01_009-3SZ-VE COOLING.

book i ページ ２０１０年８月２日　月曜日　午後７時２分

ENGINE

3SZ-VE COOLING

COOLING SYSTEM
ON-VEHICLE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-1
COOLING FAN SYSTEM
PARTS LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-2
SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-3
ON-VEHICLE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-4
COOLANT
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-5
WATER PUMP
COMPONENTS
(2006/12-2010/10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-8
COMPONENTS
(2010/10-
REMOVAL
). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-9 CO
(2006/12-2010/10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-10
REMOVAL
(2010/10- ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-10
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-11
INSTALLATION
(2006/12-2010/10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-11
INSTALLATION
(2010/10- ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-12
THERMOSTAT
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-13
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-14
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-14
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-15
COOLING FAN RELAY
ON-VEHICLE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-17
RADIATOR
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-18
ON-VEHICLE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-19
ON-VEHICLE CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-19
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-19
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO-21
 01_009-3SZ-VE COOLING.book ii ページ ２０１０年８月２日　月曜日　午後７時２分

CO
01_009-3SZ-VE COOLING.book 1 ページ ２０１０年８月２日　月曜日　午後７時２分

3SZ-VE COOLING – COOLING SYSTEM CO–1

COOLING SYSTEM
ON-VEHICLE INSPECTION
1. INSPECT COOLING SYSTEM FOR LEAK
(a) Remove the radiator cap.
NOTICE:
To avoid the danger of being burned, do not
remove the radiator cap while the engine and
A143086 radiator are still hot. Thermal expansion will
cause hot engine coolant and steam to blow out
from the radiator.
(b) Fill the radiator with coolant and attach a radiator
cap tester.
(c) Warm up the engine.
(d) Pump it to 118 kPa (1.2 kgf/cm2, 17.1 psi), then
check that the pressure does not drop. If the
pressure drops, check the hoses, radiator and water
pump for leakage. If there are no signs of external
coolant leakage, check the heater core, cylinder
block and head. CO
(e) Reinstall the radiator cap.
2. CHECK ENGINE COOLANT LEVEL OF RESERVOIR
(a) The engine coolant should be between the LOW
and FULL lines when the engine is cold. If low,
check for leakage and add Toyota Super Long Life
Coolant or similar high quality ethylene glycol based
non-silicate, non-amine, non-nitrite, and non-borate
coolant with long-life hybrid organic acid technology
up to the FULL line.
3. CHECK ENGINE COOLANT QUALITY
(a) Remove the radiator cap.
CAUTION:
To avoid the danger of being burned, do not
remove the radiator cap while the engine and
radiator are still hot. Thermal expansion will
cause hot engine coolant and steam to blow out
from the radiator.
(b) Check for any excessive deposits of rust or scale
around the radiator cap and radiator filler hole; the
coolant should be free of oil. If excessively dirty,
replace the coolant.
(c) Reinstall the radiator cap.
 01_009-3SZ-VE COOLING.book 2 ページ ２０１０年８月２日　月曜日　午後７時２分

CO–2 3SZ-VE COOLING – COOLING FAN SYSTEM

COOLING FAN SYSTEM

3SZ-VE COOLING
ENGINE

PARTS LOCATION
ENGINE ROOM R/B

- R/FAN RELAY

CO

ECM (w/o AC)

RADIATOR FAN MOTOR ECM (w/ AC)

ASSEMBLY

ENGINE COOLANT
TEMPERATURE SENSOR

- Component Parts
A157865E01
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3SZ-VE COOLING – COOLING FAN SYSTEM CO–3

SYSTEM DIAGRAM
HINT:
The electric fan system controls the fan motor using the
engine coolant temperature sensor, and turns the fan relay
ON and OFF in accordance with the coolant temperature.

FAN1

E/G
R/ Fan THW

Engine
Coolant

CO
Temperature
Sensor

IG2
Ignition
Switch
AM2
E2

ECM
M Radiator Fan
Motor Assembly

AM2 R/FAN

FL MAIN

Battery

A159100E02
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CO–4 3SZ-VE COOLING – COOLING FAN SYSTEM

