOARD WING SPARS ever, the spar is not furnished with this kit.
At the intervals specified in the STANDARD FUGHT Kit No. 100-4002-3 contains a LH main spar and
PROFILE INSPECTION SCHEDULE (Chart 201), the the parts and instructions necessary to install it.
wing attach fittings, center section and outboard wing
Kit No. 100-4002-4 contains a RH main spar and
spar caps must be Inspected for cracks, corrosion and
mechanical damage. Prior to, or concurrent with, this the parts and instructions necessary install it.
57-11-00
Page 203
B Reissue feb 28/95
Qeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECT(ON AND REPAIR MANUAL
o
O O O o
o
O O
oO o a-(~cr oSo .g,
A
88-32´•2
LOWER
o,o
oOo
og
VIEW A
a. Remove the wing bolt covers and anyplacards applied to the wing attach fittings. With the bolts in place and
property torqued, clean the area inspected and fluorescent liquid penetrant inspect the exposed flat surfaces
to be
of all sixteen wing attach fittings (View A). Refer to Chapter 20-00-00 for the fluorescent liquid penetrant inspec-
tion procedure.
b. In compliance;ith the Inspection Schedule (Chart 201), remove and inspect the wing bolts one at a time as
instructed under Wing Bolt, Nut And Spat Fitting Inspection in this chapter.
57´•11-00
Page 204
Feb 28/95 B Reissue
Qeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
SEGMENT OF FITTING
REMOVED TO SHOW
COVNTERBOR~ DFTp~lL
VIEW B 90-3~-62
c, Fluorescent liquid penetrant inspect the depression area and counterbore (washer-face area) of all sixteen
wing attach fittings (View B); focus extra attention on the counterbore radius.
d, It Is possible that small cracks may be removed from the feathered edge of the counterbore and back of the
tub of all fittings and from the slot in the center section fittings. Contact the Customer Support Department of
Beech Aircraft for an evaluation prior to initiating any crack removal procedure.
e, Any fitting cracked beyond acceptable limits, as determined by Customer Support, must be replaced.
f, After inspection of the wing fittings and bolts is complete, replace the placards that were removed with new
57-11-00
Page 205
B Reissue Feb 28/95
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o~ I I ~o
081 10
LH I UPPER RH nl I, o d
\o es
a\ d es
66
a a a
o(a
a a a_,~L-’
REMOYE THIS FASTENER
O O FWO
i\pX 8 8 Q
INBD
_I
SEE WARNING
C91~607EJ071
vnwA
a, Remove the upper access cover, shown on the illustration, to gain access to the outboard aft side of the main
spar wing fittings.
b, Remove the access cover on the augmenter pan (sheet 2) and the outboard nacelle cover shown on sheet 3.
I w-~´•IARNING
A crack of the type shown in the illustration necessitates the replacement of the
lower forward spar cap on the center section and both outboard wing panel spar
assemblies.
c, Remove the aft inboard fastener that attaches the wing attach fitting to the spar. If the original lock bolt is still
installed in this position, refer to Chapter 20-00-00 for the lock bolt removal procedure.
d, Eddy current inspect the hole where the fastener was removed. Focus particular attention on the interior of
the spar cap near the surface that joins the wing fitting. Refer to Chapter 20-00-00 for the eddy current inspection
procedure,
Lower Forward Spar Cap and Wing Attach Fitting Inspection (Sheet 1 of 3)
Figure 202
57-11´•00
Page 206
Feb 28/95 B Reissue
aeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR FnANUAL
O o8~SO
OI I/ /O
INSERT EDDY CURRENT PROBE FROM THIS SIDE
(SAME FASTENER AS SHOWN
IN FIGURE 202 SHEET 1) ´•O´• ´•O 8
Ooaco
RH LOWER LH
6~352
e. If cracks, corrosion or oversized holes are found, ream the 3/16inch-diameter holes to the next larger
oversize (1/64 or 1/32 inch) as required to clean out the damage. If this fails to adequately clean up the hole,
contact the Customer Support Department of Beech Aircraft for consultation.
NOTE
To prevent moisture from entering the hole and causing corrosion, lubricate the bolt
and fill the hole with G322L silicone grease (6, Chart 201, 91-00-00) or Mll-C-16173
Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00) prior to installation of
the bolt.
57-1 1-00
Page 207
B Reissue Feb 28/95
Qeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
OY I IYO
DETAIL B C9~LDJ7EOdla C
g, Utilizing the fluorescent liquid penetrant inspection method noted in Chapter 20-00-00, inspect the exposed
aft edge of the lower spar cap flange (View A, sheet 1 of this figure).
57-11´•00
Page 208
Feb 28/95 B Reissue
aeed~maft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE
RH LH
LOWER
RIVET
(00 NOT
REMOVE)
BL 87.50
8L 85.82
8L 85.16
BL 83.50 LOWER FORWARD
BL-~1.84 SPAR CAP
BL 81.18
1
ol DRAG CEG tr.
SUPPORT
,1
BL 88
._ _.
csxc~noool a
caunof;-1
t CAUTION
If required refer to Chapter 20-00-00 for the lock holt removal procedures. When
removing aluminum rivets from the spar cap, DO NOT DRILL THROUGH THE CAP.
Drill through the rivet head only and carefully drive the rivet shank out of the spar cap
with a pin punch somewhat smaller in diameter than the rivet shank.
57-11-00
Page 209
B Reissue Feb 28/95
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
a, Remove the three fasteners (1, 2 and 3 on the illustration) that attach the landing gear bumper pad to the spar.
Remove the bumper pad and inspect the spar surface, which it covers, for corrosion. If the area under the pad is
free of corrosion, eddy current inspect the holes as instructed in Chapter 20-00-00.
NOTE
LC-1 thru LC-239 and LD-1 thru LD-269 are equipped with a landing gear bumper pad
that mounts on the nacelle sidewall instead of the spar-mounted type shown in the
illustration. Steps "a"and "e" do not apply to these serials.
b. Remove the fasteners from the drag leg support (4 and 5 on the illustration) one at a time to prevent move-
ment of the support. Eddy current inspect each of the holes as instructed in Chapter 20-00-00. Prior to installa-
tion, lubricate the bolts and fill the bolt holes with G322L siiicone grease (6, chart 201, 91-00-00) or MIL-C-16173
Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00). Replace the fasteners in the drag leg support
with NAS464P3A6 bolts, AN960-10 washers and MS20364-1032 nuts. Install the nuts on the bottom side of the
spar cap and torque them to 20-25 inch-pounds. If oversized holes are found during the inspection, install
NAS2903 (1/64-inch oversize) bolts or NAS3003 (1/32-inch oversize) bolts as required to properly fit the hole.
c, Remove the fastener that attaches the outboard nacelle angle to the spar cap. Eddy current inspect the hole
as Instructed in Chapter 20-00-00. Before installing the NAS464P3A6 bolt, AN960-10 Washer and the MS20364-
1032 nut, lubricate the bolt and fill the bolt hole with G322L silicone grease (6, Chart 201, 91-00-00) or MIL-C-
16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00). Position the nut on the bottom side of
the spar cap and torque it to 20-25 inch-pounds.
d. Using the fluorescent liquid penetrant inspection method outlined in Chapter 20-00-00, inspect the entire
exposed lower surface and the forward and aft flange edges of the spar cap in the wheel well from BL 68 to BL
88, Since the drag leg support angle cannot be removed, this inspection cannot be performed on the spat surface
covered by the angle.
e, Lubricate the bumper pad bolts, and fill the bolt holes in the bumper pad and spar with G322L silicone grease
or MIL-C-16173 Grade 2 corrosion preventive compound. Apply a thin film of the lubricant to the mating surfaces
of the bumper pad and spar. Install the bumper pad with three NAS464P3A11 bolts, AN960-10 washers and
MS20364-1032 nuts. Install the nuts on the lower side of the spar cap and torque them to 20-25 inch-pounds.
NOTE
If oversized fastener holes are found during the inspection, install NAS2903 (1/64-inch-
oversized) or NAS3003 (1/32-inch-oversized) as required for the oversized holes.
57-11-00
Page 210
Feb 28/95 B Reissue
aeecheraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Q
O
I II I I \I I
oco
loB A
o
o
o o
L
8L 62.00 BL 68.00
DETAIL A
brazier head
a, Remove the fasteners from the lower aft side of the spar cap. Three or four 5/32 or 3/18inch
rivets still in this location, them to 3/1&inch before pro-
rivets were the original fasteners. If the 5/32-inch are ream
the holes to 1132-inch oversize fails to clean out all the damage,
larger oversize (1/64 or 1/32-inch). reaming
If
contact the Customer Support Department of Beech Aircraft Corporation for
consultation.
the exposed
b, Using the fluorescent liquid penetrant inspection method detailed in Chapter 20-00-00, inspect
inboard of the main wheel well from BL 68 to BL 62. Inspect this area
surface of the lower forward spar cap gear
for cracks, corrosion and any other form of damage.
NOTE
Disregard step"c" if a nutplate assembly has been installed. These fasteners will now
become part of the periodic eddy current inspection as dictated by Chart 201.
location. See Chapter 57-13-01, Figure 208 for fabrication instructions.
c. Fabricate a nutplate assembly for this
Grade 2 corrosion preventive
d, Coat the bolts and fill the bolt holes with G322L silicone grease or MIL-C-16173
Install NAS464P3A7 bolts in the two or three standard size inboard
compound (5 and 6, Chart 201, 91-00-00).
in the standard size outboard hole. Install an AN960D10 washer under the head
holes and an NAS464P3A9 bolt
20-25 inch-pounds. If oversized holes are found, use NAS2903 series bolts
of each bolt and torque the bolts to
oversized holes and NAS3003 bolts in 1/32-inch oversized holes.
In 1/64-inch
57-11-00
Page 211
feb 28/95
B Reissue
aeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
3 3
o
/cr"
REMOVE THESE FASTENERS´•c~-3
3 o
b, If original fasteners (flush or universal head rivets) were still in these holes, team the holes to 13/64-inch.
To prevent moisture from entering the hole and causing corrosion, lubricate the bolts
and fill the bolt holes with G322L grease (6, Chart 201, 91-00-00) or Mll-C-16173,
Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
the
e. Utilizing the fluorescent liquid penetrant inspection procedure outlined in Chapter 20-00-00, inspect
exposed lower surface of the lower forward spar cap between each nacelle and the fuselage.
57´•11-00
Page 212
B Reissue
Feb 28~95
Qeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
FAONT SPAR
a,
rii
7
AFI SPAR
DETAIL A
a. Remove the floorboards and access panels immediately forward and aft of the main and rear spars. Visually
inspect the accessible areas of the lower forward and aft spar caps, the belly skin between the spars and the
fuselage forming members for loose rivets, cracks and corrosion.
b. Repair any damage that may be detected utilizing PAA Advisc?ry Circular 43.13 which provides the Accept-
able Methods, Techniques and Practices for Structural Repairs.
57-11´•00
Page 213
B Reissue Feb 28~95
Qeechcraft
QUEEN A(R 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Lower
Fomar~ Spar Cap Lower Forward Spar Cap
O I I~ I o
.o
O O O o
O oo
O o
´•o oo
o o
RH LOWER
LH LOWER
a, Fluor~scent liquid penetrant inspect the exposed lower surface of the main spar cap of the outboard wing from
the wing attach fitting to the tie-down. Refer to Chapter 20-00-00 for the inspection method instructions.
57-11´•00
Page 214
Feb 28/95 B Reissue
Qeechcraft
QUEEN A(R 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
spat cap, from the wing attach fitting spar caps by normal cleaning procedures.
to the outboard end of the spar cap,
c. Visually inspect all exterior surfaces of the upper
must be Inspected.
and lower spar caps for paint blisters, raised areas
and/or unevenness and cracks in the metal, Paint blis-
NOTE ters could be caused by corrosion; therefore, if blisters
are detected during the visual inspection, the area of
Special emphasis should be placed on
airplanes that have been operated the blister should be examined closely. The exterior
and/or stored for extended periods in surfaces of the spat caps are extruded flat; therefore,
areas where geographical location and areas of unevenness and/or raised areas on the spar
atmospheric conditions are highly con- caps could indicate corrosion and should be consid-
ducive to corrosion. ered suspect. See Figure 208.
O ~RAISED AREAS
o
~cL--0 o
ox\.
LEADING
EDGE
o ~v coss~
57-11-00
Page 215
B Reissue Feb 28/95
~eechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR IMANUAL
NOTE NOTE
Areas of unevenness and/or raised Ensure that the 50-105011 washers
areas on the spar caps may be detected shown in Figures 210, 211 and 212 and
by sliding the fingers over the surface, the 95-110025-1 washers shown in Fig-
ure 214 have a fully complete radius
by moving a straightedge over the sur-
face or by sighting down the length of with no sharp edges which could mark
the spar cap. the spat fittings. Replace any washers
which have an incomplete radius or
d, If unusual conditions are noted which cannot be sharp edges.
resolved locally, contact the Customer Support
NOTE
Department of Beech Aircraft Corporation for consul-
tation. Beech Aircraft Corporation supplies wing
attach bolts that have been given an
additional magnetic particle Inspection
WING BOL7, NUT, AND SPAR FIT77NG
since manufacture. These may be iden-
INSPECTION tified by the blue dye on the bolt head.
Only bolts supplied by Beech Aircraft or
a BEECHCRAFT approved vendor are
replaced upon achieving six calendar a. Remove each lower forward wing attach bolt,
years of Installed bolt and nut time, washers, and nut. Using a nonmetallic brush, thor-
oughly clean the bolt, nut and washers, with naptha or
Two years after installation, all eight wing bolts must
methyl ethyl ketone (1 or 2, Chart 201, 91-00-00).
be removed and the bolts, nuts, washers, and spar fit-
tlngs inspected. Before removing any wing attach bolt, b´• If the wing attach bolts and nuts do not exceed
their life limit as specified in Chart 201, visually inspect
support the wing with a stand and draw a line across
each bolt and nut with a 10-power or stronger magni-
each pair of fittings with a grease pencil to aid realign-
ment, should it become necessary. fying glass for cracks and corrosion and mechanical
damage. The cadmium plating may have areas which
are discolored, rubbed or polished; this usually results
required if wing attach bolts are removed one at a Do not strip the epoxy paint from this area. Fluores-
time, cent liquid penetrant inspect las instructed in Chapter
57-11-00
Page 216
Feb 28/95 B Reissue
aeecheraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
20-00-00) the complete visible surface of each fitting UPPER FORWARD, UPPER AND LOWER AFT
for condition, focusing special attention at the washer WING BOLT, NUT AND FITTING INSPECTION
seat and bolt bore area. If scoring, corrosion pitting or
washer impressions are discovered in this area, con- CAUTION
tact the Customer Support Department of Beech Air-
craft Corporation for consultation. If the fitting is satis-
When removing the upper forward or
factory, recoat the bolt bore and washer/nut bearing
faces of the fitting with Alodine 1200, 1200S or 1201 upper rear wing bolt, ensure that the
wing is supported so that the alumhum
(3, Chart 201, 91-00-00). Allow the coating to dwell for washers between the wing and center
approximately five minutes. After the dwell time has section upper wing attach fittings will not
elapsed, wash the coated areas with water and blow move.
dry with air (do not wipe dry). Paint the treated areas
with zinc chromate primer (4, Chart 201, 91-00-00) a. Remove tone at a time only) an upper
and allow the primer to dry before continuing. upper rear or lower rear wing attach bolt, nut, and
washers. When a fastener is loosened, assure that the
e. Coat the spar fitting washer/nut bearing iaces,
radii on the outer circumference of the washers, adja-
bolt bores, the complete bolt, nut and new preload
cent to the wing attach fitting in the outer wing panel
Indicating washer (used serials LD-34,
on airplane and in the wing center section, are facing the radius in
LD-46, LD-119, LD-151 and after; LC-185 and after; the wing fitting recess. If a radius is not oriented as
and LB-l and after) with MIL-C-16173, Grade 2 corro- shown in the applicable illustration, contact the Cus-
sion preventive compound (5, Chart 201, 91-00-00). tomer Support Department of Beech Aircraft for con-
sultation. If the washers are properly oriented, pro-
ceed with the remaining steps.
I WARNING
w~I., I
The preload Indicating washer
I w´•-I~I
ARNING
57-11-00
Page 217
B Reissue Feb 28/95
aeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
If scoring, corrosion pitting or washer impressions are upper forward wing fitting, It must be
reinstalled prior to installation of the
discovered In the washer seat or bolt bore area, con-
bolt.
tact the Customer Support Department of Beech Air-
craft Corporation for an evaluation of the problem. If f. Install the wing attach bolt, washers, and nut. Hold
the fitting is satisfactory, recoat the bolt bore and the bolt head immobile and torque the nuts to the
washer/nut bearing faces of the fitting with Alodine
proper value as specified in the applicable illustration.
1200, 1200S, or 1201 (3, Chart 201, 91-00-00). Allow Do not turn the bolt in the bolt bore. After final torqu-
the coating to dwell for approximately five minutes.
ing of the nut, coat the exposed threads that protrude
Wash the coated areas with water and blow dry with out of the nut with MIL-C-16173 Grade 2 corrosion
air (do not wipe dry). Paint the treated areas with zinc preventive compound.
chromate primer (4, Chart 201, 91-00-00) and allow
the primer to dry before proceeding.
t CAUT(ON
c, Using a nonmetallic brush, thoroughly clean the
bolt, nut and washers with methyl ethyl ketone or Ensure that the wing bolt wrench does
naptha (1 or 2, Chapter 201, 91-00-00) and inspect for not bottom out against the wing fitting.
corrosion, cracks and mechanical damage with a This could result in erroneous torque
10-power or stronger magnifying glass. The cadmium readings and damage to the wing fitting
plating may have areas which appear discolored,
rubbed or polished; this usually results from installa- g. When the wing bolt and fitting -inspections are
tlon of the bolt. Deterioration of the cadmium plating is complete, ensure that the drain holes in the upper fit-
not sufficient reason for bolt replacement unless cor- tings are unobstructed and free to drain.
roslon of the base material has occurred. If corrosion,
LOWER FORWARD WING BOLT TIGHTENING
cracks or mechanical damage is detected, replace the
PROCEDURE
affected component.
d. Using the magnetic particle inspection method
(outllned in Chapter 20-00-00), inspect each bolt for
circumferential crack indications and each nut for lon-
I w~i.,
ARNING I
gitudinal crack indications. If the bolts and nuts prove
to be free of all damage (Corrosion, cracks, crack indi- The lower forward wing attach bolts
which were not previously tightened,
cations, and mechanical damage), they may be
reused after demagnetization and cleaning. should be tightened at this time.
Remove the wing support before
e. Coat the spar fitting, bolt bores, washer/nut bear- tightening the lower fo~vard wing
ingfaces and THE COMPLETE BOLT, WASHER attach bolts.
AND NUT with MIL-C-16173, Grade 2 corrosion pre-
ventive compound (5, Chart 201, 91-00-00). a. To tighten the lower forward wing attach bolts on
airplane serials LB-l and after; LC-185 and after; and
NOTE LD-34, LD-46, LD-119, LD151 and after (Figure 212),
Beech Aircraft Corporation supplies insert the tool shown in Figure 209 into one of the
bolts that have been given an additional holes in the outer ring of the preload indicating washer
magnetic particle inspection since manu- assembly and rotate the ring back and forth while
facture. These may be identified by the tightening the nut. The bolt is tight when the outer ring
blue dye on the bolt head. Only bolts of the preload indicating washer assembly can no
supplied by Beech Aircraft or a BEECH- longer be turned using 30~5 pounds tangential force
CRATT approved vendor are acceptable applied to the ring as shown in Figure 209. DO NOT
for use in Beech airplanes. TIGHTEN THE BOLT BNOND THIS POINT.
57-11-00
Page 218
Feb 28/95 B Reissue
~eedrcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
2~-316
57-11-00
Page 219
B Reissue Feb 28~95
QeechcraR
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
ii
~I REFER TO CHART202 FOR THE WING BOLT
WRENCHES AND TORQUE ADAPTERS USED
WITH THIS WING BOLT AND NUT.
WING FITTING
WING FITTING
OIITBOARD I I -CENTER SECTION
-f
E8144
LC-1 THRU LC´•180
LD-1 MRU LD´•150
EXCEPT LD´•34.
LD-46 AND LD-119
MS20014-29 BOLT
LOWER FORWARD
65~1´•17
57-11´•00
Page 220
Feb 28/95 B Reissue
Qeechcraft
QUEEN AIR 85, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WING FITTING
CEMER SECTION
WING FTTnNG-
i
OUTBOARD
EB144 NUT
MS20002-14 WASHER
I LC-181 THRU
LC-181 MRU LC-IB4
LC´•IS4 I
BOLT TORQUE: 2880 TO 3000 INCH-POUNDS.
COAT THE COMPLETE BOLT. NUT.
CHECK WASHER FOR A
WASHERS, WING FITTING BOLT BORES.
SMOOTH CONTINUOUS RADIUS
AND EXPOSED BOLT THREADS WITH
MIL-C´•16173, GRADE 2 CORROSION
PREVENTIVE COMPOUND.
LOWER FORWARD
6551´•16
i:
WING FITTING
CENTER SECTION
/1 I I
LWB22-14-32 BOLT
72789´•1414 NUT
LB-l THRU LB-35
I LC-185 THRU LC-335
LD-245ANDAFIER
LWB22-14-31 BOLT
LD-34. LD-46. LD-l 19
LD-151 THRU LD-244
LOWER FORWARD
ss-31´•re
57-11-00
Page 222
Feb 28/95 B Reissue
aeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
UPPER FORWARD
128108 NUT I
I NAS150-33 OR
MS20010-n BOLT
III I f I
Lj/vC\R ii
6M(-19
57-11-00
Page 223
B Reissue Feb 28/95
Qeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I
12NB12S NUT
I MS20012-12-23 BOLT
I II I I
WING FITTING
I
I1DUB IIFTE.I
AND AFTER
LD-455 ~NII
OUTBOARD
105090A032-12K WASHER
WING FITTING ONE OR TWO WASHERS MAY BE USED
BOLT TORQUE: 2380 TO 2500 INCH-POUNDS. CENTER SECTION UNDER NUT TO PROVIDE A PROPER
COAT THE COMPLETE BOLT, NUT.
BOLT GRIP ADJUSTMENT
WASHERS. WING FITTING BOLT BORES,
AND EXPOSED BOLT THREADS WITH CHECK WASHER FOR A SMOOTH
MIL´•C-16173, GRADE 2 CORROSION CONTINUOUS OUTER RADIUS.
NOTE
PREVENTIVE COMPOUND.
CONCURRENT WITH THE SCHEDULED
TOROUE CHECK, INSPECT THE
UPPER WING ATTACH FITTINGS TO
ASSURE THAT ME DRAIN HOLES ARE
UNOBSTRUCTED.
FS´•31´•2(1
000-110100-1
BUSHING
NAS143-10 NASld3-IOC
WASHER WASHER
MS20010-23 OR
NAS150-38 80LT
I
128108
NUT
DRAIN
DRAIN
Ar II R HOLE
HOLE
105090A032-12K
WING FITTING ALUMINUM WASHER WING FITTING
OUTBOARD CENTER SECTION
NOTE
57-11-00
Page 225
B Reissue Feb 28/95
Qeechcraft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
105090A032-10J
35-105111-3 WASHER
WASHER
MS20002-10 [POSITION WITH COUNTERSINK
WASHER TOWARDS BOLT HEAD)
128108 1309098103 OR
NUT 1 111 11 ;r MS20010-18 BOLT
BOLT TOROUE: 1180 10 1300 INCH-POUNDS. COAT THE COMPLETE BOLT, NUT,
WASHERS, WING FITTING 80LT BORES. AND EXPOSED BOLT THREADS WITH MIL-
C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND.
NOTE
57-11-00
Page 226
Feb 28/95 B Reissue
Qeed~craft
QUEEN AIR 65, 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I
I WING FTTTING-
CENTER SECTION
1309098103 OR
MS20010-18 BOLT
128108 NUT
iMS20002-10 WASHER
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS s ONE OR TVO WASHERS MAY BE USED UNDER
COAT THE COMPLETE BOLT. NUT. NUT TO PROVIDE PROPER 80LT GRIP
WASHERS. WING FITTING BOLT BORES. ADJUSTMENT
AND EXPOSED BOLT THREADS WITH
MIL-C-16173, GRADE 2 CORROSION x+ CHECK WASHERS FOR A SMOOTH
PREVENTIVE COMPOUND. CONTINUOUS RADIUS
LOWER REAR
65-31´•2:
57-11-00
Page 227
B Reissue Feb 28/95
Qeechc~A
QUEEN AIR 65; 70 AND 80 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
WING BOLT TOOLS
POSITION BOLT PART NUMBER WRENCH PART NUT PART NUT TORQUE
NUMBER NUMBER ADAPTER
LOWER FORWARD I MS20014-29 150-590036 IEB144 150-590014
57´•11-00
Page 228
Feb 28/95 B Reissue
~kechcraft
QUEEN AIR 88
STRUCTURAL 1NSPECTION AND REPAIR MANUAL
57-12-00
Page 201
B Reissue feb 281~5
BEECHCRAFT
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
1.2. 1,2.
io, 0´• 6 io
1,10 1,10
oYI IYO
O
o
o
O
O c~-lpj I O bl I b 10 V,1 I pll~ o
oo o o oB bl 1 10180 o o~
CHART 201
STANDARD FLIGHT PROFILE- INSPECTION SCHEDULE
APPLICABLE ONLY TO THE MODEL 88 QUEEN AIR
Index I Figure Inspection Area Inspection Method Possible Findings Initial Inspection Recurring Inspection Interval Component
No. No.
Replacement
Schedule
1. 201 All wing attach fitting flat surfaces, Magnified visual and fluorescent liquid Cracks, corrosion and See note 1,000 hrs or 3 yrs, whichever None
essions, counterbores and bolt bores as mechanical occurs first
2. 202 Lower forward wing fitting-to-spar Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
attachment as occurs first
3. 203 Spar cap in wheel well Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
as occurs first
4. 204 Spar cap in nacelle, inboard of wheel well Eddy current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
as occurs first
5. 205 Lower surface of lower forward spar cap Fluorescent liquid penetrant Cracks See note 1,000 hrs or 3 yrs, whichever None
from nacelle to occurs first
6. 205 Two fastener holes in the lower forward Eddy current Cracks See note 1,000 hrs or 3 yrs, whichever None
at the root occurs first
7. 206 Area under center section floor board Visual Cracks and loose See note 1,000 hrs or 3 yrs, whichever None
between the forward and aft rivets occurs first
8. 207 Outboard wing lower main spar cap from Fluorescent liquid penetrant Cracks See note 1,000 hrs or 3 yrs, whichever None
attach to tie down occurs first
9. 208 Outboard wing upper and lower main spar Visual Cracks and corrosion See note Annually None
10. 210 All eight wing attach bolts and nuts Magnified visual and magnaflux as Corrosion, cracks and 2 yrs 2 yrs 6 years
thru specified. mechanical damage
214
NOTE: The time designated for the Initial Inspection has expired. The time shown In the recurring
Inspection Interval column Is now effective for this Inspection.
57-1 2-00
Page 202
Feb 28/95
B Reissue
aeec~craft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
CRACK INSPECTION WING ATTACH Kit No. 100-4002-1 contains the parts and instruc-
FITTINGS, CENTER SECTION AND tions necessary to replace an outboard wing spar;
OUTBOARD WING SPARS however, the spar is not supplied with the kit.
wing attach fittings, center section and outboard wing Kit No. 100-4002-4 contains a RH main spar and
spar caps must be inspected for cracks, corrosion and the parts and instructions necessary to install it.
mechanical damage. Prior to, or concurrent with, this
inspection, the inspection access doors contained in
the Main Spar Inspection Provisions Kit No. 65-4019S ARNING
must be installed.
information regarding the points of inspection, the replacement of the lower forward
Inboard flttlngs, the lower forward
Inspection methods to be used, and other pertinent
information relative to accomplishing the required spar cap the center section, and
on
both outboard wing panel main spar
inspection. Brief descriptions of the inspection meth-
ods (e,g. FLUORESCENT LIQUID PENETRANT assemblies. A crack In an outboard
INSPECTION), referenced in several steps within this wing panel spar cap requires replace-
ment of the affected spar assembly. A
procedure, are located in Chapter 20-00-00 (STAN-
DARD PRACTICES AIRFRAME). crack In a center section spar nttlng
requires replacement only of the
damaged fitting. A crack In an out-
CAUTION
board wing panel main spar fitting
necessitates replacement of the
The removal of any fasteners necessary entire outboard wing panel spar
to perform the required inspections, assembly. If a cracked fitting or spar
must be accomplished very carefully to Is detected, contact the Customer
prevent damage to the spar cap or wing Support Department of Beech Aircraft
attach fittings.
Corporation prior to the next flight of
Should it become necessary to replace an outboard the airplane for an operational safety
evaluation.
wing panel main spar, the following main spar replace-
ment kits are available from Beech Aircraft:
57-1 2-00
Page 203
B Reissue Feb 28/95
QeechcI~sft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
r 1
A
88´•32´•2
LOWER
o o o oo o o
0000000 0000000
B
0000000 00000000
oo ooo
csaacsnoool-
a, Remove the wing bolt covers and any placards that are affixed to the wing attach fittings. With the wing bolts
in place and properly torqued, clean the area to be inspected and fluorescent liquid penetrant inspect the exposed
flat surfaces of all 16 wing attach fittings. Refer to Chapter 20-00-00 for the fluorescent liquid penetrant inspection
procedure.
57´•1 2-00
Page 204
Feb 28/95 B Reissue
Qeed~craft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
SEGMENT OF FITTING
REMOVED TO SHOW
COUNTERBORE DETAIL
CAREFULLrlNSPECT
THIS SEtTOl OF THE
COUNTERIOIEI*DIVS
~Y
90.31-62
VIEWB
b. In compliance with the Inspection Schedule (Chart 201), remove and inspect the the wing bolts one at a
time as instructed under the heading WING BOLT, NUT AND SPAR FlmNG INSPECTION in this chapter.
c, Fluorescent liquid penetrant inspect the depression areas and counterbores (washer-face areas of all 16 wing
attach fittings (View B); focus extra attention on the counterbore radius.
d, It is possible that small cracks may be removed from the feathered edge of the counterbors and from the back
of the tub of all fittlngs and from the slot in the center section fittings. Consult the Customer Support Department
of Beech Aircraft Corporation prior to initiation of any crack removal procedure.
e. Any fitting cracked beyond acceptable limits, as determined by Customer Support, must be replaced,
f. After the inspection of the wing fittings and bolts is completed, replace the placards which were removed for
the fitting Inspection.
g. Ensure that the drain holes in the upper wing attach fittings are unobstructed.
57-12-00
Page 205
B Reissue Feb 28195
aeechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
C)o~- I I
o U~7 Acceas to the area shown below Is gained by removing
oJ lo a
thla panel.
LH 1 UPPER
RH
o\ a
o\ o
as
a
as
D a a a
oIa
REMOVE THIS FASTENER a O
FWD
8 8 8
~a INBD
1
SEE WARNING
VIESIA
a, Remove the upper access cover, shown in the illustration, to gain access to the outboard aft side of the cen-
ter section main spar.
b, Remove the access cover from the augmentor pan (sheet 2 of this figure) and the lower forward wing bolt
cover shown in sheet 3.
I ~11´•´•I
WARNING
A crack of the type shown In the illustration mandates the replacement of the
lower forward center section spat cap and both outboard wing panel main spar
assemblies.
c, Remove the aft inboard fastener that secures the wing attach fitting to the spar. if the original lock bolt is still
installed in this position, Refer to ChapteP20-00-00 for the lock bolt removal procedure.
d, Eddy current inspect the hole where the fastener was removed. Focus particular attention on the interior of
the spar cap near the surface that joins the wing fitting. Refer to Chapter 20-00-00 for the eddy current test pro-
cedure,
57´•1 2´•00
Page 206
Feb 28/95 B Reissue
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
rNBD
o C~o o
VIEW A
oi io8 O
o oi.
0\ I/ /O
INSERT EDDY CURRENT PROBE FROM THIS SIDE
(SAME FASTENER AS SHOWN
IN FIGURE 202. SHEET 1)
´•O´• ´•0´•
OoC~o
RH LOWER LH
55-352
e, If cracks, corrosion or oversized holes are found, ream the 3/16inch-diameter holes to the next larger
oversize (1/64 or 1/32 inch) as required to clean up the hole. If this fails to adequately remove the damage,
contact the Customer Support Department of Beach Aircraft, for an evaluation and corrective action
recommendations.
NOTE
To prevent moisture from entering the bolt hole and causing corrosion, lubricate the
bolt and fill the bolt hole with G322L silicone grease (6, Chart 201, 91-00-00) or MI1-
C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
57-1 2-00
Page 207
B Reissue Feb 28/95
Qeechcraft
QUEEN A1R 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
I I ~o
B )I\ ’--J---J-
o o
DETAIL B C
g. Utilizing the fluorescent liquid penetrant inspection method noted in Chapter 20-00-00, inspect the exposed
aft edge of the lower forward spar cap. See View A.
57-1 2-00
Page 208
Feb 28~95 B Reissue
Qeechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
r ii 1
Od I bO
o~ o og,
RH LH
LOWER
NOTE
inspection is complete.
OUTED
FWD
ttl VIEW A
B.L. 88 LOOKING UP AND FORWARD INTO B.L. 68
RH )I~AIN GEAR WHEEL WELL
CAUTION
57-12-00
Page 209
B Reissue Feb 28~95
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
a. Remove the three fasteners (1, 2, and 3 on the illustration) that attach the landing gear bumper to the spar.
Remove the bumper pad and inspect the area under the pad for corrosion. If the area under the pad is free of
corrosion, eddy current inspect the three holes in the spar as instructed in Chapter 20-00-00.
b. Remove the fasteners from thedrag leg support (4 and 5 on the illustration) one at a time to prevent move-
ment of the support. Eddy inspect each of the holes as instructed in Chapter 20-00-00. Lubricate the bolts
current
with G322L silicone grease (6, Chart 201, 91-00-00) or MIL-C-16173 Grade 2 corrosion preventive compound (5,
Chart 201, 91-00-00). Replace the fasteners in the drag leg support with NAS464P3A6 bolts, AN960-10 washers,
and M820364-1032 nuts. Place the nuts on the bottom side of the spar cap and torque them to 20-25 inch-
pounds.
c. Remove the fastener that attaches the outboard nacelle angle to the spar cap (6 on the illustration). Eddy cur-
rent Inspect the hole as Instructed in Chapter 20-00-00. Lubricate the hole and fill the bolt hole with G322L sili-
cone grease (6, Chart 201, 91-00-00) or MlL-C-16173 Grade 2 corrosion preventive compound (5, Chart 201,
91-00-00). Replace the rivet with a NAS464P3A6 bolt, AN960-10 washer and an MS20364-1032 nut. Place the
nut on the bottom of the spar cap and torque it to 20-25 inch-pounds.
d. Using the fluorescent liquid penetrant inspection outlined in Chapter 20-00-00, inspect the entire exposed bot-
tom and edges of the spar cap in the wheel well (BL 68 to BL 88). Since the drag leg support angle cannot be
removed, this inspection cannot be performed on the spat surface covered by the angle.
e. Lubricate the and fill the bolt holes in the pad and spar with G322L silicone grease (6, Chart
bumper pad bolts
201, 91-00-00) MIL-C-16173
or Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00). Apply a thin film
of the lubricant to the mating surfaces of the bumper pad and the spar. Install the bumper pad with three
NAS464P3A11 bolts, AN960-10 washers and MS20364-1032 nuts. Locate the nuts on the bottom of the spar and
torque them to 20-25 inch-pounds.
NOTE
If oversize fastener holes are located during the inspection, install NAS2903 (1/64-
oversize) or NAS3003 (1/32-inch oversize) bolts as required in the oversize holes.
57-12-00
Page 210
Feb 28/95 B Reissue
~eechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
O
O O
O
Q
I II I I II I
oo
o
A
o
O
o o
BL 62.00" LBL 68.00
DETAIL A C91~1W7E2123
a. Remove the fasteners from the lower aft side of the spar cap (three or four 5/32- or 3/1&inch brau’er head
rivets).If 5/32-inch rivets are found, ream the holes to 3/16 inch. Using the eddy procedure described in
Chapter
20-00-00, inspect each hole. If cracks, corrosion or oversized holes are indicated, ream the holes to the next larger
size (1/64 to 1/32 inch). If reaming to 1/32-inch oversize fails to clean out the damage, contact the Customer
Sup-
port Department of Beech Aircraft Corporation for consultation.
b. Inspect the lower forward spat cap in the nacelle inboard of the main gear wheel well from BL 68.00 to 62.00.
Use the fluorescent penetrant inspection method outlined in Chapter 20-00-00. Inspect the area for cracks, loose
rivets and other damage.
NOTE
Disregard step "c" if a nutplate assembly has been installed. These fasteners will now
become a part of the periodic eddy current inspection.
c. Fabricate a nutplate assembly similar to that shown in Chapter 57-13-01, Figure 208.
d. Install NAS464P3A7 bolts in the two or three standard inboard holes and a NAS464P3A9 bolt in the standard
outboard hole.
e. Install NAS2903 series bolts in the 1/64-inch-oversized holes or NAS3003 bolts in 1/32-inch-oversized holes.
Install an AN960D10 washer under the head of each bolt and torque them to 25-30 inch-pounds.
57-1 2-00
Page 211
B Reissue Feb 28/95
~eechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O Q 3
0000 0000 J
do,4i~
8
(C~e0
REMOVE THESE
a, Remove the rivets identified in the illustration. If the original rivets were still in these locations, ream the holes
out to 13/64-inch.
b, Utilizing the eddy current procedure described in Chapter 20-00-00, inspect the holes.
c, Install NAS1703-6R (1/64-inch oversized) screws, AN960-10 washers, and M820364-1032 nuts in place of
the fasteners which were removed in step a.
NOTE
To prevent moisture from entering the bolt holes and causing corrosion, lubricate the
bolts and fill the bolt holes with G322L silicone grease (6, Chart 201, 91-00-00) or MI1-
C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
57´•1 2-00
Page 212
feb 28/95 B Reissue
(i3eechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
nPi
ca,t-~
FRONT SPAR
jl I-I~ II:
~I ,1~1 n ii.
AFT SPAR
88´•32-6
VIEWA
a. Remove the center aisle floorboards and access panels between the seat tracks
immediately forward and aft
of the main and rear spars. Visually inspect the accessible areas of the lower forward and aft
soar assemblies,
the centerline skin in the area between the forward and aft center section
spars for loose rivets and cracks, and
the fuselage formers along the centerline for cracks.
b. Repair any damage that may be detected utilizing FAA Advisory Circular 43.13 which
provides the Accept-
able Methods, Techniques and Practices for Structural Repairs.
57-1 2-00
Page 213
B Reissue feb 28/95
Qeechc~tft
QUEEN A)R 88
STRUCTURAL. 1NSPEC710N AND REPAIR MANUAL
[3 Ir I o
ola
O C] O a
oo
oo O O
o o oo
AH LOWER
LH LOWER
a, Utilizing the fluorescent liquid penetrant inspection method outlined in Chapter 20-00-00, inspect the exposed
surfaces of the tower main spar cap of the outboard wing from the wing attach fitting to the tie-down.
57-1 2-00
Page 2~4
Feb 28~95 B Reissue
Qeechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE
OU7BOARD WING MAIN SPAR CRACK Special emphasis should be placed on
AND CORROSION INSPECTION airplanes that have been operated
and/or stored for extended periods in
The outboard wing main spar caps must be inspected areas where geographical location and
for corrosion after the first five years of operation and atmospheric conditions are highly con-
ducive to corrosion.
annually thereafter.
Inspection of the upper and lower spat caps must be
1~-´•11- 1
WARNING accomplished as follows:
Included) and 100-4002-4 (RH spat included) should b. Wash all exterior surfaces of the upper and lower
be installed on Model 88’s that require spat repair or
spar caps by normal cleaning procedures.
replacement. BEECHCRAFT Kit No. 100-4002-1 S
provides the parts to Install a spat, but does not c. Visually inspect all exterior surfaces of the upper
include the spar in the kit, and lower spat caps for paint blisters, raised areas
AREAS
=RACKS
LEADING
EDGE SKtN/ c991~r
o
VAR*
THIS RIVET PATTERN WIILL
ON DIFFERENT MODELS
PAINT BLISTER
57-1 2-00
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B Reissue Feb 28/95
aeechcraft
QUEEN AIR 88
STRUCTURAL INSPECT(ON AND REPAIR MANUAL
and/or unevenness and cracks in the metal. Paint blis- and center section fittings must be replaced with new
ters could be causedby corrosion; therefore, if blisters aluminum washers. Replacement of the washers
are detected during the visual inspection, the area of should not be required if wing attach bolts are
the blister should be examined closely. The exterior removed one at a time.
surfaces of the spar caps are extruded flat; therefore,
areas of unevenness and/or raised areas on the spar
NOTE
caps could indicate corrosion and should be consid- Ensure that the P/N 50-105011 washer
ered suspect (see Figure 208). shown in Figure 210 has a fully com-
plete radius with no sharp edges which
NOTE could mark the spat fitting. Replace the
Areas of unevenness and/or raised washer if it has an incomplete radius or
areas on the spar caps may be detected sharp edges.
by sliding the fingers over the surface,
NOTE
by moving a straightedge over the sur-
face or by sighting down the length of Beech Aircraft Corporation supplies wing
the spar cap. attach bolts that have been given an
additional magnetic particle inspection
d. If unusual conditions are noted which cannot be
since manufacture. These bolts can be
resolved locally, contact the Customer Support
identified by the blue dye on the bolt
Department of Beech Aircraft Corporation for consul- head. Only bolts supplied by Beech Air-
tation.
craft or a BEECHCRAFT approved ven-
dor are acceptable for use in BEECH-
W/NG BOLT, NUT, AND SPAR NTT~NG
CRAFT Airplanes.
IIVSPECTION
LOWER FORWARD WING BOLT, NUT, AND
FITTING INSPECTION
WARNING
I a. Remove each lower forward
wing attach bolt, pre-
load indicating assembly and nut. Using a
washer
AII eight wing attach bolts and nuts nonmetallic brush, thoroughly clean the bolt, nut and
are Il~e-llmlted parts and must be washers, with naptha or methyl ethyl ketone (1 or 2,
replaced upon achieving six calendar Chart 201, 91-00-00).
years ct Installed bolt and nut time.
b, If the wing bolt and nut assemblies do not exceed
Two years after installation, all eight wing bolts must the life limits in Chart 201, visually inspect
specified
be removed and the bolts, nuts, washers, and spar fit- each bolt and nut for cracks, corrosion and mechani-
Cal damage with a 10-power or stronger magnifying
tings Inspected. Before removing any wing attaching
bolt, support the wing with a wing stand and draw a glass. The cadmium plating may have areas that
line across each pair of fittings with a grease pencil to appear discolored, rubbed or polished; this usually
aid wing alignment, should it become necessary, results from installation of the bolt. Deterioration of the
cadmium plating is not sufficient reason for bolt
replacement unless corrosion of the base material has
occurred. If corrosion, cracks or mechanical damage
is detected, replace the affected component.
DO NOT SCRISE OR SCRATCH THE
N1’TINGS.
c. Using the magnetic particle inspection method
described in Chapter 20-00-00, check each bolt for
circumferential crack indications and each nut for lon-
If(uslng hand pressure only) wing bolt binding occurs,
upon dlsengagement or installation, support the out-
gitudinal crack indications. If the bolt and nut prove to
board wing panel, loosen the remaining three bolts be free of all damage (corrosion, cracks, cracks indi-
and reposition the wing In a manner that releases the cations and mechanical damage), they may be reused
binding of the bolt. When the wing attach fittings are
after demagnetization and cleaning.
separated or repositioned during this procedure, the d. Clean the spar fittings and bolt bores with naptha
aluminum washers between each of the upper wing or methyl ethylketone (1 or 2, Chart 201, 91-00-00).
57-12-00
Page 216
Feb 28~95´• B Reissue
aeechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
Do not strip epoxy paint from this area. Fluorescent g. DO NOT TIGHTEN THE LOWER FORWARD
If quid penetrant inspect las instructed in Chapter WING ATTACH BOLT AT THIS TIME. Temporarily
20-00-00) the complete visible surface of each fitting snug the bolt down to approximately 1200 inch-lbs.
for condition, paying particular attention to the washer
UPPER FORWARD, UPPER AND LOWER AFT
seat and bolt bore area. If scoring, corrosion pitting or
washer impressions are discovered in the washer seat WING BOLT, NUT AND FITTING INSPECTION
or bolt bore area, contact the Customer Support
the complete bolt, nut and the new preload indicating washers. When the fasteners are loosened, ensure
washers assembly with MIL-C-16173, Grade 2 corro- that the washers are positioned as shown in the appli-
sion preventive compound (5 Chart 201, 91-00-00). cable figure. If a washer is found not positioned as
instructed in the applicable figure, contact the Cus-
tomer Support Department of Beech Aircraft for con-
I ARNING
w~I., I sultation.
57-1 2-00
Page 217
B Reissue Feb 28/95
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
I ARNING
w~l., I
If a bushing was removed from the
57-12-00
Page 218
Feb 28/95 B Reissue
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
7he lower forward wing attach bolts a. At the first scheduled inspection (not to exceed
which were not previously tightened 100 hours) after the bolts have been loosened and
must be tightened at this time. retorqued, check the wing bolts for proper torque as
Ensure that the wing stand has been outlined in the applicable illustration. Ensure that the
removed before tightening the bolt, drain holes in in the upper fittings are unobstructed
before installing the wing bolt covers.
a. To tighten the lower forward wing attach bolts,
b. Concurrent with the above step and annually
Insert the tool shown in Figure 209 into one of the
holes in the outer ring of the preload indicating washer thereafter, coat the exposed threads which protrude
assembly and rotate the ring back and forth while through the nuts with MIL-C-16173, Grade 2 corrosion
tightening the nut. The bolt Is tight when the outer ring preventive compound (5, Chart 201, 91-00-00).
of the preload indicating washer assembly can no c. Prior to installation of the wing bolt covers, ensure
longer be turned using 30 ~t:5 pounds tangential force that the drain holes in the upper fittings are unob-
applied to the ring as shown in Figure 209. DO NOT structed and free to drain.
TIGHTEN THE BOLT BEYOND THIS POINT.
CHART 202
WING BOLT TOOLS
Position Bolt Part No. Wrench Part Nut Part Nut Torque
Number Number
LOWER FORWARD I LWB22-14-32 TK1817 922-5 72789-1414 TS1584N
UPPER FORWARD NAS150-38 751222-5 or 128108 50-590013-1
or 9/18inch Alien
Wrench
MS20010-23 TS1222-7 or
1/2-inch Alien
Wrench
UPPER FORWARD MS20010-23 TS1222-7 or 128108 50-590013-1
(with kit 100-4002-3 lor ’112-inch Alien
or100-4002-4) Wrench
NAS150-38 TS1222-5 or
9/16-inch Alien
Wrench
UPPER AND 1309098103 TS1222-5 or 128108 50-590013-1
LOWER AFT or 9/16inch Alien
Wrench
57-1 2-00
Page 219
B Reissue Feb 28~95
Qeechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
´•,r’:´•‘´•´•’i :´•..r´•l.´•´•´•....I
CAUTION
WITH O
RADIUS TOW
IN WING
FITTING
LWB~2-14-32 BOLT
(USE A TK1817 922-5
TORQUE WRENCH ADAPTER)
&3-31´•13
57-1 2-00
Page 220 B Retssue
Feb 28/95
QeechcraR
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR NIANUAL
BOLT TORQUE: 1160 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES. AND MPOSED BOLT THREADS WIM MlL-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND.
´•’’o~
BBJ1´•ll
57-12´•00
Page 221
B Reissue Feb 28/95
Qeechcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
80LT TORQUE: 1180 TO 1300 INCH-POUNDS, COAT THE COMPLETE BOLT, BUSHING, NUT, WASHERS,
WING FITTING BOLT 80888, AND EXPOSED BOLT THREADS WITH MIL-C-16173, GRADE 2 CORRO-
SION PREVENTIVE COMPOUND.