ON-VEHICLE INSPECTION
1. CHECK RADIATOR FAN OPERATION AT LOW
TEMPERATURE (Below 83°C (181°F))
(a) Check that the radiator fan does not rotate when the
ignition switch is turned to ON with the A/C switch
OFF.
(b) Disconnect the engine coolant temperature sensor
connector, then turn the ignition switch to ON.
Check that the radiator fan rotates.
NOTICE:
It is noted that the fan might turn after IG ON
then the engine water temperature is high or A/C
switch is ON.
2. CHECK RADIATOR FAN OPERATION AT HIGH
TEMPERATURE (Above 97.6°C (208°F))
(a) After the engine is warmed up, check that the A/C
switch is OFF.
(b) Check that the radiator fan starts rotating when the
coolant temperature is higher than 97.6°C (208°F)
CO and that it stops rotating when the coolant
temperature is lower than 95.5°C (204°F).
NOTICE:
The coolant temperature is sensed by the
engine coolant temperature sensor on the water
outlet (engine outlet) of the cylinder head.
3. INSPECT RADIATOR FAN MOTOR ASSEMBLY
(a) Disconnect the radiator fan motor connector.
(b) Check that the radiator fan rotates smoothly when
A the battery is connected to the fan motor connector.
(c) Using an ammeter, measure the current with step
(b) maintained.
Standard current:
5.2 to 8.2 A
(d) Connect the radiator fan motor connector.

A143211
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3SZ-VE COOLING – COOLANT CO–5

COOLANT
REPLACEMENT
1. REMOVE ENGINE UNDER COVER (See page EM-63)
2. DRAIN ENGINE COOLANT
CAUTION:
To avoid the danger of being burned, do not remove
the radiator cap sub-assembly while the engine and
radiator assembly are still hot. Thermal expansion
will cause hot engine coolant and steam to blow out
from the radiator assembly.
(a) Loosen the radiator drain cock plug sub-assembly.
(b) Remove the radiator cap sub-assembly.
(c) Loosen the drain cock plug, then drain the coolant.

CO
Water Hose Joint

Radiator Cap
Sub-assembly

Drain Cock Plug

Radiator Drain Cock Plug Sub-assembly

A143209E02

3. ADD ENGINE COOLANT

HINT:
• Improper coolant may damage the engine cooling
system.
 01_009-3SZ-VE COOLING.book 6 ページ ２０１０年８月２日　月曜日　午後７時２分

CO–6 3SZ-VE COOLING – COOLANT

• Use only "Toyota Super Long Life Coolant" or similar

high quality ethylene glycol based non-silicate, non-
amine, non-nitrite, and non-borate coolant with long-
life hybrid organic acid technology (coolant with long-
life hybrid organic acid technology consists of the
combination of low phosphates and organic acids).
• New Toyota vehicles are filled with Toyota Super Long
Life Coolant. When replacing the coolant, Toyota
Super Long Life Coolant is recommended.
NOTICE:
Do not use alcohol-based antifreeze or plain water
alone.
(a) Tighten all plugs.
(b) Loosen air-bleeding valve.
(c) Fill the radiator with coolant from the radiator fill
port.
NOTICE:
Do not use a tap water.

CO

A143219

(d) Tighten the air-bleeding valve when the coolant

overflows from valve.
NOTICE:
• Cover the generator located under the air
bleeder cock with a piece of cloth so the
generator does not get wet with the coolant.
• If the coolant does not overflow from of the
valve, tighten the valve after the coolant
Air-breeding Valve
overflows from the radiator fill port.
A143210E01 (e) Install the radiator cap when the coolant overflows
from the radiator.
HINT:
Observe the coolant level inside the radiator by
squeezing the inlet and outlet radiator hoses several
times by hand. If the coolant level goes down, add
coolant.
NOTICE:
• Wear protective gloves.
• Be careful as the radiator hoses are hot.
• Keep your hands away from the radiator fan.
(f) Fill the radiator reservoir tank up to the full level with
coolant.
(g) Start the engine and keep the engine speed at
2,000 rpm. Warm up the engine until the cooling fan
operates twice.
HINT:
When warming up the engine, squeeze the radiator
inlet hose and outlet hose a few times.
01_009-3SZ-VE COOLING.book 7 ページ ２０１０年８月２日　月曜日　午後７時２分

3SZ-VE COOLING – COOLANT CO–7

(h) Stop the engine, then wait until the coolant cools
down. Remove the radiator cap and check the
coolant level.
(i) If the coolant level goes down, repeat steps (b)
through (h).
(j) When the coolant level stops going down, adjust the
amount of the coolant in the radiator reservoir tank.
Capacity:
M/T:
6.95 liters (7.3 US qts, 6.1 lmp. qts)
A/T:
6.8 liters (7.2 US qts, 6.0 lmp. qts)
4. INSPECT FOR ENGINE COOLANT LEAK (See page
CO-1)
5. INSTALL ENGINE UNDER COVER (See page EM-106)