128108
MS20010-23 or
NAS150-38
i II 80LT
DRAIN HOLE
AUTION
INSPECT THE WING
ATTACH FITTINGS TO
ENSURE THAT THE
DRAIN HOLES ARE
CLEAR.
O
0,
t
L
99300079
57´•1 2-00
Page 222
Feb 28/95 B Reissue
Qee~hcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
105090A032-10J WASHER
*+MS20002-10 I
128108 NUT
(USE A TS1176-1 OR
A TS1171-1 TORQUE +35-105111-3 WASHER
WRENCH ADAPTER) (POSlTlON WIM COUMERSINK
TOWARDS BOLT HEAD)
WING FITTING
OUTBOARD WING FTTnNG;
CENTER SECTION
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE 80LT. NUT. WASHERS, WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS wm-l MIl-c-161n GRADE 2 CORROSION
PREVENTIVE COMPOUND.
CL’
8631´•(~
57-1 2-00
Page 223
B Relasue Feb 28/95
~echcraft
QUEEN AIR 88
STRUCTURAL INSPECTION AND REPAIR MANUAL
r I
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MlL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
ewl-1~
Section two (57-13-02) is applicable to the spar struc- The various inspection requirements within the chap-
ture which features one piece spar caps with integral ter sections are presented in a sequence that facill-
wing attach fittings. This spar type would be found in tates the location of the inspection area on the air-
LW and W series aircraft in which BEECHCRAFT Kit plane and the accomplishment of the required
No. 90-4077-1S has been installed, inspections with a minimum of the time and effort.
Each inspection is identified by an illustration in the
Section three (57-13-03) applies to airplane serials
form of a photograph or a line drawing. Accompanying
W-1085, LJ-1088 and after. These airplanes are the illustration is information regarding the areas of
equipped with a three-element lower spar incorporat- inspection, inspection methods to be used, and other
Ing a clevis-type attach fitting at the lower forward
pertinent information necessary to successfully
attach point,
accomplish the inspection. Inspection methods (e.g.
Each section has an INSPECTION SCHEDULE fluorescent liquid penetrant, etc.) that are referenced
(Chart 201) which locates and identifies the inspection in this chapter may be found in Chapter 20-00-00.
57-1 3-00
Page 1
B Reissue Feb 28/95
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
57-13-01
Page 201
B Reissue Feb 28~95
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
II II II II
8 2 3 6 4 3 1 2 8 9
9 9
O
U1 10 O
U
ooooo
O (O O U ioO
lo< "IU\ I "I I I" )lo o
oo odo
RH Lt(
LH I RH
5 5
Area Inspection Method Possible Findings Initial Inspection Recurring Inspection Interval Component
Index I Figure Inspection
No. No. Replacement
Schedule
visual and fluorescent liquid Cracks, corrosion and See note 1,000 hrs or 3 yrs, whichever None
i. 201 All wing attach fitting flat surfaces, Magnified
ant as mechanical occurs first
essions, counterbores and boltbores
current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
2. 202 Lower forward wing-fitting-to-spar Eddy
ant as occurs first
attachment
current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
3. 203 Spar cap in wheel well Eddy
ant as occurs first
current and fluorescent liquid Cracks See note 1,000 hrs or 3 yrs, whichever None
4. 204 Spar cap in nacelle, inboard of wheel well Eddy
etrant as s occurs first
Cracks See note 1,000 hrs 3 yrs, whichever None
5. 205 Lower surface of lower forward spar cap Fluorescent liquid penetrant or
and lower Visual Cracks and corrosion See note Annually None
9. 209 Outboard wing panel upper
main
visual and fluorescent liquid Cracks and See note 1,000 hrs or 3 yrs, whichever 15 yrs or
10. 211 Wing bolts and nuts Magnified
thru penetrant as specified mechanical damage occurs first 15,000 hrs,
whichever
215
occurs first
NOTE: The time designated for the initial inspection has expired. The time shown In the recurring
Inspection Interval column is now effective for this inspection.
57-1 3-01
Page 202 B Reissue
Feb 28/95
~eechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
i I
00000
O
o o
00
O I I I ooo
RH
LOWER
o o o oO o o
0000000 0000000
B
0 0 0 0 0´•0 O 0 0 0 0 0 O 00
oo ooo
CAREFU~LY INSPECT
THIS SECTOR CF THE L
~e
I
~--s---i
ii
VIEW B
a. Remove the wing bolt covers and any placards that are aff’oted to the wing attach fittings. With the wing boas
in place and properly torqued, clean the area to be inspected and fluorescent liquid penetrant inspect the exposed
flat surfaces of all 16 wing attach fittings. Refer to Chapter 20-00-00 for the fluorescent liquid penetrant inspection
procedure.
57-1 3-01
Page 203
B Reissue feb 28195
Beechc~t
KING AIR 90 SERIES
STRUCTURAL, INSPECTION AND REPAIR MANUAL
CAREFULLY INSPECT
THIS AREA OF THE
COUNTERBORE RADIUS DEPRESSION AREA
O O
0 BACK SIDE OF TU8
r=Et~(TERBQRE
FEATHERED
EDGE
FITTING o o o
FLAT
SURFACE
WING 80LT BORE
VfEW B C9d~W7E5073 C
b, In compliance with the inspection schedule (Chart 201), remove and inspect the the wing bolts one at a
time as instructed under the heading WING BOLT, NUT AND SPAR FI’T~ING INSPEECTION in this chapter~
c. Fluorescent liquid penetrant inspect the depression areas and counterbores (washer-face areas) of all 18 wing
attach fittmgs (View B); focus extra attention on the counterbore radius.
d. It Is possible that small cracks may be removed from the feathered edge of the counterbore and from the back
of the tub of ail fittlngs and from the slot in the center section stings. However, the Customer Support Department
of Beech Aircraft Corporation should be contacted prior to initiation of any crack removal procedure.
e. Any fitting cracked beyond acceptable limits, as determined by Customer Support, must be replaced.
f, After the inspection of the wing fittings and bolts is completed, reyplace the placards which were removed for
the fitting inspection.
B~ Ensure that the drain holes in the upper wing attach fittings are unobstructed.
57-13-01
Page 204
Feb 28/95 B Reissue
Pkechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O ii
O FWD
o O Oo
INBD
LH UPPER RH
*~t; 3
I CB
VIEWA
’br 1IC
I’1 LOOKING FORWARD AND DOWN AT FORWARD SPAR
I wU´•I~I
~ING
A crack of the type shown In the illustration mandates the replacement of the
lower forward center section spar cap and both outboard wing panel main spat
assemblies.
b, Remove the aft inboard fastener that secures the wing attach fitting to the spar. If the original lock bolt is still
installed In this position, Refer to Chapter 20-00-00 for the lock bolt removal procedure.
c, Eddy current inspect the hole where the fastener was removed. Focus particular attention on the interior of
the spar cap near the surface that joins the wing fitting. Refer to Chapter 20-00-00 for the eddy current inspection
procedure.
Lower Forward Spar Cap and Wing Attach Fitting Inspection
(Sheet 1 of 3)
Figure 202
51-1 3-01
Page 205
B Reissue Feb 28/95
aeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
II r-\L II ~L
I 1 I I
B o or I In P
000 000
INSERT EDDY CURRENT PROBE FROM
THIS SIDE (SAME FASTENER AS SHOWN
LOWER __RH
IN FIGURE 202, SHEET 1) L~
c~4a7Eal´• LH
ii)
INBD
.B i
VIEW
oversized holes are found, the 3/lginch-diameter holes to the next larger
ream
d, If cracks, corrosion or
remove the damage,
oversize (1/64 or 1/32 inch) as required to clean up the hole. If this fails to adequately
for evaluation and corrective action
contact the Customer Support Department of Beech Aircraft, an
recommendations.
NOTE
lubricate the
To from entering the bolt hole and causing corrosion,
prevent moisture Chart 201, 91-00-00) or MIL-
bolt and fill the bolt hole with G322L silicone grease (6,
Chart 201, 91-00-00).
C-16173 Grade 2 corrosion preventive compound is,
NAS2903-9 bolt in a 1164-inch-oversized hole, an
e, Install an NAS464P3A9 bolt in a standard-sized hale, an of the
AN960-10 washer and an nn820364-1032 nut in place
NAS3003-9 bolt in a 1/32-inch-oversized hole, an nut to 20-25 inch-
bolt as shown in the illustration and torque the
fastener removed in step Nb". Orient the nut and
pounds,
Lower Forward Spat Cap and Wing Attach Fitting Inspection
(Sheet 2 of 3)
Figure 202
57-1 3-01
Page 206 B Reissue
Feb 28/95
Qeed~xraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
C
O
O
ool I lo
UPPER RH
LH
o d
O o
O
o oo o OUTED
o O
o d
o 0O0
O O O
d
d
OLfZb~
o
FWD
O
~oo
VIEW C
f. Utilizing the fluorescent liquid penetrant inspection method noted in chapter 20-00-00, inspect the exposed
aft edge of the lower fon~vard spar cap. See View A.
of the forward R9nge of the lower forward spat cap.
g. Fluorescent liquid penetrant inspect the accessible areas
See View C.
57-13-01
Page 207
Feb 28~95
B Reissue
’j3eechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CU
01 CO
~mj, ~t
Lo 03 FWD
~n
CJ o
coI
~J CO
Ln
03
CO03
-J
R,OI I iOoo0 M
mcomi m -J
j mm m
I’ I’,,, i! ~Pit
AH LOWER LH 2 4 3
QC 8
t VIEW A
.B.L 88 B.L 68
LOOKING UP AND FORWARD
ji INTO RH MAIN GEAR
UEWLEEHW
t cauno~i
CAUTION
If required, refer to Chapter 20-00-00 for the lock bolt removal procedures, When
removing aluminum rivets from the spar cap, DO NOT DRILL THROUGH THE CAP,
Drill through the rivet head only and carefully drive the rivet shank out of the spar cap
with a pin punch of a somewhat smaller diameter than the rivet shank.
57-1 3-01
Page 208
Feb 28/95 B Reissue
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
a. Remove the three fasteners (1, 2, and 3 on the illustration) that attach the landing gear bumper to the spar.
Remove the bumper pad and inspect the area under the pad for corrosion. If the area under the pad is free of
corrosion, eddy current inspect the three holes in the spar as instructed in Chapter 20-00-00.
b, Remove the fasteners from the drag leg support (4 and 5 on the illustration) one at a time to prevent move-
ment of the support. Eddy current inspect each of the holes as instructed in Chapter 20-00-00. Lubricate the bolts
with G322L sillcone grease (6, Chart 201, 91-00-00) or MIL-C- 16173 Grade 2 corrosion preventive compound (5,
Chart 201, 91-00-00). Replace the fasteners in the drag leg support with NAS464P3A6 bolts, AN960-10 washers,
and MS20364-1032 nuts. Place the nuts on the bottom side of the spar cap and torque them to 20-25 inch-
pounds.
c, Remove the fastener that attaches the outboard nacelle angle to the spar cap (6 on the illustration). Eddy cur-
rent Inspect the hole as Instructed in Chapter 20-00-00. Lubricate the bolt and fill the bolt hole with G322L silicone
grease (6, Chart 201, 91-00-00) or MiL-C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-
00). Replace the rivet with an NAS464P3A6 bolt, AN960-10 washer and an MS20364-1032 nut. Place the nut on
the bottom of the spar cap and torque it to 20-25 inch-pounds.
d. Using the fluorescent liquid penetrant inspection method outlined in Chapter 20-00-00. Inspect the entire
exposed bottom and edges of the spar cap in the wheel well (BL 68 to BL 88). Since the drag leg support angle
can not be removed, this inspection can not be performed on the spar surface covered by the angle.
e. Lubricate the bumper pad bolts and fill the bolts holes in the pad and spar with G322L silicone grease (6,
Chart 201, 91-00-00) or MIL-C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00). Apply a
thin film of the lubricant to the mating surfaces of the bumper pad and the spar. Install the bumper pad with three
NAS464P3A11 bolts, AN960-10 washers and MS20364-1032 nuts. Locate the nuts on the bottom of the spar and
torque them to 20-25 inch-pounds.
NOTE
If oversize fastener holes are located during the inspection, ream the holes to the next
larger oversize and install NAS2903 (1/64-oversize) or NAS3003 (1/32-inch oversize)
bolts as required in the oversize holes.
57-1 3-01
Page 209
B Reissue Feb 28195
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
r\ lo
O ~1
~tf
bo"o
RH LOWER LH
je:t
i‘
4 BRAZIER HEAD RIVETS OR
:BLIND FASTENERS
VIEW A L.cli
d
VIM LOOKING UP AND FORWARD /71
"ik~
AT INBOARD SIDE OF RH NACELLE
CAUIION
When removing aluminum rivets, do not drill through the spar cap. Drill only through the
rivet head, then carefully drive the rivet shank out of the spar cap with a pin punch.
a, Locate the four brazier head rivets (5/32- or 3/16inch) on the lower aft side of the spar cap. Remove all four
fasteners from each side of the center section and perform the following steps:
NOTE
If the rivets were replaced with bolts during an earlier inspection, remove the bolts one
to 1132-inch oversize fails to clean out the damage, contact the Customer Support Department of Beech Aircraft
Corporation for consultation.
51-1 3-01
Page 210
Feb 28~95 B Reissue
~echcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
INSERT NUTPLATE
INBOARD WHEEL MAIN SPAR
ASSEMBLY THROUGH
WELL WALL LOWER AFT
THIS VOID NUTPLATE ASSEMBLY FLANGE
i~J
j
LOOKING UP AT AFT SIDE OF THE MAIN SPAR
b. Inspect the lower forward spar cap in the nacelle inboard of the main gear wheel well from BL 68.00 to
62.00. Use the fluorescent liquid penetrant inspection procedure outlined in Chapter 20-00-00. Inspect the area
for cracks, loose rivets and other damage.
NOTE
Disregard step "c" if a nut plate assembly has been installed. These fasteners will now
become a part of the periodic eddy current inspection.
d. Install NAS464P3A7 bolts in the two or three standard inboard holes and an NAS464P3A9 bolt in the stan-
dard outboard hole.
e, Install NAS2903 series bolts in the 1/64-inch oversized holes or NAS3003 bolts in 1/32-inch oversized holes.
Install an AN960D10 washer under the head of each bolt and torque them to 25-30 inch-pounds.
NOTE
To prevent moisture from entering the bolt holes and causing corrosion, lubricate the
bolts and fill the bolt holes with G322L silicone grease (6, Chart 201, 91-00-00) or MI1-
C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
57-1 3´•01
Page 211
B Reissue Feb 28/95
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o o
o’oo oo’o
RH LOWER LH
eL 31.44
BL 30.02
BL 29.27
a, Remove the fasteners (jo-bolts, brazier head rivets or screws) that attach the wing root rib to the forward
flange of the spar cap. Eddy current inspect the holes as described in Chapter 20-00-00. If jo-bolts were the origi-
nal fasteners, refer to Chapter 20-00-00 for jo-bolts removal procedures. These holes must be reamed out to
13/64 inch.
b. Install NAS2903-6 (1/64-inch oversized) bolts, AN960-10 washers and MS20364-1032 nuts in place of brazier
head rivets. Install NAS1703-6R (1/64-inch oversize) screws, AN960-10 washers and M820364-1032 nuts in
place of jo-bolts. Torque the bolts or screws, as applicable, to 25-30 inch-pounds.
NOTE
To prevent moisture from entering the bolt holes and causing corrosion, lubricate the
bolts and fill the bolt holes with G322L silicone grease (6, Chart 201, 91-00-00) or MIL-
C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
c, Utilizing the fluorescent liquid penetrant inspection method outlined in Chapter 20-00-00, inspect the exposed
lower surface of the lower forward spar cap between each nacelle and the fuselage.
57-1 3´•0~
Page 212
Feb 28/95 B Reissue
43eechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O
O
s,
SPAR
U´•1 UPPER RH
Pli
iil$
"L
c,
9
a
b L
r s
´•a ’i
i f•´f‘
i
REAR SPAR ,t
1
F
i VIEW A
´•I
CENTER AISLE BEMIEEN
q
a
Remove the center aisle floorboards and the access panels shown in the illustration, Visually inspect
th;
a,
of the lower forward and aft assemblies and the centerline skin between the forward a~l aft
accessible areas spar
centerline for cracks.
center section spars for loose rivets and cracks, Inspect the fuselage formers along the
b, Repair any damage that may be detected utilizing FAA Advisory Circular 43.13 which provides the Accept-
able Methods, Techniques and Practices for Structural Repairs.
57-13-01
Page 213
Feb 28/95
B Relasue
Qeeck~craft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I I
o O
O
oo
U
_o _I I lo 090
90-604-44
VIEW LOOKING UP AT
LOWER FORWARD RH WING
the exposed
a Utilizing the fluorescentliquid penetrant inspection method outlined in Chapter 20-00-00. inspect
from the wing attach fitting to the tie-down.
surfaces of the lower main soar cap of the outboard wing
NAS1068A3
OR
MS20176L3
NUTPLATES ATTACH NUTPLATES
INSTALL THIS MOUNTING
WITH MS20426AD3-3
NUTPLATE FIRST PLATE
RIVETS
t
1_
_e .50
4.50 1526
a, Fabricate a mounting plate from .063 aluminum. Draw a line down the center of the bottom side of the plate
to aid fastener alignment,
b, Install a nutplate at the inboard end of the mounting plate.
NOTE
The four nutplates should be installed at a 45" angle to the mounting plate length.
c, Remove the sealer at the intersection of the aff side of ihe main spar and keel web.
d, Insert the nutplate assembly through the void created by the sealer removal.
e, Install an NAS464P3A7 bolt and an AN960D10 washer to hold the mounting plate in position.
f. Align the mark on the plate with the centerline of the holes in the spar cap and tighten the bolt sufficiently to
to prevent movement of the plate.
g, Utiiizing the three open holes, mark the remaining fastener locations.
CAUTION
If a drill is used to mark the fastener locations, do not drill through the plate. Drilling
through the plate could result in fuel liner or bladder penetration.
h, Remove the bolt and washer that was used to secure the plate and remove the plate for final assembly,
i, Utilizing a vacuum source and a small hose capable of entering the intersection void, clean out all debris that
resulted from the fastener removal procedure.
j, Drill the mounting plate at the three marked spots and install NAS1068A3 or MS20176L3 nutplates.
57´•1 3-01
Page 215
B Reissue Feb 28/95
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o o
o
O
LEADING o
EDGE
57´•1 3-01
Page 216
Feb 28/95 B Reissue
aeec~craft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE
CAUIION
Spar cap irregularities may be
surface
detected by sliding the fingers over the
oO NOT SCRIBE OR S~RATCH THE
surface, by moving a straightedge over
the surface or by sighting down the
length of the spar cap. If (while using hand pressure only) wing attach bolt
d, Ifwing main spar replacement becomes neces- binding occurs, upon disengagement or installation,
loosen the remaining three wing attach bolts and posi-
sary, BEECHCRAFT Kit No. 100-4002-38 should be
tion the wing in a manner that releases binding of the
ordered for LH spar replacement and/or BEECH-
bolt. If the wing attach fittings are separated or reposi-
CRAFT Kit No. 100-4002-4S for RH spar replace-
ment. BEECHCRAFT Kit No. 100-4002-1S provides
tioned, the aluminum washers between the upper
all parts and Instructions necessary for spar replace- wing attach fittings must be replaced with new wash-
ers. Replacement of these washers will not be
ment but does not include the spat.
required if the wing attach bolts~can be removed one
e. If unusual conditions are noted which cannot be at a time. The preload indicating washer assembly at
resolved locally, contact the Customer Support the lower forward attach point must be replaced with a
Department of Beech Aircraft Corporation for consul- new assembly each time the the wing bolt at this point
tation, is loosened or removed.
I WARNING
w~,., I a.
load
Remove each lower forward
indicating washer
wing attach bolt, pre-
assembly and nut. Using a
nonmetallic brush, thoroughly clean the bolt, nut and
All eight wing attach bolts must be washers with naptha or methyl ethyl ketone (1 or 2,
removed and each of the wing attach Chart 201, 91-00-00).
flttlngs Inspected. The wing bolts and b. If the wing attach bolts and nuts do not exceed the
nuts are life-limited parts and must be
specified life limit of 15 years, visually inspect them
replaced In compliance with the time with a 10-power or stronger magnifying glass for
Ilmlts designated In Chart 201. Ren-
cracks and mechanical damage. Scratches and mark-
der unserviceable all components
removed In compliance with their life
ings in the cadmium plating, and or localized deterio-
ration of the cadmium plating is not reason to reject a
Ilmlt.
bijlt. The cadmium plating may be discolored and may
New wing attach components must have areas exhibiting a rubbed or polished appear-
be obtained only from Beech Aircraft ance, usually resulting from the installation procedure.
or a BEECHCRAFT approved source.
If cracks or mechanical damage is found on any com-
Before removing any of the wing attach bolts, ensure ponent, replace the affected component.
that the wing is properly supported in a manner which c. Fluorescent liquid penetrant inspect las directed
prevents wing shifting. Draw a line across each pair of in Chapter 20-00-00 each inconel wing bolt and nut. If
fittings with a grease pencil to aid wing alignment, if the bolts and nuts prove to be free of all damage, they
required, may be reused after cleaning.
57-1 3-01
Page 217
B Reissue Feb 28/95
KING AIR 90 SERIES
STRUCTURAL INSPECT(CN AND REPAIR MANUAL
d. Clean the spar fittings and bolt-bores with naptha inspection. Perform the inspection as detailed in this
or methyl ethyl ketone (1 or 2, Chart 201, 91-00-00). section, then replace and torque the bolt to the value
Do not strip the epoxy paint from this area. Fluores- specified in the appropriate illustration before remov-
cent liquid penetrant inspect las instructed in Chapter ing another bolt.
20-00-00) the complete visible surface of each fitting b. With the
for condition, focusing extra attention at the washer- wing properly supported, remove an
seat and bolt-bore area. If scoring, corrosion pitting, upper forward, upper rear or lower rear wing attach
crack indications, or washer impressions are found in
bolt, nut and washer. When a fastener is loosened,
ensure that the radius on the outer circumference of
these areas, contact the Customer Support Depart-
each washer adjacent to the wing attach fitting in the
ment of Beech Aircraft for consultation. if the fitting is
outer wing panel and in the wing~center section is fac-
satisfactory, clean off the fluorescent liquid penetrant
and recoat the bolt-bore and washer/nut-bearing faces ing the radius in the end of the fitting recess (does not
of the fitting with Alodine 1200, 1200S or 1201 (3, apply to MS20002 or NAS143 washers). If the radius
is not orientated as shown in the applicable inusta-
Chart 201, 91-00-00). Allow the coating to dwell for
tion, contact the Customer Support Department of
approximately five minutes. After the time has
Beech Aircraft for consultation. If the washers are
elapsed, wash the coated areas with water and blow
Installed correctly, proceed with the remaining steps.
dry (do not wipe). Paint the treated areas of the
washer seat with zinc chromate primer (4, Chart 201, Clean the spat fitting and bolt-bore with naptha or
91-00-00) and allow sufficient time for drying. methyl ethyl ketone (1 or 2, Chart 201, 91-00-00).
e, Coat the spar fitting bolt-bores and washer/nut- Fluorescent liquid penetrant inspect the entire visible
bearing faces, the complete bolt, nut and new preload surface of the fitting. Focus extra attention on the
Indfcatlng washer assembly with MIL-C-16173, Grade washer seat and bolt-bore of the fitting. Do not strip
2 corrosion preventive compound (5, Chart 201, the epoxy paint from the fittings. Refer to Chapter 20
91-00-00). for the fluorescent liquid penetrant inspection proce-
dure. If scoring, corrosion pitting, cracks or washer j
impressions are noted, contact the Customer Support
WARNING Department of Beech Aircraft Corporation for consul-
tation. If the fittings are satisfactory, clean off the fluo-
rescent liquid penetrant and recoat the bolt-bore and
7he components of the preload Indi-
eating washer assembly constitute a washer/nut-bearing faces of the fittings with Alodine
matched set and Its components 1200, 1200S or 1201 (3, Chart 201, 91-00-00). Allow
must not be Interchanged with any the coating to stand for approximately fn~e minutes.
other preload Indicating washer When the time has elapsed, wash the coated areas
assembly. It Is essential that the radl- with water and blow dry with air (do not wipe). Paint
used outside diameter of the flat the coated areas with zinc chromate primer (4, Chart
washer portion of the preload Indlcat- 201, 91-00-00) and allow sufficient time for drying,
Ing washer assembly be placed with If the bolts and nuts do not exceed their
the radius toward the fitting washer-
d. 15-year
life limit, thoroughly clean the bolt, nut and washers
seat. See Figure 211 for proper orlen-
with naptha or methyl ethyl ketone (1 or 2, Chart 201,
tatlon.
91-00-00) and inspect for cracks and mechanical
f, a wing attach bolt, new preload indicating
Install
damage with a 10-power or stronger magnifying glass.
washer assembly and nut into the wing fitting. If mechanical damage or cracks are found, replace the
g. DO NOT TIGHTEN THE LOWER FORWARD affected component. Scratches and markings in the
WING ATTACH BOLT AT THIS TIME. Temporarily cadmium plating, and or localized deterioration of the
snug the bolt down to approximately 1200 inch- cadmium plating is not reason to reject a bolt. The
pounds, cadmium plating may be discolored and may have
areas exhibiting a rubbed or polished appearance,
UPPER FORWARD, UPPER AND LOWER REAR
usually resulting from the installation procedure. If the
WING BOLT, NUT AND FITTING INSPECTION
components are acceptable after the visual Inspec-
a, Ensure that the wing is properly supported for tion, perform a fluorescent liquid penetrant inspection
maintenance. Remove only one wing bolt at a time for on each of the bolts and nuts (see Chapter 20-00-00).
57-1 3-01
Page 218
Feb 29/95 B Reissue
43eechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I--~I
ARNING
lw´•--I
WARNING
WHEN 30 5 POUNDS OF TANGENTIAL
FORCE WILL NO LONGER MOVE THE
The lower forward wing attach bolt INDICATOR RING ON THE
PRE LOAD INDICATING WASHER.
which was not tightened after inspec-
THE BOLT IS TIGHT. DO NOT TIGHTEN
tlon must be tightened at this time. THE BOLT BEYOND THIS POINT
Remove any wing supports before
tightening this bolt.
a. pin on the tool shown in Figure 210 into
Insert the
one of the holes in the outer ring of the preload indi-
cating washer assembly and rotate the ring back and
forth while tightening the nut. The bolt is tight when
the outer ring of the preload indicating washer assem-
bly can no longer be turned using 30 5 pounds of
tangential force applied to the ring as shown in Figure Lower Forward Wing Bolt Tightening Procedure
210. Do not tighten the nut beyond this point. Figure 210
5’1-1 3-01
Page 219
B Reissue Feb 28/95
Qeechc~ift
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
WING BOLT TOOLS
51´•1 3-01
Page 220
Feb 28/95 B Reissue
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECT(CN AND REPAIR MANUAL
81790-1414
O
NUT
~S‘´•
81784-14-31 OR
VCC0035 BOLT
1 THRU W-67)
81784-14-32 OR
VCC0026 BOLT
WASHER (LW-1 THRU LW-347
CAUTION LH-68 THRU LJ-1088
EXCEPT LJ-1085~
POSITION WITH
RADIUS TOWARDS
RADIUS IN WING
FITTING
BOLT TIGHTENING PROCEDURE: COAT THE COMPLETE BOLT. NUT. WASHER. WASHER
ASSEMBLY. AND WING FITTING BOLT BORES WITH MIL-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND. TIGHTEN THE BOLT WHILE APPLYING A TANGENTIAL FORCE OF 30 I S
POUrJDS TO THE INDICATOR RING OF THE PRELOAD INDICATING WASHER. AS SHOWN IN
FIGURE 211. NO FURTHER WRENCHING SHOULD BE APPLIED TO THE BOLT WHEN 30 =5 POUNDS
OF TANGENTIAL FORCE WILL NO LONGER MOVE THE INDICATOR RING.THE 61475-14´•43.5
PRELOAD INDICATING WASHER ASSEMBLY IS NOT TO BE REUSED AFTER ONCE BEING
LOADED. AFTER TIGHTENING THE NUT. COAT THE EXPOSED THREADS WITH CORROSION
PREVENTIVE COMPOUND.
EO-3~´•ij
Lowet Forward Wing Bolt Installation
(LW;I thru LW-347 and W-l thru LI-1087 except W-10B5 and airplanes with BEECHCRAFT Spar Kit No.
90-4077-1S installed)
Figure 211
5~-13-01
Page 221
B Reissue
Feb 28/95
Qeedrcraft
K1NG AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I I II I I I
I WING FITTING
CENTER SECTION
80LT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
F17TING BOLT BORES. AND EXPOSED BOLT THREADS WITH Mll-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND.
+´•k AN NAS14310 WASHER MAY BE USED 8EIWEEN THE NUT AND THE
90-110032-1 WASHER TO PROVldE A PROPER BOLT GRIP ADJUSTMENT.
90-31-50
57-1 3-01
Page 222
Feb 28/95 B Reissue
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
+95-110025-1W
+95-110021 WASHER (PO3ITION WITH
(POSITION WITH RADIUS
TOWARDS WING FITTING)
COUNTERSINK TOWARDS BOLT HEAD)
81791-1216 NUT
´•?´•´•I;
I I I
I
I
1 81785-12´•23
OR VCN0007 BOLT
DRAIN
+~rMS20002´•12 WASHER-~ L--105090A032-12K WASHER HOLE
DRAIN HOLE
BOLT TORQUE: 2380 TO 2500 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS, WING
FITTING BOLT BORES, AND EXPOSED 80LT THREADS WITH MlL-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND.
1´•+ MS20002-12 WASHERS MAY BE USED AS REQUIRED BETWEEN THE NUT AND 95-110025-1
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
’r=
o’
90-3(´•47
57-1 3-01
Page 223
Feb 28/95
B Reissue
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
,35-105111-3 WASHER
81791-1018
NUT (POSITION WITH COUNTERSINK
TOWARDS BOLT HEAD)
i
i II I I
II I I
81786-10-18 OR
VCN0014 BOLT
DRAIN
HOLE
WING FITTING
OUTBOARD WING FITTING ~-DRAIN HOLE
CENTER SECTION
80LT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED 80LT THREADS WITH MlL-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND.
CAUTION
CI‘
90´•3!58
57-1 3-01
Page 224
Feb 28/95 B Reissue
Qeed´•rcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR IVIANUAL
´•’’0~
WING FITTING
i 7
OUTBOARD
WING FITTING
CENTER SECTION
81791´•1018 NUT
NAS143-10 WASHER
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MlL-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND.
903152
NOTE
If the
airplane has been equipped with a
spar bridge or any other type of device
that will hinder the execution of the
Inspections in this chapter, it must be
removed. Refer to the King Air 90 Series
Maintenance Manual for removal and
installation of the BEECHCRAFT Manu-
factured Spar Bridge.
57-13-02
Page 201
B Reissue Feb 28/95
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
4 31 6 6 .13
4 1 1 4
O O
O O
O
O O
OOt)O
O
)5
oooo
O O
or 1 5( 00\ 1 01 1 10 /40 1 ~O O oo oo
O
601 1 10
t91LJ57E1212 C C
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
APPLICABLE ONLY TO LJ-1 THRU LJ-1084, LJ-1086, LJ-1OS’I AND LW-1 THRU LW-347 WITH
BEECHCRAFT SPAR KIT 90-4077-1S
Index I Figure Inspection Area Inspection Method Possible Findings Initial Inspection Recurring Inspection Interval Component
No. No. Replacement
Schedule
1. 201 Allwing attach fitting flat surfaces, depressions, Magnified visual and fluorescent liquid Cracks, corrosion and See note 1,000 hrs or 3 yrs, whichever None
counterbores and bolt bores and the radii at the penetrant as specified mechanical damage occurs first
bottom of the which house the barrel nuts.
2. 202 Area under center section floor board between Visual Cracks and loose See note 1,000 hrs or 3 yrs, whichever None
the forward and aft rivets occurs first
3. 203 Outboard wing lower main spar cap from wing Fluorescent liquid penetrant Cracks See note 1,000 hrs or 3 yrs, whichever None
attach to tie down occurs first
4. 204 Outboard wing panel upper and lower main spar Visual Cracks and corrosion See note Annually None
5. 207 Wing bolts and nuts Magnified visual and fluorescent liquid Cracks and See note 1,000 hrs or 3 yrs, whichever 15 yrs or
Note. The time designated for the initial Inspection has expired. The time shown in the
recurring Inspection Interval column is now effective for this Inspection.
57-1 3-02
Page 202
Feb 28/95
B Reissue
aeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
P"000~10 [7
A31 1.´•~
RH LOWER
CAREFULLY INSPECT
THIS SECTOR OF TnE
COUNTERBORE RADIUS
~9
bolts in
a. Remove the wing bolt covers and any decals that may be affixed to the fitting surface. With the wing
place and properly torqued, clean the area to be inspected and fluorescent liquid penetrant inspect the exposed
flat surfaces of all 10 wing attach fittings. Refer to Chapter 20-00-00 for the fluorescent liquid penetrant inspection~
procedure.
at a time as
b. In compliance with the Inspedion Schedule (Chart ~01), remove and inspect the wing bolts one
detailed unber the heading WING BOLT, NUT AND SPAR FITTING INSPECTION.
5~-1 3-02
Page 203
Feb 28/95
B Reissue
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CAREFULLU INSPECT
THIS AREA OF THE
COUNTERBORE RADIUS DEPRESSION AREA
O O
O BACK SIDE OF TUB
CEPITERBORE
FEATHERED
EDGE
FITTING o ‘s o o
FLAT
SURFACE
VfEW B C90~W7E3013 3
c, As the wing bolts are removed for inspection, fluorescent liquid penetrant inspect the depression areas and
counterbores of the 14 bathtub style fittings. Focus extra attention on the counterbore radius. Fluorescent liquid
penetrant inspect the radii at the bottom of the outboard forward fittings which house the barrel nuts.
d, It is possible that small cracks may be removed from the feathered edge of the counterbore and the back side
of the bath tub type fittings and from the slot in the center section fittings; however, the Customer Support Depart-
ment of Beech Aircraft Corporation should be contacted prior to initiation of any crack removal procedure.
e. Any fitting cracked beyond acceptable limits, as determined by Customer Support, must be replaced.
f, After the Inspection of the wing fittings and bolts is completed, replace the placards which were removed for
the fitting inspections,
g~ Ensure that the drain holes in the upper wing attach fittings are unobstructed before replacing the wing boR
covers,
57-13-02
Page 204
Feb 28/95 B Reissue
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O
O
o o I I o o I ´•._,-_,
~r,
E-,
~rr
1~6
(3
~U"-i´•- _p
´•a
2 r:F :´•i~
j:j-/I r´•
T
REAR
SPAR~ 8
I~ i c
Pnc3
I: ~´•,t
\B.r
t
VIEW A
;c;br
LOOKING FORWARD AT CENTER AISLE BETWEEN
c 3
MAIN AND REAR SPARS
a, Remove the center aisle floorboards and seat track access panels between the forward and aft spars, Visu-
ally Inspect the accessible areas of the spare, lower fuselage skin panel and fuselage formers for loose rivets,
cracks and damage,
b, Repair any damage that may be detected utilizing the FAA Advisory Circular 43.13 which provides the
Acceptable Methods, Techniques and Practices for Structural Repairs.
57-1 3-02
Page 205
B Reissue Feb 28/95
Qeed~craft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
01 IMC1
o O
O Oo
oo
1, 000
s~oo´•sJ
VIEW LOOKING UP AT
LOWER FORWARD RH WING
a. Utilizing the inspection method outlined in Chapter 20-00-00, fluorescent liquid penetrant inspect the exposed
surface of the lower main spar cap of the outboard wing panels from the wing attach fitting to the tie-down lug.
3~ o
,--´•o r
o
O
~I-0 o
o o
o
~io
LEADING o
EDGE
CP3-~5´•t3
57-13-02
Page 207
B Aelssue Feb 28/95
aeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
length of the spar cap. If the wing attach fittings are separated or reposi-
d. If unusual conditions are noted which cannot be tioned, the aluminum washers between the upper
resolved locally, contact the Customer Support wing attach fittingsmust be replaced with new wash-
Department of Beech Aircraft Corporation for consul- ers. Replacement of these washers will not be
tatton. required if the wing attach boas can be removed one
at a time.
WING BOLT, NUTAND SPAR
The preload indicating washer assembly at the lower
INSPECTION
forward attach point must be replaced with a new
NOTE assembly each time the the wingbolt at this point is
loosened or removed.
These inspections are applicable only to
Model 90 airplanes into which BEECH-
NOTE
CRAFT Spar Kit No. 90-4077-18 has
been Incorporated. These airplanes fall Ensure that the 90-110032-1 washers
within a serial range of LW-1 thru shown in Figures 208, 210 and 211 and
LW-347, and W-l thru W-1087, except the 95-110025-1 washer shown in Fig-
W-1085. Airplanes in this series which ure 209 have a full complete radius with
have not incorporated the BEECH- no sharp edges which could mark the
CRAFT Spar Kit are covered in 57-13- spar fittings. Replace any washers which
01. exhibit an incomplete radius or sharp
edges.
lw~M´•I
ARNING LOWER FORWARD WING
FITTING INSPECTION
BOLT, NUT AND
All eight wing attach bolts and nuts a. Remove each lower forward wing attach bolt, pre-
must be removed and each of the load indicating washer assembly and barrel nut. Using
wing attach 8ttlngs Inspected. The a nonmetallic brush, thoroughly clean the bolt, nut and
wing bolts and nuts are Ilfe Ilmlted washers with naptha or methyl ethyl ketone (1 or 2,
parts and must be replaced In compli- Chart 201, 91-00-00).
ance with the time limits designated
In Chart20~. Render unserviceable all NOTE
components removed In compliance
with their life Ilmlt. The barrel nut must be disassembled for
a thorough inspection of its components.
New wing attach components must
Disassembly is accomplished by push-
be obtained only from Beach Aircraft
ing the roll pin to one side of the cradle
or a BEECHCRAFT approved source,
and separating the the nut. Refer to Fig-
Before removing any of the wing attach bolts, ensure ure 205.
that the wing is properly supported in a manner which
b. If thewing attach boas and nuts do not exceed
prevents wing shifting. Draw a line across each pair of theirspecified life limit as designated in Chart 201,
fittlngs with a grease pencil to aid wing alignment, if
visually inspect them with a 10-power or stronger
required,
magnifying glass for cracks and mechanical damage.
Scratches and markings in the cadmium plating,
f"-~
CAUTION and/or localized deterioration of the cadmium plating
is not reason to reject a bolt. The cadmium plating
DO NOT SCRISE OR SCRATCH THE may be discolored and may have areas exhibiting a
N7TINGS. rubbed or polished appearance, usually resulting from
57-1 3´•02
Page 208
Feb 28/95 B Reissue
aeeca~craft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
the installation procedure. If any component exhibits approximately five minutes. After the time has
cracks or mechanical damage, replace the affected elapsed, wash the coated areas with water and blow
component. dry (do not wipe). Paint the treated areas of the
directed washer seat with zinc chromate primer (4, Chart 201,
c, Fluorescentliquid penetrant inspect las
in Chapter 20-00-00) each Inconel wing bolt and nut. 91-00-00) and allow sufficient time for drying..
If the bolts and nuts prove to be free of all damage, f. Coat the spar fitting bolt-bores and washer/nut-
they may be reused after cleaning. bearing faces, the complete bolt, nut and new preload
d, Reassemble the barrel nut as shown in figure indicating washer assembly with MIL-C-16173, Grade
2 corrosion preventive compound (5, Chart 201,
208,
91-00-00).
e. Clean the spar fittings and bolt-bores with naptha
or methyl ethyl ketone (1 or 2, Chart 201, 91-00-00).
Do not strip the epoxy paint from this area. Fluores-
cent liquid penetrant inspect las instructed in Chapter
I .................................................~ING
crack indications, or washer impressions are found in matched set and Its components
these areas, contact the Customer Support Depart- must not be Interchanged with any
ment of Beech Aircraft for consultation. If the fitting is other preload Indicating washer
satisfactory, clean off the fluorescent liquid penetrant assembly. It Is essential that the radl-
used outside diameter or the flat
and recoat the bolt-bore and washer/nut-bearing faces
washer portion of the preload Indlcat-
of the fitting with Alodine 1200, 1200S or 1201 (3,
Chart 201, 91-00-00). Allow the coating to dwell for Ing washer assembly_be placed with
the radius to~vard the fitting washer
seat. See Figure 297 for proper orlen-
tatlon.
NOTE
If a bushing is installed in the upper for-
ward outboard wing attach fitting bolt
Barrel Nut Assembly bore, it must be removed prior to per-
Figure 205 forming the fitting inspection.
57-13-02
Page 209
B Reissue Feb 28/95
KING AIR 40 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
b. Remove an upper fonnrard, upper rear or lower Mll-C-16173, Grade 2 corrosion preventive com-
rear wing bolt, nut and washers. When a fastener is pound (5, Chart 201, 91-00-00).
loosened, ensure that the radius on the outer ci~cum-
ference of the washers face the radius in the end of
the fitting recess (does not apply to P/N MS20002 or
NAS143 washers). If a washer radius is not positioned
lw~-M´•I
ARNING
57´•1 3-02
Page 210
Feb 28/95 B Reissue
~echcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
b, After completing the tightening procedure on the c. Coat the exposed threads which protrude through
lower forward bolt, inject MIL-C-16173 Grade 2 corro- the nut with MILC-16173 Grade 2 corrosion preven-
sion preventive compound (5, Chart 201, 91-00-00) tive compound.
into the barrel nut lubrication fitting with a grease gun
and an Alemite grease nonel (P/N 314150). Inject the WING BOLT MAINTENANCE
compound until one of the following conditions are a. At the first scheduled airplane inspection as des-
noted:
ignated by the BEECHCRAFT King Air 90 Series
Maintenance Manual or Inspection Form, after the
bolts have been loosened and retorqued or after initial
installation, check the wing bolts for proper torque as
stated in the illustration for the specific location (Flg-
ures 208, 209, 210 or 211). Check the preload Indicat-
57-1 3-02
Page 211
B Reissue Feb 28/95
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
r.
;_i
WING FITTING
CENTER SECTION
81784-14´•46 OR
VCC0027 80LT
LUBRICATION FI’ITING
8069108-1414 BARREL
NUT ASSEMBLY I POSITION WITH RADIUS
AGAINST RADIUS
IN WING FITTING
(LW-1 thru LW-347 and W-l thru W-1087 With Kit No. 90-407711S
Installed, Except U-1085)
Figure 207
57-1 3-02
Page 212
Feb 28/95
B Reissue
Qeec~craft
KING AIR 90 SERIES
STRUCTURAL 1NSPECTICN AND REPAIR MANUAL
105090AO32-10J
81791-1018 WASHER
NUT
I
81785-10-23 OR
VCN0003 BOLT
´•´•I I:...;..
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS COAT THE COMPLETE BOLT. BUSHING. NUT.
WASHERS, WING FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MIL-C-16173.
GRADE 2 CORROSION PREVENTIVE COMPOUND
**AN NAS143-10 WASHER MAY BE USED BETWEEN THE NUT AND THE
90´•110032-1 WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
CAUTION
CL~
-N´•
57-13-02
Page 213
B Reissue Feb 28/95
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
+95-110025-1W
495-110021 WASHER (POSITION WITH
IPOSITION WITH RADIUS
TOWARDS WING FITTING) COUNTERSINK TOWARDS 80LT HEAD)
81791-1216 NUT
I I IRC~I ~fi\YI I
i
I
1 81785-12´•23
OR VCN0007 BOLT
i
WING FITTING I
!I WING FITTING
-OUTBOARD
t
\1 CENTER SECTION
DRAIN
++MS20002´•~2 WASHER---/ i--´•105090A032-12K WASHER HOLE
DRAIFI HOLE
BOLT TORQUE: 2380 TO 2500 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT 80985. AND EXPOSED BOLT THREADS WITH MIL-C-16173, GRADE 2 CORROSION
PRE\/ENTIVE COMPOUND.
MS20002-~2 WASHERS MAY 85 USED AS REQUIRED 8ETWEEN THE NUT AND 95-110025-1
WASHER TO PROVIDE A PROPER 80LT GRIP ADJUSTMENT.
AUTION
57-1 3-02
Page 214
Feb 28/95 B Rebsue
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
i
I
I
I
81786-10-18 OR
VCN0014 80LT
DRAIN
HOLE
WING FITTING
OUTBOARD WING FITTING \-DRAIN HOLE
CENTER SECTION
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT.NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MlL-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND.
CAUTION
0‘
Z~O-31´•4S
57-1 3-02
B Rels8ue
Page
215
Feb 28/95
aeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
r=
--r
I~´•´•´•´• I I
WING FITTING
-II i II I I I
WING FITTING
CENTER SECTION
81791-1018 NUT
WASHERS, WING
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT ME COMPLETE BOLT. NUT.
GRADE 2 CORROSION
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH Mll-C-16173.
PREVENTIVE COMPOUND.
RADIUS.
~kCHECK WASHER FOR A SMOOTH CONTINUOUS OUTER
THE NUT AND ME 90-110032-1 WASHER
AN NAS14310 WASHER MAY BE USED BETWEEN
TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT
57-1 3-02
Page 216
Feb 28~95 B Reissue
Qeeca~craft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
WING BOLT TOOLS
NOTE: This Chart Is applicable only to Model 90 Series airplanes into which BEECHCRAFT Spar Kit
No. 90-4077-15 has been fnstalled.
57-13-02
Page 217
B Reissue Feb 28/95
~eechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
57-1 3-03
Page 201
8 Reissue Feb 28/95
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
3.5 6 6 3,5
~I O
o o
ol lu 1\1 II I Ii II( Ut I Ct
O
ootz~o
0
O O 0
0"00
ol_ 1 2,4( ´•a\ I ol 1 10 Illlo )2.4 1 ~O 0 _-~II I I___I I 11__1 I 115(_
o01 1 10
2 2
c91o19Ja c cpaola3a c
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
APPLICABLE ONLY TO LJ-1085, W-1088 AND AFTER
Possible Findings Initial Inspection Recurring Inspection Interval Component
Index Flgure Inspection Area Inspection Method
No. No.
Replacement
Schedule
5 yrs 1 yr None
1. 201 Upper and lower outboard wing panel main Visual Cracks, corrosion
207
occurs first
5 yrs or
5. 204 Lower forward wing attach bolts and nuts
anytime the
bolt is
removed
regardless of
time in
service
57-1 3-03
Page 202
Feb 28/95 B Reissue
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
OUTBOARD WING MAIN SPAR CRACK a. Visually inspect the exterior surfaces of the upper
AND CORROSION INSPECTION and lower spar caps for any buildup of the whithh,
salt-like nonmetallic substance indicative of corrosion.
The outboard wing main spar caps must be inspected If any buildup of this substance is detected, the area
for corrosion after the first five years of operation and should receive extra attention. Wax or paint that may
annually thereafter, be trapped between the edge of the skin and the
exposed portion of the spar cap should not be inter-
preted as corrosion.
I ~ARNING
w~I., I b. Utilizing normal cleaning procedures, wash all
exposed surfaces of the upper and lower spar caps.
7he entire upper and lower spar cap
from the wing attach fitting to the
c. Visually inspect all exposed surfaces of the spar
caps for paint blisters, raised areas and/or surface dls-
wing tip must be Inspected.
tortions and cracks in the metal. The exposed surface
NOTE of the spar cap is extruded flat. Any of the previously
noted irregularities could indicate corrosion and must
Special emphasis should be placed on be considered suspect. See Figure 201.
airplanes that have been operated
and/or stored for extended periods in NOTE
areas where the geographical location
and atmospheric conditions are condu- Spar cap surface irregularities may be
detected by sliding the fingers over the
cive to corrosion.
surface, by moving a straightedge over
Inspection of the upper and lower spar caps must be the surface or by sighting down the
performed as described in the following steps: length of the spat cap.
RAISED AREAS
CRACKSyL o
e~
O
~-O o
o o
o
o
~o
LEADING O
EDGE
57-1 3-03
Page 203
B Reissue Feb 28/95
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
If replacement of the wing panel main spar becomes If (while applying hand pressure only) wing attach bolt
necessary, consult the King Air 90 Series Parts Cata- binding occurs upon disengagement or installation,
logfor component part numbers. support the outboard wing panel, loosen the other
three wing attach bolts and position the wing in a man-
If unusual conditions are noted which cannot be
ner that releases binding of the bolt. Even though the
resolved locally, contact the Customer Support
lower forward wing bolts must be driven from the fit-
Department of Beech Aircraft Corporation for consul-
tation. tings with a pin, excessive force should not be used to
remove this bolt. When upper wing attach fittings are
WING BOLT, NUTAND SPAR FITTING separated or shifted, the aluminum washers between
these fittings must be replaced with new washers.
INSPECTION
New aluminum washers should not be required if wing
NOTE attach bolts can be removed one at a time.
I ~I´•´•I
WARNING 206, and 207 have a full complete radius
with no sharp edges which could mark
the spar fittings. Replace any washers
All eight wing attach bolts and nuts which exhibit an incomplete radius or
must be removed and each of the sharp edges.
wing attach Nttlngs Inspected. The
LOWER FORWARD WING BOLT, NUT AND
wing bolts and nuts are life Ilmlted
parts and must be replaced with new FITTING INSPECTION
components In compliance with the
time limits designated In Chart 201. NOTE
Render unserviceable all components The lower forward wing bolts must be
removed In compliance with their life removed and the fittings inspected every
limitation. five years. The bolts, nuts and washers
New wing attach components must at this location are not reusable. These
be obtained only from Beech Aircraft parts must be replaced with new compo-
or a BEECHCRAI~T approved vendor, nents any time the bolt is removed for
any reason regardless of time in service.
1~noN
CAUTION t a. Cut the safety wire from the bolt head and nut.
57-13-03
Page 204
Feb 28/95 B Reissue
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR NIANUAL
d. Carefully drive the bolt out of the fitting with the (does not apply to NAS143 washers). if the radius is
aligning pin and a rawhide mallet. When the bolt has not orientated as shown in the applicable illusttation,
been removed, drive the aligning pin out of the fittings contact the Customer Support Department of Beech
with a flat-end smaller diameter pin. Aircraft for consultation. If the washers are installed
e. Discard the bolt, washers and nut, correctly proceed with the following steps:
C´• Clean the spar fitting and bolt bore with naptha or
f. Clean the flttings and bolt bore with naptha or
methyl ethyl ketone (1 or 2, Chart 201, 91-00-00). methyl ethyl ketone (1 or 2, Chart 201, 91-00-00). Do
not strip the epoxy paint from the fittings. Fluorescent
liquid penetrant inspect the entire visible surface of
each fitting. Focus extra attention on the washer seat
NOTE
and bolt bore areas of the bathtub style fittings and the
Use a 10-power or stronger magnifying radiused areas in the fittings which house the barrel
Instrument for the visual inspections of nuts. If cracks, corrosion or mechanical damage Is
the fitting surfaces and bolt bore. noted in any fitting, contact the Customer Support
Department of Beech Aircraft for consultation.
d´• If the fittings satisfactory, clean off all traces of
are
g. Inspect all visible surfaces of the fitting and the
bolt bore for cracks, corrosion and mechanical dam- the fluorescent liquid penetrant and coat the bolt bore
and washer/nut bearing faces of the fittings with Alo-
age,
dine 1200, 1200S or 1201 (3, Chart 201, 91-00-00).
NOTE Allow the coating to dwell for approximately five mrn-
If any of the conditions noted in step "g" utes. When the time has elapsed, wash the coated
areas with water and blow dry with air (do not wipe).
are found, contact the Customer Support
Department of Beech Aircraft Corpora- Paint the coated areas with zinc chromate primer (4,
tfon for consultation. Chart 201, 91-00-00) and allow sufficient time for dty-
ing.
figure 204. Torque the nut, install the safety wire and removing the nut. See Figure 203.
clips as instructed in Figure 204. e. If the bolts and nuts do not exceed their life limit,
thoroughly clean the bolt, nut and washers with
UPPER FORWARD, UPPER AND LOWER AFT
naptha or methyl ethyl ketone (1 or 2, Chart 201,
WING BOLT, NUT AND FITTING INSPECTION 91-00-00) and inspect for cracks and mechanical
damage with a 1 0-power or stronger magnifying glass.
a. Ensure that the wing is properly supported for
Scratches and markings in the cadmium plating,
maintenance. Remove only one wing bolt at a time.
and/or localized deterioration of the cadmium plating
Perform the inspection as detailed in this section, then
is not reason to reject a bolt. The cadmium plating
replace and torque the bolt to the value specified in may be discolored and may have areas exhibiting a
the appropriate illustration before removing another
rubbed or polished appearance, usually resulting from
bolt.
the installation procedure. If any mechanical damage
b. Remove an upper forward, upper aft or lower aft or cracks are noted in any of the components, replace
wing attach bolt, nut (barrel nut at the upper forward the affected component. If the components are
fitting) and washers. When a fastener is loosened, acceptable after the visual inspection, perform a fluo-
ensurethat the radius on the outer circumference of rescent liquid penetrant inspection on each of the
each washer adjacent to the wing attach fitting in the bolts and nuts (see Chapter 20-00-00). If the bolts and
outer wing panel and in the wing.center section is fac- nuts are free of cracks and mechanical damage, they
Ing the radius In the end of the wing fitting recess may be reused after cleaning.
57-1 3-03
Page 205
B Reissue Feb 28195
BEECHCRAFT
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
COUNTERBORE RADIUS
DEPRESSION AREA a
COUNTERBORE RADIUS
BORE
1
r
I
DEPRESSION AREA O00
.i-~
C‘
q
DRAIN HOLE
WING FITTING
DRA~N HOLE
A
d
oo
DEPRESSION AREA
I
WING FITTING
WING FITTING
CENTER SECTION
BOLT BORE _
OUTBOARD -BOLT BORE DEPRESSION AREA
DEPRESSION AREA
COUNTERBORE RADIUS
COUNTERBORE RADIUS
DETAIL D
CENTER SECTION FITTING
cssu~Jxoe70
DETAIL B
Remove the wing bolt covers and any decals that may be affixed to the wing fittings. With the bolts in place and
properly torqued, clean the fittings and fluorescent liquid penetrant inspect the exposed flat surfaces of the upper
forward and upper and lower aft fittings. As the wing bolts are removed for inspection, fluorescent liquid penetrant
Wing Attach Fitting Inspection
Figure 202 inspect the depressions and counterbores of the bathtub type fittings and the radii at the bottom of the fittings
which house the barrel nuts. Focus special attention on the counterbore radius of the aft spar fittings. If a crack
is indicated in any of the fittings, contact the Customer Support Department of Seech Aircraft for consultation.
57-13-03 When the inspections are complete replace any decals thatwere removed from the wing fittings. Prior to install-
Page 206
ing the wing bolt covers, ensure that the drain holes in the upper fitting are unobstructed.
Feb 28/95
B Reissue
aeec~craft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
f, Reassemble the barrel nut as shown in Figure h. install the wing attach bolt, washers and nut and
203. torque the nut (bolt at the upper forward attach point)
to the torque value specified in the applicable Illustra-
g. Coat the spar fittlngs, bolt bore and washer nut
tion (Figure 205, 206, or 207). After the nut (bolt at the
bearing face, the complete bolt, washers, and nut or
barrel nut with Mll-C-16173, Grade 2 corrosion pre- upper forward attach point) is properly torqued, coat
ventfve compound (5, Chart 201, 91-00-00). the exposed threads of the wing bolt with MIL-C-
16173, Grade 2 corrosion preventive compound (5,
Chart 201, 91-00-00). Inject Mll-C-16173 Grade 2
c~uoohlf
CAUIION
corrosion preventive compound (5, Chart 201, 91-00-
00) into the barrel nut lubrication fittings with a good
Ensure that the wing bolt wrench does
quality grease gun and an’Alemite nettle (P/N
not bottom out against the wing fitting.
314150). Inject the compound until one of the follow-
Wrench contact with the fitting oould
result in erroneous torque readings and
ing objectives is achieved:
fitting damage. The compound emerges from between the two
portions assembly.
of the nut
NUT
FlmNo
ki ~t------- CRADLE
CAUT~I’ON
BEVELED AREA NUT MUST BE BEVELED OR CHAMFERED AS SHOWN
ON NUT MUST CRADLE TO PREVENT SCORING THE SIDES OF THE BARREL
MATCH CONTOUR NUT HOLE IN THE SPAR. IF NOT. REPLACE NUT
OF NUT CRADLE OR REWORK NUT AS SHOWN.
200-31-9
51-1 3-03
Page 207
B Reissue Feb 28195
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Prior to Installing the wing attach fitting covers, trude through the nuts with MILC-16173, Grade 2 cor-
ensure that the drain holes in the upper forward and rosion preventive compound. At the upper forward
aft flttings are free of obstructions and can drain freely. attach nuts, inject MIL-C-16173 Grade 2 corrosion
preventive compound into the barrel nut assemblies
WING BOLT MAIN7ENANOE until one of the conditions are noted:
a, At the first scheduled airplane inspection as des- The compound emerges from between the two
ignated by the BEECHCRAFT King Air 90 Series portions of the nut
assembly.
Maintenance Manual or inspection Form, after the The compound emerges past the locking portion
bolts have been loosened and retorqued or after initial of the nut.
Installatron, check the upper forward, upper and lower
The fitting will accept no additional compound
aft wing bolts for proper torque as stated in the illus-
after several pumps of the gun.
tratlon for the specific location (Figures 205, 206 and
207). c. Prior to installing the fitting covets, ensure that the
drain holes in the upper forward and aft fittings are
b. Concurrent with the above step and annually
unobstructed and can drain freely.
coat the exposed bolt threads which pro-
thereafter,
CHART 202
WING BOLT TOOLS
NOTE: The tools listed in this chart are applicable only to W-1085, W-1088 and after.
57-1 3-03
Page 208
Feb 28/95 B Reissue
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
MS20995C41
SAFETY WIRE
.070 INCH DIA. HOLE
NAS1515H14 WASHER
AN960PD1416L
WASHER
F E3 RETAINER
0 MS20995C41
SAFETY WIRE
r
NAS1515H14 .i
WASHER
AN960PD1416L;
WASHER~
I’5718909031
~.li 1
.070 INCH WING SPAR
BOLT DIA. HOLE
AN960PD1416L
CENTER SECTION
NAS1515H14 WASHER (AS REO.)
SPAR
WASHER (NYLONJ 130909N46 NUT
RETAINER CLIP WING SPAR
RETAINER CLIP
DETAIL A DETAIL B
COAT THE SPAR BUSHING BORES, BOLT NU7; METAL MASHERS, AND THE 10996 ALIGN-
ING PIN WITH MIL-C-16173 GRADE 2 CORROSION PREVENTIVE COMPOUND. USING A
RAWHIDE MALLET DRIVE THE 10996 ALIGNING PIN INTO THE FlTTINGS. INSTALL AN
AN960PD1416L METAL WASHER AND AN NAS1515H14 (NYLON) WASHER ON THE BOL7:
THE METAL WASHER MUST BE DIRECTLY UNDER THE BOLT HEAD AND THE NYLON
WASHER MUST BE POSITIONED UNDER THE METAL WASHER. POSITION THE BOLT ON
THE FORWARD SIDE OF THE FITTINGS. DRIVE THE BOLT INTO THE FITnNGS UNTIL THE
WASHERS AND BOLT HEAD REST FIRMLY AGAINST THE FITTINGS. THE ALIGNING PIN
WILL BE DRIVEN OUT OF THE FTTnNGS AS ME BOLT IS DRIVEN IN. INSTALL AN NAS
1515H14 NYLON WASHER AND THE NUT ONTO THE MREADED PORTION OF THE BOLT.
HOLD THE BOLT HEAD IMMOBILE WITH A BOXEND WRENCH AND TORQUE THE NUTTO
30 TO 50 INCH-POUNDS WITH A 11001 ADAPTER AND TORQUE WRENCH. THE SLOTS IN
THE CASTELLATED NUT MUST ALIGN WITH THE SAFEPI WIRE HOLE IN THE BOL7: IF
ALIGNMENT CANNOT BE ATTAINED WITHIN THE TORQUE UMTTATIONS, REMOVE THE
NUT AND INSTALL AN AN960PD1416L (METAL) WASHER. INSTALL THE NUT AliP RE-
TORQUE TO 30 TO 50 INCH-POUNDS. INSTALL THE RETAINER CUPS AND SAFETY ME
BOLT HEAD AND NUT TO THEIR RESPECTIVE CLIPS wm~ MS20995C41 SAFETY WIRE.
51-1 3-03
Page 209
B Reissue Feb 28/95
~-kechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
f~B
a
I´•
o 000
i’
a
0"-
9~´•a Q
o
VIEY A o:1,~ A
r101-10001 I-I
WASHER
8069 ICF- 1216~ 101-110023-3 1 VCC0025
OR WASHER OR
SLd092- 12 81784-12-32
8ARREL NUT BOLT
ASSEMBLY
NAS578-128
RETAINER
GRAIN
HOLE DRAIN
HOLE
OUTBOARD WING
PANEL FITTING
MY B CENTER SECTION
WING FITTING
u INSTALL THE WASHER WITH THE RADIUS TOWARD THE FITTING SURFACE.
THE UPPER FOREWARD WING BOLTS ARE TO 8E INSTALLED AS FOLLOWS: COAT THE SPAR
FITTINGS BOLT BORE, WASHER BEARING SURFACES, THE COMPLETE 80LT, NUT ASSEMBLY
AEID WASHER WITH MIL-C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND. TOROUE
THE 80LT TO 2380-2500 INCH-POUNDS. INJECT MIL-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOU~ INTO THE BARREL NUT LUBRICATION FITTING WITH A GREASE GUN
(CAPABLE OF 2000 TO 4000 PSI) EOUIPPED WITH A NO. 314150 (P/N OF ALEMITE TOOL,
A DIVISION OF STEWART WARNER) GREASE NOZZLE. COAT THE EXPOSED THREADS OF THE
BOLT WITH MIL-C-16173, GRADE 2 CORROSION PRE\/ENTIVE COMPOUND. ASSURE THAT THE
DRAIN HOLES IN THE FITTINGS ARE OPEN AND FREE TO DRAIN.
57-1 3-03
Page 210
Feb 28~95 B Reissue
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
+35-105111-3 WASHER
81791-1018 (POSFTION WITH COUNTERSINK
cI~
NUT TOWARDS 80LT HEAD)
81786-10-18 OR
VCN0014 80LT
DRAIN
HOLE
WING FITTING
OUTBOARD WING FITTING HOLE
CENTER SECTION
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MIl-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND.
CAUTION
CI‘
803, 69
5f-1 3-03
Page 211
B Reissue Feb 28/95
Beechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
r
II;M..... I
WING FITTING
-i);flE~YAi;d It II I I I
WING FITTING
CENTER SECTION
81791-1018 NUT
NAS14310 WASHER
OUTER RADIUS.
´•IrCHECK WASHER FOR A SMOOTH CONTINUOUS
BETWEEN THE NUT AND THE 90-110032-1 WASHER
´•Irk AN NAS143-10 WASHER MAY BE USED
TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
403152
51-1 3-03
Page 212
Feb 29/95 B Reissue
aeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
57-1 3-04
Page 201
B Reissue Feb 28/95
aeechrraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE
Remove only the access panels shown in this illustration. Removal of the riveted skins
should not be required for the inspection process.
b. Visually inspect the edges of the splice plates on top of the upper spar forward flange.
c, If a crack Is found in one of the splice plates, proceed to the splice plate replacement procedure shown in Fig-
ure 203,
O O
O
I I \b/o o I I I o
LH UPPER RH
57-1 3´•04
Page 202
Feb 28/95 8 Reissue
13eechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
PLATE
9
I
~E 1
i:
c
i3~: t
r.
r)~´•JC
.-~i
FORWARD OUTBOARD WHEEL WELL
d, Thoroughly examine the edges of the splice plates from on top of the spar forward flange to the forward
ends,
e. Focus close attention on the area from the bulkhead to immediately forward of the main spar.
f, If any cracks are located in this area, proceed to the splice plate replacement procedure.
g, Anytime a crack is found in a splice plate, the splice plate must be replaced and the secondary damage
inspections shown in Figure 202 must be performed.
57-1 3-04
Page 203
B Reissue feb 28/95
Qeechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
~-irtll AFT
ii I
1
O O
00QI I looo
RH LOWER LH
j
O O ’fi
C] MAMINE THE
o d I I I d
CHANNEL THAT
ATTACHES THE
FORWARD NACELLE
,j! t
RIB TO THE MAIN SPAR BL 68.00
VIEW B
LH UPPER RH
a. If a crack is found in any of the four splice plates, the structural components shown in this illustration must be
Inspected for secondary structural damage.
b. If the nacelle rib attach channel is damaged, it must be replaced with a new channel. If any of the other struc-
tural components shown in this illustration are damaged, repairs may be effected utilizing one of the standard
repair procedures shown in Chapter 20-10-00.
Additional Inspections That Are Required When a Cracked Splice Plate Is Found
Figure 202
57´•1 3-04
Page 204
Feb 28/95
B Reissue
E)eechcraft
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
3 of this figure. A
LH UPPER RH
iP
MAIN SPAR
.t´•
’INBOARD SPLICE OUTBOARD SPLICE
PLATE VIEW A PLATE
t CAUTION
~1´• t
Use a hoist with steel rollers or one that is firmly mounted to a solid surface to support
the engine when the splice plates are removed. DO NOT use a hoist with Nbber tires.
a. To prevent unacceptable loading of the nacelle structure when the splice plates are removed, support the
engine with a 50-590141-1 or other Beechcraft approved sling and a hoist.
CAUTION I
DO NOT drill into the spat cap.
b. Remove the fasteners attaching the aft nacelle skin to the center section and remove the skins shown as
vrmB vrm C 7.
2 HL64PB87-6-7 Lock Pin
ytbmessA
Places
OUTBOARD NACELLE INBOARD NACELLE
SPLICE PLATE SPLICE PLATE 8. HL64PB87-6-4 Lock Pin Assembly
50-980002-1 17 LH 50-980002-159 LH 10 Places
50-980002-118 RH 50-980002-160 RH
f..Vacuum up all debris that may have been caused by the drilling operation.
f~l CALTION
When using the old splice plate as a template, ensure that it is the splice plate which
was removed from the location for which the new splice plate is being prepared.
g.. Install the new splice plates and fasteners as indicted in the iliustration.
NOTE
When installing lock bolts in holes that were formerly occupied by rivets, ream the
holes with a number 12 ream to ensure a snug fit.
h. Utilizing the fasteners shown on sheets 3, 4 and 5 of this figure, install the aft nacelle skins.
i. Install any plumbing or equipment that was removed for the splice plate replacement procedure.
57´•1 3-04
Page 206
Feb 28/95 B Reissue
KING AIR 90 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
AN509-10R
SCREW
SPlaces
]-R01-525NA
SPAR
SCREW
105
1 Place
SCREW
1 Place
OUTBOARe INBOARO
I SPLICE SPLICE
I
-C´•
PLATE PLATE
AN509-10R
SCREW
10 Places
AN509-10RSCREW
10 Places
ANS09-10R
SCREW
6 Places
CI
I-----------?
Q,a a a a a a a a a a a a a a a a a ’MS20426AD4 RIVETS
a a a a a ae_a a a oo
a a o_eo MS20426AD4 RIVETS
I
r/ "MS20426AD5 RIVET
aQQ a a a a a a a a a a a a 00 a a a 00
MS20426AD4 RIVETS
OR
MS20601AD4W2 BLIND
RIVETS
oaoo
FWD
’MS20426AD4 RIVETS
tINBD
"MS20426AD5 RIVET
MS20426AD4 RIVETS
Aft Nacelle Skin And Fasteners (LW-1 And After, LJ-178 Thru LJ-1087 Except W-1085)
I-----------f
D
I ’MS20426AD4 RIVETS
MS20426AD4 RIVETS
it I
r 7
’MS20426ADS RIVET
C´•
10´•´•´•´•´•~’e0´•´•´•´•´•o
NAS 173985
OR
082248-5
BLIND RIVETS
’MS20426AD4 RIVETS
´•´•L´•~O.
08763-4 OR
:NAS1739B4
’"MS20426ADS RIVETS
MS20426AD4 RIVETS
GENERAL MAINTENANCE PRACTICES nance in the category of service far which the airplane
I
trol, search and rescue, navigation aids inspection,
Air F90 Maintenance Manual, the Beech King Air F90
extraordinary service at low altitude or unusually short
Continuous Inspections Procedures, Beech King Air
duration flights (less than 30 minutes), the inspections
F90 150-Hour Inspection Procedures, the Beech King
specified in the Standard Flight Profile Inspection
Air 90 Series 150-Hour Extended Inspection Program
Schedule (Chart 201) are not appropriate for contin-
or any succeeding Inspection programls which may be
57-14-00
Page 1
82 Sep 10/97
Ray~heon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART1
SPECIAL TOOLS AND EQUIPMENT (Continued)
TOOL NAME PART NO. SUPPLIER USE
5. Eddy Current Flex Shaft 6270-4 1.68 Ideal Specialty Co. Inspect the tangent intersection
Probe between the counterbore radius
and the counterbore wall of the
center section fittings. Inspect the
counterbore wall.
6, Eddy Current Reference 132351 Raytheon Aircraft To verify eddy current instrument
Standard Company setup.
Suppliers’ Addresses:
57-1 4-00
Page 2
82
Sep 10/97
Raytheon Aircraft
SEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE: This chart is applicable to airplane serials LA-2 thru LA-225 operated
in the category of service for which they were originally designed.
3 Index
3 4 Inspection Area Fig Inspection Possible Initial Recurring Component
No, Method Findings Inspection I Inspection Replacement
interval Schedule
1~0 1 Wing attach-fitting 202 1 Magnified Cracks, 5 yrs 5 yrs None
flat surfaces,
C] O nl n depressions,
visual and
fluorescent
corrosion
and
counterbores and liquid penetrant I mechanical
O
or I 1~ I’´•I I lo /00 )1 I la barrel nut holes as specified damage
o lower outbd fittings
2 Lower forward fitting 203 1 Eddy current Cracks 20,000 hrs 1,200 hrs None
counterbores and
3 3
barrel nut holes
LH UPPER WING SUR’AtE 4H
3 Inconel wing bolts 206, 1 Magnified Cracksand 5yrs 5 yrs Refer to Chapter 4
and nuts 207, Ivisual and mechanical in the King Air F90
208, 1 fluorescent damage Maintenance
209 (liquid penetrant Manual
as (1 09-59001 0-1 9)
4 /Outboardwing panel 201 Visual Cracks, 5 yrs Annually None
upper and lower spar corrosion
5 Nacelle splice plates Visual Cracks 10,000 hrs 11,000 hrs 20,000 hrs
4~- 1, 2, 3 5 5 1, 2, 3 4 (see 57-13-04 for
inspection and
Qe replacement
procedures)
C3 C3
oc~o I-
01 10 oc~o
17 oo 3 O
ao
WARNING: Personnel performing the eddy current inspections referenced in this chart must meet, or
3 3
57-1 4-01
Page 201
at
Sep 10/97
Raytheon Aircraft
SEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
i ~-´•´•´•I
~NARNING
I WARNING
a o
\C~
‘C,,P
o $~O
LEADING -Z
EDGE SKIN
C358857E1514 8
57´•14-01
Page 202
Sep 10/9’7 82
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
c, Visually inspect all exterior surfaces of the upper binding occurs upon disengagement or reinstallation,
loosen the remaining three bolts and reposition the
and lower spat caps for paint blisters, raised areas
and/or unevenness and cracks in the metal. The spar wing to release binding of the bolt. If the wing fittings
are separated or repositioned, the aluminum washers
caps are extruded flat surfaces and any of these mani-
between each of the upper wing-attach fittings must
festations may Indicate an area of corrosion. A thor-
be replaced with new aluminum washers. Replace-
ough inspection of any suspect area must be per-
ment of these washers will not be required If wing-
formed. See Figure 201.
attach bolts can be removed one at a time. The pre-
NOTE load indicating washer assembly at the lower forward
attach point must be replaced with a new assembly
Areas of unevenness and/or raised
each time the wing bolt is loosened or removed.
areas on the spat caps may be detected
I WARNING
W~INING I oughly clean the bolt, nut and washers with naphtha
or methyl ethyl ketone (refer to 1 or 2, Chart 201,
91-00-00).
All eight wing bolts must be removed NOTE
and each of the wing-attach fittings
Inspected. The wing bolts and nuts The preload indicating washer (refet to
must be inspected or replaced as figure 206) cannot be reused and may
directed in Chart 201. be discarded at this time.
57´•1 4-01
Page 203
82 Sep 10I91
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
57´•1 4-01
Page 204
Sep 10/97 82
RaldtreenAircraft
KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
BARREL NUT
RECESS BARREL NUT WING FITTING-
COUNTER
ASSEMBLY CENTER SECTION
BORE
RADIUS
T BORE
FITTING-
OUTBOARD WITH THE ~ING BOLTS IN PLACE
AND PROPERLY TOROUED. INSPECT
THIS AREA OF THE FOUR ATTACH
POINTS
WING FITT
WING FITTIN~’ CENTER SECTION
OUTBOARD
BOLT BORE---
DEPRESSION AREA
DEPRESSION AREA
C3UNTERBORE RADIUS ~---L ~r COUNTERBORE RADIUS
NOTE:
VIEW ROTATED
DETAIL D UP>ER
A
NPICAL UPPER FORWARD, UPPER AND LOWER AFT FITTINGS
CAREFULLY INSPECT
WING BOLT BORE THIS AREA OF THE
COUNTERBORE RADIUS ,DEPRESSION AREA
O O
O BACK SIDE OF TUB
COUNTERBORE
FEATHERED
EDGE
FITTING O
FLAT O O O O
SURFACE
,ci
CENTER OF THE
M]UNTERBORE
A
TANGENT OF THE RADIUS LOWER FORWARD FITTING CENTER SECTION
I\ 1
COUNTERBORE FACE
DETAIL A
L~d)ES1?1?’1 C
57´•1441
Page 206
Sep 10/97 82
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
Clean the counterbore area of the wing fitting with c. Counterbore Wall Inboard of the Radius Tan-
naphtha or methyl ethyl ketone (refer to 1 or 2, Chart gent Fabricate four 1l16-inch-thick washer-type
201, 91-00-00). Perform the following eddy current spacers of phenolic, cardboard or some other non-
Inspections with equipment setup as instructed in metallic substance, shaped to fit over the end of the
Chapter 20-00-00. probe (refer to 5, Chart 1, 57-14-00) and rest against
the surface that contacts the counterbore face. Place
INSPECTION AREAS (SEE FIGURE 203) one of the washers on the end of the probe and insert
57´•1 4-01
Page 207
82
Sep 10/97
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE NOTE
If any crack indications are noted during When barrel nut assemblies,
installing
the eddy current inspections, contact the ensure that the lubrication fittings are
Customer Support Department of Ray- accessible.
theon Aircraft for consultation.
e. Do not tighten the lower forward bolt at this time.
c. If the fitting eddy inspection results are
current Temporarily snug it down to approximately 1200 inch-
acceptable, coat the spar fitting bolt bores and pounds. Perform the required inspections on the
washer/nut bearing faces, THE COMPLETE BOLT, remaining fittings and attaching hardware. When
NUT AND NEW PRELOAD INDICATING WASHER these inspections are complete and the bolts properly
ASSEMBLY with MILC-16173, Grade 2 corrosion torqued, tighten this bolt as instructed under LOWER
FORWARD WING BOLT TIGHTENING PROCE-
preventive compound (refer to 5, Chart 201, 91-00-
DURE.
00),
UPPER FORWARD, UPPER AND LOWER AFT
WING BOLT, NUT, WASHER AND ATTACH
I WARNING
WJVININO I FITTING INSPECTION
NOTE
Pay particular attention to the
preload´•lndlcatlng washer assembly.
These inspections should be performed
It is a matched set and its compo-
one attach-point at a time with the bolt
installed and properly torqued prior to
nents must not be Interchanged with
other preload-lndlcating washer
moving to the next location. When
assemblies. It Is essential that the
removing an upper forward or upper aft
wing bolt, ensure that the wing is sup-
radlused outside diameter of the flat
ported in a manner which will preclude
washer portion of the preload-
the possibility of any movement of the
Indicating washer assembly be upper wing-attach fittings.
piaoed with the radius toward the fit-
tlng washer seat. See Figure 206 for a. Remove the wing bolt covers and any decals
which may be affixed to the fittings. Clean the acces-
proper orientation,
sible flat areas of the fitting with naptha or methyl ethyl
d, Install a wing-attach bolt, new preload-indicating ketone (refer to 1 or 2 Chart 201, 91-00-00). Do not
washer assembly and barrel nut assembly into the strip the epoxy paint from the fittings. With the wing
wing fitting, bolts in place and properly torqued, fluorescent liquid
57´•1 491
Page 208
82
Sep 10/97
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
penetrant inspect the accessible fiat areas of the fit- bore of the fittings. Inspect for clacks, scoring, corro-
tings. Refer to Chapter 20-00-00 for the fluorescent sion pitting and washer impressions.
liquid penetrant inspection procedure to be used. d. If any of these conditions are detected, contact
Focus e>itra attention on the area of the fittings shown
the Customer Support Department of Raytheon Air-
in Figure 202
craft
b, Remove the wing bolt washers and nut and clean
bolt bores and fitting recesses. Ensure that the radius NOTE
on the outer circumference of the washer under the It is possible that certain small cracks
nut is adjacent to the fitting face and that the counter- may be removed from the feathered
sink in the washer under the bolt head is facing the edge of the counterbore and from the
bolt head. If a radius or countersink is not oriented as back side of the tub. However, the Cus-
shown in the applicable illustration, contact the Cus- tomer Support Department of Raytheon
tomer Support Department of Raytheon Aircraft for Aircraft should be consulted prior to ini-
consultation. Refer to Figure 207, 208, and 209 for tiation of any crack removal procedure.
LUBRICATION FITTING
NUT
CAUTION
BEVELED AREA NUT MUST BE BEVELED OR CHA~FERED
AS SHOWN
QN NUT MUST TO PREVENT SCORING THE SIDES OF THE BARREL
CRADLE
MATCH CONTOUR NUT HOLE IN THE SPAR. IF NOT. REPLACE NUT
OF NUT CRADLE OR REWORK NUT AS SHOWN.
C9~891rrlS19 C
57-1 491
Page 209
82 Sep 10/97
Raytheon Aircraft
BEECH WNG AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
CAUTION
NOTE
Coat the exposed threads which pro-
trude through the nuts with MIL-C-16173
Grade 2 corrosion preventive compound
(refer to 5, Chart 201, 91-00-00). WHEN 30 15 POUNDS OF TANGENTIAL FORCE
WILL NO LONGER MOVE THE INDICATOR RING
oN THE PRELOAD INDICATING WASHER, THE
i, Install any wing fitting decals which were removed 80LT IS TIGHT. DO NOT TIGHTEN THE
to facilitate the fitting inspections. BOLT BEYOND THIS POINT.
that the drain holes in the upper forward and aft fit-
tlngs are unobstructed and can drain freely.
67´•1491
Page 210
Sep 10/97 B2
Ral~heon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
can no longer be turned using 30 ~5 pounds tangen- been loosened and retorqued or after initial installa-
tial force applied to the ring as shown in Figure 205. tion, check the bolts for proper torque (refer to Figures
DO NOT TIGHTEN THE BOLT BEYOND THIS 207, 208, and 209). Check the preload indicating
POINT. washer at the lower forward attach paint. Refer to Fig-
U’e 204 for the proper checking procedure.
I b. Install any decals which
the wing fitting inspections.
were removed to facilitate
b. Concurrent with the bolt torque check and annu-
c. Aftertightening the lowerforward wing-attach bolt, ally thereafter, inject MILC-16173 Grade 2 corrosion
apply MIL-C-16173, Grade 2 corrosion preventive preventive compound (refer to 5, Chart 201, 91-00-00)
into the barrel nut lubrication fittings with a 314150
compound (refer to 5, Chart 201, 91-00-00) to the bar-
rel nut lubrication fitting. Use a good quality grease grease noule (P/N of Alemite Tool, a division of Stew-
gun and an Alemite P/N 314150 grease nozzle. Apply
artWarner). Inject the compound until one of the fol-
the corrosion preventive compound until one of the lowing conditions ate met:
following conditions Is met: Corrosion preventive compound emerges from
between the two portions of the barrel nut assembly.
Corrosion preventive compound emerges from
between the two portions of the barrel nut assembly. Corrosion preventive compound emerges from
Corrosion preventive compound emerges from the locking portion of the barrel nut.
the locking portion of the wing-attach bolt.
The fitting will not accept corrosion preventive
The fittingwill not accept corrosion preventive after several actions of the grease gun.
compound
compound after several actuations of the grease gun.
c. Coat the exposed threads which protrude through
d, Coat the exposed threads which protrude through
the nuts with MILC-16173 Grade 2 corrosion preven-
the nuts with MIL-C-16173, Grade 2 corrosion preven-
tive compound.
tive compound.
d. Prior to installing the wing bolt covers, ensure that
WING BOL7 MAINTENANCE the drain holes in the upper fittings ate unobstructed
and can drain freely.
a, At the first scheduled normal airplane inspection
las designated by the Beech King Air F90 Mainte-
nance Manual or Inspection Form) after the bolts have
CHART 202
WING BOLT TOOLS
NOTE: The tools listed on this chart are applicable to Beech F90 serials LA-2 thru LA-225.
51´•1 4-01
Page 211
82 Sep 10/97
Ray~heon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
81784-16-46
OR VCC0027
WING FITTING
J BOLT
CAUTION
C9W7E007~ 9
57´•1 441
Page 212
Sep 10/97 B2
Rayttroon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
CAUTION
INSPECT THE WING ATTACH
FITTINGS TO ENSURE THAT
THE DRAIN HOLES ARE CLEAR
DRAIN DRAIN
HOLE 105090A032-12K HOLE
MS20002-12 WASHER
WASHER
80LT TOROUE1 2380 TO 2500 INCH-POUNDS, COAT THE COMPLETE BOLT. NUT AND
WASHERS, WING FITTING 80LT BORES. AND EXPOSED 80LT THREADS WITH MIL-
0-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
AN MS20002-12 WASHER MAY BE ADDED BETWEEN THE NUT AND THE 95-110025-1
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT,
E96C~7E1910 C
57-1 4-01
Page 213
82 Sep 10/97
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
a CAUTION
INSPECT THE WING ATTACH
FTTTINGS TO ENSURE THAT
THE DRAIN HOLES ARE CLEAR
DRAIN DRAIN
105090A032-10J HOLE
HOLE NASld3-IO WASHER
WASHER
BOLT TOROUEI 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE 80LT, NUT AND
WASHERS, WING FITTING BOLT BORES, AND EXPOSED BOLT THREADS WITH MIL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
AN NkS143-10 WASHER MAY BE ADDED BETWEEN THE NUT AND THE 90-110032-1
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
C%L~JSE1971 C
57´•1 491
Page 214
Sep 10/97 B2
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
35-105111-3 WASHER.
POSITION WASHER WITH
90-110032-1 WASHER (P0SITION WITH INNER CHAMFER AGAINST THE
RADIUS TOWARD THE WING FITTING) BOLT HEAD RADIUS AND THE
OUTER RADIUS AGAINST THE
RADIUS IN THE WING FITTING
I
WING FITTING
I
CENTER SECTION
I
WING FITTING
OUTBOARD
81786-10-18 OR
81783-1018
VCN0014 BOLT
NUT
NAS143-IO WASHER
BOLT TOROUEI 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT, NUT AND
WASHERS, WING FITTING BOLT 80988, AND EXPOSED 80LT THREADS WITH MfL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
AN NASIP3-tO WASHER MAY BE ADDED BETWEEN THE NUT AND THE 90-110032-1
WASHER TO PROVIDE A PROPER 80LT GRIP ADJUSTMENT.
57´•1491
Page 215
82 Sep 10~97
Raltheon Aircraft
SEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
5 5
57-1 4-02
Page 201
82 Sep 10/97
Raytheon Aircraft
BEECH KlNG AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
At the intervals designated in the Standard Flight festations may indicate an area of conosion. A thor-
Profile Inspection Schedule (Chart 201) the wing ough inspection of any suspect area must be per-
bolts, nuts, wingattach fittings, outboard wing spar formed. Refer to Figure 203.
caps, and the nacelle splice plates must be
Inspected for cracks, corrosion, and damage. NOTE
atmosphen’c conditions are highly con- Before removing any wing-attach bolts, ensure that
ducive to corrosion, is properly supported to prevent shifting.
the wing
D’aw a line across each pair of fittings with a grease
a, Visually Inspect the exterior surfaces of the upper
pencil to aid wing alignment, ii required.
and lower spar caps for any buildup of a whitish, salt-
like nonmetallrc substance indicative of corrosion. If
(I
any buildup is detected during the visual inspection, CAUTION
the area should be thoroughly inspected. Do not inter-
prat wax or paint that may be trapped between the DO NOT SCRATCH OR SCRISE THE
ad:ge of the skin and the exposed section of the spar
FITTINGS.
cap as corrosion.
If (while using hand-pressure only) wing-attach bolt
b. Wash all exterior surfaces of the upper and lower
binding occurs upon disengagement or reinstallation,
spar caps by normal cleaning procedures. support the outboard wing panel, loosen the remain-
c, Visually inspect all exten’or surfaces of the upper ing three bolts and reposition the wing to release bind-
and lower spat caps for paint blisters, raised areas ing of the bolt. Even though the lower forward wing
and/or unevenness and cracks in the metal. The spar bolts must be driven from the fittings with a pin, exces-
caps are extruded flat surfaces and any of these mani- sive force should not be necessary to remove this bolt
57´•1 4-02
Page 202
Sep 10/97 82
Raytheon Aircraft
BEECH KING AIR F90 STRU CTU RAL INSPE CTION AND REPAIR MANUAL
DETAIL B
I
Q
""oo
Q O
DETAIL A
CPbLU7E 1~1)1
57-1 4-02
Page 203
82 Sep 10/97
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
At the first scheduled normal airplane inspection las designated by the Beech King Air F90 Maintenance Manual)
after the bolts have been loosened and retorqued or after installation, check the bolts for proper torque as shown
in the Illustration.
NOTE
It will not be necessary to perform a torque check on the lower forward bolt used in the
clevis fitting.
NOTE
The 314150 grease noule required for the following step may be obtained from Ray-
theon Aircraft or a Raytheon Aircraft approved supplier.
a. Concurrent with the bolt torque check and annually thereafter, inject MIL-C-16173 Grade 2 corrosion pteven-
tive compound into the barrel nuts with a 314150 grease nouel and a grease gun capable of approximately
20,000 psi Injection pressure. Inject the compound into the barrel nut grease fitting until one of the following con-
ditions is met:
Corrosion preventive compound emerges from between the two portions of the barrel nut assembly.
Corrosion preventive compound emerges from the threaded portion of the wing bolt which protrudes through
the locking feature of the barrel nut.
The fitting will accept no additional corrosion preventive compound after several actuations of the grease
gun,
b, Coat the eicposed threads which protrude through the nuts with MIL-C-16173 Grade 2 conosion preventive
compound.
c, After maintenance and anytime the upper wing bolt covers are removed, inspect the fittings to ensure that the
drain holes are unobstructed.
57´•1 492
Page 204
Sep 10/97 82
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
CENTER
SECTION
SPAR
~Q loo
Q b)
Q
WING aOO
W.S.
~O P,
SPAR
82.50
SMEAR W.S. Q 8o
96 46~
FITTING 0 A
ELEMENTS a
a, The shear fitting bushings must be removed, the lugs inspected, and the bushings replaced as instructed In
Kit Drawing No. 101-4050. This procedure must be performed at, or prior to, achieving 20,000 hours of airframe
time.
b. Detach the wing as detailed in Chapter 57 of the Beech King Air F90 Maintenance Manual.
c, Thoroughly clean the lugs with naptha or methyl ethyl ketone (refer to 1 or 2, Chart 201, 91-00-00), and fluo-
liquid penetrant inspect las instructed in Chapter 20-00-00) the fo~ward and aft faces of each of the fitting
rescent
lugs,
d. If any mechanical damage or cracks are found during the inspection, contact the Customer Support Depart-
ment of Raytheon Aircraft.
e. If the fittings are satisfactory after inspection, reinstall the wing.
NOTE
The bolts washers and nuts at the lower forn~ard aftach points must be replaced with
new components anytime the installed bolt is removed, regardless of time in service.
57-1 4´•02
Page 208
82 Sep 10197
RayBeon Aircraft
SEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
If the wing attach fittings are separated or repositioned a. Cut and remove the safety wire from the bolt head
during this procedure, the aluminum washers between and r~t.
each upper wing and center section fittings must be b. Remove the attaching bolts and clips from over
replaced with new aluminum washers. New aluminum the bolt head and nut.
washers should not be required ii the wing-attach
c. Hold the bolt head immobile and remove the nut.
bolts are removed one at a time,
NOTE
CAUTION
Ensure that the radiused washers used
at the wing-attach points have full radii extreme care when driving the
with no sharp edges that could mark the bolt and aligning pin out of the fittings.
attach fittings. Replace any imperfect Use only the Flayfheon Airc~aff approved
washers.
1
aligning pin for bolf removal.
LOWER FORWARD WING FITTING INSPECTION
AND BOLT REPLACEMENT PROCEDURE
As the bolt is being driven from the fit-
NOTE tings, periodically check the bolt head
side of the fittings to ensure that the
The bolt, washers and nut must be
bushings in the bolt bore are not being
replaced with new components when driven out with the bolt.
reaching 5 years of installed time or any-
Utilizing the Raytheon Aircraft approved aligning
time the bolt is removed from the fitting
for any reason regardless of time in ser-
d.
pin (P/N 10996, available from Raytheon Aircraft I
vice, Authorized Outlets) and a rawhide mallet, carefully
c~ RAISED AREAS
~r´•-
~L-----9
LEADING
EDGE SKIN
57´•1492
Page 206
82
Sep 10/97
Raytheon Aircraft
BEECH WNG AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
drive the bolt out of the fittings. When the bolt has 1200, 1200S or (refer to 3, Chart 201- 91-00-00).
1201
been removed, drive the aligning pin out of the fittings Allow the coating approximately five min-
to dwell for
with a flat end pin of a smaller diameter. utes. After the dwell time has elapsed, wash the
e, Clean the fittings with naphtha or methyl ethyl coated areas with water and blow dry. Do not wipe
ADLE
LUBRICATION FITTING
NUT
.060 INCH
(80691CF-1612)
CAUTION
BEVELED AREA NUT MUST 88 8EVELED OR CHA~FERED AS SHOWN
ON NUT MUST TO PREVENT SCORING THE SIDES OF THE BARREL
~IATCH CONTOUR CRADLE
NUT HOLE IN THE SPAR, IF NOT. REPLACE NUT
OF NUT CRADLE OR REWORK NUT AS SHOWN.
C9~883X131J C
87-14-02
Page 207
82 Sep 10197
Raytheon Aircraft
SEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
COUNTERBORE RADIUS
DEPRESSION AREA I
COUNTERBORE RADIUS
sb~; o
1 II
I
DEPRESSION AREA
oOO
B~dlio t
DRAIN HOLE
WING :ITSING I
DRAIN HOLE
8 D
CENTER
DETAIL A SECTION FITTTNG
DETAIL C
DEPRESSION AREA
CAVITY RADIUS FITTING FLAT SURFACE
BOLT BORE
jDRAOBTUO
WING FITTING
DEPRESSION
/i
AREA
-BOLT BORE
WING FITTING
CENTER SECTION
DEPRESSION AREA
COUNTERBORE RADIUS
COUNTERBORE RADIUS
DETAIL B C91LL~57E0863 t
prior to removing the next bolt. As the bolts are nut. If the bolts and nuts prove to be free of cracks and
removed for inspection, ensure that the radiused mechanical damage. they may be reused after clean-
washers are positioned with the radius toward the fit- ing.
tlng and that the countersunk washers are positioned e. Coat the spar fittings, bolt bores and washer/nut
with the countersink toward the bolt head (does not
bearing faces, THE COMPLETE BOLT, WASHER
apply to MS20002 washers). Refer to Figure 206, 207 AND NUT, with MILC-16173, Grade 2 corrosion pre-
or 208. If a radius is not oriented as illustrated in the
ventive compound (refer to 5, Chart 201, 91-00-00).
applicable illustrations, contact the Customer Support
I Department of Raytheon Aircraft Company. If properly
oriented, proceed with the remainder of these steps. t CAUTION
caunoH t
b. Clean the spar fittings and bolt bores with naphtha
Ensure that the wing bolt wrench does
or methyl ethyl ketone (refer to 1 or 5 Chart 201,
not bottom out against the wing fitting.
91-00-00). Fluorescent liquid penetrant inspect las
This could result in erroneous torque
Instructed in Chapter 20-00-00) the wing fitting flat sur-
faces, depressions, washer seat areas and bolt bore readings and damage to the wing fitting.
areas for cracks, scoring, corrosion pitting or washer
f. Install the wing bolt, washers and nut. Torque the
impressions. Do not strip epoxy paint from this area If nuts on the aft fittings and the bolt on the upper for-
any damage is found during the inspection, contact ward fitting to the torque values specified on the appli-
57-1 492
Page 209
82 Sep 10/97
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
O/ I/a
ooO
NAS 603-8 AN960-IO
OR
MS27039-1-07
SCREW(B REQUIRED
WASHER
f I::
AY EACHCLIP)
CENTER
SECTION ´•i´•~
L´•Iii
SPAR
ir‘i
CENTER NAS1515HId
SECTION RETAINER WASHER
SPAR CLIP
AN960PD1416L
0.070 INCH WASHER
DIA HOLE
RETAINER CLIP 1309098175
MS20995C41 WING SPAR
BOLT
SAFETY WIRE
MS20995C41SAFETY WIRE vm A
RETAINER
CLIP
130909Na6
NUf
COAT THE SPAR BUSHING BORES.BOLT. NUT. METAL WASHERS AND THE 10996 ALIGNING PIN
WITH MIL-C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND. USING A RAWHIDE MALLET,
DRIVE THE 10996 ALIGNING PIN INTO THE FITTINGS. INSTALL AN AN960PD1616L METAL
WASHER ANO AN NAS1515Hld (NYLON) WASHER ON THE BOLT. THE METAL WASHER MUST BE
DIRECTLY UNDER THE BOLT HEAD AND THE NYLON WASHER MUST BE POSITIONED UNDER THE
METAL WASHER. POSITION THE BOLT ON THE FORWARD SIDE OF THE FITTINGS. DRIVE THE
80LT INTO THE FITTINGS UNTIL THE WASHERS AND BOLT HEAD REST FIRMLY AGAINST THE
FITTINGS. THE ALIGNING PIN WILL 88 DRIVEN OUT OF THE FITfINGS AS THE BOLT IS
DRIVEN IN. INSTALL AN NAS1515Hld NYLON WASHER AND THE NUT ONTO THE THREADED
PORTION OF THE BOLT. HOLD THE BOLT HEAD IMMOBILE WITH A BOX END WRENCH AND
TOROUE THE NUT TO 30 TO 50 INCH-POUNDS WITH A 11001 ADAPTER AND TOROUE WRENCH.
THE SLOTS IN THE CASTELLATED NUT MUST ALIGN WITH THE SAFETY WIRE HOLE IN THE
BOLT. IF ALIGNMENT CANNOT BE ATTAINED WITHIN THE TOROUE LIMITATIONS. REMOVE THE
NUT AND INSTALL AN AN960PD1416L (METAL] WASHER. INSTALL THE NUT AND RETORQUE TO
30 TD 50 INCH-POUNDS. INSTALL THE RETAINER CLIPS AND SAFETY THE BOLT HEAD AND NUT
TO THEIR RESPECTIVE CLIPS WITH MS20995C41 SAFETY WIRE.