CO
 01_009-3SZ-VE COOLING.book 8 ページ ２０１０年８月２日　月曜日　午後７時２分

CO–8 3SZ-VE COOLING – WATER PUMP

WATER PUMP
3SZ-VE COOLING
ENGINE

COMPONENTS
(2006/12-2010/10)

CO

FAN AND GENERATOR V BELT

x3

x3
x2
٨ GASKET
12 (122, 8.9) 9.0 (92, 80 in.*lbf)

WATER PUMP PULLEY WATER PUMP ASSEMBLY

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part
A143098E02
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3SZ-VE COOLING – WATER PUMP CO–9

COMPONENTS
(2010/10- )

for Hydraulic Power Steering: for Electric Power Steering:

CO

FAN AND GENERATOR V BELT FAN AND GENERATOR V BELT

WATER PUMP ASSEMBLY

9.0 (92, 80 in.*lbf)

x3

WATER PUMP PULLEY

12 (122, 9)
x3
x2
GASKET
9.0 (92, 80 in.*lbf)

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part

A243622E01
 01_009-3SZ-VE COOLING.book 10 ページ ２０１０年８月２日　月曜日　午後７時２分

CO–10 3SZ-VE COOLING – WATER PUMP

REMOVAL
(2006/12-2010/10)
1. DRAIN ENGINE COOLANT (See page CO-5)
2. REMOVE FAN & GENERATOR V BELT (See page EM-
7)
3. REMOVE WATER PUMP PULLEY
(a) Using a SST, hold the water pump pulley.
SST 09960-10010 (09962-01000, 09963-00600)
(b) Remove the 3 bolts, then remove the water pump
pulley.

SST

A143121E02

4. REMOVE WATER PUMP ASSEMBLY

(a) Remove the 3 bolts and 2 nuts, then remove the
water pump.
CO
REMOVAL
(2010/10- )
1. DRAIN ENGINE COOLANT (See page CO-5)
2. REMOVE FAN AND GENERATOR V BELT (See page
A143099 EM-7)

3. REMOVE WATER PUMP PULLEY

(a) Using a SST, hold the water pump pulley.
SST 09960-10010 (09962-01000, 09963-00600)
(b) Remove the 3 bolts, then remove the water pump
pulley.

SST

A143121E02

4. REMOVE WATER PUMP ASSEMBLY

(a) Remove the 3 bolts and 2 nuts, then remove the
water pump assembly.
(b) Remove the gasket.

A143099
01_009-3SZ-VE COOLING.book 11 ページ ２０１０年８月２日　月曜日　午後７時２分

3SZ-VE COOLING – WATER PUMP CO–11

INSPECTION
1. INSPECT WATER PUMP ASSEMBLY
(a) Check that the water pump is not deformed or
damaged.

A143092

(b) Turn the pulley, then check that the bearing moves
smoothly without making a noise.
Turn

A143093E01
CO
INSTALLATION
(2006/12-2010/10)
1. INSTALL WATER PUMP ASSEMBLY
(a) Install a new gasket, then install the water pump
with the 3 bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)

A143099

2. INSTALL WATER PUMP PULLEY

(a) Using SST, hold the water pump pulley.
SST 09960-10010 (09962-01000, 09963-00600)
(b) Install the water pump pulley with the 3 bolts.
Torque: 12 N*m (122 kgf*cm, 8.9 ft.*lbf)
3. INSTALL FAN & GENERATOR V BELT (See page EM-
SST
7)
4. ADJUST FAN & GENERATOR V BELT (See page EM-
A143121E02 7)
5. INSPECT FAN & GENERATOR V BELT (See page EM-
8)
6. ADD ENGINE COOLANT (See page CO-5)
7. INSPECT FOR COOLANT LEAK (See page CO-1)
 01_009-3SZ-VE COOLING.book 12 ページ ２０１０年８月２日　月曜日　午後７時２分