57´•1 462
Page 210
Sep 10/97 82
Raytheon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
I o a
oo"
~o i-,
I´•
A
2´• lo
vnwA
NAS578-12B
RETAINER
CENTER SECTION
OUTBOARO WING
PANEL FITTING vrm B WING FITTING
THE UPPER FORWARD WING 80LTS ARE TO BE INSTALLED AS FOLLOWS, COAT THE SPAR
FITffNGS BOLT BORE, WASHER BEARING SURFACES, THE COMPLETE BOLT, NUT ASSEMBLY
AND WASHER WITH MIL-C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND. TOROUE
THE BOLT TO 2380-2500 INCH-POUNDS. INJECT MIL-C-16173, GRADE 2 CORROSION
PREVENTIVE COMPOUND INTO THE BARREL NUT LUBRICATION FITTING WITH A GREASE GUN
(CAPABLE OF 2000 TO 4000 PSI) EOUIPPED WITH A NO. 314150 [P/N OF ALEMITE TOOL,
A DIVISION OF STEWARf WARNER] GREASE NOZZLE. COAT THE EXPOSED THREADS OF THE
BOLT WITH MIL-C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND. ASSURE THAT THE
DRAIN HOLES IN THE FITfINGS ARE OPEN ANO FREE TO DRAIN.
´•INSTALL THE WASHER WITH THE RADIUS TOWARD THE FITTING SURFACE.
C~MCW’IEIIM) C
57-1 4´•02
Page 211
B2 Sep 10/97
Ray~heonAircraft
SEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
o-
CAUTION
INSPECT THE WING ATTACH
FIfTINGS TO ENSURE THAT
THE DRAIN HOLES ARE CLEAR
DRAIN DRAIN
se NASld3-IO 105090A032-10J HOLE
HOLE
WASHER WASHER
BOLT TOROUEI 1160 TO 1300 INCH-POUND. COAT THE COMPLETE BOLT, NUf,
WASHERS, WING FITTING BOLT BORES, AND EXPOSED BOLT THREADS WITH MIL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
a CHECK WASHER FOR A SMOOTH CONTINUOUS OUTER RADIUS.
se AN~NASld3-IO WASHER MAY BE USED BETWEEN THE NUT AND THE 90-110032-1
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
CWL~7E11’10 C
57´•1 492
Page 212
B2
Sep 10/97
Raytkeon Aircraft
BEECH KING AIR F90 STRUCTURAL INSPECTION AND REPAIR MANUAL
cs
W’INGFITTTNG
OUTBOARD
WING FITTING
CENTER SECTION
81783-1018
NUT
81786-10-18 OR
VCN001d 80tT
NAS1d3-10
WASHER
80Lf TOROUE: 1180 fO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT~ NUT,
WASHERS. WING FITTING BOLT BORES, AND EXPOSED 80LT THREADS WITH MIL-
C- 16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
e´• AN NASld3-IO WASHER MAY 8E USED BETWEEN THE NUf AND THE 90-110032-1
WASHER TO PROVIDE A PROPER 80LT GRIP ADJUSTMENT.
37-14-02
Page 213
82 Sep 10/97
RaytbeonAircraft
BEECH KING AIR f=90 STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 203
WING BOLT TOOLS
NOTE: The teals listed on this chart are applicable to Beech King Air F90 serials: LA-226 thru LA-236.
57-1 4´•02
Page 214
Sep 10/97 82
aeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
This chapter is applicable only to the cally, an unpressurized airliner wherein the majority of
BEECHCRAFT Model 99 Airliner Series. cruise flight operation is within the altitude range of
3,000 to 10,000 feet and flight duration is 30 minutes
Chapter 57-15 provides the procedures necessary to or more. If the prior usage history of the airplane is
inspect the wing attach bolts, nuts and the basic struc- unknown or if the mission or flight profile of a particu-
tural components of the center section and outboard lar airplane differs appreciably from that intended by
wing main spars for corrosion and cracks. These design, such as air taxi, commuter air service, pipeline
inspections are a supplement to, but do not replace, surveillance, livestock/predator animal control, search
the normal airplane inspection procedures and inter-
and rescue, navigation aids inspection or extraordi-
vals of the BEECHCRAFT Model 99 Airliner Sejies
nary service at low altitude or unusually short flight
Maintenance Manual or the Continued Airworthiness
durations (less than 30 minutes), the inspection
Program Inspection Manual. The inspection require- schedule specified in Chart 201 is not appropriate for
ments of this chapter supersede those of BEECH-
CRAFT Service Instructions No. 0388-018, No. 0514-
continuing airworthiness of the airplane structure. In
such instances, promptly notify the Customer Support
035, No.1140 and No. 1208.
Department of Seech Aircraft and a special inspection
Chapter 57-15 Is divided according to the main spar schedule will be established. The stated hours for the
type with which a specific series of airplanes is "initial inspection" do not take into consideration crack
equipped. The first section (57-15-01) is applicable to initiation due to structural damage, e.g. a gear-up
airplanes which are equipped with a lower fonnrard landing. If such structural damage occurs, repair the
spar cap to which the attach fittings are secured with damage and perform the initial Inspection; then, con-
fasteners. This spar configuration is installed in U-l tinue the recurring inspections as instructed in Chart
thru U-164, except U-50 and except those serials into 201 of the applicable chapter section.
which BEECHCRAF~ Spar Kit No. 99-4023-18 has
been installed. The various inspection requirements within the chap-
Section iwo (57-15-02) is applicable to airplane serials
te’ Sections are presented in a sequence that facili-
tates the location of the inspection area on the air-
U-l thru U-49, and U-51 thru U-164 into which
BEECHCRAFT Spar Kit No. 99-4023-18 has been plane and the accomplishment of the required
Incorporated. inspections with a minimum of time and effort. Each
inspection is identified by an illustration in the form of
Section three (57-15-03) applies to airplane serials a photograph or line drawing. Accompanying the illus-
U-50, U-165 and after. These airplanes are equipped tration is information regarding the areas of inspec-
with a one piece center section lower main spar cap tion, inspection methods to be used, and other perti-
with integral attach fittings. nent information necessary to successfully accomplish
Each section has an INSPECTION SCHEDULE the inspection. Inspection methods (e.g. fluorescent
(Chart 201) which locates and identifies the inspection liquid penetrant, etc.) that are referenced in this chap-
areas, Initial Inspection times, recurring inspection ter may be found in Chapter 20-00-00.
57-1 5-00
Page 1
B Reissue Feb 28195
aeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART i
WING SPAR AND FITTING KITS
Kit Number
99-4023-1S U-l thru U-164, except Provides parts and information for installation of an integral
U-50 lower main center section spar cap, and outboard wing
fitting,
main
99-4023-38 U-lthru U-164, except Provides parts and information for installation of a center section
U-50 main spar cap and outboard wing panel main spar assemblies
on aircraft which have i the 90-4323-1S kit.
100-4002-1S U-146 thru U-l 53 Provides parts and information for installation of a LH or RH
outboard wing main (fo~ward) spar. Spat is NOT included in the
kit.
100-4002-38 U-146 thru U-153 Provides parts and information for installation of a LH outboard
main IS included in the kit.
100-4002-4S U-146 thru U-153 Provides parts and information for installation of a RH outboard
main IS included in the kit.
90-4108-1S U-l thru U-164, except I Provides parts and information for replacement of a LH upper aft
U-50 outboard attach
90´•41 08-2S U-l thru U-164, except Provides parts and information
U-50 aft outboard attach
90-4109-1S U-l thru U-164, except I Provides parts andinformation for replacement of a LH lower aft
U-50 outboard attach
90-4109-2S U-l thru U-164, exceptl Provides parts and informationfor replacement of a RH lower aft
U-50 outboard attach
90-4110-1S U-l thru U-164, except Provides parts and information
U-50 forward center section attach
90-4110-28 U-l thru U-164, except)Provides parts andlnformation for replacement of a PI-i upper
U-147 forward center section attach
90-4110-38. U-l 46 thru U-164, Providesparts and information for replacement of a LH upper
U-147 forward center section attach
90-4110-4S U-146 thru U-164, Provides parts and information for replacement of a RH upper
U-147 forward center section attach
90´•4111-1S U-l thru U-164, except Provides parts and information for replacement of a LH lower
U-50 forward center section attach
90-4111-2S U-l thru U-164, except Provides parts and information for replacement of a Pi-i lower
U-50 forward center section attach
90-4113-1S U-l thru U-164, except I Provides parts and information for replacement of a LH upper aft
U-50 center section attach
90-4113-2S U-l thru U-164, except Provides parts and information for replacement of a Pi-i upper
U-50 aft center section attach
90-4114-1S U-l thru U-164, except I Provides parts and informationfor replacement of the iH lower
U-50 aft center section attach
90-4114-28 U-l thru U-164, except Provides parts and information
U-50 aft center section attach
99´•4021-1S U-l thru U-150, except I Provides parts and information for fabrication of a LH RH wing
Furnished with Kit IU-50 attach fitting hole pattern.
No.99-4023
99-4021 -3S U-151 thru U-164 Provides parts and information for fabrication of a LH RH wing
Furnished with Kit attach fitting hole pattern.
No. 99-4023
57-1 5-00
Page 2
Feb 28/95 8 Reissue
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
57-1 5-01
Page 201
B Reissue Feb 28/95
Qeedxxaft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
f! !9
’t B 3!’ f 6 4 8
110 O
O o
io O
>10
o
O
to
O O to O
o
o
00
oOl I O oo\ll I ~a 80
LH RH LH
RH 1 5 5 1
7 1
CP3U167E05BB LOWER WING SURFACE
UPPER WING SURFACE C43U~67E0597
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
APPLICABLE ONL~6 TO U-l THRU U-49, U-51 THRU U-164 WITHOUT BEECHCRAFT
SPAR KIT 99-4023-1S
Index I Figure Inspection Area Inspection Method Possible Findings Initial Inspection Recurring Inspection Interval Component
No. No. Replacement
Schedule
1. 201 All wing attach fitting flat surfaces, Magnified visual and fluorescent liquid Cracks, corrosion and 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs None
counterbores and bolt bores as mechanical occurs first first
2. 1202 Lower forward wing fitting-to-spar Eddy current and fluorescent liquid Cracks 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs None
attachment as occurs first first
3. 1203 Spar cap in wheel well Eddy current and fluorescent liquid Cracks 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs None
as occurs first first
4. 204 Spar cap in nacelle, inboard of wheel well Eddy current and fluorescent liquid Cracks 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs None
as specified occurs first first
5. 205 Four fasteners holes in the lower forward Fluorescent liquid penetrant Cracks 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs None
at the root occurs first first
6. 1205 Lower surface of the lower forward spar Eddy current Cracks 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs None
from the nacelle to the occurs first first
7. 206 Area under center section floor board Visual Cracks and loose 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs None
between the forward and aft rivets occurs first first
8. 207 Outboard wing lower main spar cap from Fluorescent liquid penetrant Cracks 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs None
attach to tie down occurs first first
9. 209 Outboard wing panel upper and lower Visual Cracks and corrosion 5 yrs Annually None
main
10. 211 Wing bolts and nuts Magnified visual and fluorescent liquid Cracks and 3,000 hrs or 6 yrs, whichever 500 hrs or 1 yr, whichever occurs 30,000 hrs or
thru penetrant as specified mechanical damage occurs first first 15 yrs,
215 whichever
occurs first
11. Nacelle splice plates (See Chapter Visual Cracks 10,000 hrs 1,000 hrs 20,000 hrs
57-1 5-04)
57-1 5-01
Page 202
Feb 28/95 B Reissue
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
ii
o
4~0&14 0,
1 09,
RH LOWER
o o Od II\I o o o
o o o o o o o
ooooooo o
O0O O O O O O ooooooo
o o \o I\ n oo o
OF nmHO
IIMOVtDTOIHOW
EOUNrt~lOlEDlrUL
~YtQ
1HIT I(CtOl Of IHE
COVHIIIIOIEIIDIUI
t
YINOd~rHOL. VIEW B 9D-31´•~1
a. Remove the wing bolt covers andany placards that are affixed to the wing anach
the wing fittings.~ith bolts
and fluorescent liquid penetrant inspect the exposed
in place and properly torqued, clean the area to be inspected
flat surfaces of all 16 wing attach fittings. Refer to Chapter 20-00-00 for the fluorescent liquid penetrant inspection
procedure.
57-1 5-01
Page 203
Feb 28/95
B Reissue
---------------c~-------------- -------*-.----~--T-
Qeeclxxaft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CAREFULLU INSPECT
THIS AREA OF THE
COUNTERBORE RADIUS /DEPRESSION AREA
O O
O BACK SIDE OF TUB
COUNTERBORE
FEATHERED
EDGE
FITTING o o o
FLAT
SURFACE
WING 80LT BORE
VIEW B C9d~lw4rrJ073 C
b. In compliance with the Inspection Schedule (Chart 201), remove and inspect the wing bolts, one at a time,
as instructed under the heading WING BOLT, NUT AND SPAR FITTING INSPECTION in this chapter.
c. Fluorescent liquid penetrant inspect the depression areas and counterbores (washer-face areas) of all 10 wing
attach fittings (View B); focus extra attention on the counterbore radius.
d. It is possible that small cracks may be removed from the feathered edge of the counterbore and from the back
of the tub of all fittings and from the slot in the center section fittings. Contact the Customer Support Department
of Beech Aircraft Corporation prior to initiation of any crack removal procedure.
a. Any fitting cracked beyond acceptable limits, as determined by Customer Support, must be replaced.
f. After the inspection of the wing fittings and bolts is completed, replace the placards which were removed for
the fitting inspection.
g. Ensure that the drain holes in the upper wing attach fittings are unobstructed.
57-1 5-01
Page 204
Feb 28/95 B Reissue
Qeec~raft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
_1.
nO O RWD _2~
C]
on no
INBD
LH UPPER RH
YIEW A
LOOKING FORWARD AND DOWN AT FORWARD SPAR
AND LOWER WING ATTACH FITTING THROUGH RH
INVERTER ACCESS OPENING.
I ~´•´•I
WARNING
of the
A crack of the type shown in the illustration mandates the replacement
lower forward center section spar cap and fittings and both outboard wing panel
main spar assemblies.
If the on’ginal lock bolt is still
b. Remove the aft inboard fastener that secures the wing attach fitting to the spar.
installed in this position, refer to Chapter 20-00-00 for the lock bolt removal procedure.
the interior of
c. Eddy current inspectthe hole where the fastener was removed. Focus particular attention on
the spar cap near the surface that joins the wing fitting. Refer to Chapter 20-00-00 for the eddy current inspection
procedure.
Lower Forward Spar Cap and Wing Attach Fitting Inspection
(Sheet 1 of 3)
Figure 202
57-1 5-01
Page 205
Feb 28/95
B Reissue
I~echcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
i 1
Oo oO
13 og o"o
RH LOWER LH
-wr
P-.
OUTED
VIEW B
‘T
LOOKING UP AND FORWARD AT LOWER FORWARD
SPAR CAP THROUGH RH INVERTER COOLING
OPENING OR INSPECTION PANEL (DEPENDING ON
AIRPLANE MODEL), FWD
d. If cracks, corrosion oroversized holes are found, ream the 3/1&inch-diameter holes to the next larger over-
size (1/64 or 1/32 inch) as required to clean up the hole. If this fails to adequatelyremove the damage, contact
the Customer Support Department of Beech Aircraft, for an evaluation and corrective action recommendations.
NOTE
To prevent moisture from entering the bolt hole and causing corrosion, lubricate the
bolt and fill the bolt hole with G322L silicone grease (6, Chart 210, 91-00-00) or MIL-
C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
57-1 5-01
Page 206
Feb 28/95 B Reissue
Qeec~craft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
C
O
O
oO O
a
a
a
a
a o
o
a
o a/o o OUTED
a a 66 a
O
bo O
o
a
eP 60 O
o FWD
800
f. Utilizing the fluorescent liquid penetrant inspection method noted in Chapter 20-00-00, inspect the exposed
aft edge of the lower forward spar cap. See View A.
g. Fluorescent liquid penetrant inspect the accessible areas of the forward flange of the lower forward spar cap.
See View C.
h. Clean the liquid penetrant from the areas of inspection and reinstall the covers removed in step a.
57-1 5-01
Page 207
B Reissue Feb 28/95
aeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
jaBO buiso
IA J
LOWER LH
REMOVEMESE FASTENERS. i
AH
J
RIVET(89 NOf
RIVET (Do NOT
REMOVE) J
’REMOVE)
BL 68.5
8L 87.60
BL80.68 I BL 75.32
L88
LOOK1NG UP AND FORWARD
INTO RH MAIN GEAR WHEEL
WELL IIBL 68
:I
FEAI;;~;;I
CAUTION
Ifrequired, refer to Chapter 20-00-00 for the lock bolt removal procedures. When
removing aluminum rivets from the spar cap, DO NOT DRILL THROUGH THE CAP.
Drill through the rivet head only and carefully drive the rivet shank out of the spar cap
with a pin punch of a somewhat smaller diameter than the rivet shank.
a. Remove the fasteners shown in the illustration and eddy current inspect the holes. Refer to Chapter 20-00-00
for theinspection instructions.
NOTE
To prevent movement of the drag leg support bracket, eddy current inspect only one
fastener hole at a time. After the hole has been inspected, install a fastener in the
inspected hole before removing the other fastener.
b. To prevent moisture from entering the holes and causing corrosion, lubricate the bolts and fill the bolt holes
with G322L silicone grease (6, Chart 201, 91-00-00) or MIL-C-16173 Grade 2 corrosion preventive compound (5,
Chart 201, 91-00-00). Install NAS464P3A6 bolts at BL 87.60 and BL 75.32. Install an NAS464P3A7 bolt at BL
68.5. Install AN960-10 washers, and M820364-1032 nuts on the bolts. Place the nuts on the bottom side of the
found during the inspection, ream the holes
spar cap and torque them to 20-25 inch-pounds. If oversized holes are
to the next oversize
larger and install NAS2903 (1/64-inch oversize) or NAS3003(1/32-inch oversize) bolts as
NOTE
If the nutplate assembly referenced in Figure 208 was not installed during a previous
inspection, it must be installed before installation of the fastener at FS 68.5.
c. Utilizing liquid penetrant inspection method referenced in Chapter 20-00-00, inspect the
the fluorescent
the area of
exposed areas of the lower spar cap in the wheel well from BL 68 to BL 83. Focus extra attention on
the fastener holes.
Wheel Inspection
Figure 203
57-1 5-01
Page 208
B Reissue
Feb 28/95
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
i;
~s 1
BL 66.20 BL 65.60
a
,O
o"o
LOWER SURFACE OF THE LOWER
FORWARD SPAR CAP LX
RH LOWER
8L67.38 BL66.80
~cl´•.
rib
FWD
t;r:r´•: 7
OUTED
VIEW A
VIEW LOOKING UP AND FORWARD
AT INBOARD SIDE OF RH NACEUE
CAUTION
the
When removing aluminum rivets, do not drill through the spar cap. Drill only through
rivet head, then carefully drive the rivet shank out of the spar cap with a pin punch.
NOTE
the bolts
It the rivets were replaced with bolts during an earlier inspection, remove one
Using the eddy current inspection procedure outlined Chapter 20-00-00, inspect each hole. If cracks, corro-
in
to 1/32-
sion or oversized holes are indicated, ream the holes to the next larger size (1/64 to 1/32 inch). If reaming
out the damage, contact the Customer Support Department
of Seech Aircraft Corpo-
inch oversize fails to clean
ration for consultation.
57-1 5-01
Page 209
Feb 28195
B Reissue
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
INSERT NUTPLATE MAIN SPAR
‘)s~L
NOTE
Disregard step "c" if a nut plate assembly has been installed. These fasteners will now
NOTE
57-1 5-01
Page 210
B Reissue
Feb 28/95
Qeedacraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Oo oO
da oOo
RH LOWER LH
BL 32.19
BL 31.44
BL 30.02
BL 29.27
REMOVE THIS PANEL--TO GAIN ACCESS TO
LOWER FORWARD SPAR CAP
BACKSIDE OF INBOARD FASTENERS
VIEW A
LOOKING INBOARD AND UP
AT RH WING ROOT
a. Remove the fasteners (jo-bolts or screws) that attach the wing root rib to the forward flange of the spar cap.
Inspect the holes utilizing the eddy current inspection procedure described in Chapter 20-00-00. If jo-bolts were
the original fasteners, refer to Chapter 20-00-00 for jo-bolts removal procedures. These holes must be reamed out
to 17/64 inch.
b. Install NAS1704-6R screws, AN960-10 washers and MS20364-1032 nuts in place of fasteners which were
NOTE
To prevent moisture from entering the bolt holes and causing corrosion, lubricate the
bolts and fill the bolt holes with G322L silicone grease (6, Chart 201, 91-00-00) or MI1-
C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
c. Utilizing the fluorescent liquid penetrant inspection method outlined in Chapter 20-00-00, inspect the exposed
lower surface of the lower forward spar cap between each nacelle and the fuselage.
57-1 5-01
Page 211
B Reissue Feb 28195
-----1~----
Qeec;f~aft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O
O
oOl A I no
LH UPPER RH
FORWARD SPAR l~QIl
.rrf
~"r
L1:
-i~i
REAR SPAR
7´• :li;
~tid .6
VIEW A
LOOKING FORWARD AT CENTER AISLE BETWEEN
MAIN AND REAR SPARS
a, Remove the center aisle floorboards and access panels shown in the illustration. Visually inspect the acces-
sible areas of the lower forward and aft scar assemblies, the centerline skin between the forward and aft center
section spars and the fuselage formers for loose rivets and cracks.
b. Repair any damage that may be detected utilizing FAA Advisory Circular 43.13 which provides the Accept-
able Methods, Techniques and Practices for Structural Repairs.
57-1 5-01
Page 212
Feb 28/95 B Reissue
43eechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
r 1
O
I 1
o
O O
IOo
(1 00
99´•M)4´•97
VIEW LOOKING UP AT
LOWER SURFACE OF RH WING
Using the procedure outlined inChapter 20-00-00, fiuorescent liquid penetrant inspect the exposed surface of the
lower main spar cap of the outboard wing panel from the attach fitting to the tie-down lug.
57-15-01’
Page 213
B Reissue Feb 28/95
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I
1 I t ´•50
C~
4.50"";
------S~ILt. ----JI-L-x; -i~Ls
a. Fabricate a mounting plate from .063 aluminum. Draw a line down the center of the bottom side of the plate
to aid fastener alignment.
b. Install a nutplate at the inboard end of the mounting plate.
NOTE
The four nutplates should be installed at a 450 angle to the mounting plate length.
c. Remove tile sealer at the intersection of the aft side of the main spar and keel web.
d. Insert the nutplate assembly through the void created by the sealer removal.
e. Install an NAS464P3A7 bolt and an AN960D10 washer to hold the mounting plate in position.
f. Align the mark on the plate with the centerline of the holes in the spar cap and tighten the bolt sufficiently to
to prevent the movement of the plate.
g. Utilizing the three open holes, mark the remaining fastener locations.
CAUTION
If a drill is used to mark the fastener locations, do not drill through the plate. Drilling
through the plate could result in fuel liner or bladder penetration.
h. Remove the bolt and washer that were used to secure the the plate and remove the plate for final assembly.
i. Utilizing a vacuum souice and a small hose capable of entering the intersection void, clean out all debris that
resulted from the fastener removal procedure.
j. Drill the mounting plate at the three marked spots and install NAS1068A3 or MS20176L3 nutplates.
57-1 5-01
Page 214
Feb 28/95 B Reissue
aeec~hcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O
o
LEADING o
EDGE
57-1 5-01
Page 215
B Reissue Feb 28/95
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Before removing any of the wing attach bolts, ensure appearance, usually resulting from the installation pro-
cedure. If any component exhibits cracks or mechani-
that the wing is properly supported in a manner which
cal damage, replace it with a n~v part.
prevents shifting. Draw a line across each pair of fit-
tings with a grease pencil to aid wing alignment, if c. Fluorescent liquid penetrant inspect las directed
required. in Chapter 20-00-00) each inconel wing bolt and nut.
If the bolts and nuts prove to be free of cracks and
mechanical damage, they may be reused after
CAUTION
.gnI-naelc
DO NOT SCRISE OR SCRATCH THE d. Clean the spar fittings and bolt-bores with naptha
NTT1IVGS. or methyl ethyl ketone (1 or 2, Chart 201, 91-00-00).
57-1 5-01
Page 216
feb 28~95 B Reissue
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Do not strip the epoxy paint from the fittings. Fluores- section, then replace and torque the bolt to the value
cent Itquid penetrant inspect las instructed in Chapter specified in the appropriate illustration before remov-
20-00-00) the complete visible surface of each fitting ing another bolt.
for condition, focusing extra attention at the washer
b. Removean upperforward, upperorloweraftwing
seat and bolt-bore area. If scoring, corrosion pitting,
bolt, nut and washers. When a fastener is loosened,
cracks, or washer impressions are found in these
ensure that the radius on the outer circumference of
areas, contact the Customer Support Department of
the washers face the radius in the end of the fitting
Beech Aircraft for consultation. If the fitting is satisfac-
recess (does not apply to P/N MS20002 or NAS143
tory, clean the fluorescent liquid penetrant from the fit-
washers). If a washer radius is not positioned as
ttng and recoat the bolt-bore and wast-ter/nut-bearing shown in applicable illustration, contact the Customer
faces of the fitting with Alodine 1200, 1200S or 1201
Support Department of Beech Aircraft for consultation.
(3, Chart 201, 91-00-00). Allow the coating to dwell for If the washers are properly installed, proceed with the
approximately five minutes. After the time has remainder of these steps.
elapsed, wash the coated areas with water and blow
dry (do not wipe). Paint the treated areas of the sparfitting and bolt-bore with naptha or
Clean the
washer seat with zinc chromate primer (4, Chart 201, methyl ethyl ketone (1 or 2, Chart 201, 91-00-00). Do
91-00-00) and allow sufficient time for drying. not strip the epoxy paint from the fittings. Fluorescent
e, Coat the spar fitting bolt-bores and washer/nut- liquid penetrant inspect the entire visible surface of the
bearing faces, the complete bolt, nut and new preload fitting. Focus extra attention on the fitting washer seat
indicating washer assembly with MIL-C-16173, Grade and bolt-bore. Refer to Chapter 20 for the fluorescent
2 corrosion preventive compound (5, Chart 201, liquid penetrant inspection procedure. If scoring, cor-
91-00-00). rosion pitting, cracks or washer impressions are
noted, contact the Customer Support Department of
Beech Aircraft Corporation for consultation. If the fit-
I ARNING
W*PNING I tin’gs are satisfactory, clean the fluorescent liquid
penetrant from the fitting and recoat the bolt-bore and
washer/nut-bearing faces of the fittings with Alodlne
Thecomponents or the preload indi- 1200, 1200S or 1201 (3, Chart 201, 91-00-00). Allow
eating washer assembly constitute a the coating to dwell for approximately five minutes.
matched set and Its components
When the time has elapsed, wash the coated areas
must not be Interchanged with any
with water and blow dry with air (do not wipe). Paint
other preload Indicating washer
the coated areas with zinc chromate primer (4, Chart
assembly. It is essential that the radi-
201, 91-00-00) and allow sufficient time for drying.
used outside diameter of the flat
washer portion of the preload Indlcat- d. If the bolts and nuts do not exceed their specified
Ing washer assembly be placed with limit, thoroughly clean the bolt, nut and washers with
the radius toward the fitting washer
naptha or methyl ethyl ketone (1 or 2, Chart 201,
seat. See Figure 211 for proper orlen-
91-00-00) and inspect for cracks and mechanical
tatlon.
damage with a 10-power or stronger magnifying glass.
f, Install a wing attach bolt, new preload indicating Scratches and markings in the cadmium plating,
washer assembly and nut into the wing fitting. and/or localized deterioration of the cadmium plating
is not reason to reject a bolt. The cadmium plating
g. DO NOT TIGHTEN THE LOWER FORWARD may be discolored and may have areas exhibiting a
WING A~TTACH BOLT AT THIS TIME. Temporarily rubbed or polished appearance, usually resulting from
snug the nut down to ~pproximately 1200 inch- the installation procedure. If mechanical damage or
pounds, cracks are found, replace the affected component. If
the components are acceptable after the visual
UPPER f=ORWARD, UPPER AND LOWER AFT
inspection, perform a fluorescent liquid penetrant
BOLT, NUT AND FITTING INSPECTION
inspection on each of the bolts and nuts (see Chapter
a. Ensure that the wing is properly supported for 20-00-00). If the bolts and nuts are free of cracks and
maintenance. Remove only one wing bolt at a time for mechanical damage, they may be reused after clean-
inspection. Perform the inspection as detailed in this ing.
57-1 5-01
Page 217
~I WARNING
51-1 5´•01
Page 218
Feb 28/95 B Reissue
Qeed´•d~aft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
r
LI
81790-1414 1 1110
NUT
81784-14-32 OR
BOLT
~50-1 05011
WASHER
CAUTION
POSITION WITH
RADIUS TOWARDS
RADIUS IN WING
FITTING
Lower FonnrardWing Bolt Installation (U-l thru U-49, U-51 thru U-164)
(without BEECHCRAFT Boar Kit No. 99-4023-13)
Figure 211
57-1 5-01
Page 219
Feb 28/95
B Reissue
Qeec~craft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I I II I I I
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MIL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
UTION
so-315
Upper FoMlard Wing Bolt Installation (0-1 thru U-49, U-51 thru U-150)
(without BEECHCRAFT Spar Kit No. 99-4023-1S)
Figure 212
57-1 5-01
Page 220
B Reissue
F=eb 28/95
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
+95-110025-1
~95-110021 WASHER (PO5ITION WITH
(POSITION WITH RADIUS COUNTERSINK TOWARDS BOLT HEAD)
TOWARDS WING FITTING)
81791-1216 NUT
I IIML~I
~LYI
I I
I
81785-12-23
I
OR VCN0007 BOLT
I II I I
I II I I WING FITTING
WING FITTING i CENTER SECTION
-QUTBOARD
DRAIN
**MS20002-12 WASHER---~ ~----105090A032-12K WASHER HOLE
DRAIN HOLE
MS20002-12 WASHERS MAY BE USED AS REQUIRED BETWEEN THE NUT AND 95-110025-1
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT
UTION
´•’’0~
57-1 5-01
Page 221
Feb 28195
B Reissue
Qeecficraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
+35-105111-3 WASHER
81791-1018 (POSTTION WITH COUNTERSINK
NUT TOWARDS BOLT HEAD)
81786-10-18 OR
I VCN0014 80LT
I
DRAIN
HOLE
WING FITTING
HOLE
OUTBOARD WING FITTING
CENTER SECTION
CAUTION
90´•31~8
57-1 5-01
Page 222
B Reissue
Feb 28/95
Qeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
´•’’0~
Re I
..M
WING FITTING i I~´•´•´•´•´•:´• I
OUTBOARD jl II I I
WING FITTING
CENTER SECTION
81791-1018 NUT
NAS14310 WASHER
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT ME COMPLETE BOLT NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH M1L-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
40-31´•52
57-1 5-01
Page 223
B Reissue Feb 28/95
aeechcraft
MODEL 99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
WING BOLT TOOLS
U-50
NOTE: The tools listed on this chart are applicable to the following serials: U-l thru U-164, except
serial into which BEECHCRAFT Spar Kit No. 99-4023-1S has been
and except any airplane
Incorporated.
57-15-01
Page 224
B Reissue
Feb 28/95
Qeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CRACK INSPECTION WING A77ACHI See Chart I In 57-~5-00 for spar and
57-1 5-02
Page 201
B Reissue Feb 28/95
Qeechc~aft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
3 4 6 6 6 3 4
4 1 4
LD ii
O O
O O
o
o
5
s
o O
s
o
o Oo oC3 5
o
O O
o
O o oo 00
o"o I Il~o
LH i i i RH RH LH
C93Ut57E0723
C93Ut57E0722
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
APPLICABLE ONLY TO U-l THRU U-49, U-51 THRU U-164 WITH BEECHCRAFT SPAR
KIT 99-4023-1S
InNd0~xl F~,ule Inspection Area Inspection Method Posalble Findings Inlttal Inspection Recurring Inspection Interval Component
Replacement
Schedule
1. 201 All wing attach fittingflatsurfaces, Magnified visual and fluorescent liquid Cracks, corrosion and 3,000 hrs or 6 yrs, whichever 1,000 hrs or 3 yrs, whichever None
essions, counterbores and bolt bores as mechanical dam occurs first first
occurs
2. 202 Area under center section floorboard Visual Cracks, loose rivets 3,000 hrs or 6 yrs, whichever 1,000 hrs or 3 yrs, whichever None
between the forward and aft and occurs first occurs first
3. 203 Outboard wing lower main sparcapfrom Fluorescent liquid penetrant Cracks 3,000 hrs or 6 yrs, whichever 1,000 hrs 3 yrs, whichever
or None
attach to tie down occurs first o’ccurs first
4. 204 Outboard wing panel upper and lower Visual Cracks and 5 yrs
main
Annually None
corrosion
5. 207 Wing bolts and nuts Magnified visual fluorescent liquid Cracks and 3,000 hrs or 6 yrs, whichever 1,000 hrs or 3 yrs, whichever 30,000 hrs or
penesant as specified mechanicaldamage occurs first occurs first 15 yrs,
whichever
occurs first
a. Nacelle splice plates (See Chapter Visual Cracks 10,000 hrs 1,000 hrs 20,000 hrs
57-1 5-04)
57-1 5-02
Page 202
Feb 28/95
B Reissue
aeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
BOLT
WING FITTING
NOTE: THIS FITTING IS APPLICABLE ONLY
OUTBOARD
TO AIRPLANES INCORPORATING
BEECHCRAFT KIT NO. 90-4077-1 S
CAREFULLY INSPECT THE RADIUS
IMMEDIATELY ABOVE THE BARREL NUT
SEGMENT OF FITTING
REMOVED TO SHOW
COUNTERBORE DETAIL
CAREFULLY INSPECT
THIS SECTOR OF THE L
i~
COUNTERBORE RADIUS
5~-’"
:I
~’/i
C-F
bolts in
a. Remove the wing bolt covers and any decals that may be affixed to the fitting surface. With the wing
place and properly torqued, clean the area to be inspected and Ruarescent liquid penetmnt inspect the exposed
flat surfaces of all 16 wing attach fittings.
b, In compliance with the Inspection Schedule (Chart 201), remove and inspect the wing bolts, one at a time, as
detailed under the heading WING BOLT, NUT AND SPAR FITTING INSPECTION.
57-1 5-02
Page 203
Feb 28195
B Reissue
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CAREFULLY INSPECT
THIS AREA OF THE
COUNTERBORE RADIUS ,DEPRESSION AREA
O O
O BACK SIDE OF TUB
COUNTERBORE
FEATHERED
EDGE
FITTING o ~3 O O
FLAT
SURFACE
VIEW B C3QMtE3073 3
c, As the wing bolts are removed for inspection, fluorescent liquid penetrant inspect the depression areas and
and counterbores of the 14 bathtub type fittings. Focus extra attention on the counterbore radius. Fluorescent
liquid penetrant inspect the radii at the bottom of the outboard forward fttings which house the barrel nuts.
d, It Is possible that small cracks may be removed from the feathered edge of the counterbore and the back side
of the bathtub type fittings, Contact the Customer Support Department of Beech Aircraft Corporation prior to Ini-
tiation of any crack removal procedure.
e, Any fitting cracked beyond acceptable limits, as determined by Customer Support, must be replaced.
f. After the Inspection of the wing fittings and bolts is completed, replace the placards which were removed for
the fitting Inspections.
g, Ensure that the drain holes in the upper wing attach fittings are unobstructed.
57-1 5´•02
Page 204
Feb 28/95 B Reissue
aeecaK~craft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O
O
001
FORWARD SPAR
LH UPPER RH
1~\PZ
i~
5 ~o 1
i~dr´•
i
\i
´•i
REAR SPAR
F r?
1
kl
n
LOOKING FORWARD AT CENTER SECTION AREA
cr3 O BETWEEN THE FORWARD (MAIN) AND AFT SPARS
57-1 5-02
Page 205
Feb 28195
B Retssue
4l)eeshct~\ft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Pi O
O
0 OI1
00 O
c 00
9960(´•97
VIEW LOOKING UP AT
LOWER SURFACE OF RH WING
a. Utilizing the inspection method outlined in Chapter 20-00-00, fluorescent liquid penetrant inspect the exposed
surface of the lower main spar cap of the outboard wing panel, from the wing attach fitting to the tie-down lug.
57´•1 5-02
Page 206
Feb 28/95 B Reissue
Qeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o ~RAISED AREAS
;r~sr
~cS
~Z
o o
,-r
o Y~ o
LEADING o
EDGE
57-1 5-02
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YSeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE
These Inspections are applicable only to Before removing any of the wing attach bolts, ensure
U-l thru U-49, and U-51 thru U-164, that the wing is properly supported in a manner which
which have been modified by the instal- prevents wing shifting. Draw a line across each pair of
latlon of BEECHCRAFT Spat Kit No. fittings with a grease pencil to aid wing alignment, if
99-4023-1 S. required.
NUT
.040 INCH
ROLL PIN
(80691CF-121
.060 INCH
NUT
(80691CF-1612)
57-1 5-02
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Feb 28~95 B Reissue
Y3eec~maft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
and may have areas exhibiting a rubbed or polished
I CAUI(ON
~II´•´• t appearance, usually resulting from the installation pro-
cedure. If any component exhibits cracks or mechani-
cal damage, replace it with a new part.
DO NOT SCRISE OR SCRATCH THE
c. Fluorescent liquid penetrant inspect las directed
in Chapter 20-00-00) each inconel wing bolt and nut.
attach bolt
If (while using hand-pressure only) wing If the bolts and nuts prove to be free of cracks and
installa-
binding occurs upon either disengagement or mechanical damage, they may be reused after clean-
bolts and
tion,loosen the remaining three wing attach
of ing.
position the wing In a manner that releases binding
d. Reassemble the bariel nut as shown in Figure
the bolt. If the wing attach fittings are separated
or
the 205.
repositioned, the aluminum washers between
be replaced with new Clean the spar fittings and bolt-bores with naptha
upper wing attach fittings must e.
be or methyl ethyl ketone (1 or 2,
Chart 201, 91-00-00).
washers. Replacement of these washers will not
if the wing attach bolts can be removed one Do not strip the epoxy paint from this area. Fluores-
required
inspect las instructed in Chapter
at a time. The preload indicating washer assembly at cent liquid penetrant
the lower forward attach point must be replaced
with a 20-00-00) the complete visible surface of each fitting
at this point for condition, focusing extra attention at the
washer
new assembly each time the the wing bolt
is loosened or removed. seat and bolt-bore area. If scoring, corrosion pitting,
crack indications, washer impressions are found in
or
NOTE these areas, contact the Customer Support Depart-
is
Ensure that the 90-110032-1 washers ment of seech Aircraft for consultation. If the fitting
shown in Figures 208, 210 and 211 and satisfactory, clean off the fluorescent liquid penetrant
the 95-110025-1 washer shown in Fig- and recoat the bolt-bore and washer/nut-bearing faces
ure 209 have a full complete
radius with of the fitting with Alodine 1200, 1200S or 1201 (3,
could mark the Chart 201, 91-00-00). Allow the coating to dwell
for
no sharp edges wSlich
washers which minutes. After the time has
Replace any
spar fittings. approximately five
blow
exhibit an incomplete radius or sharp elapsed, wash the coated areas with water and
Paint the treated areas of the
edges, dry (do not wipe).
washer seat with zinc chromate primer (4, Chart 201,
LOWER FORWARD WING BOLT, NUT AND
91-00-00) and allow sufficient time for drying.
FITTING INSPECTION
f. Coat the spar fitting bolt-bores and washerlnut-
a. Remove each lower forward wing attach bolt, pre- bearing faces, the complete bolt, nut and new preload
Grade
load indicating washer assembly and barrel nut. Using indicating washer assembly with MIL-C-16173,
nonmetalllo brush, thoroughly clean the bolt, nut and 2 corrosion preventive compound (5, Chart 201,
a
washers with naptha or methyl ethyl ketone (1 or 2, 91-00-00).
Chart 201, 91-00-00).
NOTE
I w~´•´•I
~ING
with water and blow dry with air (do not wipe). Paint
g, Install a wing attach bolt, new preload indicating
washer assembly and barrel nut into the wing fitting, the coated areas with zinc chromate primer (4, Chart
Ensure that the lubrication fittings on the barrel nuts 201, 91-00-00) and allow sufficient time for drying.
are positioned in manner that allows access of the d. If the bolts and nuts do not exceed their specified
lubrication noule. life limit, thoroughly clean the bolt, nut and washers
h, DO NOT TIGHTEN THE LOWER FORWARD with naptha or methyl ethyl ketone (1 or 2, Chart 201,
WING ATTACH BOLT AT THIS TIME. Temporarily 91-00-00) and inspect for cracks and mechanical
snug the bolt down to approximately 1200 inch- damage with a IO-power or stronger magnifying glass.
pounds. Scratches and markings in the cadmium plating,
and/or localized deterioration of the cadmium plating
UPPER FORWARD, UPPER AND LOWER REAR is not reason to reject a bolt. The cadmium plating
WING BOLT, NUT AND FITTING INSPECTION may be discolored and may have areas exhibiting a
rubbed or polished appearance, usually resulting from
a, Ensure that the wing is properly supported for th, installation procedure. If mechanical damage or
maintenance. Remove only one wing bolt at a time for cracks are found, replace the affected component. If
Inspection. Perform the inspection as detailed in this th, components are acceptable after the visual
to the value
section, then replace and torque the bolt inspection, perform a fluorescent liquid penetrant
specified in the appropriate illustration before remov-
inspection on each of the bolts and nuts (see Chapter
ing another bolt. 20-00-00). If the bolts and nuts are free of cracks and
mechanical damage, they may be reused after c(ean-
NOTE
ing.
The bushing utilized In the upper fonn~ard e. Coat the spar fittings, bolt-bore and washer/nut-
bolt bore on airplane serials U-l thru
bearing faces, the complete bolt, washer, and nut with
U-150 must be removed prior to per-
MIL-C-16173, Grade 2 corrosion preventive com-
forming the fitting inspection.
pound (5, Chart 201, 91-00-00).
b, Remove upper forward, upper
an rear or lower
rear wing bolt, nut and washers. When a fastener is
loosened, en5ure that the radius on the outer circum-
ference of the washers face the radius in the end of
I WARNING
w~I-
I
the fitting recess (does not apply to NAS143 washers).
If a bushing was removed from the
If a washer radius is not positioned as shown in appli-
upper forward fitting (see Figure 208),
cable illustration (208, 209 or 210), contact the Cus-
It must be relnstalied prior to Install-
tomer Support Department of seech Aircraft for con- Ing the bolt.
sultation. If the washers are properly installed,
proceed with the remainder of these steps.
c, Clean the spar fitting and bolt-bore with naptha or CAUTION
methyl ethyl ketone (1 or 2, Chart 201, 91-00-00). Do
not strip the epoxy paint from the fittlngs. Fluorescent
Ensure that the wing bolt wrench does
liquid penetrant inspect the entire visible surface of the not bottom out against the wing fitting.
fitting, Focus extra attention on the washer seat and Wrench contact with the fitting could
bolt-bore of the fitting, Refer to Chapter 20-00-00 for
result in erroneous tcrque readings and
the fluorescent liquid penetrant inspection procedure.
fitting damage.
If scoring, corrosion pitting, cracks or washer impres-
sions are noted, contact the Customer Support
f. Install the wing attach bolt, washers and nut and
Department of Beech Aircraft Corporation for consul-
tation. If the fittings are satisfactory, clean off the Ruo- torque the nut to the torque value specified in the
rescent liquid penetrant and recoat the bolt-bore and applicable (Figure 208, 209, 210 or 211).
illustration
washerlnut-bearing faces of the fittings with Alodine properly torqued, coat the the wing bolt
After the nut is
1200, 1200S or 1201 (3, Chart 201, 91-00-00). Allow threads which protrude through the nut with MIL-C-
the coating to dwell for approximately five minutes. 16173, Grade 2 corrosion preventive compound (5,
When the time has elapsed, wash the coated areas Chart 201, 91-00-00).
57-15-02
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F=eb 28~95
----_--~------..
aeed~eraft
99 AIRLINER SERIES
STRUCTURAL INSPECT1ON AND REPAIR MANUAL
drain Insert the pin on the tool shown in Figure 206 into
g, Prior to installing the covers, ensure that the a
holes in the upper forward and aft fittings are free of one of the holes in the outer ring of the preload indi-
obstructions and can drain freely. eating washer assembly and rotate the ring back and
forth while tightening the nut. The bolt is tight when
LOWER FORWARD WING BOLT TIGHTENING the outer ring of the preload indicating washer assem-
PROCEDURE bly can no longer be turned using 30 5 pounds of
tangential force applied to the ring as shown in Figure
206. Do not tighten the nut beyond this point.
I w~,,,-I
WARNING b. After completing the tightening procedure on the
lower forward bolt, inject MIL-C-16173 Grade 2 corro-
sion preventive compound (5, Chart 201, 91-00-00)
The lower forward wing attach bolts into the banel nut lubrication fitting with a good quality
which were net tightened after Alemite grease nouel (P/N
grease gun and an
Inspection must be tightened at this 314150). Inject the compound until one of the follow-
time. Remove any wing suppo~ts
before tightening this bolt.
ing conditions are noted:
The compound emerges from between the two
portions of the barrel nut.
CAU’IION The compoundmerges from the locking portion
of the nut assembly.
Ensure that the wing bolt wrench does The fitting will accept no additional compound
not bottom out against the wing fitting, after several pumps of the gun,
Wrench contact with the fitting could
c. Coat the exposed threads which protrude through
result in fitting damage,
the nut with Mll-C-16173 Grade 2 corrosion preven-
tive compound.
5’1-1 5-02
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Feb 28195
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~Seechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
WING BOLT TOOLS
NOTE: The tools listed on this chart are applicable only U-l thru U-49, U-51 thru U-164 Into which
BEECHCRAFT Spar Kit No, 99-4023-18 has been Installed,
57-15-02
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aeechrrcift
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
81784-14-46 OR
A VCC0027 BOLT
WING FITTING LUBRICATION
OUTBOARD FITTING
CAUTION
POSITION WITH RADIUS AGAINST
RADIUS IN WING FITTING
NUT,
80LT TIGHTENING PROCEDURE: COAT THE COMPLETE BOLT,
MIL-
WASHER ASSEMBLY AND WING FITTING BOLT BORES WITH
TIGHTEN
C-16173 GRADE 2 CORROSION PREVENTIVE COMPOUND.
3045
THE BOLT WHILE APPLYING A TANGENTIAL FORCE OF
POUNDS TO THE INDICATOR RING OF THE PRELOAD
INDICATING
WRENCHING
WASHER, AS SHOWN IN FIGURE 206. NO FURTHER
OF TAN-
SHOULD 8E APPLIED TO THE BOLT WHEN 30+5 POUNDS CAUTION
FORCE WILL NO LONGER MOVE THE INDICATOR RING.
GENTIAL
THE 90-380019-1 PRELOAD INDICATING WASHER
ASSEMBLY IS POSITION WITH COUNTER-
NOT TO BE REUSED AFTER ONCE 8EING LOADED.
AFTER TIGHTEN- SINK AGAINST THE BOLT
ING THE BOLT, USE A HIGH OUALITY GREASE GUN
AND AN HEAD RADIUS
ALEMITE P/N 314150 GREASE NOZZLE TO INJECT
MIL-C-16173
THE BARREL
GRADE 2 CORROSION PREVENTIVE COMPOUND INTO
NUT LUBRICATION FITTING. vnw A
COMPOUND.
THROUGH THE NUT WITH CORROSION PREVENTIVE
C91U117EOZP8 C
57-1 592
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99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
000-110100-1
90´•110032-1 WASHER (POSITION
WITH RADIUS TOWARDS FITnNG)1 BUSHING
105090AO32-10J
81791-10181 WASHER
NUT
I II~--="--"1 I 81785-10-23 OR
1 111 1 I ‘I VCN0003 BOLT
*~t AN NAS14310 WASHER MAY BE USED BRWEEN THE NUT AND THE
90-110032-1 WASHER TO PROVIDE A PROPER BOLT GRIP AI~JUSTMENT.
CAUTION
Z:
0‘
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Qeec~craft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR NIANUAL
+95-110025-1W
(POSITION WITH RADIUS
+95-110021 WASHER (POSITION WITH
TOWARDS WING FITTING)
COUNTERSINK TOWARDS BOLT HEAD)
81791-1216 NUT
I I 1
I I
I II I I 81785´•12-23
OR VCN0007 BOLT
I
WING FITTING I
i I WING FITTING
-OUTBOARD CENTER SECTION
.I,
DRAIN
x*MS20002´•12 WASHER---I l-105090AO32-12K WASHER HOLE
DRAIFI HOLE
BOLT TORQUE: 2380 TO 2500 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED 80LT THREADS WITH MlL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
jr+ MS20002-12 WASHERS MAY 88 USED AS REQUIRED BETWEEN THE NUT AND 95-110025-1
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
UTION
’r.
0’
40-J1-L7
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Qeechcr;ift
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I
81786-10-18 OR
i I I VCN0014 80LT
DRAIN
HOLE
WING FITTING
OUTBOARD
WING FITTING LDRAIN HOLE
CENTER SECTION
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT
THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING 80LT BORES. AND EXPOSED BOLT
THREADS WITH MIL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
CAUTION
90-3(´•J8
57-1 5´•02
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Feb 28/95 B Reissue
Qeec~craft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
E :IC~
I I
WING FITTING
OUTBOARD I
WING FITTING
CENTER SECTION
81791-1018 NUT
NAS143-10 WASHER
WASHERS. WING
BOLT TORQUE: 1180 TO 1300 INCH-POUNOS COAT THE COMPLETE BOLT. NUT.
2 CORROSION
FITTING BOLT BORES. AND EXPOSED 80LT THREADS WITH MlL-C-16173 GRADE
PREVENTIVE COMPOUND.
40´•31´•j’-
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99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
damage.
NOTE
I ARNING
w´•I´•-
I the airplane has
deviceIf
been equipped with
spar strap or any other type of
a
57-1 5-03
Page 201
B Reissue Feb 28/95
Qeechc~dft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
5 5 5 5
3 2
3 3 2 3
C~
110 O
O
o I II I I I\ I o
0( Or\
o
IIU ol lo 01\ /YO \4 1 I I 110
OIO
o
oo
4 Oo oO 40
O O
O
O O (3 I o~o 0"
LH I/ \I RH RH
LH
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
APPLICABLE ONLY TO U-50, U-165 AND AFTER
Index I Figure Inspection Area Inspection Method Possible Findings Initial Inspection Recurring Inspection Interval Component
No. No. Replacement
Schedule
1. 201 All wing attach fitting flat surfaces, Magnified visual and fluorescent liquid Cracks, corrosion and 3,000 hrs or 6 yrs, whichever 1,000 hrs or 3 yrs, whichever None
counterbores and bolt bores penetrant as specified mechanical occurs first occurs first
2. 202 Outboard wing lower main spar cap from Fluorescent liquid penetrant Cracks 3,000 hrs or 6 yrs, whichever 1,000 hrs or 3 yrs, whichever None
attach fitti to tie down occurs first occurs first
3. 203 Outboard wing panel upper and lower Visual Cracks and 5 yrs Annually None
main corrosion
4. 206 Wing bolts and nuts Magnified visual fluorescent liquid Cracks and 3,000 hrs or 6 yrs, whichever 1,000 hrs or 3 yrs, whichever 30,000 hrs or
thru penetrant as specified mechanical damage occurs first occurs first 15 yrs,
209 whichever
occurs first
5. Nacellesplice plates (See Chapter Visual Cracks 10,000 hrs 1,000 hrs 20,000 hrs
57-15-04)
57-1 5-03
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99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
SEGMENT OF FITTING
REMOVED 10 SHOW
COUNTERBORE DETAIL
ylNSrECT
THIS SECTOR OF THE
COUNTERBO~EIADIUS
~B
5-
90´•~1-62
and any decals hat may be affixed to the fitting surface. With the wing bolts
in
a. Remova the wing bolt covers
the to be inspected and fluorescent liquid penetrant inspect the exposed
place and properly torqued, clean area
flatsurfaces of all 16 wing attach fiBings. Refer to Chapter 20-00dtc for the fluorescent liquid penetrant
inspection
instructions.
at
Inspection Schedule (Chart 201), remove and inspect the wing bolts and
nuts one
b, In compliance with the
a time as detailed under the heading WING BOLT, NUT AND SPAR FITTING INSPECTION.
57-1 5-03
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aeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CAREFULLY INSPECT
THIS AREA OF THE
COUNTERBORE RADIUS /DEPRESSION AREA
O O
O BACK SIDE OF TUB
COUNTERBORE
FEATHERED
EDGE
F:X:’""’ o o o
SURFACE
VIEW B C3CMrr~07J C
c, As the wing bolts are removed for inspection, fluorescent liquid penetrant inspect the depression areas and
and counterbores of the 14 bathtub type fittings. Focus extra attention on the counterbore radius. Fluorescent
liquid penetrant inspect the radii at the bottom of the outboard forward fittings which house the barrel nuts.
d, It is possible that small cracks may be removed from the feathered edge of the counterbore and the back side
of the bathtub type fittlngs. Contact the Customer Support Department of Beech Aircraft Corporation prior to Ini-
tratlon of any crack removal procedure.
e, Any fitting cracked beyond acceptable limits, as determined by customer support, must be replaced.
f, After the inspection of the wing fittings and bolts is completed, replace the placards which were removed for
the fitting inspections.
g, En~ure that the drain holes in the upper wing attach fittings are unobstructed.
57-1 5-03
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Qeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
pi O
O
O
O O
Oo
0 00
99-604´•Ql
VIEW LOOKING UP AT
LOWER SURFACE OF RH WING
a. Utilizing the inspection method outlined in Chapter 20-00-00, fluorescent liquid penetrant inspect the exposed
surface of the lower main spar cap of the outboard wing panel from the wing attach fitting to the tie-down lug.
57-1 5-03
Page 205
B Reissue Feb 28/95
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
AREAS
o o
O
o Y~
--=t
o C
LEADING O
EDGE
57-1 5-03
Page 206
B Reissue
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aeecheraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE
U-50, U-165 and after. that the wing is properly supported in a manner which
NUT
jii _
ii CRADLE
CAUTION
BEVELED AREA NUT MUST BE BEVELED OR CHAMFERED AS SHOWN
ON NUT MUST CRADLE TO PREVENT SCORING THE SIDES OF THE BARREL
MATCH CONTOUR NUT HOLE IN THE SPAR. IF NOT. REPLACE NUT
OF NUT CRADLE OR REWORK NUT AS SHOWN.
20031-9
52-1 5-03
Page 201
prevents wing shifting. Draw a line across each pair of b. If the wing attach bolts and nuts do not exceed
fittings with a grease pencil to aid wing alignment, if their life limit specified in Chart 201, visually inspect
as
~´•noNt
t CAUTION ings in the cadmium plating, and/or localized deterio-
ration of the cadmium plating is not reason to reject a
bolt. The cadmium plating may be discolored and may
DO NOT SCRISE OR SCRATCH THE
NTTINGS. have areas exhibiting a rubbed or polished appear-
ance, usually resulting from the installation procedure.
If (while using hand-pressure only) wing attach bolt
If any component exhibits damage (cracks or
binding occurs upon either dlsengagement or installa- mechanical damage), replace it with a new part.
tion, loosen the remaining three wing attach bolts and
position the wing In a manner that releases binding of c. Fluorescent liquid penetrant inspect las directed
the bolt. If the wing attach fittings are separated or in Chapter 20-00-00) each inconel wing bolt and nut.
repositioned, the aluminum washers between the If the bolts and nuts prove to be free of cracks and
upper wing attach fittings must be replaced with new mechanical damage, they may be reused after clean-
washers. Replacement of these washers will not be
ing.
required if the wing attach bolts can be removed one
at a time. The preload indicating washer assembly at d´• Reassemble the barrel nut as shown in Figure
the lower forward attach point must be replaced with a 204.
new assembly each time the wing bolt at this point is
e. Clean the spar fittings and bolt-bores with naptha
loosened or removed.
or methyl ethyl ketone (1 or 2, Chart 201, 91-00-00).
NOTE Do not strip the epoxy paint from this area. Fluores-
Ensure that the 90-110032-1 washers
cent liquid penetrant inspect las instructed in Chapter
shown in Figures 208 and 209 have a 20-00-00) the complete visible surface of each fitting
full complete radius with no sharp edges for condition, focusing extra attention at the washer
which’could mark the spar fittings. seat and bolt-bore area. If scoring, corrosion pitting,
Replace any washers which exhibit an cracks, or washer impressions are found in these
incomplete radius or sharp edges. areas, contact the Customer Support Department of
Beech Aircraft for consultation. If the fitting is satisfac-
LOWER FORWARD WING BOLT, NUT AND
tory, Clean off the fluorescent liquid penetrant and
FITTING INSPECTION
recoat the bolt-bore and washer/nut-bearing faces of
a~ Remove each lower forward wing attach bolt, pre- the fitting with Alodine 1200, 1200S or 1201 (3, Chart
loadIndicating washer assembly and barrel nut. Using 201, 91-00-00). Allow the coating to dwell for approxi-
a nonmetallic brush, thoroughly clean the bolt, nut and mately five minutes. After the time has elapsed, wash
washers with naptha or methyl ethyl ketone (1 or 2, the coated areas with water and blow dry (do not
Chart 201, 91-00-00). wipe). Paint the treated areas of the washer seat with
zinc chromate primer (4, Chart 201, 91-00-00) and
NOTE
allow sufficient time for drying.
The barrel nut must be disassembled for
f. Coat the spar fitting bolt-bores and washer/nut-
a thorough inspection of its components.
Dlsasser;lbly i~ accompli~hed b; moving bearing faces, thecomplete bolt, nut and new preload
one of the roll pins flush with the inner indicating washer assembly with MILC-16173, Grade
surface of the cradle and separating the 2 corrosion preventive compound (5, Chart 201,
the nut. Refer to Figure 204. 91-00-00).
57-1 5-03
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Feb 28/95 8 Reissue
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99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
57-1 5-03
Page 209
B Reissue
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~3eechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Prior to installing the fitting covers, ensure that the eating washer assembly and rotate the ring back and
g,
forth while tightening the nut. The bolt Is tight when
drain holes in the upper forward and aft fittings are
the outer ring of the preload indicating washer assem-
free of obstructions.
bly can no longer be turned using 30 5 pounds of
LOWER FORWARD WING BOLT TIGHTENING
tangential force applied to the ring as shown in Figure
205. Do not tighten the nut beyond this point.
PROCEDURE
CAUTION
57-15-03
Page 210
Feb 28/95 B Reissue
.-------------*T--c---
aeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
stated in the illustration for the specific location (Fig- The compound emerges from between the two
ures 207, 208 or 209). Check the preload indicating portions of the nut.
washer at the lower forward attach point as shown in The compound emerges from the locking portion
Figure 205 and 206. of the nut assembly.
b. Concurrent with the above step and annually
The fitting will accept no additional compound
thereafter, coat the exposed bolt threads which pro-
after several pumps of the gun.
trude through the nuts with MIL-C-16173, Grade 2 cor-
rosion preventive compound. d. Prior to installing the fitting covers, ensure that the
drain holes in the u’pper forward and upper aft attach
c. Inject MlL-C-16173 Grade 2 corrosion preventive
mings are unobstructed and can drain freely.
compound into the barrel nut lubrication fitting until
one of the following conditions are noted:
CHART 202
WING BOLT TOOLS
NOTE: The tools Ilsted on this chart are applicable only to U-50, U-165 and after.
57-1 5-03
Page 211
B Reissue Feb 28~95
aeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECT(CN AND REPAIR MANUAL
80691CF-Id1P 90-380019-1
BARREL NUT WING FITTING
PRELOAD INDICATING
ASSEMBLY CENTER SECTION
WASHER ASSEMBLY
81784-14-46 OR
WING FITTING
A
OUTBOARD LUBRICATION
FITTING
CAUTION
POSITION WITH RADIUS AGAINST
RADIUS TN WING FITTING
57-1 5-03
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Feb 28/95 B Reissue
-r
Qeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
8091CF-1216 BARREL
NUT ASSEMBLY
LUBRICATION FITTING
WING FITTING
OUTBOARD 101-110023-3 WASHER
+101-100011-1 WASHER
81784-12-32 OR
VCC0025 BOLT
WING FITTING
CENTER SECTION
BOLT TORQUE: 2380 TO 2500 INCH-POUNDS. COAT THE COMPLETE BOLT, NUT. WASHER. AND
WING FITTING BOLT BORES WITH MlL-C-16173 GRADE 2 CORROSION PREVENTIVE COMPOUND.
AFTER TORQUING THE BOLT. USE A HIGH QUALITY GREASE GUN AND AN ALEMITE P/N 314150
GREASE NOULE TO INJECT MlL-C-16173 GRADE 2 INTO THE LUBRICATION FITTING IN THE
BARREL NUT AND COAT THE EXPOSED THREADS WITH CORROSION PREVENTIVE COMPOUND.
POSITION THE 101-100011-1 WASHER WITH THE COUNTERSINK AGAINST THE BOLT HEAD
RADIUS AND THE OUTER RADIUS AGAINST ME RADIUS IN THE WING FITTING; CHECK THE
WASHER FOR A SMOOTH CONTINUOUS OUTER RADIUS.
99-31-60
57-1 5-03
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B Reissue Feb 28~95
Qeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
+35-105111-3 WASHER
81791-1018
(POSITION WITH COUNTERSINK
NUT
TOWARDSBOLTHEAD)
i
i II I I
81786-10-18 OR
I VCN0014 BOLT
DRAIN
HOLE
WING FITTING
OUTBOARD WING FITTING ’-DRAIN HOLE
CENTER SECTION
BOLT TORQUE: 1130 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS, WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH Mll-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
AN NAS143-10 WASHER MAY BE USED BETWEEN THE NL~TAND THE 90´•110032-1 WASHER
TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT
CAUTION
~I
REFER TO CHART 202 FOR THE WING BOLT
WRENCHES AND TORQUE ADAPTERS USED
WITH THIS WING BOLT AND NUT.
90-31-18
57-1 5-03
Page 214
B Reissue
Feb 28/95
Qeeca~craft
99 AIRLINER SERIES
STRUCTURAL INSPECT(CN AND REPAIR MANUAL
i I
L
~I´•´•
I~"";´• ...M
I I
WING FITTING
OUTBOARD I
WING FITTING
CENTER SECTION
~--r--:´•---´• .~y I
81791-1018 NUT
NAS143-10 WASHER
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS, WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MIL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
90 3’ 2~
57-1 5-03
Page 215
Feb 28/95
B Reissue
7‘iT-
Qeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
GENERAL NACELLE SPLICE PLATES inspections shown in Figure 202 must be performed
and structuralrepairs effected as required. When new
The four nacelle splice plates must be inspected for
splice plates are installed, the inspection cycle is
cracks at 10,000 hours and every 1,000 hours there- the first due at 10,000 hours.
inspection
repeated with
after until reaching their life limit of 20,000 hours. At If unusual conditions are encountered that cannot be
20,000 hours the splice plates must be removed and resolved locally or if an alternate splice plate replace-
replaced with new components. ment procedure is desired, contact the Customer Sup-
The splice plate inspection procedure is detailed in port Department of Seech Aircraft Corporation for rec-
Figure 201 and the replacement procedure in Figure ommendations.
203, If a cracked splice plate is found, the secondary
5ir,l 5-04
Page 201
Feb 28195
B Reissue
_---
cj3eechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O
O
I ~b/o o I I I o
LH UPPER RH
Y
VrEW A SPLICE PLATES
NOTE
Remove only the items shown on the illustration. Do not remove any of the skins for
the inspection.
a. Remove the access panels shown on the illustration.
b. Using a flashlight and mirror, visually inspect the edges of the splice plates on tap of the upper spar cap for-
ward fiange.
c. Focus close attention on the area from the nacelle bulkhead to immediately forward of the main spat.
57-1 5-04
Page 202
B Reissue
Fah 3111~fi
Qeechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o oC3 O
o
o OD o
oo 0 o
o
00 o o II I ~a o"o I IL o~
RH LOWER LH
o
AREAS OF INSPECTION IN THE
WHEEL WELL FWD OF THE MAIN
i,
P
SPAR.
~III
VIEWA
VIEW LOOKING UP INTO WHEEL WELL AT FORWARD SIDE OF THE MAIN SPAR
d. From inside of the wheel well, thoroughly examine the edges of the splice plates from on top of the spar
cap forward flange to the forward ends.
e. If any cracks are detected in the splice plates, repairs must be affected as outlined in Figure 203 and the
secondary damage inspections performed as instructed in Figure 202.
57-15-04
Page 203
B Reissue Feb 28/95
~eechcraft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CI1
.´•I- d
57-1 5-04
Page 204
Feb 28/95 B Reissue
aeecl~craft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I ~-O ~7 ~9 O
MAIN SPAR
00) 1 10
INBOARD
SPLICE VIEW LOOKING DOWN ON TOP
PLATE OF THE CENTER SECTION
OUTBOARD
SPLICE
PLATE
vawA
VIEW LOOKING DOWN ON LH SIDE OF THE C35U1~7EOnl C
CENTER SECTION WITH NACELLE SKIN REMOVED
CAUTlON
that
When the nacelle plates are to be removed, use a hoist with steel wheels or one
Is mounted to a solid surface. Do not use a hoist with rubber tires or wheels.
CAUTION t
Do NOT drill into the spar cap.
c. Remove the rivets that attach the splice plates to the structure.
NOTE
Remove any plumbing or equipment that may hinder access to the splice plates.
d. Remove the lock bolts that attach the splice plates to the spat. Refer to Chapter 20-00-00 for the proper lock
bolt removal procedure.
57-1 5-04
Page 205
Feb 28/95
B Reissue
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
8. HL64PB87-6-4XLock PinAssembly
10 Places
a, Remove all burrs from the fastener holes in the structure and vacuum away all debris that may have been
caused by the fastener removal procedure.
b. Using the old splice plates as templates, drill the fastener holes in the new splice plates with a 3/18inch (#12)
bit.
CAUTION
removed from the position for which the new plate is being prepared.
c, Install the fasteners in the splice plates as shown on sheet 4 and 5 of this figure.
NOTE
When installing lock bolts in holes that were formerly occupied by rivets, the holes must
be reamed out with a No. 12 ream to assure a snug fit.
57´•1 5´•04
Page 206
B Reissue
Feb 28/95
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
FwD
~tlNBO
Illlt I I rl t "t"
-t 191$ 3
r12 PLACES
-t 3
10 PLACES
-t- IIII$ ff
f cf
_LDT~
F~I ,_j
I
---r
:-i
I
i 2
4 PLACES
4 PLACES
---1
1
C +t
i~_lC +T-l I (;+""t~!
___I
t
1 3
I 8 PLACES 10 PLACES
(1 _t
-t
ct 99-SAMd
VIEW B VIEW C
sheet 4 5 of this figure install the aft nacelle skins.
d. Employing the fasteners shown on or
a. Install any plumbing or equipment that was removed for the splice plate replacement procedure.
57-15-04
Page 207
Feb 28/95
B Rel8sue
Qeec~craft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
rii
_ _,_
_I
1- ’MS20426AD4 RIVETS
i´•´•´•´•o´•´•´•´•´•´•´•´•´•´•´•
i I ’MS20426A04 RIVETS
I
----rr 7
’MS20426AD5 RIVET
I
C´•
I
o o o~ ´•7´• r´•
NAS 173985
OR
CR2248-5
BLIND RIVETS
’MS20426AD4 RIVETS
´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•o_´•
CRT63-4 OR
NAS173984
RIVETS
MS20426AD4 RIVETS
AFT NACEtLE SKIN AND FASTENERS (U-l thru U99, U-51 thru U-164)
57-1 5-04
Page 208
B Reissue
Feb 28/95
Qeec~craft
99 AIRLINER SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
PERMISSIBLE TO INSTALL NAS1097ADS RIVETS IN OVERSIZE HOLES.
PERMISSIBLE TO INSTALL NAS1097AD6 RIVETS IN OVERSIZE HOLES.
~----------f
a a a a a a a a a a a O a a a
i ’MS20426AD4 RIVETS
ao a a o a a oo a oo´•
MS20426AD4 RIVETS
a a e´•
~o
"i" -i----r
´•C´• ’MS20426AD5 RIVET
I j C´•:
a a a a a o a a a
oo a a a eo a
NAS1739B5
BLIND RIVETS OR
CR2248-5 LOCK
RIVETS
’MS204264AD4
FWD
o a a a o a o a o o oo a
INBD
’MS20426AD5 RIVETS
’MS20426AD4 RIVETS
57-1 5-04
Page 209
Feb 28/95
B Reissue
Qeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECT~ON AND REPAIR MANUAL
This chapter (57-16) is applicable only to airplane is unknown or if the mission or flight profile of
BEECHCRAFT King Air 100, A100 and a particular airplane differs appreciably from that
8100 Models. intended by design, such as air taxi, commuter air ser-
vice, pipeline surveillance, livestock/predatot animal
Chapter 57-16 provides the procedures necessary to control, search and rescue, navigation aids Inspection
Inspect the wing attach bolts and the basic structural or extraordinary service at low altitude or unusually
components of the center section and outboard wing short flight durations (less than 30 minutes), the
main spats for corrosion and cracks. These inspec-
tions are a supplement to, but do not replace, the nor-
inspection schedule specified in Chart 201 Is not
mal airplane Inspection procedures and intervals’ of appropriate for continued airworthiness of the airplane
structure. In such instances, promptly notify the Cus-
the BEECHCRAFT King Air 100 Series Maintenance
tomer Support Department of Beech Aircraft and a
Manual, the King Air 100 Series Continuous Inspec-
tions Procedures Manual, or the King Air 100 series special inspection schedule will be established. The
150-Hour Inspection Procedures. fhe inspection stated hours for the "initial inspection" do not take into
consideration crack initiation due to structural dam-
requirements of this chapter supersede those of
BEECHCRAFT Service Instructions No. 0514-035 and age, e.g. a gear-up landing. If such structural damage
No. 1206. occurs, perform the "initial inspection" after repairing
the structural damage and continue recurring ~nspec-
Chapter 57-16 is divided according to the main spat
tions as specified under "recurring inspection Inter-
types. Section one (57-16-01) is applicable to the spar
Vals"
type on which the attach fittings are secured to the
spat cap with fasteners. The various inspection requirements within the chap-
Section two (57-16-02) applies airplane serials into
to ter sections are presented in a sequence that facill-
which BEECHCRAFT Spar Kit No. 100-4007-1S has tates the location of the inspection area on the alr-
been installed. These airplanes are equipped with a plane and the accomplishment of the required
one piece center section lower main spat cap with inspections with a minimum of time and effort. Each
integral wing attach fittings. inspection is identified by an illustration in the form of
a photograph or line drawing. Accompanying the illus-
Each section has an INSPECTION SCHEDULE
which locates and identifies the inspection tration is information regarding the areas of inspec-
(Chart 201)
areas, initial inspection times, recurring inspection tion, inspection methods to be used, and other perti-
Intervals and component replacement times. This nent information necessary to successfully accomplish
inspection schedule is based on airplane utilization, the inspection. Inspection methods (e.g. fluorescent
operation and maintenance in a category of service for liquid penetrant, etc.) that are referenced in this chap-
which the airplane was originally designed; specifi- ter may be found in Chapter 20-00-00.
57-1 6-00
Page 1
B Relseue Feb 28/95
Qeechc~tft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART I
WING SPAR AND FITTING KITS
Kit Number
100-4007-1-5 B-1 thru 8-247, BE-1 thru Provides parts and information for installation of an
BE-137 main center section spar cap and
integral fitting, lower
outboard main
100-4002-15 8-90 thru 8-193 Provides parts and information for installation of a LH or
RH outboard wing main (forward) spar. Spar is NOT
included in the kit.
100-4002-38 8-90 thru 8-193 Provides parts and information for installation of a LH
outboard wing main (forward) spar. Spar is included in
the kit.
100-4002-45 8-90 thru 8-193 Provides parts and information for installation of a RH
outboard wing main (forward) spar, Spar is included in
the kit.
90-4103-15 B-1 and after, BE-1 and Provides parts and information for replacement of a LH
after aft outboard attach
90´•4108-2S B-1 and after, 88-1 and Provides parts and information for replacement of a RH
after aft outboard attach
90-4109-15 8-1 and after, BE-1 and Provides parts and information for replacement of a LH
after lower aft outboard attach
90-4109-25 B-1 and after, BE-1 and Provides parts and information for replacement of a Pi-i
after lower aft outboard attach
90-4110-15 B-1 and after Provides parts and information for replacement of a LH
u forward center section attach
90-4110-25 B-1 and after Provides parts and information for replacement of a RH
u forward center section attach
90-4110-35 B-1, 8-90 thru 8-92, 8-94 1 Provides parts
and information for replacement of a LH
thru 8-204, 8-206 thru upper forward center section wing attach fitting.
8-247, BE-1 and after
90-4110-45 8-1, 5-90 thru 8-92, 8-94 Provides parts and information for replacement of a RH
thru 8-204, 8-206 thru upper forward center section wing attach fitting.
8-247, BE-1 and after
90´•4111-1S B-1 and after, BE-1 and Provides parts and information for replacement of a LH
after lower forward center section attach
90-4111-25 B-1 and after, BE-i and Provides parts and information for replacement of a Pi-i
after lower forward center section attach
90-4113-15 B-1 and after, BE-1 and Provides parts and information for replacement of a LH
after u aff center section attach
90-4113-25 B-l and after, BE-1 and Provides parts and information for replacement of a Pi-i
after aft center section attach
90-4114-15 B-1 and after, BE-1 and Provides parts and information for replacement of the LH
after lower aft center section attach
90-4114-25 B-1 and after, BE-1 and Provides parts and information for replacement of the RH
after lower aft center section wing attach fitting
57-16-00
Page 2
Feb 28/95 B Reissue
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I -~I´•´•I
ARNING procedure. Refer to Chapter 20-00-00
for fastener removal instructions
57-1 6-01
Page 201
B Reissue Feb 28/95
.~.-I----
Qeechcraft
KING AIR 100 SERIES LOWER WING SURFACE
9 1 1 9 1, ,2 ’t
UPPER WING SURFACE
o~1 ~Y O II
o 118 II I 9U 01 qs
o
011 Ilo o
io O O
O
o,
10
o Olo o
o
to o
.o
O O
oo oo a~, Oa3 oO oO
RH RH I I LH
LH
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE 1 5 5 1
7 1 APPLICABLE ONLY TO KING AIR 100 SERIES AIRPLANES WITHOUT BEECHCRAFT
SPAR KIT 100-4007-1S
C93Bt2)7E0~2
Inspection Area Inspection Method Possible Findings Initial Inspection Recurring Inspection Interval Component
Index I Figure
No. No.
Replacement
Schedule
Cracks, corrosion and See note 1,000 hrs 3 yrs, whichever None
1. 201 All wing attach fitting flat surfaces, Magnified visual and fluorescent liquid or
occurs first
attachment as
Visual Cracks and loose See note 1,000 hrs or 3 yrs, whichever None
7. 206 Area under center section floorboard
rivets occurs first
between the forward and aft
Cracks See note 1,000 hrs or 3 yrs, whichever None
3. 207 Outboard wing lower main spar cap from Fluorescent liquid penetrant
to the tie-down I occurs first
attach
Visual Cracks and corrosion See note Annually None
9. 209 Outboard wing panel upper and lower
main
bolts and nuts Magnified visual and fluorescent liquid Cracks and See note 1,000 hrs or 3 yrs, whichever 15,000 hrs or
10. 211 Wing
mechanical damage occurs first 15 yrs,
thru penetrant as specified
whichever
215
occurs first
57-1 6-01
Page 202
B Reissue
Feb 28/95
~-kechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I i
a O
00000
I I
O O
oo
0 000
RH
LOWER
O O O oO o o
0000000
0000000
B
O 0 0 0 0 000
0000000
oo ooo
a. Remove the wing bolt covers and any placards that are affixed to the wing attach fittings. With the wing bolts
In place properly torqued, clean the area to be inspected and fluorescent liquid penetrant inspect the exposed
and
flat surfaces of all 16 wing attach fittings. Refer to Chapter 20-00-00 for the fluorescent liquid penetrant inspection
procedure.
57-1 6-01
Page 203
B Reissue Feb 281~5
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
SEGMENT OF FITTING
REMOVED TO SHOW
COUNTERBORE DETAIL
CAREFULLY INSPECT
THIS SECTOR OF THE
COUNTERBORE RADIUS
WING
80LT
HOLE
-e ==e
VIEW B
C9~LJ6rr080(
at a
b, In compliance with the Inspection Schedule (Chart 201), remove and inspect the the wing bolts, one
time, as instructed under the heading WING BOLT, NUT AND SPAR FITTING INSPECTION in this chapter.
depression and
c, As the bolts are removed for inspection, fluorescent liquid penetrant inspect the areas coun-
radius,
and from the back
d, It is possible that small cracks may be removed from the feathered edge of the counterbore
of the tub of all fittings and from the slot in the center section fittings. Contact the Customer Support Department
of Beech Aircraft Corporation prior to initiation of any crack removal procedure.
a, Any fitting cracked beyond acceptable limits, as determined Customer Support, must be replaced.
and bolts is completed, replace the placards which were removed for
f. After the inspection of the wing fittings
the fitting inspection.
Ensure that the drain holes in the upper wing attach fittings are unobstructed.
g,
57-1 6-01
Page 204
B Reissue
Feb 28/95
I
aeed~craft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O oA
O
oo go
LH UPPER RH
BL 88.50 I
1 I I;R LOWER FORWARD SPAR CAP AFT FLANGE
REMOVE THIS FASTENER
VIEWA
LOOKING FORWARD AND DOWN AT FORWARD SPAR
AND LOWER WING ATTACH FITTING THROUGH RH
INVERTER ACCESS OPENING.
I WARNING
w~,,,
I
of the
A crack of the type shown in the illustration mandates the replacement
and both outboard wing panel main spar
lower forward center section spar cap
assemblies.
If the original lock bolt is still
b. Remove the aft inboard fastener that secures the wing attach fitting to the spar.
Installed in this position, refer to Chapter 20-00-00 for the lock bolt removal procedure.
interior of
c. Eddy current inspect the hole where the fastener was removed. Focus particular attention on the
the spar cap near the surface that joins the wing fitting. Refer to Chapter 20-00-00 for the eddy current inspection
procedure.
Lower Forward Spar Cap and Wing Attach Fitting Inspection
(Sheet 1 of 3)
Figure 202
57-1 6-01
Page 205
Feb 28/95
B Reissue
cl~echcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
(I
o a
r II _Ir 1
~o
dbo ot
RH LOWER LH
j)
VIEW B
LOOKING UP AND FORWARD AT LOWER FORWARD
SPAR CAP THROUGH RH INVERTER COOLING
OPENING OR INSPECTION PANEL (DEPENDING ON
AIRPLANE MODEL). MID
NOTE
lubricate the
To prevent moisture from entering the holt hole and causing corrosion,
bolt and fill the bolt hole with G322L siiicone grease (6, Chart 210,91-00-00) or MIL-C-
16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
hole, an
e. Install an NAS464P3A9 bolt in a standard-sized hole, an NAS2903-9 bolt in a 1/64-inch-oversized
NAS3003-9 bolt in a 1/32-inch-oversized hole, an AN960-10 washer and an MS20364-1032
nut in place of the
and torque the nuts to 20-25
fastener removed in step "b". Orient the nut and bolt as shown in the illustration
Inch-pounds.
57-1 6-01
Page 206
B Reissue
Feb 28~95
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O
O
0\ I d I b /C]
oO O
LH UPPER RH
UP
OUTBOARD
VIEW C
f, Utilizing the fluorescent liquid penetrant inspection method noted in Chapter 20-00-00, inspect the exposed
aft edge of the lower forward spar cap. See View A.
g, Fluorescent liquid penetrant inspect the accessible areas of the forward flange of the lower forward spat cap
(view C).
h, Clean the liquid penetrant from the areas of inspection and reinstall the covers removed in step a.
57-1 6-01
Page 207
B Reissue Feb 28/95
ri3eechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
C~ C~ Fwo
i 11 11-~1+1; 1
n
olUO (10
ooo
OUTEDsl 1
i! -I
1!EHL
RH LOWER i
REMOVE THESE FASTENERS
c6~
REMOVE)
1
1
BL 68~.5J
c-eL 87.6 I
I 8L_80.6~p-BL 75.32- DRAGLEGSUPPORT J
a
1 II:
57-1 6-01
Page 208
Feb 28/95 B Reissue
Qeed´•x=raft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CAUTION
If required, refer to Chapter 20-00-00 for the lock bolt removal procedures. When
removing aluminum rivets from the spar cap, DO NOT DRILL THROUGH THE CAP.
Drill through the rivet head only and carefully drive the rivet shank out of the spar cap
with a pin punch of a somewhat smaller diameter than the rivet shank.
a. Remove the fasteners shown in the illustration and eddy current inspect the holes. Refer to Chapter 20-00-00
for the Inspection Instructions.
NOTE
To prevent movement of the drag leg support bracket, eddy current inspect one fas-
tener hole at a time. After the hole has been inspected, install a fastener in the
inspected hole before removing the other fastener.
b, To prevent moisture from entering the holes and causing corrosion, lubricate the bolts and fill the bolt holes
with G322L sillcone grease (6, Chart 201, 91-00-00) or MIL-C-16173 Grade 2 corrosion preventive compound (5,
Chart 201, 91-00-00). Install NAS464P3A6 bolts at BL 87.60, 80.68 and BL 75.32. Install an NAS464P3A7 bolt at
BL 68.5. Install AN960-10 washers, and MS20364-1032 nuts on the bolts. Place the nuts on the bottom side of
the spar cap and torque them to 20-25 inch-pounds. If oversized holes are found during the inspection, ream the
holes to the next larger oversize and install NAS2903 (1/64-inch oversize) or NAS3003 (1/32-inch oversize) bolts
as required in the oversized holes.
NOTE
If thenutplate assembly referenced in Figure 208 was not installed during a previous
inspection, it must be installed before installation of the fastener at FS 68.5.
c. Utilizing the fluorescent liquid penetrant inspection method referenced in Chapter 20-00-00, inspect the
exposed areas of the lower spar cap in the wheel well from BL 68 to BL 88. Focus extra attention on the area of
the fastener holes.
57-1 6-01
Page 209
B Reissue Feb 28/95
--i- ´•I_-
-I
--T
~eechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
’~PBCIR I(,I C\ I’
BL 66.20 o ~cl r~ o
j ,.,,u ,Q
I ~oo or
I FWD ~F:
i
I Ic i
VIEW A ,,D
VIEW LOOKING UP AND FORWARD
AT INBOARD SIDE OF RH NACEUE
CAUTION
When removing aluminum rivets, do not drill through the spar cap. Drill onljl-through the
rivet head, then carefully drive the rivet shank out of the spar cap with a pin punch.
a, Locate the four brazier head rivets (5/32- or 3/16-inch brazier head rivets) on the lower aft side of the spar
cap. Remove all four fasteners from each side of the center section and perform the following steps:
Ream the holes to 3/16 inch prior to conducting the eddy current inspection.
Using the eddy current Chapter 20-00-00, inspect each hole. if cracks, corrosion or
inspection procedure in
oversized holes are indicated, ream the holes to the next larger size (1/64- or 1/32-inch). If reaming to 1/32-inch
oversize fails to clean out the damage, contact the Customer Support Department of Beech Aircraft Corporation
for consultation.
NOTE
If the rivets were replaced with bolts during an earlier inspection, remove the bolts one
57´•1 6-01
Page 210
Feb 28/95 B Reissue
Qeeck~craft
KING AIR l(r0 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
MAIN SPAR
INSERT NUTPLATE
LOWER AFT
INBOARD WHEEL ASSEMBLY THROUGH
NUTPLATE ASSEMBLY FLANGE
WELL WALL THIS VOID
b. Inspect the lower forward spar cap in the nacelle inboard of the main gear wheel well from BL 68.00 to
62.00. Use the fluorescent liquid penetrant inspection outlined in Chapter 20-00-00. Inspect the area
for cracks,
loose rivets and other damage.
NOTE
Disregard step "c" if a nut plate assemblj~ has been installed. These fasteners will now
e, Install NAS2903-7 bolts in the 1/64-inch-oversized holes or NAS3003-7 bolts in 1/32-inch oversized holes.
Install an AN960D10 washer under the head of each bolt and torque the bolts to 25-30 inch-pounds. To prevent
silicone
moisture from entering the holes and causing corrosion, coat the bolts and fill the bolt holes with G322L
grease or MIL-C-16173 Grade 2 corrosion preventive compound (5 or 6, Chart 201, 91-00-00).
57-1 6-01
Page 211
Feb 28195
B Reissue
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
IC I
I r
~7 IL I
49~ or
RH LOWER LH
BL 32.19
BL 31.44
BL 29.27
BL 30.02
REMOVE THIS PANEL TO GAIN ACCESS TO
LOWER FORWARD SPAR CAP BACKSIDE OF INBOARD FASTENERS
VIEW A
LOOKING INBOARD AND UP
AT RH WING ROOT
a. Remove the fasteners (jo-bolts or screws) that attach the wing root rib to the forward flange of the spar cap.
Eddy current Inspect the holes as described in Chapter 20-00-00. If jo-bolts were the original fasteners, refer to
Chapter 20-00-00 for jo-bolts removal procedures. These holes must be reamed out to 17/64 inch.
b, Install NAS1704-6R screws, AN960-10 washers and M820364-1032 nuts in place of fasteners which were
NOTE
To prevent moisture from entering the bolt holes and causing corrosion, lubricate the
fasteners and fill the fastener holes with G322L silicone grease (6, Chart 201, 91-00-
00) or MIL-C-16173 Grade 2 corrosion preventive compound (5, Chart 201, 91-00-00).
c, Utilizing the fluorescent liquid penetrant inspection method outlined in Chapter 20-00-00, inspect the exposed
lower surface of the lower foMlard spar cap between each nacelle and the fuselage.
57-1 6-01
Page 212
Feb 28~95 B Reissue
aeecIxrraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O
O
O o /-1 f’;’
FORWARD SPAR
LH UPPER RH
C~
~L’ i
:t
1 ~j" I
t"--aga
I. W’
,I4
r‘"´•jlj F 5
i :F:
I´•
I´•-I--.
C,
´•-_
g ii:
’F
p~iREAR SPAR :It~l
YIEW A
r’i;e 3 o
LOOKING FORWARD AT CENTER AISLE BETWEEN
MAIN AND REAR SPARS
a, Remove the center aisle floorboards and access panels shown in the illustration, Visually inspect the acces-
sible areas of the lower forward and aft spar assemblies, the centerline skin between the forward and aft spars
and the fuselage formers for loose rivets and cracks,
b, Repair any damage that may may be detected utilizing FAA Advisory Circular 43.13 which provides the
Acceptable Methods, Techniques and Practices for Structural Repairs,
57-1 6-01
Page 213
B Reissue Feb 28/95
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O
II
0
00
C]
300
rollP lodb
VIEW LOOKING UP AT
LOWER SURFACE OF RH WING
Using the procedure outlined in Chapter 20-00-00, fluorescent liquid penetrant inspect the exposed surface of the
to the tie-down lug.
lower main spar cap of the outboard wing panel from the attach fitting
57-1 6-01
Page 214
B Reissue
Feb 28/95
Qeechcraft
KING AIR ~00 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
NAS1068A3
OR
MS20176L3
NUTPLATES ATTACH NUTPLATES MOUNTING
INSTALL THIS HITH MS20d26AD3-3 PLATE
NUTPLATE FIRST RIVETS
4.5001926
a, Fabricate a mounting plate from .063 aluminum. Draw a line down the center of the bottom side of the plate
to aid fastener alignment.
b, Install a nutplate at the Inboard end of the mounting plate.
NOTE
The four nutplates should be installed at a 45" angle to the mounting plate length.
c, Remove the sealer at the intersection of the aft side of the main spar and keel web.
d, Insert the nutplate assembly through the void created by the sealer removal.
e, Install an NAS464P3A7 bolt and an AN960D10 washer to hold the mounting plate in position,
f, Align the mark on the plate with the centerline of the holes in the spar cap and tighten the bolt sufficiently to
prevent movement of the plate.
g, Utilizing the three open holes, mark the remaining three fastener locations.
f~l CAUTION
If a drill Is used to mark the fastener locations, do not drill through the plate. Drilling
through the plate could result in fuel liner or bladder penetration.
h, Remove the bolt and washer that were used to secure the plate and remove the plate for final assembly.
i, Utilizing a vacuum source and a small hose capable of entering the intersection void, clean out all debris that
57-16-01
Page 215
B Reissue Feb 28/95
RAISED AREAS
CRACKS~ o
o X o
LEADING o
EDGE
57-1 6-01
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B Reissue
C=eb 28/95
Qeec~frcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
57-1 6-01
Page 217
Feb 28/95
B Reissue
aeechc~ft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
have areas exhibiting a rubbed or polished appear- g. DO NOT TIGHTEN THE LOWER FORWARD
ance, usually resulting from the installation procedure. WING ATTACH BOLT AT THIS TIME. Temporarily
If any component exhibits cracks or mechanical dam- snug the bolt down to approximately 1200 inch-
age, replace it with a new part. pounds.
c. Fluorescent liquid penetrant inspect las directed UPPER FORWARD, UPPER AND LOWER AFT
in Chapter 20-00-00) each inconel wing attach bolt WING BOLT, NUT AND FITTING INSPECTION
and nut, If the bolts and nuts prove to be free of cracks
and mechanical damage, they may be reused after a´• Ensure that the wing is properly supported for
maintenance. Remove only one wing bolt at a time for
cleaning,
d, Clean the spar fittings and bolt-bores with naptha
inspection. Perform the inspection as detailed in this
section, then replace and torque the bolt to the value
or methyl ethyl ketone (1 or 2, Chart 201, 91-00-00).
Do not strip the epoxy paint from this area. Fluores-
specified in the appropriate illustration before remov-
ing another bolt.
cent ii quid penetrant inspect las instructed in Chapter
b´• Remove an upper forward, upper aft or lower aft
20-00-00) the complete visible surface of each fitting
for condition, focus extra attention at the washer seat wing bolt, nut and washers. When a fastener is loos-
and bolt-bore area. If scoring, corrosion pitting, ened, ensure that the radius on the outer ci~cumfer-
cracks, or washer impressions are found in these ence of the washer faces the radius in the end of the
areas, contact the Customer Support Department of fitting recess (does not apply to P/N MS20002 or
Beach Aircraft for consultation. If the fitting is satisfac- NAS143 washers). If a washer radius is not positioned
tory, clean off the fluorescent liquid penetrant and as applicable illustration contact the Cus-
shown in the
recoat the bolt-bore and washer/nut-bearing faces of tomer Support Department of Beech Aircraft for con-
the fitting with Alodine 1200, 1200S or 1201 (3, Chart sultation. If the washers are properly installed, pro-
201, 91-00-00). Allow the coating to dwell for approxi- ceed with the remainder of these steps.
mately five minutes. After the time has elapsed, wash c. Clean the spat fitting and bolt-bore with naptha or
the coated areas with water and blow dry (do not methyl ethyl ketone (1 or 2, Chart 201, 91-00-00). Do
wipe). Paint the treated areas of the washer seat with not strip the epoxy paint from the fittings. Fluorescent
zinc chromate primer (4, Chart 201, 91-00-00) and liquid penetrant inspect the entire visible surface of the
allow sufficient time for drying. fitting. Focus extra attention on the washer seat and
e, Coat the spar fitting bolt-bores and washer/nut- bolt-bore of the fitting. Refer to Chapter 20-00-00 for
the fluorescent liquid penetrant inspection procedure.
bearing faces, the complete bolt, nut and new preload
Indicating washer assembly with MIL-C-16173, Grade If scoring, corrosion pitting, cracks or washer Impres-
2 corrosion preventive compound (5, Chart 201, sions are noted, contact the Customer Support
I WARNING
w~,,,
I washer/nut-bearing faces of the fittings with Alodine
1200, 1200S or 1201 (3, Chart 201, 91-00-00). Allow
the coating to dwell for approximately five minutes.
7he components of the preload Indl- When the time has elapsed, wash the coated areas
eating assembly constitute a
washer
with water and blow dry with air (do not wipe). Paint
matched set and Its components
the coated areas with zinc chromate primer (4, Chart
must not be Interchanged with any
other preload Indicating washer
201, 31-00-00). Allow the primer to dry before continu-
assembly. It Is essential that the radi- ing.
used outside diameter of the fiat d. If the bolts and nuts do not exceed their life limit
washer portion of the preload Indlcat- as designated in Chart 201, thoroughly clean the bolt,
Ing washer assembly be placed with nut and washers with naptha or methyl ethyl ketone (1
the radius toward the fitting washer or 2, Chart 201, 91-00-00) and inspect for cracks and
seat. See Figure 211 for proper orlen- mechanical damage with a 1 0-power or stronger mag-
tatlon. nifying glass. Scratches and markings in the cadmium
f. Install a wing attach bolt, new preload indicating plating, and/or localized deterioration of the cadmium
washer assembly and nut into the wing fitting. plating is not reason to reject a bolt. The cadmium
57-1 6-01
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Peb 28/95 B Reissue
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
plating may be discolored and may have areas exhib- eating washer assembly and rotate the ring back and
iting a rubbed or polished appearance, usually result- fort~ while tightening the nut. The bolt is tight when
the outer ring of the preload indicating washer assem-
Ing from the installation procedure. If mechanical dam-
age or cracks are found, replace the affected bly can no longer be turned using 30 5 pounds of
component. If the components are acceptable after tangential force applied to the ring as shown in Figure
the visual inspection, perform a fluorescent liquid 210. Do not tighten the nut beyond this point.
penetrant Inspection on each of the bolts and nuts b. After completing the tightening procedure on the
(see Chapter 20-00-00). If the bolts and nuts are free lower forward bolt, coat the bolt threads which pro-
of cracks and mechanical damage, they may be the nut with Mll-C-16173 Grade 2
trude through cor-
reused after cleaning. rosion preventive compound (5, Chart 201, 91-00-00).
e. Coat the spat fittings, bolt-bore and washer nut- Prior to installing the fitting covers, ensure that the
bearing face, the complete bolt, washer and nut with drain holes’ in the upper.forward and aft fittlngs ate
MIL-C-16173, Grade 2 corrosion preventive com- unobstructed and can drain freely.
pound (5, Chart 201, 91-00-00).
WING BOLT MAINTENANCE
f. Install the wing attach bolt, washers and nut, and
torque the nut to the torque value specified in the At the first scheduled airplane inspection, as des-
applicable illustration. After the nut is properly ignated by the BEECHCRAFT King Air 100 Series
torqued, coat the exposed threads of the wing bolt Maintenance Manual or Inspection Form, after the
with MIL-C-16173, Grade 2 corrosion preventive com- bolts have been loosened and retorqued or after initial
pound (5, Chart 201, 91-00-00). installation, check the wing bolts for proper torque as
stated in the illustration for the specific location. Check
preload indicating washer at the lower forward
I CAUTION
CPIUPON
t the
attach point as shown in Figure 210.
I -´•I´•´•I
ARNING
57-1 6-01
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Qeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
b. Concurrent with the above step and annually c. Prior to installing the fitting covers, ensure that the
thereafter, coat the exposed bolt threads which pro- drain holes in the upper forward and upper aft attach
trude through the nuts with MIL-C-16173, Grade 2 cor- fittings are unobstructed and can drain freely.
roslon preventive compound.
CHART 202
WING BOLT TOOLS
which
NOTE: The tools Ilsted on this chart are applicable only to King Air Model 100 Series airplanes
have NOT Incorporated BEECHCRAFT Spar Kit No. 100J1007-1S
57-1 601
Page 220
B Reissue
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QOOchcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CAUTION
WITH O
TOW
IN WING
FITTING
81784-14-32 OR
VCC0026 BOLT
100´•31-53
57-1 6-01
Page 221
Feb 281~5
B Reissue
---c‘--~---I
~-kechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WING FITTING
I
CENTER SECTION
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED 80LT THREADS WIIH MIL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
jr* AN NAS143-10 WASHER MAY BE USED BETWEEN THE NUT AND THE
90´•110032-1 WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT
CAUTION
O
INSPECT THE WING
ATTACH FITTINGS TO
f ENSURE THAT THE DRAIN
L HOLES ARE CLEAR.
(MR( ´•5n
57-1 6-01
Page 222
Feb 28/95 B Reissue
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
+95-110025-1W
+95-110021 WASHER (POSITION WITH
(POSITION WITH RADIUS COUNTERSINK TOWARDS BOLT HEAD)
TOWARDS WING FITTING)
81791-1216 NUT
I
:~LYI
I I
r II I 1 81785-12-22
OR VCN0007 BOLT
II I I
I
WING FITTING
WING FITTING I CENTER SECTION
-OUTBOARD
DRAIN
WASHER--/ ~--105090A032-12K WASHER HOLE
DRAIN HOLE
WING
80LT TORQUE: 2380 TO 2500 INCH-POUNDS. COAT THE COMPLETE 80LT. NUT. WASHERS.
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MlL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
MS20002-12 WASHERS MAY BE USED AS REQUIRED BETWEEN THE NUT AND 95-110025-1
WASHER 10 PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
UTION
r´•
303(´•57
Upper FoMlard Wing Bolt Installation (8-122 and after, BE-1 and after)
(without BEECHCRAFT Soar Kit No. 100-4007-1S Installed)
Figure 213
5’1-1 6-01
Page 223
B Relasue
Feb 28/95
~echcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
r~ NAS143´•10 WASHER I
105090AO32-10J WASHER
I
I 81786-10-18 OR
VCN00’4 BOLT
i t
i i´•.:.´•:’ .:1.:::::::’.1 F~
DRAIN
HOLE
WING FITTING
OUTBOARD
WING FITTING HOLE
CENTER SECTION
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT NUT. WASHERS. WING
FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH Mll´•C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
CAUTION
~k
90.3t-aq
57´•1 6-01
Page 224
Feb 28/95 B Reissue
4aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
n~ I
WING FITTING
i 7
OUTBOARD II I II I I I
WING FITTING
CENTER SECTION
I
81791-1018 NUT
NAS143´•10 WASHER
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT. WASHERS. WING
FITTING BOLT BORES, AND EXPOSED BOLT THREADS WITH MlL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
NAS143-10 WASHER MAY 88 USED BETWEEN ME NUT AND THE 9~110032-1 WASHER
´•k+ AN
TO PROVIDE A PROPER BOLT GRIP ADJUSTMEM.
90´•31´•5a
57-1 6-01
Page 225
Feb 28~95
B Reissue
43eechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CRACK INSPECTION WING ATTACH Refer to theKing Air 100 Series Mainte-
FITTINGS, CENTER SECTION AND nance Manual for removal and installa-
OUTBOARD WING SPAR CAPS tion of the Beech Manufactured Spar
Bridge.
NOTE
This section (57-16-02) is applicable
only to King Air Model 100 airplanes into
which BEECHCRAFT Spar Kit No. 100-
I w~´•I ARNING
57-1 6-02
Page 201
B Reissue Feb 28/95
~eechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
4 31 6 6 13 4
1 4
4 1
O O
U
O O
O O
0000 0000
O 0 0
O 0 00
O O
00
oO O
5 5 1 1 5
5 2
RH RH LOWER WING SURFACE LH
LH UPPER WING SURFACE
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
APPLICABLE ONLY TO KING AIR 100 SERIES AIRPLANES INCORPORATING
BEECHCRAFT SPAR KIT 100-4007-1S
Inspection Area Inspection Method Possible Findings Initial Inspection Recurring Inspection Interval Component
index I Figure
No. No. Replacement
Schedule
Cracks, corrosion and See note 3 yrsor 1,000 hrs, whichever None
i. 201 All wing attach fitting flat surfaces, Magnified visual and fluorescent liquid
mechanical occurs first
essions, counterbores and bolt bores as
Cracks, loose rivets See note 3 yrs or 1,000 hrs, whichever None
2. 202 Area under center section floorboard Visual
and occurs first
between the forward and aft
Cracks See note 3 yrs or 1,000 hrs, whichever None
3. 203 Outboard wing lower main spar cap from Fluorescent liquid penetrant
occurs first
attach to the tie-down
Cracks and See note Annually None
4. 204 Outboard wing panel upper and lower Visual
main corrosion
Cracks and See note 3 yrs of 1,000 hrs, whichever 15 yrs or
5. 207 Wing bolts and nuts Magnified visual fluorescent liquid
mechanical damage occurs first 15,000 hrs,
thru penetrant as specified
whichever
211
occurs first
visual and fluorescent liquid Cracks 10,000 hrs 1,000 hrs 20,000 hrs
6. Nacelle splice plates (See Chapter Magnified
57-16-03) penetrant as specified
NOTE: The time designated for the Initial inspection has expired. The time shown In the recurring
Inspection Interval column Is now effective for this Inspection.
57-1 6-02
Page 202 B Reissue
Feb 28/95
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CAREFULLY INSPECT
THISSECTOR OFTHE
COUNTERBORE RADIUS
t
UPPER FVVD FITTING
C9201812
a. Remove the wing bolt covers and any decals that may be affixed to the fitting surface. With the wing bolts in
place and properly torqued, clean the area to be inspected and fluorescent liquid penetrant inspect the exposed
flat surfaces of all 10 wing attach fittings. Refer to Chapter 20-00-00 for the fluorescent liquid penetrant inspection
instructions.
b, In compliance with the Inspection Schedule (Chart 201), remove and inspect the wing bolts one at a time as
detailed under the heading WING BOLT, NUT AND SPAR FITTING INSPECTION.
5’7-1 6-02
Page 203
CAREFULLY INSPECT
THIS AREA OF THE
COUNTERBORE RADIUS DEPRESSION AREA
O O
O BACK SIDE OF TUB
COUNTERBORE
FEATHERED
EDGE
FITTING \1 o o o
FLAT
SURFACE
WING BOLT BORE
VIEW B C3dcWSrr3075 3
c, As the wing bolts are removed for inspection, fluorescent liquid penetrant inspect the depression areas and
counterbores of the 14 bathtub style fittings. Focus extra attention on the counterbore radius. Fluorescent liquid
penetrant inspect the the radii at the bottom of the outboard forward fittings ~ivhich house the barrel nuts.
d, It is possible that small cracks may be removed from the feathered edge of the counterbore and the back side
of the bathtub-type fittings and from the slot in the center section fittings. Contact the Customer Support Depart-
ment of Beech Aircraft Corporation prior to initiation of any crack removal procedure.
e, Any fitting cracked beyond acceptable limits, as determined by Customer Support, must be replaced.
f, After the Inspection of the wing fittings and bolts is completed, replace the placards which were removed for
the fitting inspections.
g, Ensure that the drain holes in the upper wing attach fittings are unobstructed.
57-1 6-02
Page 204
Feb 28/95 B Reissue
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O
O
´•I
ool A 10
LH UPPER RH
FORWARD SPAR
´•~9 i-
;e,
;Ofq
--1-~
I
REARSPAR P I’Fi‘.
3 -\i
cZ
’r~´• 5
1; "L
VIEWA i \i
a, Remove the center aisle floorboards and seat track access panels between the forward and aff spars, Visu-
ally Inspect the accessible areas of the spars, lower fuselage skin panel and fuselage formers for loose rivets,
cracks and damage,
b, Repair any damage that may be detected utilizing FAA Advisory Circular 43.13 which provides the Accept-
able Methods, Techniques and Practices for Structural Repairs,
57-1 6-02
Page 205
B Reissue Feb 28/95
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o
[1
o
[7 @Oo
po looS~
~00-604-93
VIEW LOOKING UP AT
LOWER SURFACE OF RH WING
a, Utilizing the inspection method outlined in Chapter 20-00-00, fluorescent liquid penetrant inspect the exposed
surface of the lower main spat cap of the outboard wing panel from the wing attach fitting to the tie-down lug.
57´•1 6-02
Page 206
Feb 28/95 B Reissue
Qeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
for cracks and corrosion after the first five years of and lower spar caps for any buildup of the whitish,
o AREAS
2~5
O
~ulP
O X o
-z=C
o a
LEADING o y~p
EDGE
57-1 6-02
Page 207
B Reissue
Feb 28~95
_~r -_--;-
~echcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I WARNING
w~,,, I FITTING INSPECTION
DO NOT SCRIBE OR SCR4TCH THE cal damage, replace it with a new part.
N’ITINGS.
c. Fluorescent liquid penetrant inspect las directed
bolt in Chapter 20-00-00) each inconel wing bolt and nut.
If(while using hand-pressure only) wing attach
installa- If the bolts and nuts prove to be free of cracks and
binding occurs upon either disengagement or
and mechanical damage, they may be reused after clean-
tion, loosen the remaining three wing attach bolts
releases binding of ing.
position the wing in a manner that
57-1 6-02
Page 208 B Reissue
Feb 29/95
--------1-----
~eechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
d. Reassemble the barrel nut as shown in Figure indicating washer assembly with MIL-C-16173, Grade
205, 2 corrosion preventive compound (5, Chart 201,
91-00-00).
e, Clean the spar fittings and bolt-bores with naptha
or methyl ethyl ketone (1 or 2, Chart 201, 91-00-00).
Do not strip the epoxy paint from this area. Fluores-
cent liquid penetrant inspect las instructed in Chapter
I w~,,,
WARNING
i
20-00-00) the complete visible surface of each fitting
The components of the preload Indl-
for condition, focusing extra attention at the washer
eating washer assembly constitute a
seat and bolt-bore area. If scoring, corrosion pitting,
matched set and Its components
crack indications, or washer impressions are found in
must not be Interchanged with any
these areas, contact the Customer Support Depart- otherpreload indicating washer
ment of Beech Aircraft for consultation. If the fitting is
assembly. It Is essential that the radl-
satisfactory, clean off the fluorescent liquid penetrant used outside diameter of the flat
and recoat the bolt-bore and washer/nut-bearing faces washer portion of the preload Indlcat-
of the fitting with Alodine 1200, 1200S or 1201 (3, Ing washer assembly be placed with
Chart 201, 91-00-00). Allow the coating to dwell for the radius toward the fitting washer
approximately five minutes. After the time has seat. See Figure 207 forproper orien-
elapsed, wash the coated areas with water and blow tatlon.
dry (do not wipe). Paint the treated areas of the g. Install a wing attach bolt, new preload indicating
washer seat with zinc chromate primer (4, Chart 201, washer assembly and barrel nut into the wing fitting.
91-00-00) and allow sufficient time for drying. Ensure that the lubrication fittings on the barrel nuts
f, Coat the spar fitting bolt-bores and washer/nut- are positioned in manner that allows access of a lubri-
bearing faces, the complete bolt, nut and new preload cation nonle.
NUT
LUBAICITION
CAUTION
BEVELED AREA NUT MUST 86 BEVELED OR CHAMFERED AS SHOWN
0~I NUT MUST CRADLE TO PREVENT SCORING THE SIDES OF THE BARREL
MATCH CONTOUR NUT HOLE IN THE SPAR. IF NOT. REPLACE NUT
OF NUT CRADLE OR REWORK NUT AS SHOWN.
200-31-0
Barrel NutAssembly
Figure 205
57-16-02
Page 209
B Reissue
Feb 28195
-T-----´•^I-----
--r-
-.-------~-^---I:. ~_--
~teechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
h. DO NOT TIGHTEN THE LOWER FORWARD nut and washers with naptha or methyl ethyl ketone (1
WING ATTACH BOLT AT THIS TIME. Temporarily or 2, Chart 201, 91-00-00) and inspect for cracks and
snug the bolt down to approximately 1200 inch- mechanical damage with a 10-power or stronger mag-
pounds, nifying glass. Scratches and markings in the cadmium
UPPER FORWARD, UPPER AND LOWER AFT
plating, and/or localized deterioration of the cadmium
plating is not reason to reject a bolt. The cadmium
WING BOLT, NUT AND FITTING INSPECTION
plating may be discolored and may have areas exhib-
a, Ensure that the wing is properly supported for iting a rubbed or polished appearance, usually result-
maintenance. Remove only one wing bolt at a time for ing from the installation procedure. if mechanical dam-
inspection. Perform the inspection as detailed in this age or cracks are found, replace the affected
section, then replace and torque the bolt to the value component. If the components are acceptable after
specified in the appropriate illustration before remov- the visual inspection, perform a fluorescent liquid
ing another bolt. penetrant inspection on each of the bolts and nuts
NOTE (see Chapter 20-00-00). If the bolts and nuts are free
of cracks and mechanical damage, they may be
The bushing utilized in the upper forward reused after cleaning.
fittings on airplane serials B-1 thru 8-121
must be removed prior to performing the e. Coat the spar fittings, bolt-bore and washer/nut-
fitting inspection. bearing face, the complete bolt, washers and nut with
MlL-C-16173, Grade 2 corrosion preventive com-
b. Remove an upper forward, upper aft or lower aft
pound (5, Chart 201, 91-00-00).
wing bolt, nut and washers. When a fastener is loos-
ened, ensure that the radius on the outer circumfer-
of the washers face the radius in the end of the
once
57-1 &02
Page 210
Feb 28/95 B Reissue
aeechcfaft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
The lower forward wing attach bolts b. Aftercompleting the tightening procedure on the
which were not tightened after lower forward bolt, inject Mll-C-16173 Grade 2 corro-
inspection must be tightened at this sion preventive compound (5, Chart 201, 91-00-00)
time. Remove any wing supports into the barrel nut lubrication fitting with a good quality
before tightening this bolt, grease gun and an Alemite grease notzel (P/N
314150). inject the compound until one of the follow-
a, Insert the tool (shown in Figure 206) into one of ing conditions are noted:
the holes in the outer ring of the preload indicating The compound emerges from between the two
washer assembly and rotate the ring back and forth portions of the barrel nut.
while tightening the nut. The bolt is tight when the
The compound emerges past the locking polllon
outer ring of the preload indicating washer assembly of the nut assembly.
can no longer be turned using 30 ~5 pounds of tan-
The’fitting will acce~pt no additional compound
gential force applied to the ring as shown in Figure
after several pumps of the gun.
206. Do not tighten the nut beyond this point.
c. Coat the bolt threads which protrude through the
nut with Mll-C-16173 Grade 2 corrosion preventive
compound.
Lower Forward Wing Bolt Tlllhtenlng Procedure The will accept no additional
fitting compound
Figure 206 after several pumps of the gun.
57-1 6-02
Page 211
Feb 28/95
B Reissue
QeecXlc~t
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR NIANUAL
NOTE: The tools listed on this chart are applbable only to King Air Model 100 Series airplanes into
which BEECHCRATT Spar Kit No. 100-4007-1S has been Installed.
57-1 6´•02
Page 212
Feb 28/95 B Reissue
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
\i I
81784-14-46 OR
VCC0027 BOLT
LUBRICATION
WING FITTING CAUTION
FITTING
OUTBOARD POSITION WITH
POSITION WITH RADIUS
AGAINST RADIUS COUNTERSINK AGAINST
IN WING FI~TING THE BOLT HEAD RADIUS
BOLT TIGHTENING PROCEDURE; COAT THE COMPLETE BOLT, NL~ WASHER ASSEMBLY, AND
WING FITTING BOLT BORES WITH Mll-C16173 GRADE 2 CORROSION PREVENTIVE COMPOUND,
TIGHTEN THEBOLT WHILE APPLYINGA TANGENTIAL FORCEOF30+ SPOUNDSTOTHE
INDICATOR RINGOFTHE PRELOAD INDICATING WASHER,ASSHOWNIN FIGURE 206.NO
FURTHER WRENCHING SHOULD BEAPPUED TO THE BOLT WHEN30~ 5POUNDS OF
TANGENTIAL FORCE WILL NO LONGER MOVE THE INDICATOR RING. THE 90-380019-1 PRELOAD
INDICATING WASHER ASSEMBLY IS NOT TO BE REUSED AFTER ONCE BEING LOADED. AFTER
TIGHTENING THE BOLT, USE A HIGH QUALTTY GREASE GUN AND AN ALEMTTE P/N 314150
GREASE NOULE TO INJECT Mll-Ci6173 GRADE 2 IMOTHE LUBRICATION FTTTING ONTHE
BARREL NL~ AND COAT THE MPOSED TH_R~ADS WTTH CORROSION PREVENTNE
XII
57-1 6-02
Page 213
Feb 28/95
B Reissue
Y-)eechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
105090AO32-10J
81791-1018
WASHER
NUT
I
81785-10-23 OR
1 111 1 I
VCN0003 BOLT
DRAIN *35-105111-3
**NAS143- DRAIN
HOLE WASHER WASHER (POSITION
HOLE
WING FITTING WITH COUNTERSINK
OUTBOARD AGAINST 80LT HEAD)
WING FITTING
CENTER SECTION
80LT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE 80LT. BUSHING. NUT.
WASHERS. WING FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MlL-C-16173
GRADE 2 CORROSION PREVENTIVE COMPOUND.
CAUTION
30´•31´•5(
57-1 6-02
Page 214
Feb 28/95 B Reissue
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR nnANLIAL
81791-1216 NUT
I llMt~31
´•´•´•´•UILYI
I I
I I I I I 81785-12-23
i
OR VCN0007 BOLT
I II I I
I II I I WING FITTING
WING FITTING I CENTER SECTION
-OUTBOARD i
;If‘::´•;’--
DRAIN
*+MS20002-12 WASHER-~ ~-105090A032-12K WASHER HOLE
DRAIN HOLE
RADIUS.
+CHECK WASHER FOR A SMOOTH CONTINUOUS OUTER
´•’‘0~
r
REFER TO CHART 202 FOR THE WING BOLT
WRENCHES AND TORQUE ADAPTERS USED L
WITH THIS WING BOLT AND NUT.
(8-122 and after, BE-i and after With BEECHCRAFT Spar Kit No. 100-4007-1S Installed)
Figure 209
57-1 6-02
Page 215
Feb 28/95
B Reissue
Qeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
+35-105111-3 WASHER
81791-1018 (POSITION WITH COUNTERSINK
NUT TOWARDS BOLT HEAD)
i 17
I
r
81786-10-18 OR
VCNOOT4 BOLT
DRAIN
HOLE
WING FITTING
HOLE
OUTBOARD WING FITTING
CENTER SECTION
CAUTION
90-31J8
57-1 6-02
Page 216
B Reissue
Feb 28/95
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
B LI
WING FITTING
i 7
OUTBOARD II f II I I I
WING FITTING
CENTER SECTION
I-
81791-1018 NUT
NAS14310 WASHER
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT ME COMPLETE BOLT. NUT. WASHERS. WING
FITTING 80LT BORES. AND EXPOSED BOLT THREADS WITH MIL-C-16173 GRADE 2 CORROSION
PREVENTIVE COMPOUND.
40´•31´•9~
57-1 6-02
Page 217
B Reissue feb 28~95
43eec~H=raft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
GENERAL NACELLE SPLICE PLATES 203. If cracked splice plate is found, the secondary
a
57-1 6-03
Page 201
Feb 28~95
B Reissue
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O
O
i I \d/o o I I I o
LH UPPER RH
NOTE
Remove only the access panels shown in this illustration. Removal of the riveted skins
Is not required for inspection of the plates.
b, Using a flashlight and mirror, visually inspect the edges of the splice plates on top of the upper spar cap for-
ward flange.
c, Focus close attention on the area from the nacelle bulkhead to immediately forward of the main spar.
57-16-03
Page 202
Feb 28/95 B Reissue
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
1
I i
110 O
o
oo
O
4Q´• dbo o,
oo
o
O O
o
RH LOWER LH
INSPECT THESE
AREAS IN THE WHEEL WELLS
NACELLE
UPPER SPAR CAP
VIEW A BULKHEAD
FORWARD SIDE
VIEW LOOKING UP INTO THE LH WHEEL WELL AT THE FORWARD SIDE OF THE MAIN SPAR
d. From inside of the wheel well, thoroughly examine the edges of the splice plates from on top of the spar
cap forward flange to the forward ends.
e, If any crachs aredetected in the splice plates, repairs must be affected as outlined in Figure 203 and the sec-
ondary inspections performed as instructed in Figure 202.
f. If no damage is found on the splice plates, and they have not reached their 20,000 hour life limit, replace the
access panels. The splice plate inspection is complete.
57-1 6-03
Page 203
B Reissue Feb 28/95
Beechcr~ft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
INSPECT ALL THE STIFFENERS ALONG THE ~.t.´•´•´•INSPECT THE CHANNEL THAT
FORWARD SIDE OF THE MAIN SPAR I ATTACHES THE FORWARD RIB
TO THE MAIN SPAR
’j
:;i
r´• 2~
"´•.‘M
~U- I 1
´•r
i´•‘-
´•~a-.- _
a, If a crack Is found in any one of the four nacelle splice plates, the structural components shown in this figure
must be inspected for secondary damage.
b, If the channel that attaches the forward nacelle rib to the main (forward) spar must be replaced with
damaged,
a new part,
57-1 6-03
Page 204
Feb 28~95 B Reissue
aeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
1 Fwo
REMOVE THE AFT
NACELLE SKINS
Y C’
c;~"
r\
EW A
MAIN NACELLE
SPAR BULKHEAD I L O O O
INBOARD OUTBOARD
SPLICE SPLICE
PLATE PLATE LH UPPER RH
I CAUTION
When the nacelle splice plates are to be removed, use a hoist with steel wheels or one
that is mounted to a solid surface. Do not use a hoist with rubber tires or wheels.
a, To prevent unacceptable loading of the nacelle structure when the splice plates are removed, support the
engine with a 50-590141-1 (B-l and after) or 932100910002-650 (BE-l and after) engine sling and an approved
hoist.
b, Remove the fasteners attaching the aft nacelle skin to the center section assembly. Remove the skins shown
as shaded areas in the illustration.
CAUTION
c, Remove the rivets that attach the splice plaf,es to the structure.
NOTE
Remove any plumbing or equipment that may hinder access to the splice plates.
d. Remove the lock bolts that attach the splice plates to the spar. Refer to Chapter 20-00-00 for the proper lock
bolt removal procedure.
57-1 6-03
Page 205
B Reissue Feb 28/95
Qeechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
PLACESr_
2 Places
a, Remove all burrs from the fastener holes in the structure and vacuum away all debris that may have been
caused by the fastener removal procedure.
b, Using the old splice plates as templates, drill the fastener holes in the new splice plates with a 3116-inch ~12)
bit,
CAUTION
When using an old splice plate as a template, ensure that it is the one which was
removed from the position for which the new plate is being prepared.
NOTE
When installing lock bolts in holes that were formerly occupied by rivets, the holes must
be reamed out with a No. 12 ream to ensure a proper fit.
57-1 6-03
Page 206
Feb 28~95 B Reissue
Y~kechcraft
KING AIR 100 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
d. Employing the fasteners shown on this sheet, install the aft nacelle skins.
e. Install anyplumbing or equipment that was removed for the splice plate replace-
ment procedure.
I\
I- I ’MS20426ADO RIVETS
’MS20426AD4 RIVETS
TT 7
"MS20426AD5 RIVET
I
I
I- NAS 173985
OR
CR2248-5
8LIND RIVETS
’MS20626AD´•2 RIVETS
CRi65-4 OR
NAS173984
’MS20486AD5 RIVETS
MS20426AD4 RIVETS
57-1 6-03
Page 207
B Reissue Feb 28/95
Qeechcraft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECT1ON AND REPAIR MANUAL
GENERAL I MAINTENANCE PRACTICES nance in the category of service for which theairplane
(MODEL 200 SERIES) was originally designed; specifically, a pressurized
executive or corporate transportation vehicle wherein
This chapter provides the procedures necessary to th,,,j,,ity of cruise is above 10,000 feet altitude and
Inspect the Super King Air 200 Series wing attach fit- flight duration is more than one hour. Should the air-
tings, bolts and nuts and the outboard wing main spar craft be used for missions other than that intended by
caps for various types of damage. These inspections design, such as an air taxi, commuter air service,
are a supplement to, but do not replace, the normal
pipeline surveillance, livestock/predator animal con-
airplane inspection procedures and intervals of the trol, search and rescue, navigation aids inspection,
8EECHCRAFT Super King Air 200 Series Mainte-
extraordinary service at low altitude or unusually short
nance Manual. The Inspection requirements of this duration flights (less than 30 minutes), the inspections
chapter supersede those of 8EECHCRAFT Service specified in the Standard Flight Profile Inspection
Instructions No. 0514-035 and No. 1140. Schedule (Cftart 201) are not appropriate for cont~n-
Chapter 57-17 is divided according to the main spar ued airworthiness of the airplane structure. In such
types. Section one (57-17-01) covers airplane serials cases, promptly notify the Customer Support Depart-
B~-1 thru BT-30, 8L-1 thru 8L-72, 8N-1 thru 8N-4 and ment of 8eech Aircraft and a special inspection pro-
88-2 thru 88-1192 except except 88-1158 and gram will be established to address the unique
88-1167. This series of airplanes is equipped with requirements of the airplane’s mission.
main spar caps which feature integral-tension-type The stated hours for the "initial
inspection" do not take
wing attach fittlngs. into consideration crack initiation due to structural
Section two (57-17-02) applies to airplane serials damage, e.g. a gear-up landing. If such structural
88-1158, 88-1167, 88-1193 and after; 8N-5 and damage occurs, perform the initial inspection after
after; 8L-73 and after; and 8T-31 and after. These air- repairs are complete then perform the recurring
planes are equipped with a main spar which incorpo- inspections as specified under Recurring Inspection
rates Integral-tension wing attach fittings on the upper Interval.
spar cap and three-element clevis type (shear) attach
fittlngs on the lower spar cap. SPECIAL TOOLS AND EQUIPMENT
The inspection schedule (Chart 201) in Chapter Each tool listed in Chart 1 is provided as an example
57-17-01 and 57-17-02 identifies the inspection areas, of the equipment designed to perform a specific func-
fnitfal inspection periods, recurring inspection intervals tion. Generic or locally manufactured tools that are the
and component replacement times. This schedule is equivalent with respect to accuracy, function, and
based on airplane utilization, operation and mainte- craftsmanship may be used In lieu of those listed.
CHART 1
SPECIAL TOOLS AND EQUIPMENT
2, Eddy Current Probe 6270 1.55 Ideal Specialty Co. Inspect the center radius at the
bottom circumference of the
barrel nut holes.
3. Eddy Current Probe 6270-1 1.55 Ideal Specialty inspect the intersection of the
radius and bottom of the barrel
nut holes.
4. Eddy Current Flex Shaft 6270-3 1.63 Ideal Specialty Inspect the center of the
Probe counterbore radius of the center
section main spar fittings.
57-17-00
Page 1
B1 Dec 8/95
Qeechc~ft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 1
SPECIAL TOOLS AND EQUIPMENT (Continued)
PART NO. SUPPLIER USE
TOOL NAlldE
6270-4 1.68 Ideal Specia~ty Inspect the tangent intersection
5, Eddy Current Flex Shaft
between the counterbore radius
Probe
and the counterbore wall of the
center section fittings. Inspect the
counterbore wall.
132351 Beech Aircraff To verify eddy current instrument
6,Eddy Current Reference
Standard
7, Eddy Current Unit Nortec 19E Staveley Instruments Inspect for structural cracks in
airplane skins and fittings which
cannot be detected
9, Eddy Current P/100-500 kHz/ IStaveley instruments Inspect cracks in fastener holes
90" Probe A190.03/6 of wing center section lower
forward
10, Eddy Current P/1.00-500 kHz/ Staveleylnstruments Inspect cracks in fastener holes
A/90.75/6 of wing centersection lower
90" Probe
forward
11, 1/8" Bolt Hole Probe Staveley Instruments Inspect bolt holes for cracks in
rear lower and
12,3~16" Bolt Hole Probe Staveley Inst~uments Inspect bolt holes for cracks In
rear lower and
15,Eddy Current Standard Nortec TB-SI, Staveley Instruments Verify screen deflection and
Aluminum Test Block stock #190250 adjust eddy current unit.
with .020" electrical discharge or equivalent
machined notch
16, Bolt Hole Standard 2014-T6 Beech Aircraft Verify screen deflection and
with 118", 3118", and 5/32" size Aluminum Block I Corporation adjust eddy current unit
holes with EDM notches.020"
18, Eddy Current Surface Probe S/300 Hr 10 Staveley Instruments Inspect for cracks in the outboard
kHz~62 lower forward
2014-T6 Beech Aircraft Verify screen deflection and
19.Eddy Current Standard
Aluminum Test Block with Corporation adjust eddy current unit.
0,020" EDM Notch
20. Eddy Current P/100-500 kHzl Staveleylnstruments Inspect for cracks in the center
A/90.5/6 section lowerfonn~ard spat cap,
90" Probe
57-1 7-00
Page 2 B1
Dec 8/95
8EECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
CRACK INSPE CTION WING ATTACH FITTINGS AND CUTE CARD WING SPAR CAPS
NOTE
Chart 201 is applicable to airplane serials 88-2 thru 88-1157, 88-1 159 thru 88-1 166, 88-1 168 thru
88-1 1 92; 8T-1 thru 8T-30; 8L-I th ru 8L-72; 8N-1 th ru 8N-4 operated in the category of service for
which they were originally designed.
Airplanes which are operating in a category of service other than originally designed, and have Ray-
theon Aircraft Company engineering-approved mission p rofi I es, a re I isted under SPECIAL P U R-
POSE AIRPLANES in Chapter 4 of the 8eech Super King Air 200 Series Maintenance Manual (101-
590010-198) or in the applicable Pilot’s Manual Supplement.
201
B3 57-1 7-01 MayP;lggl:gZ~Page
Qeechcraft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
Suppliers’ Addresses:
57-17-00
Page 3
B1 Dec 8/95
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
2,
2.
o lu yl I r I I 1/ ul o
or I I I I I I I I to
2,
UPPER WING SURFACE
2.
2. 3.
4
3,
LA57E
972375AA
Page 202
May 28, 1999 57-1 7-01 83
SEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
/WARNINGI
WARNING
Prior to reaching 10,000 hours in service, the LH outboard wing spar must be replaced on
airplane serials BE-2 thru BE-161 and the RH outboard wing spar must be replaced on seri-
a is B 8-2 th ru B B-l 49.
CHART 201
STANDARD FLIGHT PROFILE INSPECTION SCHEDULE
(BB-2 THRU 88-1157, BE-1159 THRU DR-1 166, BE-1168 THRU BE-1192;
ST-1 THRU BT-30; BL-l THRU BL-72; BN-l THRU BN-4)
Recurring Component
Index Inspection Area Inspection Possible Initial Inspection Replacement
No. Methods Findings inspection interval Schedule
recesses. I specified
Figure 203.
3 1 Lower forward fitting Eddy cu rre nt Cracks 20,000 hrs 1 ,200 hrs None
cou nterbo res and
ba rre I n ut ho les.
Figure 204.
4 inconel wing bolts and Magnified Cracks and 5 Yrs 5 Yrs Refer to the
nuts. visual and mechanical Limitations
fluorescent damage Section of the
Figure 206, 207, 208, liquid I I I approp riate
209. pe net ra nt as I I I 200/B200
specified I I I I Series Pilot’s
Operating
Handbook
*Personnel performing the eddy current inspections referenced in this chart must meet, or exceed, level II
requirements of eddy current proficiency in compliance with MIL-STD-410E.
203
B3 57-1 7-01 May 28, 19 Page
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND RE PAIR MANUAL
Th e o utboa rd wi n g main spar cap must be inspected after the first 5 years of operation and evegl year thereafter.
IWARNING
WARNING
The entire upper and lower spar cap from the wing-attach fitting to the wing tip must be in-
spected,
NOTE
Special emphasis should be placed on airplanes that have been operated and/or stored for extend-
ed periods in areas where geographical location and atmospheric conditions are highly conductive
to co rros io n.
a. Visually inspect the exterior surfaces of the upper and lower spar caps for any buildup of a whitish, saltlike non-
metallic substance indicative of corrosion. If any buildup is detected during the visual inspection, the area should be
thoroughly inspected. Do not interpret wax or paint that may be trapped between the edge of the skin and the ex-
posed section of the spar cap as corrosion residue.
b. Wash all exterior surfaces of the upper and lower spar caps by normal cleaning procedures.
c. Visually inspect
all exterior surfaces of the upper and lower spar caps for paint blisters, raised areas and/or un-
evenness and cracks in the metal. The spar caps are extruded flat surfaces and any of these manifestations may
I indicate an area of corrosion. A thorough inspection of any suspect area must be performed. See Figure 202.
NOTE
Areas of unevenness and/or raised areas on the spar caps may be detected by sliding the fingers
over the surface, by moving a straightedge overthe surface, or by sighting down the length of the
spar cap.
d. If unusual conditions are noted which cannot be resolved locally, contact the Raytheon Aircraft Technical Sup-
port Department fo r co ns u itat ion.
o o~-=-
RAISED AREAS
,o
o O
O
S~iC´• O
,~o o
Q O
o
LEADING
EDGE SKIN
C958B57E1374
NOTE
The following inspections are applicable to Model 200 Serials BE-2 thru BB-l 157, BE-1159 thru BB-
1 1 66, BB-l 1 68 thru BE-1 1 92; BT-1 thru BT-30; BL-I th ru BL-72; and BN-1 thru BN-4.
IwnRNINal
WARNING
AIleight wing bolts must be removed and each of the wing-attach fittings inspected. The
wing bolts and nuts must be inspected or replaced as directed in Chart 201.
Render unserviceable all components removed in compliance with the time limitations
shown in Chart 201.
New win g-attach components must be obtained only from Raytheon Aircraft or a Raytheon
Aircraft-approved source.
Befo re removi n g any of the wing-attach bolts, e nsu re that the wi ng is p rope rly s u ppo rted to preve nt shifti ng. D raw
a line across each pair of fittings with a grease pencil to aide alignment of the wing, if required.
Page 205
B3 57I17-01 May 28, 1999
BEECH SUP ER KING AIR 200 SERIES STRUCTURAL INSPECTION AND R E PAI R MAN UAL
I CAUTION I
DO NOT SCRATCH OR SCRIBE THE NTTINGS.
If(while using hand-pressure only) wing-attach-bolt binding occurs upon disengagement or installation, loosen the
remaining three bolts and reposition the wing to release binding of the bolt. If the wing fittings are separated or re-
positioned, the aluminum washers between each of the upper wing-attach fittings must be replaced with new alumi-
num washers. Replacement of these washers will not be required if wing-attach bolts can be removed one at a time.
The preload indicating washer assembly at the lower forward attach point must be re placed with a new assembly
each time the wing bolt is loosened or removed.
NOTE
Ensu re that the radiused washers used at the wi ng -attac h points have a full radius with no sharp
edges that could mark the attach fittings. Replace any imperfect washers.
a. Remove each lower forward-wing-attach bolt, preload indicating washer assembly and barrel nut assembly. Us-
I ing anonmetallic brush, thoroughly clean the bolt, nut and washers with solvent (1 or 2, Chart 201, 91-00-00).
NOTE
The barrel nut must be disassembled before the inspection can be performed. This may be accom-
plished by moving one of the roll pins flush with the inside of the cradle and removing the nut. See
I Figure 203.
b. If the bolts and nuts have not reached their life limit, visually inspect the wing-attach bolts and nuts with a 10X
or stronger magnifying glass for cracksor mechanical damage. Scratches and markings in the cadmium plating, and
or localized deterioration of the cadmium plating is not sufficient reason to reject a bolt. The cadmium plating may
be discolored and may have areas exhibiting a rubbed or polished appearance, usually resulting from the installation
procedures. If cracks or mechanical damage is detected, replace the component.
c. Fluorescent liquid penetrant inspect each inconel wing bolt and nut las outlined in Chapter 20-00-00). If the bolts
and nuts prove to be free of cracks and mechanical damage, they may be reused after cleaning. Assemble the nuts
I into the cradles as shown in Figure 203.
I a. Clean the spar fittings and bolt bores with solvent (1 or 2, Chart 201, 91-00-00). Do not strip the epoxy paint
from this area.
b. Fluorescent
liquid penetrant inspect the complete surface of each fitting for condition las instructed in Chapter
20-00-00); focus
special attention at the washer-seat and bolt-bore areas. If cracks, scoring, corrosion pitting or
washer impressions are discovered, contact the Raytheon Aircraft Technical Support Department for consultation.
Page
20657-1 7-01 B3
BEECH SU P ER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MAN UAL
c. fitting is satisfactory, recoat the bolt bore and washer/nut bearing faces
If the of the fitting with coating (3, Chart
201, 91-00-00). Allow the coating to dwell for approximately five minutes.
d. After the dwell time has elapsed, wash the coated areas with water and blow dry (do not wipe dry).
e. Paint the treated areas of the washer seat with primer (4, Chart 201, 91-00-00) and allow to dry.
NOTE
If the Eddy Current inspections are due at this time, skip the remaining steps in this inspection. If
not, proceed with the remaining steps.
f. Coat thespar-fitting bolt bores and washer/nut bearing faces, the complete bolt, nut, and new preload-indicating
washer assembly with corrosion preventive compound (5, Chart 201, 91-00-00).
IWARNINO)
WARNING
Pay particular attention to the preload indicating washer assembly. It is a matched set and
its components must not be interchanged with other preload indicating washer assemblies.
It is essential that the radiused outside diameter of the flat washer portion of the preload-
indicating washer assembly be placed with the radius toward the fitting washer-seat. See
Figure 206 for proper washer orientation.
g. Install a wing-attach bolt, new preload-indicating washer assembly, and barrel nut assembly into the wing fitting.
NUT CRADLE
LUBRICATION FITTING
NUT
CAUTION
Page 207
B3 57-1 7-01 May 28, 1999
BEECH SU PER KI NG AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MAN UAL
NOTE
When installing a barrel nut assembly, ensure that the lubrication fitting is accessible.
h. Do not
tighten the lower forward wing-attach bolt at this time. Temporarily snug it down to approximately 1,200
inch-pounds.
NOTE
This inspection is mandatory when the airframe has accru ed 20,000 hou rs and m u st be re peate d
at 1 ,200 he u r i nte rvals th e reafte r.
Clean the counterbore area of the wing fitting with solvent (1 or 2, Chart 201, 91-00-00). Perform the following eddy
current inspections with equipment setup as instructed in Chapter 20-00-00.
I FIGU RE 204
The center of the counterbore radius located at the bottom of the wing bolt counterbore.
The tangent of the counterbore radius at the side of the wing bolt counterbore, where the radius intersects
the cou nterbore wall.
The wing bolt counterbore wall, from the tangent intersection with the counterbore radius to a distance 1/4-
inch inboard.
a. Counterbore Radius Center With the eddy current instrument and flex shaft probe (P/N 6270-3 1.68) setup
as described in
Chapter 20-00-00, insert the probe into the counterbore. With the probe coil in contact with the sur-
face of the center section cou nterbore radius, slowly rotate the probe through mu itiple 360" revelutions wh ile ob-
serving the meter. Downscale movement of the indicator may signify a crack.
NOTE
On the lower side of the counterbore, the counterbore wall is interrupted by the cutout for the bath-
tub section of the wing fitting. Deflection of the indicator will occur as the probe coil passes across
the i nte rru pted area.
b. Tangent of Counterbore radius Insert the (P/N 6270-4 1.68) probe into the counterbore. With the probe coil
in contact with the surface of the counterbore wall at the tangent of the counterbore radius, slowly rotate the probe
th rou gh multiple 360" revolutions while observing the meter. Downscale movement of the indicator may be indica-
tive of cracking.
NOTE
On the lower side of the counterbore, the counterbore wall is interrupted by the cutout for the bath-
tub section of thewing fitting. Deflection of the indicator will occur as the probe coil passes across
the interrupted area.
Page
57-17-01 B3
BEECH SU PER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
CENTER OF THE
COUNTERBORE RAOIUS
A
TAN GENT OF THE RADIUS LOWER FORWARD FITTING CENTER SECTION
COUNTERBORE FACE
___J
DETAIL A
LJ57E972 127 C
Page 209
B3 57-1 7-01 May 28, 1999
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
c. Counterbore Wall inboard of the Radius Tangent Fabricate four 1/16-inch-thick washer-type
spacers of
phenolic, cardboard or some other non-metallic substance, shaped to fit over the end of the probe (P/N 6270-4 1 .68)
and rest against the surf ace that contacts the counterbore face. Place one of the washers on the end of the
probe
and insert the probe into the counterbore. With the probe coil in contact with the counterbore wall,
slowly rotate the
probe through multiple 360" revolutions while observing the meter’s indicator. Repeat this step, successively adding
one spacer to the end of the probe, until the inspection is complete with a total of fou r
spacers. Downscale movement
of the indicator may be indicative of cracking.
NOTE
On the lower side of the counterbore, the counterbore wall is interrupted by the cutout for the bath-
tub section of thewing fitting. Deflection of the indicator will occur as the probe coil passes across
the interrupted area.
Locations on the lower forward outboard wing fitting that require eddy current inspection are:
The center of the radius at the bottom of the barrel nut hole.
The tangent where the radius at the bottom of the barrel nut hole intersects the bottom face of the hole.
a. Barrel Nut Hole Bottom Radius Center with the eddy current instrument and (P/N 6270 1.55) probe setup
as described inChapter 20-00-00, insert the probe into the barrel nut hole. With the probe coil in contact with the
ce nter of the hole bottom radius, slowly rotate the probe
through mu iti pie 360" revolutions while monitoring the
meter. Down scale movement of the indicator may be indicative of cracking.
b. Tangent of the Radius at the Barrel Nut Hole Bottom Utilizing the equipment set up as in the previous step,
insert the probe (P/N 6270-1 1.55) into the barrel nut hole. With the probe coil in contact with the surface of the tan-
gent of the radius at the bottom of the hole, slowly rotate the probe through multiple 360" revolutions while monitor-
ing the meter. Downscale movement of the indicator may be indicative of cracking.
NOTE
If any crack indications are noted during the eddy current inspections, contact the Raytheon Aircraft
Technical Support Department for consultation.
IWARNINO)
WARNING
Pay particular attention to the preload indicating washer assembly. It is a matched set and
its components must not be interchanged with other preload indicating washer assemblies.
It is essential that the radiused outside diameter of the flat washer portion of the
preload in-
dicating washer assembly be placed with the radius toward the fitting washer-seat. See Fig-
I ure 206 for proper orientation.
d. Install a wing-attach bolt, new preload indicating washer assembly and barrel nut assembly into the wing fitting.
NOTE
When installing barrel nut assemblies, ensure that the lubrication fittings are accessible.
e. Tighten the bolts as instructed, in this chapter under Lower Forward Wing Bolt Tightening Procedure.
UPPER FORWAR D, U P PE R AND LOWER AFT WING BOLT, NUT AND FITTING INS PE CTION
CAUTION t
I CAVTION
When removing an upper forward or upper aft wing bolt, ensure that the wing is suppo~fed in a man-
ner which will
preclude the possibility of any movement of the upper wing-attach fittings.
a. Remove only one bolt at a time for inspection. After the inspection is performed, replace and torque the bolt as
specified in the applicable illustration before removing another bolt. Refer to Figure 207, 208 or 209. 1
b. Remove an upper forward, upper rear, or lower aft wing attachment bolt, nut and washers. When a fastener is
loosened, ensure that the radius on the outer circumference of each washer adjacent to the wing attachment fitting
in the outer wing panel and in the wing center section is facing the radius in the end of the wing fitting recess (does
not apply to P/N MS2OO02 or NAS143 washers). If a radius is not oriented as shown in the applicable illustration,
co ntactthe Raytheon Aircraft Technical Support Department for consultation. Refer to Figure 207, 208 or 209. If I
properly oriented, proceed with the remainder of these steps.
NOTE
The barrel nut must be disassembled before the inspection can be performed. This may be accom-
plished by moving one of the roll pins flush with the inside of the cradle and removing the nut.
c. Clean the spar fittings and bolt bores with solvent (1 or 2, Chart 201, 91-00-00). Do not strip the epoxy paint
I
from this area. Fluorescent liquid penetrant inspect las instructed in Chapter 20-00-00) the entire visible surf ace of
the flat surfaces, depressions, washer-seat areas and bolt bore areas for cracks, scoring, corrosion pit-
wing fitting
ting or washer
impressions. If these conditions are discovered during the inspection contact the Raytheon Ai re raft
Technical Support Department for consultation. If the fitting is satisfactory, recoat the bolt bore and washer/nut bear-
ing faces of the fitting with coating (3, Chart 201, 91-00-00). Allow the coating to dwell for five minutes. After the I
dwell time has elapsed, wash the coated areas with water and blow dry with air (do not wipe dry). Paint the treated
areas with primer (4, Chart 201, 91-00-00) and allow to dry.
I
d. If the bolts and nuts do not exceed their
specified life limit, thoroughly clean the bolt, nut and washers with sol-
ve nt (1 or 2, Chart 201 91-00-00) and inspect for cracks and mechanical damage with a 1 OX or stronger magnifying I
glass. Scratches and markings in the cadmium plating, and/or localized deterioration of the cadmium plating is not
sufficient reason to reject a bolt. The cadmium plating may be discolored and may have areas exhibiting a rubbed
or polished appearance, usually resulting from the installation procedures. If mechanical damage or cracks are
e. Fluorescent liquid penetrant inspect each wing bolt and nut las outlined in Chapter 20-00-00). If the bolts and
nuts prove to be free of cracks and mechanical damage, they may be reused after cleaning.
f. Coat the spar fittings, bolt bores and washer/nut bearing faces and THE COMPLETE BOLT, WASH ER AND
N UT with co rros io n preventive compound (5, Chart 201 91 -OO-O0).
1
211
83 57-1 7-01 May 28, 19 Page
BEECH SU P E R KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MAN UAL
I CAUTION
CAVTIOFI 1
ENSURE THA T THE WING BOLT WRENCH DOES NOT BOTTOM OUT AGAINST THE WING
FITTING. THIS COULD RESUL T IN ERRONEOUS TORQUE REA DINGS AND FITTING DAM-
AGE.
g. Install the wing bolt, washer and nut and torque the nuts (bolt at the upper forward attach point) to the proper
torque as specified in the applicable illustration. Refer to Figure 207, 208 or 209. After torquing the upper forward
I bolt, app ly co rros io n preventive compound (5, Chart 201 91-00-00) to the lubrication fitting on the upper forward
barrel nut assembly. Use a good quality grease gun and an Aiemite grease nozzle (P/N 314150). Apply the corrosion
preventive compound until one of the following conditions is met:
Corrosion preventive compound emerges from between the two portions of the barrel nut assembly.
Corrosion preventive compound emerges from the locking portion of the barrel nut assembly.
The fitting will not accept corrosion p reventive compou nd after several actuations of the grease gun.
NOTE
I Coat the exposed threads which protrude through the nuts with corrosion preventive compound (5,
Chart 201, 91-00-00).
h. Prior to installation of the wing bolt covers, ensure that the drain holes in the upper forward and aft fittings are
IWARN INO(
WARNING
nut and fitting inspection, should be tightened at this time. Remove any wing support before
tightening the lower forward wing-attach bolt.
I cnuTloN
CAUTION 1
TO PREVENT FITTING DAMA GE, ENSURE THA T THE WING BOL T WRENCH DOES NOT BOT-
TOM OUTAGAINST THE WING FITTING.
NOTE
Refer to Chart 202, WING BOLT TOO LS, for wi ng bo it too I id ent ificatio n.
I a. To tighten the lower forward wing-attach bolts, insert the pin of the tool shown in Figure 205 into one of the holes
in the outer ring of the preload indicating washer assembly and rotate the ring back and forth while tightening the
bolt. The bolt is tight when the outer ring of the preload indicating washer assembly can no longer be tu med using
1 30 ~1;5 pounds tangential force applied to the ring as shown in Figure 205. DO NOT TIGHTEN THE BOLT BEYOND
THIS POINT.
Pa ge 21
y28,
aM2 1999 57-1 7-01 B3
SEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND RE PAIR MANUAL
b. After tightening the lower forward wing-attach bolt, apply corrosion preventive compou nd (5, Chart 201 91 -00-
00) to the barrel nut lubrication fitting. Use a good quality grease gun and an Alemite grease nozzle (P/N 314150).
Apply the corrosion preventive compound until one of the following conditions is met:
Corrosion preventive compound emerges from between the two portions of the barrel nut assembly.
Corrosion preventive compou nd emerges from the locking portion of the wing-attach bolt.
The fitting will not accept corrosion preventive compound after several actuations of the grease gun.
c. Coat the exposed threads which protrude through the nuts with corrosion preventive compound (5, Chart 201,
91-00-00).
C958857E2532 C
Figure 205
Page 213
83 57-1 7-01 May 28, 1999
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
a. At the first scheduled normal airplane inspection las designated by the Beech Super King Air 200 Series Main-
tenance Manual) after the bolts have been loosened and retorqued or after initial installation, check the bolts for
proper torque. Refer to Figures 207, 208, and 209. Check the preload indicating washer at the lower forward attach
poi nt. Refe r to Figure 205 for the p ro pe r c hecki ng procedure.
b. Concurrent with the bolt torque check and annually thereafter, inject corrosion preventive compound (5, Chart
201, 91-00-00) into the barrel nut lubrication fittings with a Alemite grease nozzle (P/N 314150). Inject the compound
I until one of the following conditions are met:
Corrosion preventive compound emerges from between the two portions of the barrel nut assembly.
Corrosion preventive compound emerges from the locking portion of the barrel nut.
The fitting will not accept corrosion preventive compound after several actions of the grease gun.
threads which
.exposed
Coat the protrude through the nuts with corrosion Chart
I
c.
)00- 00-19preventive
,1 compound (5,
02
d. Prior to installing the wing bolt covers, ensure that the drain holes in the upper fittings are unobstructed and can
CHART 202
WING BO LT TOOLS
BE-2 THRU BE-1 1 57, B B-1 159 TH RU B B-i 1 66, B B-l 168 TH R U B B-l 1 92;
BT-l THRU BT-30; BL-l TH RU BL-72; BN-l THRU BN-4
VCN0018 50-590012
WING FITTING POSITION WITH RADIUS POSITION WITH THE WING FITTING
OUTBOARD AGAINST RADIUS IN COUNTERSINK AGAINST CENTER SECTION
THE WING FITTING THE BOLT HEAD RADIUS
80691CF-1612 OR
BARREL NUT LUBRICATION VCC0028 BOLT
ASSEMBLY FITTING
101-380024-1
PRELOAD INDICATING
WASHER ASSEMBLY
80LT TIGHTENING PROCEDURE: COAT THE COMPLETE BOLT NUT WASHER ASSEMBLY AND WING
FITTING BOLT BORES WITH MIL-C-16173 GRADE 2 CORROSION PREVENTIVE COMPOUND. TIGHTEN
THE BOLT WHILE APPLYING ATANGENTIAL FORCE OF 30t-5 POUNDS TO THE INDICATOR RING OF
THE PRELOAD INDICATING WASHER. AS SHOWN IN FIGURE 204. NO FURTHER WRENCHING SHOULD
BE APPLIED TO THE BOLT WHEN 30+5 POUNDS OF TANGENTIAL FORCE WILL NO LONGER MOVE
THE INDICATOR RING. THE 101-380024-1 PRELOAD INDICATING WASHER IS NOT TO BE REUSED
AFTER ONCE BEING LOADED. AFTER TIGHTENING THE BOLT. USE A HIGH QUALITY GREASE GUN
AND AN ALEMITE P/N 314150 GREASE NOZZLE TO INJECT MIL-C-ibi73 GRADE 2 INTO THE
LUBRICATION FITTING ON THE BARREL NUT AND COAT THE EXPOSED THREADS WITH CORROSION
P RE VE NT I VE COMPOUND
C958857E1749
Figure 206
Page 215
B3 57-1 7-01 May 28, 1999
BEECH SU P E R KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MAN UAL
80691CF-1216
NAS578-12B BARREL NUT
LUBRICATION
RETAINER ASSEMBLY
FITTING
81784-12-32 OR
VCC0025 BOLT
BOLT TOROUE: 2380 TO 2500 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT.
WASHER. AND WING FITTING BOLT BORES WITH MIL-C-16173. GRADE 2 CORRO-
SION PREVENTIVE COMPOUND. AFTER TORQUING THE BOLT USE A HIGH QUALITY
GREASE GUN AND AN ALEMITE P/N 314150 GREASE NOZZLE TO INJECT MII-C-
16173. GRADE 2 INTO THE LUBRICATION FITTING IN THE BARREL NUT AND
COAT THE EXPOSED THREADS WITH CORROSION PREVENTIVE COMPOUND.
QI
CAUTION
C958857E1748
Page 216
May 28, 1999 57-1 7-01 B3
BEECH SU PER KING AIR 200 SERIES STRUCTURAL INSPECTION AN D REPAIR MANUAL
81783-1018 1, I I I I 1 81786-10-20 OR
NUT IL_1/ I I I I ~e VCNOO 18 BOLT
WING FITTING
OUTBOARD
´•´•MS20002-IO
WASHER
WING FITTING
DRAIN 101-110023-1 DRAIN CENTER SECTION
HOLE WASHER HOLE
AN MS20002- IO WASHER MAY BE USED BETWEEN THE NUT AND THE RADIUS ED
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
CAUTION
C958857E1747
Figure 208
Page 217
B3 57I 17-01 May 28, 1999
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MAN UAL
81783-1018 81786-10-20 OR
NUT VCN0018 BOLT
WING FITTING
OUTBOARD I WING FITTING
CENTER SECTION
MS20002-10
WASHER
BOLT TORQUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT, NUT,
WASHERS WING FITTING BOLT BORES AND EXPOSED BOLT THREADS WITH
CORROSION PREVENTIVE COMPOUND [5, CHART 201, 91-00-00).
AN MS20002- IO WASHER MAY BE USED BETWEEN THE NUT AND THE RADIUSED
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
OETAIL A
BB57E
991224AA
Page 218
May 28, 1999 57-1 7-01 B3
CRACK INSPECTION WING ATTACH
Raytheon Aircraft
8EECH SUPER K1NG AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
FITTINGS AND OUTBOARD WING SPAR
CAPS
NOTE: This chart Is applicable to airplane serials 8B-1158, 88-1167, BE-1193 and after; 8L-73 and CHART 201
after; 8N-5 and after, and 87-31 and after operated in the category of service for which they were STANDARD FLIGHT PROFILE
originally designed, INSPECTION SCHEDULE
9, WARNING: Personnel performing the eddy current inspections referenced in this chart must meet, or
3 10 2.
2. exceed, level II requirements of eddy
B 8
current proficiency in compliance with MIL-STD-410E.
10
and earlier serials upper forward, upper 1 213, 1 fluorescent mechanical of the 5200 Series
and lower aft wing 214 1 liquid penetrant damage Maintenance
incorporating this
joining points I i I I I IManual
spar cap
(101-590010-19
57-1 7a2
Page 201
82
Sep 10/97
Raytheon Aircraft
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
DETAfL B
c,
z----, I
--J
r
Ir
"ooo 40 o~
DETAIL A
C
57´•1 742
Page 202
82
Sep 10/97
Raytheon Aircraft
REPAIR MANUAL
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND
It will not be necessary to perform a torque check on the lower fonnrard bolt used in the
clevis fitting.
NOTE
The 314150 grease noule required for the following step may be obtained from Ray-
theon Aircraft or a Raytheon Aircraft approved vendor.
Grade 2 corrosion preven-
a. Concurrent with the bolt torque check and annually thereafter, inject MIL-C-16173
tive compound into the barrel nuts with a 314150 grease noael and a grease gun capable of approximately
into the banel nut fitting until one of the following con-
20,000 psi injection pressure. injectthe compound grease
ditions is met:
Corrosion preventive compound emerges from between the two portions of the barrel nut assembly.
which protrudes through
Corrosion preventive compound emerges from the threaded portion of the wing bolt
the locking feature of the barrel nut.
The fitting will additional corrosion preventive compound after several actuations of the grease
accept no
Qun,
b. Coat the exposed threads which protrude through the nuts with MIL-C-16173 Grade 2 corrosion preventive
compound.
wing bolt removed, inspect the fittings to ensure that the
c, After maintenance and anytime the upper covers are
57-17-02
Page 203
B2 Sep 10197
Raytheon Aircraft
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
CEI\ITER
SECTION
SPAR
"a I~
’e"~ a
a
´•o
WING
,oo~
w.S. SPAR
i os. oo
SMEAR W.S.
0_
a a
FITTING 121.8
Q~Q a
a
ELEMENTS A
SMEAR FITTING DETAIL A
LUG INSPECTION
a, The inspection intervals shown in Chart 201 are valid for aircraft serials BE-1335 and after, BT-34 and after,
BL-133 and after, BN-5 and after, and all prior serials which have been inspected and had bushings replaced by
kit 101-4050-1 or 101-4050-3 The installation of the kits must performed at, or prior to 9500 hrs of airframe time.
NOTE
If the history of the wing structure cannot be verified or if the bushings have not been
replaced, contact the Customer Support Department of Raytheon Aircraft Company for
consuitation.
b, Detach the wing as detailed in Chapter 57 of the Beech Super King Air 200 Sen’es Maintenance Manual.
c, Thoroughly clean the lugs with naptha or methyl ethyl ketone (refer to 1 or 2, Chart 201, 91-00-00), and fluo-
rescent liquid penetrant inspect las instructed in Chapter 20-00-00) the forward and aft faces of each of the fitting
lugs,
d. If any mechanical damage or cracks are found during the inspection, contact the Customer Support Depart-
ment of Raytheon Aircraft.
NOTE
The bolts washers and nuts at the lower forward attach points must be replaced with
new components anytime the installed bolt is removed, regardless of time in service.
Main Spar Lower Fitting Lugs at the Bolt Bore
Figure 202
57´•1 7-02
Page 204
82
Sep 10/91
Raytheon Aircraft
SEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
FORWARD MAIN
I
SPAR/ A
FWD EDGE OF
AFT SKIN
VIRIA-A
a. Clean the spar cap with naptha or methyl ethyl ketone (refer to 1 or 2, Chart 201, 91-00-00).
NOTE
The following settings for the Nortec 198 eddy current unit (refer to 7 Chart 1,
are
57-17-00). Other instruments should be set up to obtain a minimum 10% screen deflec-
tion when scanning the reference standard.
b. Set the eddy current unit as follows: Frequency (Freq) 1.5 kHz, Horizontal Decibels (HdB) 59.0, Vertical
Decibels OldB) 82.5, Phase Rotation (Rot) 101, Probe Drive (P Drive) High, Low Pass Filter (LPF) 25.
c, Check the eddy current unit set up against the eddy current standard (refer to 17, Chart 1, 57-17-00) to verify
a minimum 10% screen deflection. If not, adjust the unit as required to obtain a 10% screen deflection.
d. Slide the eddy current surface probe (refer to 18, Chart 1, 57-17-00) along the forward and aft edges of the
outboard wing panel lower spar cap for its entire length from WS 135.0 to WS 291.74. The probe should be on
the flat portion of the spar close to the forward skin when scanning the forward edge and close to the aft skin when
scanning th~ aft edge. The edge of the probe should be even with the edge of the spar flat and must not overlap
onto the hinge area. The suspect cracks will run forward to aft or aft to forward.
e. Report any crack indications to the Customer Support Department of Raytheon Aircraft Company.
57-17-92
Page 205
82 Sep 10/97
SUPER KING A1R 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WS 88.69
WS 117.31
EDDY CURRENT
PROBE
MAIN SPAR
FRONT SPAR
EDDY’ LOWER CAP
EDDY
CURRENT CURRENT
PROBE PROBE
LWS 109.0 TO RWS 109.0
vmB
vlpwA
WHEELWELL SKIN
SLIDE PROBE
ALONG THIS
SURFACE
57-1 7-02
Page 206
Dec 8/95 B1
Raytheon Aircraft
AND REPAIR MANUAL
SEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION
NOTE
88-1193
Kit No. 101-1200-1 must be installed on airplane serials 88-1158, 88-1187,
8L-124 thru 8L-141; and 8T-31 thru BT-38 pn’or to conducting this
thru 88-1512;
inspection,
Remove the ten screws and the left and right inboard nacelle access panels from the airplane to inspect the
a.
201, 91-00-00),
NOTE
Chart 1,
following settings are for a Nortec 198 eddy current unit (refer to 7,
The
be set to obtain minimum 10% screen deflec-
57-17-00). Other instruments should up a
57-17-02
Page 207
B2
Sep 10~97
aeechcraft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
TEST STANDARD
IDENTIFICATION
NUMBER
NORTEC SPO-3932
---r SCAN DIRECTION
000000
HOLE #I
tPX~M7Bc?J35 C
NOTE
The following settings are for a Nortec 19E eddy current unit (refer to 7, Chart 1,
57-17-00). Other instruments must be calibrated to obtain similar results for second
layer crack detection. Minor adjustments of the following parameters may be necessary
to optimize this test.
a. Set the eddy current ~nit (refer to 7, Chart 1, 57-17-00) as follows: Frequency (Freq) 2.0 kHz; Horizontal
Decibels (HdB) =52.0; Vertical Decibels (Vdb) 60.9; Phase Rotation (Rot) 220"; Probe Drive (P Drive) High;
Low Pass Frequency (LPF) 30; High Pass Frequency 0.
b. Check the setup against the Nortec eddy current calibration standard (refer to 1 4, Chart 1, 57-17-00) as fol-
lows:
Position the standard with the identification number at the upper RH corner. Positioned in this manner, riv-
ets No, 1 and No. 7 will not have EDM notches.
Position the probe (refer to 8, Chart 1, 57-17-00) between the No. 1 and No. 2 fasteners on the test stan-
dard and null the instrument. The green arrow on the probe should be near fastener No. 2 and the red arrow
should be near fastener No. 1.
Scan the standard in the direction of the green arrow from left of the No. 1 fastener.
57-17-02
Page 208
Dec 8/95 B1
Qeed~craft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
i~ts
STANDARD SPO-3932
#2 t3
tl #7
57-17-02
Page 209
Dec 8/95
B1
Raytheon Aircraft
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
WS 88.69
FWD SPAR
FS 190.60
AFT SPAR
FS 227.00
WING WING
STATION STATION
29.06 29.06
LOWER
FUSELAGE OUTBOARD 10 f ’3’
SKIPI
,I
)I
SKIN POSSIBLE
CRACK
IN
1.0 f I
SKIN
,,6, B I)I~REWOL
CURRENT WINF
PROBE DETAIL A SKIN O
VIEW LOOKING AFT DETAIL B
C
d, Utilizing naphtha or methyl ethyl ketone (refer to 1 or 2 Chart 201, 91-00-00), clean the area to be inspected.
e, Position the probe between two fasteners on the airplane skin, and if necessary, to obtain a screen indication,
adjust the eddy current instrument horizontal and vertical positioning. Do not renull the instrument. Scan the lower
wing skin in the same manner as the standard. Ensure that the probe is positioned directly over the skin fasten-
ers when scanning. Utilization of a non-metallic (plastic, phenolic, etc) straight edge for guidance is recommended.
f, Scan the entire row of fasteners. Any cracks which may exist, will run fwd to aff.
g, If any crack Indications are detected during the inspection, notify the Customer Support Department of Ray-
I theon Aircraft Company,
57-1 792
Page 210
Sap 10/97 82
~kechmft
SUPER KING A(R 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
FASTENERS TO BE REMOVED FROM THE LOWER AFT SPAR FOR THE EDDY CURRENT
INSPECTIONS
SPAR FORWARD
FLANGE
WS 28.5 Root Rib 2 3/16"
WS 12.5 -14.7 Stringer/ Flange 4 3/16 NAS.1 097AD4
(LH RH)
WS 103.0 er 1 1/8" MS2042SA05
LWS 1.0 RWS 2.0 er/ 4 3/16" NAS1097A04
WS 5.2 -8.5 ILH ger/ 4 3/16" NAS1097AD4
WS 22.0 &R er 1 3/16" NAS1097AD4
SPAR VERTICAL
FLANGE
WS 28.5 (LH RH) Root Rib 1 3/16" NAS1466
or
NAS1 080-6
wS 37.0 RH) 1 5132" MS20470AD6
\EIS 47.0 Track 1 5/32" MS20470AD6
WS 53.0 58.0 Support 8 1/8" (5) 8 MS20470AOD5,
(LH 1/4" (3) MS20470AD08
wS 66.0 (LH R 1 3/16" MS20470AD6
WS 75.0 &R 1 5/32" MS20470AD6
WS 85.50 1 5/32" MS20470AD6
WS 92.0 (LH RH) Nacelle Rib 1 3/16" NAS1303-6 Bolt,
AN960-10
Washer,
NAS679-A3 Nut
WS 93.0 (LH e,RH) Nacelle Rib 1 3/16" NAS1303-7 Bolt,
AN960-1 0,
NAS679-A3 Nut
WS 104.0 Web 1 5/32" MS20470AD6
WS 112.5 (LH RH) Nacelle Rib Angle 1 3/16" NAS1303-6 801t,
AN960-10
Washer,
NAS679-A3 Nut
WS 27.5 (LH PI-i) Root Rib Angle 1 13/16" MS20470AD6
57-1 7-02
Page 211
B1 Dec 8195
88ytfreon Aircraft
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
A
iiwsiws21.50i 0.00
122,68~wSJwsiwsJ
113.00
104.50
28.28
37.00
FLAP TRACK WS
WS 46.50
93.00 FLAP TRACK
wS I I I LwS
as.oo I 1 -56.00
WS HS
75.50 -65.50
VERTICAL
FLANGE
AFf FLANGE
FWD FLANGE
~SI
TYPICAL SPAR CAP SECTION
MYA
Cg~R131J
57´•1 7-02
Page 212 82
Sep 10/97
RaytheonAircraft
SEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
a, Remove all the center section access panels on the lower skin adjacent to the rear spar.
b. Clean any dirt and grease from the rear spar lower cap with naphtha or methyl ethyl ketone (refer to 1 or 2,
Chart 201, 91-00-00).
NOTE
The following settings are for a Nortec 19E eddy current unit (refer to 7, Chart 1,
57-17-00). Other instruments should be set up to obtain a minimum 10% screen deflec-
tion when scanning the EDM notch on the eddy current standard aluminum test block
(refer to 15, Chart 1, 57-17-00) or bolt hole standard (refer to 16, Chart 1, 57-17-00).
c. Set the eddy current unit as follows: Frequency (Freq) 100 kHz, Horirontal Decibels (HdB) 73.2, Vertical
Decibels O/dB) 31.1, Phase Rotation (Rot) 251, Probe Drive (8 Drive) tow, Low Pass Filter (LPF) 30.
d. Verify the eddy current unit settings on the notch in the eddy current standard aluminum test block or bolt hole
standard (refer to 16, Chart 1, 57-17-00). and assure a minimum 10% screen deflection.
e. Use an eddy probe (refer to 9 and 10, Chart 1, 57-17-00)
current or bolt hole probe of the appropriate size to
scan the rear spar flanges from LWS 114 to RWS 114.
f, Refer to Chart 202 and remove the fasteners from the rear spar lower cap.
g. In the areas where the fasteners have been removed, use the appropriate eddy current bolt hole probe (refer
to 11, 12, or 13, Chart 1, 57-17-00) to inspect the hole by inserting the probe into the hole and rotating the probe I
360 degrees.
h. In areas around the remaining fastener holes where there is access on the surface of the spat, an eddy cur-
rent probe (refer to 9 or 10, Chart 1, 57-17-00) can be used Slide the probe along the forward and aft edges of
the fastener from an inboard to outboard direction. The suspect cracks will propagate outward from the fastener
hole.
craft ftjg~.ynapmoC
are indicated during the ean~actths Cusiomsr Suppnt DepaNnent of RayVleon Alr-
I
I. Install either production fasteners or removable fasteners as supplied in the Kit. Contact the Customer Support
Department of Raytheon Aircraft Company for the kit number and avaiiabili~
k. Install the access panels that were removed in step "a".
57-17-02
Page 213
82 Sep 10~97
Raytheon Aircraft
SEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
~B
\___,,,,,,,,,,
O Q
r--
,I´•--ii
--1
L--
8 Q
________,,,,,
O
TYPICAL
CRACK
LOCATION
57-17-00). Other instruments should be set up to obtain a minimum 100/0 screen deflec-
tion when scanning the EDM notch on the eddy current standard aluminum test block
(r.efer to 15, Chart 1, 57-17-00) or bolt hole standard (refer to 16, Chart 1, 57-17-00).
c, eddy current unit as follows: Frequency (Frec~ 100 kHz, Horizontal Decibels (HdB) 73.2, Vertical
Set the
Decibels (VdB) 81,1, Phase Rotation (Rot) 251, Probe Drive (P Drive) Low, Low Pass Filter (LPF) 30,
d, Remove the fasteners from the outboard lower Mting one at a time.
probe (refer to 11, 12 13; Chart i; 57-17-00) to insert into the hole.
I a. Select the appropriate holt hole or
f, Insert the probe into the hole and rotate the probe 360" to internally scan for cracks initiating from the hole.
NOTE
This inspection will also be used to scan the bolt holes in the spar. An indication of lift-
off will be noted as the probe passes from the spar surface to the fitting surface.
Contact the Customer Support Department of Raytheon Aircraft for the removable fas-
tener kit number and kit availability.
detailed in the Kit Drawing prior to removing the next
g, Install a production fastener or removable fastener as
fastener from the fitting, Repeat the previous steps until all the holes in the fitting have been scanned.
I, If any crack indications noted during the inspection, contact the Customer Support Department of Raytheon
I
are
Aircraft Co.
57´•1 792
Page 214 82
Sep 10/97
RaytheonAircraft
INSPECTION AND REPAIR MANUAL
BEECH SUPER KING AIR 200 SERIES STRUCTURAL
8 8
I I
I
--~I
I II
QII~´•I O O O
8
O O
8
g
into the hole and rotate the probe 360" to internally scan for cracks initiating from the hole.
f. Insert the probe
NOTE
This inspection will also be used to scan the bolt holes in the spar. An
indication of lift-
from the surface tothe fitting surface.
off will be noted as the probe passes spar
Contact the Customer Support Department of Raytheon Aircraft for the removable fas-
57-17-02
Page 215
82
Sep 10~97
Qeechcraft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
OUTBOARD WING MAIN SPAR CRACK like nonmetaliic substance indicative of corrosion. If
buildup is detected
dun‘ng the visual inspection,
AND CORROSION INSPECTION any
the area thoroughly inspected. Do not inter-
should be
The outb’oard wing main spar cap must be inspected pret wax or paint´• that may be trapped between the
after the first 5 years of operation and annually there- edge of the skin and the exposed section of the spar
sfter. cap as corrosion.
I WARNING
w,,,,,
I spar caps by normal cleaning procedures.
o~s-´•
RAISED AREAS
LEADING
EDGE SKIN o
57-1 7-02
Page 216
B1
Dec 8/95
IitaythsooAircraft
REPAIR MANUAL
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND
1200, 1200S or 1201 (refer to 3, Chart 201- 91-00-00). prior toremoving the next bolt. As the bolts are
Allow the coating to dwell for approximately five min- removed for inspection, ensure that the radiused
utes. After the dwell time has elapsed, wash the washers are positioned with the radius toward the fit-
coated areas with water and blow dry. Do not wipe ting and that the countersunk washers are positioned
dry. with the countersink toward the bolt head (does not
g. Install new wing-attach components, torque the apply to MS20002 washers). Refer to Figure 212, 213 1
or 214. If a radius is not oriented as illustrated in the
nuts, and Install the safety wire and clips. Refer to
Figure 211. applicable illustrations, contact the Customer Support
Department, of Raytheon Aircraft Company If properly I
UPPER FORWARD, UPPER AND LOWER AFT oriented, proceed with the remainder of these steps.
WING BOLT, NUT AND FITTING INSPECTION
b. Clean the sparfittings and bolt bores with naphtha
or methyl ethyl ketone (refer to 1 or 2, Chart 201,
t CAUTION
U´•,,,, t 91-00-00). Fluorescent liquid penetrant inspect las
instructed in Chapter 20-00-00) the wing fitting flat sur-
When removing an upper forward or faces, depressions, washer seat areas and bolt bore
upper aft wing bolt, ensure that the wing areas for cracks, scon’ng, corrosion pitting or washer
Is supported in a manner which will pre- impressions. Do not strip epo~cy paint from this area. If
elude the possibility of any movement of any damage is found during the inspection, contact
the upper wing-attach fitting, the Customer Support Department of Raytheon Air-
craft Co. for consultation. If the fitting is satisfacto~y, 1
a. Remove only one bolt at a time for
inspection. recoat the bolt bore and washer/nut bearing faces of
Perform the Inspection as outlined below, Replace the fitting with Alodine 1200, 1200S or 1201 (refer to
and torque the bolt to the designated torque value 3, Chart 201, 91-00-00). Allow the coating to dwell for
LUBRICATION FITTING
NUT
.Od0(80691CF-IINCH
ROLL PIN
216)
,060 INCH
(80691CF-1612)
CAUTION
BEVELED AREA NUT MUST 8E BEVELED OR CHAMFERED AS SHOWN
QN NUT MUST TO PREVENT SCORING THE SIDES OF THE BARREL
CRADLE
MATCH CONTOUR NUT HOLE IN THE SPAR. IF NOT. REPLACE NUT
OF NUT CRADLE OR REWORK NUT AS SHOWN.
C9388mlSR C
57-1792
Page 218
82
Sep 10/97
--I--------------------´•--
-´•.------_
RaytheonAircraft
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
approximately five minutes. After the dwell time has of Stewart Warner) and a good quality grease gun.
coated areas with water and blow Inject the corrosion preventive compound until one the
elapsed, wash the have been achieved:
wipe dry). Paint the treated areas following objectives
dry with air (do not
with zinc chromate primer (refer to 4, Chart 201, Corrosion preventive compound emerges from
91-00-00) and allow the primer to dry. between the two portions of the barrel nut assembly.
c, If the bolts and nuts do not exceed their specified Corrosion preventive compound emerges from
life limit, thoroughly clean the bolt, nut and washers the locking portion of the barrel nut.
with methyl ethyl ketone or naphtha (refer to 1 or 2,
Chart 201, 91-00-00) and inspect for mechanical dam- The fitting will not accept any additional corro-
age and cracks with a lOX or stronger magnifying sion prevent’Ne compound after several actuations of
glass. Scratches and markings in the cadmium plating the grease gun.
and/or localized deterioration of the cadmium plating
is not reason to reject a bolt. The cadmium plating NOTE
areas exhibiting a
may be discolored and may have Coat the exposed threads which pro-
rubbed or polished appearance, usually resulting from trude through the nuts with MIL-C-16173
the installation procedures. If any mechanical damage Grade 2 corrosion preventive compound
or cracks are found in any of the components (nut, (5, Chart 201, 91-00-00).
bolt, washer), replace the affected component
9´• Prior to installation of the wing bolt covers,
NOTE ensure that the drain holes in the upper forward
and
aft fittings are unobstructed and can drain freely.
The barrel nut must he disassembled
before inspection. This may be accom-
WING BOLT MAINTENANCE
pllshed by moving one of the roll pins
flush with the inside of the cradle and a. At the first scheduled normal airplane inspection
separating the nut,
las designated by the Beech Super King Air 200 1
outlined in Chapter 20-00-00, Series Maintenance Manual) after the bolts have been
d, Using the procedure
fluorescent liquid penetrant inspect each wing bolt and loosened and retorqued or after initial installation,
nut. If the´•bolts and nuts prove to be free of cracks and check the bolts for proper torque as stated in the
mechanical damage, they may be reused after clean- applicable figure for each location. Refer to Figures
Ing. 212, 213 and 214. Concurrent with the bolt torque
check, inspect the upper wing-attach fittings to ensure
e,Coat the spar f~tings, bolt bores and washer/nut unobstructed and can drain
that the drain holes are
bearing faces, THE COMPLETE BOLT, WASHER
freely.
AND NUT, with MIL-C-16173, Grade 2 conosion pre-
ventive compound (refer to 5, Chart 201, 91-00-00). NOTE
It will not be necessary to recheck the
at the
CAUTION torque of the shear bolt used
lower forward attach point (clevis fitting).
Ensure that the wing bolt wrench does b. Concurrent with the bolt torque check, and annu-
not bottom out against the wing fitting. ally thereafter, inject MIL-C16173 Grade 2 corrosion
This could result in erroneous torque
preventive compound (refer to 5, Chart 201, 91-00-00)
readings and damage to the wing fitting. into the barrel nut lubrication fittings with a 314150
t Install the wing bolt, washers and nut Torque the ~‘rease noule (P/N of Alemite Tool, a division of Stew-
nuts on the aft fittings and the bolt an the upper for- art Warner) and a good quality grease gun. Inject the
ward fitting to the torque values specified on the appli- compound until one of the following conditions are
cable illustration for each attach point. Refer to F=ig- met:
57-1 7-02
Page 219
82 Sep 10~97
Raytheon Aircraft
BEECH SUPER KING AIR 200 SERIES STRUCTURAL INSPECTION AND REPAIR MANUAL
Thefitting will not accept any additional corro- d. installing the wing bolt covers, ensure that
Prior to
sion preventive compound after several actuations of the drain holes in the upper fittings are unobstructed
the grease gun. and can drain freely.
CHART 203
WING BOLT TOOLS
NOTE: The tools listed on this chart are applicable to airplane serials: 88-1158, 88-1167, 88-1193 and
after; BL´•73 and after; BN´•5 and after; 8T-31 and after.
57-1 7-02
Page 220
Sap 10/97 82
Qeechcraft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
13109098175
ili~-kroo,o
BOLT
I´•.
´•O
CENTER
SECTION
SPAR
NAS1515H14 ‘´•-j´•
A
WASHER
CENTER
SECTION
AN960PD1416L
SPAR
WASHER
.070 INCH
WING SPAR
DIA HOLE
vmA MS20995C41
SAFETY WIRE
RETAINER CLIP
130909N46
NUT
NAS1515H14
AN960PD ldl 6L WING SPAR WASHER
WASHER AN960PDld16L
NAS1515Hld
WASHER
WASHER
vnwB (AS REOUIRED)
COAT THE SPAR BUSHING 80RES.BOLT. NUT. METAL WASHERS AND THE 10996 ALIGNING
PIN
RAWHIDE MALLET.
WITH MIL-C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND. USING A
METAL
DRIVE THE 10996 ALIGNING PIN INTO THE FIT~INGS. INSTALL AN AN960PD1416L
WASHER MUST BE
WASHER AND AN NAS 1515Hlb (NYLONI WASHER ON THE 80LT. THE METAL
UNDER THE
DIRECTLY UNDER THE BOLT HEAD AND THE NYLON WASHER MUST BE POSITIONED
DRIVE THE
METAL WASHER. POSITION THE BOLT ON THE FORWARD SIDE OF THE FITTINGS.
AGAINST THE
BOLT INTO THE FITTINGS UNTIL THE WASHERS AND 80LT HEAD REST FIRMLY
THE 80LT IS
FITTINGS. THE ALIGNING PIN WILL BE DRIVEN OUT OF THE FITTINGS AS
THE THREADED
DRIVEN IN. INSTALL AN NAS1515H14 EIYLON WASHER AND THE NUT ONTO
AND
PORTION OF THE 80LT. HOLD THE BOLT HEnD IMMOBILE WITH A 80X END WRENCH
TOROUE WRENCH.
TOROUE THE NUT TO 30 TO 50 INCH-POUNDS WITH A 11001 ADAPTER AND
WIRE HOLE IN THE
THE SLOTS IN THE CASTELLATED NUT MUST ALIGN WITH THE SAFETY
REMOVE THE
80LT. IF ALIGNMENT CANNOT BE ATTAINED WITHIN THE TOROUE LIMITATIONS.
AND RETOROUE TO
NUT AND INSTALL AN AN960PD1416L (METAL) WASHER. INSTALL THE NUT
80LT HEAD AND NUT
30 TO 50 INCH-POUNDS. INSTALL THE RETAINER CLIPS AND SAFETY THE
TO THEIR RESPECTIVE CLIPS WITH MS20995Cdi SAFETY WIRE.
(39988~760176 C
57-17-02
Page 221
Dec 8/95
81
Qeechcraft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
~´•1 B
o a
I: ´•I II
o" 0000~
´•6
1´•
"X ~3
o
io
A
vnwA
´•101-10001 1-1
WASHER
8069 1CF-1216\ 1O1-1 10023-3 1 r VCC0025
OR WASHER OR
SL4092-1 2 1 81786-12-32
BARREL NUT BOLT
ASSEMBLY
FJAS578- 128
RETAINER
NIARDELOH
DRAIN
HOLE
OUTBOARD WING
PANEL FITTING
vnwB CENTER SECTION
WING FITTING
INSTALL THE WASHER WITH THE RADIUS TOWARD THE FITTING SURFACE.
THE UPPER FOREWARD WING BOLTS ARE TO BE INSTALLED AS FOLLOWS: COAT THE SPAR
FITTINGS BOLT BORE. WASHER BEARING SURFACES. THE COMPLETE 80LT. NUT ASSEMBLY
AND WASHER WITH MIL-C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND. TOROUE
THE BOLT 10 2380-2500 INCH-POUNDS. INJECT MIL-C-16173. GRADE 2 CORROSION
PREVENTIVE COMPOUND INTO THE BARREL NUT LUBRICATION FITTING WITH A GREASE GUN
(CAPABLE OF 2000 TO 4000 PSI) EOUIPPED WITH A NO. 314150 ~P/N OF ALEMITE TOOL.
A DIVISION OF STEWART WARNER) GREASE NOZZLE. COAT THE EXPOSED THREADS OF THE
BOLT WITH MIL-C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND. ASSURE THAT THE
DRAIEI HOLES IN THE FITTINGS ARE OPEN AND FREE TO DRAIN.
cs~sesrrol77 c
57-17-02
Page 222
Dec 8/95 B1
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
o-
CAUTION
INSPECT THE WING ATTACH
FITTINGS TO ENSURE THAT
THE DRAIN HOLES ARE CLEAR
81783-1018
NUT BOLT P/N
81786-10-20 OR
VCN0018
WING FITTING
OUTBOARD 2--,
J
DRAIN
´•´•MS20002-IO
WASHER
I""""’~
101-110023-1 DRAIN
WING FITTING
CENTER SECTION
HOLE WASHER ~aLE
DETAIL A
80LT TOROUE1 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT, NUT,
WASHERS. WING FITTING BOLT BORES, AND EXPOSED 80LT THREADS WITH MIL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
´•´•AN MS20002-10 WASHER MAY 8E USED BETWEEN THE NUT AND THE RADIUSED
WASHER TO PROVIDE THE PROPER BOLT GRIP ADJUSTMENT. C
57-1 7-02
Page 223
B1 Dec 8/95
----?------x-
Qeechcraft
SUPER KING AIR 200 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
D
L´•t
A
81783-1018
NUT BOLT P/N
81786-10-20 OR
VCN0018
WING FITTING
WING FITTING
OUTBOARD
CENTER SECTION
´•´•MS20002-IODETAfLA
BOLT TOROUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT,
THREADS WITH MIL-
WASHERS, WING FITTING BOLT BORES. AND EXPOSED BOLT
C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND.
57-17-02
Page 224 B1
Dec 8/95
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
1, Eddy Current Unit Nortec 198 Staveley Instruments Inspect for structural cracks in
airplane skins and fittings which
cannot be detected
Current Flat Probe SP03806 Staveley Instruments Inspect cracks in center section
2. Eddy
IkHz-lOkHz skin.
3. Eddy Current P/100-500 kHz/ i Staveley Instruments Inspect cracks in fastener holes
90" Probe A/90.03/6 of wing center section lower
forward
4, Eddy Current P/100-500 kHz/ IStaveley Instruments Inspect cracks in fastener holes
90" Probe A/90.75/6 of wing center section lower
forward
5, 1/8" Bolt Hole Probe Staveley Instruments Inspect bolt holes for cracks in
rear lower and
6, 3/16" Bolt Hole Probe Staveley Instruments Inspect bolt holes for cracks in
rear lower and
7. 5/32" Bolt Hole Probe Staveley Instruments Inspect bolt holes for cracks in
rear lower and
8. Eddy Current Standard Nortec Staveley Instruments Verify screen deflection and
SPO-3932 adjust eddy current unit.
57-1&00
Pagel
Dec 8~95
81
aeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 1
SPECIAL TOOLS AND EQUIPMENT (Continued)
I SUPPUER I USE
TOOL NAME PART NO.
Staveley Instruments Verifyscreen deflection and
Current Standard Nortec TB-SI,
9. Eddy current unit.
Aluminum Test Block stock #190250 adjust eddy
with ,020" electrical discharge or equivalent
machined notch
201 4-T6 Beech Aircraft Verify screen deflection and
10. Bolt Hole Standard
with 1/3", 3116", and 5/32" size Aluminum Block I Corporation adjust eddy current unit.
holes with EDM notches.020"
Suppliers’ Addresses:
99336
Staveley Instruments, 421 N. Quay, Kennewick, WA
Phone: (509) ’735-7550
KS 67201-0085
Beach Aircraft Corporation, 9709 E. Central, P.O.Box 85, Wichita,
Phone: (316) 676-7111
57-1 &00
Page 2 B1
Dec 8/95
~eechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 201
STANDARD FLIGHT PROFILE
INSPECTION SCHEDULE
Inspection Area Applicable Applicable Serials Inspection Possible Findings Initial Inspection Recurring Component Replacement Schedule
Methods Ins
and 201 Torque check Incorrect torque First scheduled First scheduled Refer to Chapter 4 of the Super King
Upper forward, upper
lower aft wing bolts inspection after the inspection after wing IAir 300/300LW Maintenance Manual
date on the bolt replacement (101-590097-9)
airplane’s Standard
Airworthiness Certif-
ificate.
Lower forward (main) spar lugs 1202 Visual and Cracks 15,000 hrs 6,000 hrs or 5 yrs, None
(wing station 121.8) fluorescent liquid whichever occurs
penetrant first
Outboard wing panel lower 203 FA-231 and after, and earlier Eddy current Cracks 15,000 hrs 3,000 hrs None
forward spar cap 101-110085 serials incorporating the
101-110085
Center section lower forward 204 Eddy current Clacks 18,000 hrs 3,000 hrs None
Center section belly skin 205 Eddy current Cracks 22,500 hrs 3,000 hrs None
Center section lower aft spar 206 Eddy current Cracks 27,000 hrs 1,500 hrs None
Center section lower aft spar 207 Eddy current Cracks 27,000 hrs 1,500 hrs None
fitt
Outboard wing panel aft spar 208 Eddy current Cracks 27,000 hrs 1,500 hrs None
lower
Outboard wing panel upper 209 Visual Cracks and corrosion 5 yrs Annually None
forward main
Outboard wing panel lower 209 Visual Cracks and corrosion 5 yrs Annually Refer to Chapter 4 of the Super King
forward (main) Spar caps Air 300/300LW Maintenance Manual
101-590097-9
Lower forward main spar 211 Visual Cracks, corrosion, and 5 yrs 5 yrs None
fitti mechanical
Lower forward wing bolt 211 Not applicable Not applicable Not applicable Not applicable Refer to Chapter 4 of the Super King
Air 300/300LW Maintenance Manual
101-590097-
Flat surfaces, depressions, 212, 213, 214 Visual and Cracks, corrosion, and 5 yrs 5 yrs None
counterbores and bolt bores at fluorescent liquid mechanical damage
the upper forward, upper and penetrant
lower aft wi attach
Wing bolts at the upper 212, 213, 214, 1* Visual and Cracks and mechanical 5 yrs 5 yrs Refer to Chapter 4 of the Super King
forward, upper and lower aft fluorescent liquid damage Air 300/300LW Maintenance Manual
wing attach points penetrant (101-590097-9)
I
8-01
This chart Is applicable only to Super King Air 300 Serials FA-2 and after. 8/957-1 201
Page
WARNING: Personnel performing the eddy current inspections referenced in Dec
B1 this chart must meet, or exceed, level II requirements of eddy current proficiency
in compliance with MIL-STD-410E.
Qeechcraft
SUPER KING A(R 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
DETAIL B
c,
1
a o o o i i a~ i 400
DETAIL A
57-1 8-01
Page 202
B1
Dec 8/95
Qeedmaft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
it will not be necessary to perform a torque check on the lower forward bolt used in the
clevis fitting.
NOTE
The 314150 grease nozzle requiredfor the following step may be obtained from Seech
Aircraft or a BEECHCRAFT approved vendor.
a. Concurrent with the bolt torque check and annually thereafter, inject Mll-C-16173 Grade 2 corrosion preven-
tivecompound into the barrel nuts with a 314150 grease nozzel and a grease gun capable of approximately
20,000 psi injection pressure. Inject the compound into the barrel nut grease fitting until one of the following con-
ditions is met:
Corrosion preventive compound emerges from between the two portions of the barrel nut assembly.
Corrosion preventive compound emerges from the threaded portion of the wing bolt which protrudes through
the locking feature of the barrel nut.
The fitting will accept no additional corrosion preventive compound after several actions of the grease gun.
b. Coat the exposed threads which protrude through the nuts with Mll-C-16173 Grade 2 corrosion preventive
compound.
After maintenance and anytime the upper wing bolt covers are removed, inspect the fittings to ensure that the
c.
drain holes are unobstructed.
57-1 8-01
Page 203
Dec 8/95
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CENTER
SECTION
SPAR
QQ I~
’Q"Q m
a
WING
aOO"
W.S, ´•O SPAR
I os, cc
~3_
SMEAR W.S. Q Qg
121.8 a
FITTING
ELEMENTS
aa.q rr A
SMEAR FITTING DETAIL A
LUG INSPECTION [jl
W.S.
FLUORESCENT LIOUID SMEAR 135.00
PENETRANT INSPECT THE FITTING
FACES AND ACCESSIBLE EDGES ELEMENTS
QF EACH OF THE 5 LUGS.
NOTE
must be replaced with
The bolts, washers, and nuts at the lower forward attach points
new components anytime the installed
bolt is removed, regardless of time in service.
57-1 8-01
Page 204 B1
Dec 8/95
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
SUSPECTED CRACK
AFT EDGE OF WS 135.00
LOCATION
FWD SKIN
WS 291.74
FORWARD MAIN
I
SPAR/ -I A
FWD EDGE OF
AFT SKIN
vnwA-A C3X~E1331
a. Clean the spar cap with naphtha or methyl ethyl ketone (refer to 1 or 2, Chart 201, 91-00-00).
NOTE
The following settings are for the Nortec 19E eddy current unit (refer to 1, Chart 1,
57-18-00). Other instruments should be set up to obtain a minimum 10% screen deflec-
tion when scanning the referenced standard.
b. Set the eddy current unit as follows: Frequency (Freq) 1.5 kHz, Hon’zontal Decibels (HdB)= 59.0, Vertical
Decibels (VdB) 82.5, Phase Rotation (Rot) 101, Probe Drive (P Drive) High, Low Pass Filter (LPF) 25.
c. Check the setup against the eddy current standard (refer to 11, Chart 1, 57-18-00) to verify a minimum 10%
screen deflection. If not, adjust the unit as required to obtain a 10% screen deflection.
d. Slide the eddy current surface probe (refer to 12, Chart 1, 57-18-00) along the forward and aft edges of the
outboard wing panel lower spar cap for its entire length from WS 135.0 to WS 291.74. The probe should be on
the flat portion of the spar close to the forward skin when scanning the forward edge and close to the aft skin when
scanning the aft edge. The edge of the probe should be even with the edge of the spar cap flat and must not
overlap onto the hinge area. The suspect cracks will run forward to aft or aft to forward.
e. Report any crack indications to the Customer Support Department of Seech Aircraft Corporation.
57-1 8-01
Page 205
B1 Dec 8/95
Qee~craft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WS 88.69
WS 117.31
EDDY CURRENT
PROBE
MAIN SPAR
FRONT SPAR
EDDY LOWER CAP
EDDY
CURRENT
CURRENT
PROBE
PROBE
LWS 109.0 TO RWS 109.0
vmB MYA
WHEELWELL SKIN
SLIDE PROBE
ALONG THIS
SURFACE
57-1 8-01
Page 206
B1
Dec 8/95
Qeec~craft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE
Beechcraft Kit No. 101-1200-1 must be installed on airplane sen’als FA-2 thru FA-230
The following settings for a Nortec 19E eddy current unit (refer to 1, Chart 1,
are
deflec-
57-18-00). Other instruments should be set up to obtain a minimum 10% screen
notch the eddy current standard aluminum test block
tion when scanning the EDM on
d. Verify the eddy current unit settings on the notch in the eddy cunent
standard aluminum test block and adjust
the unit to obtain a minimum 10% screen deflection.
Chart 1, 57-18-00) along the
e. Inspectthe lowersparcap by slowly sliding the eddy current probe (refer to 14,
forward and aft edge of the lower spar cap for its entire length from left wing station (LWS) 109.0 to right wing
skin when scanning the forward edge of the spat
station (RWS) 109.0. The probe should be close to the forward
the aft edge.
cap and.close to the aft skin when scanning
keel area from WS 88.69 to WS 117.31 Using the
f. Inspect the area in the left and right inboard and outboard
of the lower spar cap and slide the
90" probe (refer to 14, Chart 1, 57-18-00) inspect the forward and aft edges
probe around the fasteners in the vertical flange.
covered by the skin attach angle, the inspection can be performed by sliding a
g. For the 1/2-inch area which is
of the spar from both the
900 probe (refer to 3, Chart 1, 57-18-00) along the forward and aft lower flange edge
in forward and aft direction. Sus-
inboard and outboard side. Suspect cracks on the lower flange will propagate a
direction.
pect cracks in the vertical flange will run in an up and down
of Seech Aircraft
h. If any cracks are indicated dun~ng the inspection, contact the Customer Support Department
for consultation.
i. Install the left and right inboard nacelle access panels and secure with ten screws.
57-1 8-01
Page 207
Dec 8/95
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
TEST STANDARD
IDENTIFICATION
NUMBER
000000
.C911F~JS82;iJ3 C
NOTE
The following settings are for a Nortec 19E eddy current unit (refer to 1, Chart 1,
57-18-00). Other instruments must be calibrated to obtain similar results for second
layer crack detection. Minor adjustments of the following parameters may be necessary
to optimize this test.
a~ Set the eddy current unit (refer to 1, Chart 1, 57-18-00) as follows: Frequency (Freq) 2.0 kHz; Horizontal
Decibels (HdB) =52.0; Vertical Decibels (Vdb) 60.9; Phase Rotation (Rot) 220"; Probe Drive (P Drive) High;
Low Pass Frequency (LPF) 30; High Pass Frequency 0.
b, Check the setup against the Nortec eddy current calibration standard (refer to 8, Chart 1, 57-18-00) as fol-
lows:
Position the standard with the identification number at the upper RH corner. Positioned in this manner, riv-
ets No. 1 and No. 7 will not have EDM notches.
Position tile probe (refer to 2, Chart 1, 57-18-00) between the No. 1 and No. 2 fasteners on the test stan-
dard and null the instrument. The green a~row on the probe should be near fastener No. 2 and the red anew
should be near fastener No. 1.
Scan the standard in the direction of the green arrow from left of the No. 1 fastener.
57-1 &01
Page 208
Dec 8~95 B1
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
i~s
#5
STANDARD SPO-3932
W2 #3
fl
~ici #7
c. The second layer EDM notches should register on the eddy current unit as shown. Adjust the instrument as
57-1 8-01
Page 209
Dec 8/95
B1
Qeechcraft
SUPER KING A1R 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WS 88.69
FWD SPAR
FS 190.60
AFT SPAR
FS 227,00
WING WING
STATION STATION
29.06 29.06
LOWER
FUSELAGE OUTBOARD 0 I 1
I
SKIN
,I
DDEN )i
SKIN POSSIBLE
CRACK
LOCATIONS
IN FUSELAGE
~O I I I~
~r SKIN
I )I
E06Y B LOIER i i I!
CURRENT
PROBE DETAIL A
WING
SKIN
O
VIEW LOOKING AFT DETAIL B
C
methyl ethyl ketone (refer to 1 or 2 Chart 201, 91-00-00), clean the area to be inspected.
d. Utilizing naphtha or
of fasteners. Any cracks which may exist, will run fwd to aft.
f. Scan the entire row
Aircraft Corporation.
57-1 8-01
Page 210 B1
Dec 8/95
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
FASTENERS TO BE REMOVED FROM THE LOWER AFT SPAR FOR THE EDDY CURRENT
INSPECTIONS
SPAR FORWARD
FLANGE
WS 28.5 Root Rib 2 3/16"
WS 12.5- 14.7 Stninger/ Flange 4 3/16 NAS1 097AD4
57-1 8-01
Page 211
B1 Dec 8/95
Qee~craft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
A
iwswsL..21.50I0.00
122.685,1ws1ws1
113,00
104.50 37.00
28.28
FLAP TRACK WS
WS 46.50
93.00 FLAP TRACK
ws I i I Lws
85.00 I 1 56.00
WS I LWS
75.50 65.50
VERTICAL
FLANGE
POSSIBLE CRACK
POSSIBLE CRACK
LOCATIONS
LOCATIONS
AFT FLANGE
FWD FLANGE
vawA
57-1 8-01
Page 212
B1
Dec 8/95
Qeed~raft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
a. Remove all the center section access panels on the lower skin adjacent to the rear spar.
b. Clean any dirt and grease from the rear spar lower cap with naphtha or methyl ethyl ketone (refer to 1 or 2,
Chart 201, 91-00-00).
NOTE
The following settings are for a Nortec 19E eddy current unit (refer to 1, Chart 1,
57-18-00). Other instruments should be set up to obtain a minimum 10% screen deflec-
tion when scanning the EDM notch on the eddy current standard aluminum test block
(refer to 9, Chart 1, 57-18-00) or bolt hole standard (refer to 10, Chart 1, 57-18-00).
c. eddy current unit as follows: Frequency (Freq)
Set the 100 kHz, Hon’zontal Decibels (HdB) 73.2, Vertical
Decibels (VdB) 81.1, Phase Rotation (Rot) 251, Probe Drive (P Drive) Low, Low Pass Filter (LPF) 30.
d. eddy current unit settings on the notch in the eddy current standard aluminum test block (refer to
Verify the
9, Chart 1, 57-18-00) or bolt hole standard (refer to 10, Chart 1, 57-18-00) and assure a minimum 10% screen
deflection.
e. Use an eddy currentprobe (refer to 3 or 4, Chart 1, 57-18-00) or bolt hole probe of the appropn’ate size to
scan the rear spar flanges from LWS 114 to RWS 114.
f. Refer to Chart 202 and remove the fasteners from the rear spar lower cap.
g. In the areaswhere the fasteners have been removed, select the appropn’ate eddy current bolt hole probe and
inspect the hole by inserting the probe into the hole and rotating the probe 360 degrees.
h. In areas remaining fastener holes where there is access on the surface of the spar, an eddy cur-
around the
rent shielded probe (refer to 3 or 4, Chart 1, 57-18-00) can be used. Slide the probe along the forward and aft
edges of the fastener from an inboard to outboard direction. The suspect cracks will propagate outward from the __
fastener hole.
i. If any cracks are indicated during the inspections, contact the Customer Support Department of Seech Aircraft
Support Department of Seech Aircraft Corporation for the kit number and availability.
k. Install the access panels that were removed in step "a".
57-1 8-01
Page 213
81 Dec 8/95
Qeechc~ft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
8 O
QD Q ~B Q Q ~B
r--
I,,_______________________
"1
L,,
Q ~B ~B ~B
0 8
TYPICAL
CRACK
LOCATION
C308857E13~1
a. Remove the wing bolt access cover over the lower aft fittings.
b. Clean the fitting with naphtha or methyl ethyl ketone (refer to 1 or 2, Chart 201, 91-00-00).
NOTE
The following settings are for a Nortec 19E eddy current unit (refer to 1, Chart 1,
57-18-00). Other instruments should be setup to obtain a minimum 10% screen deflec-
tion when scanning the EDM notch on the eddy current standard aluminum test block
(;efer to 9, Chart 1; 57-18-00) or bolt hole standard (refer to 10, Chart 1, 57-18-00).
Vertical
c. eddy current unit as follows: Frequency (Freq) 100 kHz, Horizontal Decibels (HdB) 73.2,
Set the
Decibels (VdB) 81.1, Phase Rotation (Rot) 251, Probe Drive (P Drive) Low, Low Pass Filter (LPF) 30.
e. Select the appropriate bolt hole probe (refer to 5, 6, or 7; Chart 1; 57-18-00) to insert into the hole.
into the hole and rotate the probe 360" to intemally scan for cracks initiating from the hole.
f. Insert the probe
NOTE
This inspection will also be used to scan the bolt holes in the spar. A lift-off indication
will be noted as the probes passes from the spar surface to the fitting surface.
Contact the Customer Support Department of Seech Aircraft for the removable fas-
tener kit number and kit availability.
fastener as detailed in the Beech Kit Drawing, prior to removing the
g. Install a producticn fastener or removable
scanned.
next fastener from the fitting. Repeat these steps until all the holes in the fitting have been
noted during the inspections, contact the Customer Support Department of seech
i. If any crack indications are
57-1 8-01
Page 214
B1
Dec 8/95
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O O Q 8
r--
"1
L--
O O
Q Q
TYPICAL
CRACK
LOCATION
NOTE
The following settings are for a Nortec 19E eddy current unit (refer to 1, Chart 1,
57-17-00). Other instruments should be set up to obtain a minimum 10% screen deflec-
tion when scanning the EDM notch on the eddy current standard aluminum test block
(refer to 9, Chart 1, 57-18-00) or bolt hole standard (refer to 10, Chart 1, 57-18-00).
c. eddy current unit as follows: Frequency (Freq)
Set the 100 kHz, Hon’zontal Decibels (HdB) 73.2, Vertical
Decibels (VdB) 81.1, Phase Rotation (Rot) 251, Probe Drive (P Drive) Low, Low Pass Filter (LPF) 30.
d. Remove the fasteners from the outboard lower fitting one at a time.
e. Select the appropriate bolt hole probe (refer to 5, 6, and 7; Chart 1; 57-18-00) to insert into the hole.
f. Insert the probe into the hole and rotate the probe 360" to internally scan for cracks initiating from the hole.
NOTE
This inspection will also be used to scan the bolt holes in the spar. a lift-off indication
will be noted as the probe passes from the spar surface to the fitting surface.
Contact the Customer Support Department of Beech Aircraft for the removable fas-
tener kit number and kit availability.
g. Install a production fastener or removable fastener, as detailed in the Seech Kit Drawing, prior to removing
the next fastener from the fitting. Repeat the previous steps until all the holes in the fitting have been scanned.
h. After completing the inspection reinstall the wing bolt cover.
i. If any crack indications are noted during the inspection, contact the Customer Support Department of Beech
Aircraft Corporation for consultation.
57-1 8-01
Page 215
B1 Dec 8/95
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
OU7BOARD WING MAIN SPAR CRACK a. Wash all exterior surfaces of the upper and lower
1´•´•´•1´•-1
WARNING inspection of any suspect area must be per-
209.ough
atmospheric conditions are highly con- resolved locally, contact the Customer Support
ducive to corrosion. Department of Seech Aircraft for consultation.
RAISED AREAS
O
\O
LEADING
EDGE SKIN
57-18-01
Page 216
B1
Dec 8/95
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
I ~I´•´•I
WARNING The bolt, washers and nut must be
replaced when reaching 5 years of
installed time or anytime the bolt is
All eight wing bolts must be removed removed from the fitting for any reason,
and each of the wing bolt fittings regardless of time in service.
must be inspected. The wing bolts
a. Cut and remove the safety wire from the bolt head
must be inspected or replaced as
to dwell for approxi- removed, ensure that the radiused washers are posi-
201, 91-00-00). Allow the coating
dwell time has elapsed, tioned with the radius toward the fitting and that the
mately five minutes. After the
wash the coated areas with water and blow dry. Do countersunk washers are positioned with the counter-
sink toward the bolt head (refer to Figures 212, 213,
not wipe dry.
and 214). If a washer is found that is not positioned as
g. Install new wing attach components, torque the
illustrated, contact the CustomerSupport Department
nut, and install the safety wire and clips (refer to Fig- of Beech Aircraft Corporation for consultation.
ure 211).
b. Clean the spar fittings and bolt bores with naphtha
UPPER FORWARD, UPPER AND LOWER AFT or methyl ethyl ketone (refer to 1 or 2, Chart 201,
WING BOLT, NUT AND FITTING INSPECT(ON 91-00-00). Fluorescent liquid penetrant inspect las
instructed in Chapter 20-00-00) the entire visible sur-
face of the fittings. Focus extra attention on the
CAUTION
washer seat and bolt bore areas. Do not strip the
epoxy paint from these areas. If cracks, scon’ng,
cor-
When removing an upper forward or rosion pitting or washer impressions are discovered in
upper aft wing bolt, ensure that the wing the washer seat orbolt bore area, contact the Cus-
Is supported in a manner which will pre- tomer Support Department of Beech Aircraft for con-
clude the possibility of any movement of sultation. If the fitting is satisfactory, reroat the bolt
the upper wing attach fittings. bore and washer/nut bean’ng faces of the fitting with
Alodine 1200, 12003 or 1201 (refer 3, Chart 201,
to
a, Remove only one bolt at a time for inspection.
91-00-00). Allow the coating to dwell for five minutes.
Perform the inspection as outlined below and replace
After the dwell time has elapsed, wash the coated
the bolt before moving to the next one. When a bolt is
NUT CRADLE
LUBRICATION FITTING
NUT
ROLL PIN
.Od0 INCH
(80691CF-1216)
i
.060 INCH
(80691CF-1612)
CAUTION
BEVELED AREA NUT MUST 89 BEVELED OR CHAMFERED AS SHOWN
QN NUT MUST TO PREVENT SCORING THE SIDES OF THE BARREL
CRADLE NUT HOLE IN THE SPAR, IF NOT, REPLACE NUT
MATCH CONTOUR
OF NUT CRADLE OR REWORK NUT AS SHOWN. C
57-18-01
Page 218 B1
Dec 8/95
Qeecaxxaft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
areas with water and blow dry with air (do not wipe quality grease gun. Inject the corrosion preventive
dry). Paint the treated areas with zinc chromate primer compound until one of the following objectives have
been achieved:
and allow to dry.
Corrosion preventive compound emerges from
c. If the bolts and nuts do not exceed their specified
between the two portions of the barrel nut assembly.
life limit, thoroughly clean the bolt, nut, and washers
with naphtha or methyl ethyl ketone (refer to 1 or 2, Corrosion preventive compound emerges from
Chart 201, 91-00-00). Using a 10X or stronger magni- th, locking portion of the barrel nut.
fying glass, inspect the attach components for cracks
and mechanical damage. Scratches and markings in
The fitting will not accept any additional corro-
the cadmium plating, and/or localized deten’oration of
sion preventive compound after several actions of the
the cadmium plating is not sufficient reason to reject a grease gun.
bolt. The cadmium plating may be discolored and may NOTE
have exhibiting a rubbed or polished appear-
areas
Coat the exposed threads which pro-
ance, usually resulting from the installation proce-
dures. If mechanical damage or cracks are found on trude through the nuts with Mll-C-16173
Grade 2 corrosion preventive compound
any component, replace the affected component.
(refer to 5, Chart 201, 91-00-00).
NOTE
g. Pn~or to installation of the wing bolt covers, ensure
The barrel nut must be disassembled that the drain holes in the upper forward and aft fit-
before inspection. This may be accom- tings are unobstructed and can drain freely.
plished by moving one of the roll pins
flush with the inside of the cradle and WING BOLT MAINTENANCE
removing the nut (see Figure 210).
a. At the first scheduled normal airplane inspection
d. Using the procedure outlined in Chapter20-00-00, las designated by the BEECHCRAFT Super King Air
fluorescent liquid penetrant inspect each wing bolt and 300 Sen’es Maintenance Manual) after the bolts have
nut. If the bolts and nuts prove to be free of cracks and been loosened and retorqued or after initial installa-
mechanical damage, they may be reused after clean- tion, check the bolts for proper torque as stated in the
ing. applicable figure for each specific location (Figure
212, 213 and 214). Inject MIL-C-16173 Grade 2 corro-
e. Coat the spar fittings, bolt bores, and washer/nut
sion preventive compound into the barrel nut lubrica-
bearing faces, the entire bolt, washer or washers, and tion fittings with a good quality grease gun and a
nut with MIL-C-16173, Grade 2 corrosion preventive
314150 grease noule (P/N of Alemite Tool, A Division
compound (refer to 5, Chart 201, 91-00-00).
of Stewart Wamer). Inject the compound until one of
the following objectives are met:
U\UnOK~1
CAUTION Corrosion preventive compound emerges from
between the two portions of the barrel nut assembly.
Do not allow the wing bolt wrenches to
Corrosion preventive compound emerges from
bottom out on the wing attach fittings.
the locking portion of the barrel nut.
Such an occurrence could result in erro-
neous torque readings and damage to The fitting will not accept any additional corro-
the spar fitting, sion preventive compound after several actions of the
grease gun.
f. Install the wing bolt, washer or washers and nut.
Torque the nuts on the aft fittings and the bolt on the b. exposed threads which protrude through
Coat the
in the nuts with MIi-C-16173 Grade 2 corrosion preven-
upper forward fitting to the torque values specified
the applicable illustration for each attach point. After tive compound.
57-1 8-01
Page 219
Dec 8/95
---;---------I´•
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 203
WING BOLT TOOLS
Bolt Part Number Wrench Part Nut Part Number Nut Torque
Position
Number
81784-12-32 TS1176-6 80691CF-1216 None
UPPER FORWARD or
VCC0025 Required
1309098175 1-1/4 inch box-end 130909N46 11001
LOWER FORWARD
wrench
81786-10-20 TS1222-5 81783-1018 TS1176-11
UPPER AND LOWER or
AFT VCN0018
57-1 8-01
Page 220 B1
Dec 8/95
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O
I´•
a~i
jL~i
5718909031TLOB
IIB I´•.
I´•.
CENTER
A
O
SECTION
SPAR
RETAINER
NAS1515Hld A
WASHER
CLIP CENTER SUPER KING AIR 300
AN960PD1616L SECTION
WASHER SPAR
RETAINER CLIP
130909N46
NUT
NAS1515H14
AN960PD lb16L~ WING SPAR WASHER
WASHER
AN960PDIP16L
NAS15)5Hld
WASHER
WASHER
vnwB (AS REOUIRED)
COAT THE SPAR BUSHING BORES.BOLT. NUT. METAL WASHERS AND THE 10996 ALIGNING PIN
WITH MIL-C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND. USING A RAWHIDE MALLET,
DRIVE THE 10996 ALIGNING PIN INTO THE FITTINGS. INSTALL AN AN960P01416L METAL
WASHER AND AN NAS 1515Hlb (NYLON) WASHER ON THE BOLT. THE METAL WASHER MUST BE
DIRECTLY UNDER THE 80LT HEAD AND THE NYLON WASHER MUST BE POSITIONED UNDER THE
METAL WASHER. POSITION THE BOLT ON THE FORWARD SIDE OF THE FITTINGS. DRIVE THE
80LT INTO THE FITTINGS UNTIL THE WASHERS AND BOLT HEAD REST FIRMLY AGAINST THE
FITTINGS. THE ALIGNING PIN WILL BE DRIVEN OUT OF THE FITTINGS AS THE BOLT IS
DRIVEN IN. INSTALL AN NAS1515H14 NYLON WASHER AND THE NUT ONTO THE THREADED
PORTION OF THE BOLT. HOLD THE BOLT HEAD IMMOBILE WITH A BOX END WRENCH AND
TOROUE THE NUT 10 30 TO 50 INCH-POUNDS WITH A 11001 ADAPTER AND TOROUE WRENCH.
THE SLOTS IN THE CASTELLATED NUT MUST ALIGN WITH THE SAFETY WIRE HOLE IN THE
BOLT. IF ALIGNMENT CANNOT BE ATTAINED WITHIN THE TOROUE LIMITATIONS. REMOVE THE
EIUT AND INSTALL AN AN960PDld16L (METAL) WASHER. INSTALL THE NUT AND RETOROUE TO
30 TO 50 INCH-POUNDS. INSTALL THE RETAINER CLIPS AND SAFETY THE BOLT HEAD AND NUT
TO THEIR RESPECTIVE CLIPS WITH MS20995Cdi SAFETY WIRE.
C99FA57E1149C
57-1 8-01
Page 221
B1 Dec 8/95
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
80691CF-1216
NAS578-128 BARREL NUT LUBRICATION
RETAINER ASSEMBLY FITTING
81784-12-32 OR
VCC0025 BOLT
(USE TS1176-6
TOROUE WRENCH
ADAPTER)
80LT TOROUE: 2380 TO 2500 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT.
WASHER, AND WING FITTING BOLT BORES WITH MIL-C-16173. GRADE 2 CORRO-
SION PREVENTIVE COMPOUND. AFTER TOROUING THE BOLT USE A HIGH OUALITY
GREASE GUN AND AN ALEMITE P/N 314150 GREASE NOZZLE TO INJECT MIL-C- r
16173. GRADE 2 CORROSION PREVENTIVE COMPOUND INTO THE BARREL NUT LUB-
RICATION FITTING. COAT THE THREADS WHICH PROTRUDE THROUGH THE NUT
WITH CORROSION PREVENTIVE COMPOUND.
o
rl:
,a
57-1 8-01
Page 222
B1
Dec 8/95
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WING FITTING
OUTBOARD
MS20002-IO
WASHER
WING FITTING
DRAIN 1O1-1 10023-1 DRAIN CENTER SECTION
HOLE WASHER HOLE
BOLT TOROUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE 80LT, NUT.
WASHERS, WING FITTING BOLT BORES, AND EXPOSED BOLT THREADS WITH MIL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
AN MS20002-IO WASHER MAY BE USED BETWEEN THE NUT AND THE RADIUSED
WASHER fO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
a CAUTION
C31)FW7E0180 C
57-1 8-01
Page 223
Dec 8/95
B1
---´•.-i
Qeechcraft
SUPER KING AIR 300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
81783-1018 81786-10-20 OR
NUT VCN0018 BOLT
MS20002-10
WASHER
BOLT TOROUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT, NUT.
WING FITTING BOLT BORES, AND EXPOSED BOLT THREADS WITH MIL-
WASHERS.
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
RADIUS.
CHECK WASHER FOR A SMOOTH CONTINUOUS OUTER
57-1 8-01
Page 224
B1
Dec 8/95
Qeechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 201
STANDARD FLIGHT PROFILE
INSPECTION SCHEDULE
Inspection Possible Findings Initial Inspection Recurring Component Replacement Schedule
Inspection Area Applicable Applicable Serials tion
Fi Methods
Incorrect torque First scheduled First scheduled Refer to Chapter 4 of the Super King
and 201 Torque check
Upper forward, upper inspection after the inspection after wing Air 350/350(= Maintenance Manual
lower aft wing bolts date on the bolt replacement Manual (130-590031-11)
airplane’s Standard
AiM/orthiness Certif-
ificate.
Cracks 15,000 hrs 6,000 hrs or 5 yrs, None
Visual and
Lower forward (main spar) lugs 1202 occurs
fluorescent liquid
(wing station 121.8)
penetrant
lower None
Visual Cracks and corrosion 5 yrs Annually
Outboard wing panel upper 209
forward (main Refer to Chapter 4 of the Super King
Visual Cracks and corrosion 5 yrs Annually
Outboard wing panel lower 209 Air 350/350C Maintenance Manual
forward (main) Spar caps 130-590031-11
5 yrs None
Visual Cracks, corrosion, and 5 yrs
Lower forward main spar 211
mechanical
fitti Refer to Chapter 4 of the Super King
Not applicable Not applicable Not applicable Not applicable
Lower forward wing bolt 211 Air 350/350(= Maintenance Manual
130-590031-11
5 yrs None
Visual and Cracks, corrosion, and 5 yrs
Flat surfaces, depressions, 212, 213, 214
fluorescent liquid mechanical damage
counterbores and bolt bores at
the upper forward, upper and penetrant
lower ah attach ints
5 yrs Refer to Chapter 4 of the Super King
Visual and Cracks and mechanical 15 yrs
Wing bolts at the upper 212, 213, 214, Air 350/350(3 Maintenance Manual
fluorescent liquid danlage
forward, upper and lower aft (130-590031-11)
wing attach points penetrant
I
57-1 8-02
’This chart is applicable to FL-I and after and FM-1 and after. Page 201
in
WARNING: Personnel performing the eddy current inspections referenced Dec 8/95
81 this chart must meet, or exceed, level II requirements of eddy current
proficiency in compliance with MIL-STD-4I0E.
’i~eechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
#TAn B
L,
1
I
~ooorI "o~
DR~n A
C3LIFWrrla91 C
57-1 &02
Page 202
Dec 8~95 B1
Qeechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
At the first scheduled normal airplane inspection las designated by the BEECHCRAFT Super King Air 8300 Series
Maintenance Manual) after the bolts have been loosened and retorqued or after installation, check the bolts for
proper torque as shown in the illustration.
NOTE
It will not be necessary to perform a torque check on the lower forward bolt used in the
clevis (shear) fitting.
EIOTE
The 314150 grease nozzle required for the following step may be obtained from Seech
Aircraft or a SEECHCRAFT approved vendor.
a. Concurrent with the bolt torque check and annually thereafter, inject MIL-C-16173 Grade 2 corrosion preven-
tivecompound into the barrel nuts with a 314150 grease nonel and a grease gun capable of appproximate~
20,000 psi injection pressure. Inject the compound into the barrel nut grease fitting until one of the following con-
ditions is met:
Corrosion preventive compound emerges from between the two portions of the barrel nut assembly.
Conosion preventive compound emerges from the threaded portion of the wing bolt which protrudes through
the locking feature of the barrel nut.
The fitting will accept no additional corrosion preventive compound after several actions of the grease gun.
b. Coat the exposed threads which protrude through the nuts with MIl-C-16173 Grade 2 corrosion preventive
com pound.
c, After maintenance and anytime the upper wing bolt covers are removed, inspect the fittings to ensure that the
drain holes are unobstructed.
57-1 8-02
Page 203
B1 Dec 8/95
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CENTER
SECTION
SPAR
"a I~
a a
a WING
sPOq
´•o
SPAR
W.S.
109.09
Q, ~3
W.S. a
SMEAR
FITTING 121.8 BQQ
ELEMENTS
NOTE
structure cannot be verified or if the bushings have not been
If the history of the wing
contact the Customer Support Department of Beech Aircraft for consultation.
replaced,
(B300/B300C) Maintenance Man-
b, Detach the wing as detailed in Chapter 57 of the Super King Air 3501350C
ual,
to 1 or 2, Chart 201, 91-00-00), and nuo-
c, Thoroughlycleanthe lugswith naphtha or methyl ethyl ketone (refer aft faces of each of the fitting
the forward and
rescent liquid penetrant inspect las instructed in Chapter 20-00-00)
lugs,
mechanical damage is found during the inspection, contact
the Customer Support Department
d. If any cracks or
for consultation,
57-1 &02
Page 204 B1
Dec 8/95
Qeeck~craft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
FORWARD MAIN
SPAR A
FWD EDGE OF
AFT SKIN
MwA-A E9KMX1~?13
a. Clean the spar cap with naphtha or methyl ethyl ketone (refer to 1 or 2, Chart 201, 91-00-00).
NOTE
to 1, Chart 1,
The following settings are for the Nortec 19E eddy current unit (refer
deflec-
57-17-00). Other instruments should be set up to obtain a minimum 10% screen
b. Set the eddy current unit as follows: Frequency (Freq) 1.5 kHz, Horizontal Decibels (HdB)= 59.0, Vertical
Pass Filter (LPF)= 25.
Decibels (VdB) 82.5, Phase Rotation (Rot)= 101, Probe Drive (P Drive)= High, Low
to verify a minimum 10%
c. Checkthe setup against the eddy current standard (refer to 11, Chart 1, 57-18-00)
screen deflection. If not, adjust the unit as required
to obtain a 10% screen deflection.
57-1 8-02
Page 205
Dec 8/95
B1
Qeechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WS 88.69
WS 117.31
EDDY CURRENT
PROBE
MAIN SPAR
FRONT SPAR
EDDY’ LOWER CAP
EDDY
CURRENT CURRENT
PROBE PROBE
LWS 109.0 TO RWS 109.0
Mwts vmA
r
WHEELWELL SKIN
SLIDE PROBE
ALONG THIS
SURFACE
SKIN
INSPECTION OF AREA COVERED BY WHEELWELL C
57-1 8-02
Page 206 81
Dec 8/95
Qeed~craft
SUPER KING AIR 8300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
NOTE
Beechcraft Kit No, 101-1200-1 must be installed on airplane sen’als FL-1 thru FL-127
201, 91-00-00).
NOTE
unit (refer to 1, Chart 1,
Thefollowing settings are for a Nortec 19E eddy current
minimum 10% screen deflec-
57-18-00). Other instruments should be set up to obtain a
current standard aluminum test block
tion when scanning the EDM notch on the eddy
(Refer to 9, Chart 1, 57-18-00).
100.0 kHz, Horizontal Decibels (HdB)= 73.2, Verti-
c. Set the Eddy current unit as follows: Frequency (Freq)
Low Pass Filter (LPF) 30.
cal Decibels (Vdb) 81.1, Phase Rotation (Rot)= 251, Probe Drive (P Drive)= Low,
notch in the eddy current standard aluminum test block and adjust
d. Verify the eddy current unit settings on the
the unit to obtain a minimum 10% screen deflection.
57-1 8-02
Page 207
Dec 8/95
Qeechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
TEST STANDARO
IDENTIFICATION
NUMBER
NORTEC SPO-3932
----r SCAN OIRECTION
000000
C3?lf~82533 C
NOTE
The following settings are for a Nortec 19E eddy current unit (refer to 1, Chart 1,
57-18-00). Other instruments must be calibrated to obtain similar results for second
layer crack detection. Minor adjustments of the following parameters may be necessary
to optimize this test.
a. Set theeddy current unit (refer to 1, Chart 1, 57-18-00) as follows: Frequency (Freq) 2.0 kHz; Horizontal
Decibels (HdB) =52.0; Vertical Decibels Oldb) 60.9; Phase Rotation (Rot) 2200; Probe Drive (P Drive)= High;
Low Pass Frequency (LPF) 30; High Pass Frequency 0.
b. Check the setup against the Nortec eddy current calibration standard (refer to 8, Chart 1, 57-18-00) as fol-
lows:
Position the standard with the identification number at the upper RH corner. Positioned in this manner, riv-
ets No. 1 and No. 7 will not have EDM notches.
Position the probe (refer to 2, Chart 1, 57-18-00) between the No. 1 and No. 2 fasteners on the test stan-
dard and null the instrument. The green arrow on the probe should be near fastener No. 2 and the red arrow
should be near fastener No. 1.
Scan the standard in the direction of the green arrow from left of the No. 1 fastener.
57-1 8-02
Page 208
B1
Dec 8/95
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
i~s
#5
STANDARD SPO-3932
i~2 a3
#I #7
The second layer EDM notches should register on the eddy current unit as shown. Adjust the instrument as
c.
57-1 8-02
Page 209
Dec 8/95
B1
-----_--.
Qeechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WS 88.69
WS 117.31
FWD SPAR
FS 190.60
AFT SPAR
FS 227.00
;JI~uG
STATION S;X~IGh
29.06 29.06
LOWER
FUSELAGE
SKIN
OUTBOARD O I
-I
,I
IDDEN
Il
IN POSSIBLE
LCC~TIONS
IN ;USELAGE
~O
~P SKIN
t~I) I
E06Y B LOWER
CURREEIT WING
PR88E DETAIL A SKIN O I
I
d, Utilizing naphtha or methyl ethyl ketone (1 or 2 Chart 201, 91-00-00), clean the area to be inspected.
e, position the probe between two fasteners on the airplane skin, and if necessary, to obtain a screen indication,
adjust the eddy current instrument horizontal and vertical positioning. Do not renull the instrument. scan the lower
wing skin in the same manner as the standard. Ensure that the probe is positioned directly over the skin fasten-
ers when scanning. Utilization of a non-metallic (plastic, phenolic, etc) straight edge for guidance is recommended.
~f, Scan the entire row of fasteners. Any cracks which may exist, will run fwd to aft.
57-1 &02
Page 210
Dec 8/95 81
aeetahcraft
SUPER KING AIR 8300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 202
FASTENERS TO BE REMOVED FROM THE LOWER AFT SPAR FOR THE EDDY CURRENT
INSPECTIONS
SPAR FORWARD
FLANGE
WS 28.5 &R Root Rib 2 3/16"
WS 12.5-14.7 Stringer/ Flange 4 3/16 NAS1 097AD4
SPAR VERTICAL
FLANGE
Root Rib 1 3/16" NAS1466
WS 28.5 (LH RH)
or
NAS1 080-6
57-1 8-02
Page 211
Dec 8~95
B1
aeechcraft
SUPER KING AIR 8300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
A
’0.00
1.1WS1.. 21.50
122.685WS1WSiWSj
113.00
104.50
28.28
37.00
FLAP TRACK WS
WS
46.50
93.00
FLAP TRACK
WS I I I LWS
as.oo I 1 -56.00
\JS I I_ WS
75.50 65.50
VERTICAL
FLANGE
POSSIBLE CRACK
POSSIBLE CRACK
LOCATIONS
LOCATIONS
AFT FLANGE
FWD FLANGE
vmrA
C
57-1 &02
Page 212
Dec 8~95 B1
Qeecaxlraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
a. Remove ail the center section access panels on the lower skin adjacent to the rear spar.
b. Clean any dirt and grease from the rear spar lower cap with naphtha or methyl ethyl ketone (refer to 1 or 2,
Chart 201, 91-00-00).
NOTE
The following settings are for a Nortec 19E eddy current unit (refer to 1, Chart 1,
57-18-00). Other instruments should be set up to obtain a minimum 10% screen deflec-
tion when scanning the EDM notch on the eddy current standard aluminum test block
(refer to 9, Chart, 57-18-00) or bolt hole standard (refer to 10, Chart 1, 57-18-00).
c. Set the eddy current unit as follows: Frequency (Freq) 100 kHz, Horizontal Decibels (HdB) 73.2, Vertical
Decibels OldB) 81.1, Phase Rotation (Rot) 251, Probe Drive (P Drive) Low, Low Pass Filter (LPF) 30.
d. Verify eddy current unit settings on the notch in
the the eddy current standard aluminum test block (refer to
9, Chart t, 57-18-00) or bolt hole standard (refer to 10 Chart 1, 57-18-00) and assure a minimum 10% screen
deflection.
e. Use aneddy current bolt hole probe of the appropriate size (refer to 3 or 4, Chart 1, 57-18-00) to scan the
rear spar flanges from LWS 114 to RWS 114.
f. Refer to Chart 202 and remove the fasteners from the rear spar lower cap.
g. In the areas where the fasteners have been removed, select the appropriate eddy current bolt hole probe and
Inspect the hole by inserting the probe into the hole and rotating the probe 360 degrees.
h. In areas around the remaining fastener holes where there is access on the surface of the spar, an eddy cur-
rent shielded probe (refer to 3 or 4, Chart t, 57-18-00) can be used. Slide the probe along the forward and aft
edges ofthe fastener from an inboard to outboard direction. The suspect cracks will propagate outward from the
fastener hole.
i, If any cracks are indicated during the inspections, contact the Customer Support Department of Seech Aircraft
Corporation for consultation.
j. Install either production fasteners or removable fasteners as supplied in the Beech Kit. Contact the Customer
Support Department of Beech Aircraft Corporation for the kit number and availability.
k. Install the access panels that were removed in step "a".
57-1 8-02
Page 213
B1 Dec 8/95
Qeechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
8 4~ ~3 8
r--
"1
L,,
O d
B 8 O
TYPICAL
CRACK
LOCATION
C3988~7EIJJI t
a, Remove the wing bolt access cover over the lower aft fittings.
b. Clean the fitting with naphtha or methyl ethyl ketone (refer to 1 or 2, Chart 201, 91-00-00).
NOTE
The following settings are for a Nortec 198 eddy current unit (refer to 1, Chart 1,
57-18-00). Other instruments should be setup to obtain a minimum 10% screen deflec-
tion when scanning the EDM notch on the eddy current standard aluminum test block
(refer to 9, Chart 1, 57-18-00) or bolt hole standard (refer to 10, Chart 1, 57-18-00).
c. Set the eddy current unit as follows: Frequency (Freq) 100 kHz, Horizontal Decibels (HdB)= 73.2, Vertical
Decibels (VdB) 81.1, Phase Rotation (Rot) 251, Probe Drive (P Drive) Low, Low Pass Filter (LPF)= 30.
d. Remove the fasteners one at a time and inspect the holes.
a. Select the appropriate shielded probe (refer to 3 or 4, chart 1, 57-18-00) or bolt hole probe to insert into the
hole.
f. Insert the probe into the hole and rotate the probe 360" to internally scan for cracks initiating from the hole.
NOTE
This inspection will also be used to scan the bolt holes in the spar. A lift-off indication
will be noted as the probe passes from the the spar surface to the fitting surface.
Contact the Customer Support Department of Beech Aircraft for the removable fas-
tener kit number and kit availability.
g. Install a production fastener or removable fastener, as detailed in the 8eech Kit Drawing, prior to removing
the next fastener from the fitting. Repeat these steps until ail the holes in the fitting have been scanned.
h. After completing the inspections replace the wing bolt cover.
i. If any crack indications are noted during the inspections, contact the Customer Support Department of Beech
Aircraft for Consultation.
57-18-02
Page 214
Dec 8/95 81
Qeechcraft
SUPER KING AIR 8300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
OUTBOARD AFT SP~R LOWER FITTING
TYPICAL
CRACK
LOCATION
O
Q 8 Q
dI3
´•1--
I I
I 111
I
\I O O O O O
NOTE
NOTE
in the spar. A lift-off indication will
This inspection will also be used to scan the holes
the fitting surface.
be notes as the probe passes from the soar surface to
Aircraft for the removable fas-
Contact the Customer Support Department of Seech
tener kit number and kit availability.
57-1 8-02
Page 215
Dec 8/95
B1
45eechcraft
SUPER KING AIR 8300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
OUTBOARD WING MAIN SPAR CRACK like nonmetailic substance indicative of corrosion. If
any buildup is detected during the visual inspection,
AND CORROSION INSPECTION
the area should be thoroughly inspected. Do not inter-
T~e outboard wing main spar caps must be inspected pret wax or paint that may be trapped between the
after the first five years of operation and annually edge of the skin and the exposed section of the spar
thereafter cap as corrosion residue.
RAISED AREAS
´•u
LEADING
EDGE SKIN o
57-1 8-02
Page 216
B1
Dec 8/95
~eechcraft
SUPER KING AIR 8300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
If unusual conditions noted which cannot be LOWER FORWARD FITTING INSPECTION AND
d, are
resolved locally, contact the Customer Support WING BOLT REPLACEMENT PROCEDURE
I WARNING
w*a.Ne I removed from the fitting for any reason,
regardless of time in service.
a. Cut and remove the safety wire from the bolt head
All eight wing bolts must be removed
and nut.
and each of the wing bolt flttlngs
must be Inspected. The wing bolts b. Remove the attaching bolts and clips from over
could mark the attach fittings. Replace satisfactory, coat the exposed surfaces of the fittings
with Alodine 1200, 1200S or 1201 (refer to 3, Chart
any imperfect washers.
57-1 8-02
Page 217
Dec 8/95
’j3eechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
201, 91-00-00). Allow the coating to dwell for approxi- removed, assure that the radiused washers are posi-
mately five minutes. After the dwell time has elapsed, tioned with the radius toward the frtting and that the
wash the coated areas with water and blow dry. Do countersunk washers are positioned with the counter-
not wipe dry. sink toward the bolt head. Refer to Figures 212, 213,
and 214. If a washer is found that is not positioned as
g, Install new wing attach components, torque the
illustrated, contact the Customer Support Department
nut, and install the safety wire and clips (refer to Fig-
of Seech Aircraft Corporation for consultation.
ure 211).
b. Clean the spar fittings and bolt bores with naphtha
UPPER FORWARD, UPPER AND LOWER AFT or methyl ethyl ketone (refer to 1 or 2, Chart 201,
WING BOLT, NUT AND FITTING INSPECTION 91-00-00). Fluorescent liquid penetrant inspect las
instructed in Chapter 20-00-00) the entire visible sur-
face of the fittings. Focus extra attention on the
t~-fCAUTION
washer seat and bolt bore areas. Do not strip the
LUBRICATION FITTING
NUT
ROLL PIN
.040
INCHipsUk,~l16) )L
.060 INCH
[80691CF-16121
CAUTION
BEVELED AREA NUT MUST 8E BEVELED OR CHAMFERED AS SHOWN
ON NUT MUST TO PREVENT SCORING THE SIDES OF THE BARREL
CRADLE
MATCH CONTOUR NUT HOLE IN THE SPAR, IF NOT. REPLACE NUT
OF NUT CRADLE OR REWORK NUT AS S~WN.
E95B8~7E1315 C
57-1 &02
Page 218
81
Dec 8/95
aeec~craft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
areas with water and blow dry with air (do not wipe 314150 (P/N of Alemite Tool, a division of Stewart
Paint the treated areas with zinc chromate primer Warner) grease noule. Inject the corrosion preventive
dry).
and allow to dry, compound until one of the following objectives have
been achieved:
c. If the bolts and nuts do not exceed their specified
life limit, thoroughly clean the bolt, nut, and washers Corrosion preventive compound emerges from
with naphtha or methyl ethyl ketone (refer to 1 or 2, between the two portions of the barrel nut assembly,
Chart 201, 91-00-00). Using a stronger magni-
10X or
the attach components for cracks Corrosion preventive compound emerges from
fying glass, Inspect
and mechanical damage. Scratches and markings in the locking portion of the barrel nut.
the cadmium plating, and/or localized deterioration of
The fitting will not accept any additional corro-
the cadmium plating is not sufficient reason to reject a
bolt. The cadmium plating may be discolored and may sion preventive compound after several actions of the
grease gun.
have areas exhibiting a rubbed or polished appear-
ance, usually resulting from the installation proce-
NOTE
dures. If any cracks or mechanical damage is noted
on any of the wing attach components, replace the Coat the exposed threads which pro-
affected component. trude through the nuts with MIL-C-16173
Grade 2 corrosion prevent’Ne compound
NOTE
(refer to 5, Chart 201, 91-00-00).
The barrel nut must be disassembled
before inspection. This may be accom- WING BOLT MAINTENANCE
plished by moving one of the roll pins
a. At the first scheduled normal airplane inspection
flush with the inside of the cradle and
removing the nut (see Figure 210). las designated by the BEECHCRAFT Super King Air
8300 (350) Series Maintenance Manual) after the
d, Using the procedure outlined in Chapter 20-00-00, bolts have been loosened and retorqued or after initial
fluorescent liquid penetrant inspect each wing bolt and installation, check the bolts for proper torque as stated
nut. If the bolts and nuts prove to be free of cracks, i, the applicable figure for each specific location (refer
and mechanical damage, they may be reused after to figures 212, 213 and 214). Inject MIl-C-16173
cleaning. Grade 2 corrosion preventive compound into the bar-
e, Coat the spar fittings, bolt bores, and washer/nut rel nut lubrication a good quality grease
fittings with
bearing faces, the entire bolt, washer or washers, and gun and a 314150 grease noule (P/N of Alemite Tool,
nut with Mll-C-16173, Grade 2 corrosion preventive A Division of Stewart Warner). Inject the compound
compound (refer to 5, Chart 201, 91-00-00). until one of the following objectives are met:
f. Install the wing bolt, washer or washers and nut. b. Coat the exposed threads which protrude through
the nuts with MIL-C-16173 Grade 2 corrosion preven-
Torque the nuts on the aft fittings and the bolt on the
upper forward fitting to the torque values specified
in tive compound.
the applicable illustration for each attach point. After
NOTE
torquing the upper forward wing bolt, inject MIL-C-
16173 Grade 2 corrosion preventive compound (refer It will not be necessary to check the bolt
to 5, Chart 201, 91-00-00) into the barrel nut lubrica- torque at the lower forward wing attach,
t[on fittings with a good quality grease gun and a No. clevis fitting.
57-1 8-02
Page 219
Dec 8/95
Qeechcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
CHART 203
WING BOLT TOOLS
Position Bolt Part Number Wrench Part Nut Part Number Nut Torque
Number Ada
NOTE: Tools in this chart are applicable to Super King Air 8300 (350) Serials FL-1 and after, PM-1 and
57-1 8-02
Page 220
B1
Dec 8/95
Qeechc~ft
SUPER KING AIR 8300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
O :5
I´•
~3i C‘8
o
t:
1309098175
BOLT
CENTER
D,
SECTION
SPAR
NAS1515H14
A
RETAINER WASHER CENTER SUPER KING AIR 8300
CLIP
SECTION
AN960PO1416L
SPAR
WASHER
.070 INCH
WING SPAR
DIA HOLE
YDEYA MS20995C41
SAFETY WIRE
RETAINER CLIP
130909Nd6
NUT
NAS1515H14
AN960PD 1416L i WING SPAR WASHER
WASHER AN960PD1416L
NAS1515H14
WASHER
WASHER
MYB (AS REOUIREDI
COAT THE SPAR BUSHING BORES.BOLf, NUT. METAL WASHERS AND THE 10996 ALIGNING PIN
WITH MIL-C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND. USING A RAWHIDE MALLET,
DRIVE THE 10996 ALIGNING PIN INTO THE FITTINGS. INSTALL AN AN960PD1416L METAL
WASHER AND AN NAS 15151-114 (NYLON) WASHER ON THE BOLT. THE METAL WASHER MUST 88
DIRECTLY UNDER THE BOLT HEAD AND THE NYLON WASHER MUST BE POSITIONED UNDER THE
METAL WASHER. POSITION THE BOLT ON THE FORWARD SIDE OF THE FIfTINGS. DRIVE THE
BOLT INTO THE FITTINGS UNTIL THE WASHERS AND BOLT HEAD REST FIRMLY AGAINST THE
FITTINGS. THE ALIGNING PIN WILL BE DRIVEN OUT OF THE FITTINGS AS THE BOLT IS
DRIVEN IN. INSTALL AN NAS1515H14 NYLON WASHER AND THE NUT ONTO THE THREADED
PORTION OF THE BOLT. HOLD THE BOLT HEAD IMMOBILE WITH A BOX END WRENCH AND
TOROUE THE NUT TO 30 TO 50 INCH-POUNDS WITH A 11001 ADAPTER AND TOROUE WRENCH.
THE SLOTS IN THE CASTELLATED NUT MUST ALIGN WITH THE SAFETY WIRE;CIOLE IN THE
BOLT. IF ALIGNMENT CANNOT BE ATTAINED WITHIN THE TOROUE LIMITATIONS. REMOVE THE
NUT AND INSTALL AN AN960PD1416L (METAL] WASHER. INSTALL THE NUT AND RETOROUE TO
30 TO 50 INCH-POUNDS. INSTALL THE RETAINER CLIPS AND SAFETY THE BOLT HEAD AND NUT
TO THEIR RESPECTIVE CLIPS WITH MS20995Cb1 SAFETY WIRE.
C93FLJnl~OQ C
57-1 8-02
Page 221
B1 Dec 8!95
’I~echcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
80691CF-1216
NAS578-12B 8ARREL NUT LUBRICATION
RETAINER ASSEMBLY FITTING
81784-12-32 OR
VCC0025 BOLT
(USE TS1176-6
TOROUE WRENCH
ADAPTER)
BOLT TOROUEr 2380 TO 2500 INCH-POUNDS. COAT THE COMPLETE BOLT, NUT,
WASHER, AND WING FITTING 80LT BORES WITH MIL-C-16173, GRADE 2 CORRO-
SION PREVENTIVE COMPOUND. AFTER TOROUING THE BOLT USE A HIGH DUALITY
GREASE GUN AND AN ALEMITE P/N 314150 GREASE NOZZLE TO INJECT MIL-C-
16173, GRADE 2 CORROSION PREVENTIVE COMPOUND INTO THE LUBRICATION
FITTING IN THE BARREL NUT. COAT THE EXPOSED THREADS WITH CORROSION
PREVENTIVE COMPOUND.
~Q
o a
i.
ZI I´•.
,´•Q
L1´•i~’F t3n~7E0178 C
’2;2.:
57-18-02
Page 222
B1
Dec 8/95
Qeecla~craft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
WING FITTING~2
OUTBOARD
MS20002-IOWASHER
WING FITTING
DRAIN 1O1-1 10023-1 DRAIN CENTER SECTION
HOLE WASHER HOLE
BOLT TOROUE: 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE BOLT. NUT,
WASHERS, WING FITTING BOLT BORES. AND EXPOSED BOLT THREADS WITH MIL-
C-16173. GRADE 2 CORROSION PREVENTIVE COMPOUND.
AN MS20002-10 WASHER MAY 8E USED BETWEEN THE NUT AND THE RADIUSED
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
CAUTION
INSPECT THE WING ATTACH
FITTINGS TO ENSURE THAT
THE GRAIN HOLES ARE CLEAR
t9XL3TEa179 C
57-1 8-02
Page 223
B1 Dec 8/95
Qeectrcraft
SUPER KING AIR B300 SERIES
STRUCTURAL INSPECTION AND REPAIR MANUAL
81783-1018 81786-10-20 OR
NUT VCN0018 BOLT
WING FITTING
OUf80ARD I WING FITTING
CENTER SECTION
MS20002-10
WASHER
BOLT TOROUEI 1180 TO 1300 INCH-POUNDS. COAT THE COMPLETE 80LT. NUT,
WASHERS. WING FITTING 80LT BORES. AND EXPOSED BOLT THREADS WITH MIL-
C-16173, GRADE 2 CORROSION PREVENTIVE COMPOUND.
AN MS20002-IO WASHER MAY BE USED BETWEEN THE NUT AND THE RADIUSED
WASHER TO PROVIDE A PROPER BOLT GRIP ADJUSTMENT.
C9?fAlrr0181 C
57-1 &02
Page 224
Dec 8/95 B1
CHAPTER
CHARTS
Qeechcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
CHAPTER 91 CHARTS
TABLE OF CONTENTS
SUBJECT PAGE
91-00100
Chart
Consummable Materiars 201
91-Contents
Page 1
Feb 28~95
aeechcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
CHAPTER 91 CHARTS
91-Contents
1 Feb 25~94
91-00-00
201 Feb 25/94
91-Effectivity
Page 1
Feb 28/95
~echcraft
STRUCTURAL INSPECTION
AND REPAIR MANUAL
Only the basic number of each Military Specification is included in the Consumable Materials Chart. No attempt
has been made to update the basic number with the letter suffix that designates the current issue of the various
specifications. It is the responsibility of the operator/user to determine the current issue of the applicable Military
Specification prior to usage of the item. This determination may be made by contacting the vendor of a specific
Item.
Vendors listed meeting Federal and Military Specifications are provided as reference only and are not speciii-
as
cally recommended by Beach Aircraft; consequently, any product conforming to a specific listed specification may
be used. The products listed below have been tested and approved for aviation usage by Seech Aircraft, by the
vendor, or by compliance with an applicable specification. Other products that are locally procurable which con-
form to the requirements of the applicable Military Specification may be used even though not specifically included
in the following list.
CHART 201
Developer
91-00-00
Page 201
B Reissue Feb 28/95