CO–12 3SZ-VE COOLING – WATER PUMP

INSTALLATION
(2010/10- )
1. INSTALL WATER PUMP ASSEMBLY
(a) Install a new gasket, then install the water pump
assembly with the 3 bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
2. INSTALL WATER PUMP PULLEY
(a) Using SST, hold the water pump pulley.
SST 09960-10010 (09962-01000, 09963-00600)
(b) Install the water pump pulley with the 3 bolts.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
3. INSTALL FAN AND GENERATOR V BELT (See page
EM-8)
4. ADJUST FAN AND GENERATOR V BELT (See page
EM-8)
5. INSPECT FAN AND GENERATOR V BELT (See page
EM-9)

CO 6. ADD ENGINE COOLANT (See page CO-5)

7. INSPECT FOR COOLANT LEAK (See page CO-1)
01_009-3SZ-VE COOLING.book 13 ページ ２０１０年８月２日　月曜日　午後７時２分

3SZ-VE COOLING – THERMOSTAT CO–13

THERMOSTAT
3SZ-VE COOLING
ENGINE

COMPONENTS

7.5 (76, 66 in.*lbf)

x3

AIR CLEANER ASSEMBLY

CO
NO. 3 RADIATOR HOSE

9.0 (92, 80 in.*lbf)

9.0 (92, 80 in.*lbf)

WATER INLET
THERMOSTAT

٨ WATER OUTLET
GASKET

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part

A143100E02
 01_009-3SZ-VE COOLING.book 14 ページ ２０１０年８月２日　月曜日　午後７時２分

CO–14 3SZ-VE COOLING – THERMOSTAT

REMOVAL
1. DRAIN ENGINE COOLANT (See page CO-5)
2. SEPARATE NO. 1 AIR CLEANER HOSE
(a) Loosen the No. 1 air cleaner hose clamp bolt, then
separate the No. 1 air cleaner hose from the air
cleaner assembly.
3. REMOVE AIR CLEANER ASSEMBLY (See page EM-
63)

A155636

4. DISCONNECT NO. 3 RADIATOR HOSE

(a) Disconnect the No.3 radiator hose.

CO
A143102

5. REMOVE WATER INLET

(a) Remove the bolt, then separate the wiring harness
clamp bracket.
(b) Remove the bolt and nut, then remove the water
inlet.
6. REMOVE THERMOSTAT
(a) Remove the thermostat and gasket.

A143101

INSPECTION
1. INSPECT THERMOSTAT
HINT:
The thermostat is imprinted with the valve opening
temperature.
(a) Check that the jiggle pin moves smoothly.

A143088
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3SZ-VE COOLING – THERMOSTAT CO–15

(b) Immerse the thermostat in water, then gradually

heat the water.
NOTICE:
Before heating the thermostat, measure the
valve length with the valve fully closed.
(c) Check the valve opening temperature.
Valve opening temperature:
78 to 82°C (172 to 180°F)
If the valve opening temperature is not as specified,
A143089 replace the thermostat.

(d) Check the valve lift when it gets evenly hotter.

Valve lift:
8.5 mm (0.335 in.) or more (at 93°C (199°F))
If the valve lift is not as specified, replace the
thermostat.
(e) Check that the valve is fully closed when the
thermostat is at low temperatures (75°C (167°F) or
Valve Lift high).
If not fully closed, replace the thermostat.
A143090E01
CO
INSTALLATION
Protrusion
1. INSTALL THERMOSTAT
(a) Install a new gasket onto the thermostat.
Jiggle Pin (b) Align the thermostat so the jiggle pin faces upward.
Align the jiggle pin with the protrusion of the water
inlet, then install the thermostat onto the water inlet.

A143103E01

2. INSTALL WATER INLET

(a) Install the water inlet with the bolt and nut.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
(b) Install the wiring harness clamp bracket with the
bolt.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

A143101

3. CONNECT NO. 3 RADIATOR HOSE

(a) Connect the No. 3 radiator hose.
4. INSTALL AIR CLEANER ASSEMBLY (See page EM-
105)

A143102
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CO–16 3SZ-VE COOLING – THERMOSTAT

5. INSTALL NO. 1 AIR CLEANER HOSE

(a) Install the No. 1 air cleaner hose with the No. 1 air
cleaner hose clamp bolt.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
6. ADD ENGINE COOLANT (See page CO-5)
7. INSPECT FOR ENGINE COOLANT LEAK (See page
CO-1)

A155636

CO
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3SZ-VE COOLING – COOLING FAN RELAY CO–17

COOLING FAN RELAY

1 ON-VEHICLE INSPECTION
3 5
1. INSPECT RADIATOR FAN RELAY
2 (a) Check the resistance.
1 2 (1) Using an ohmmeter, measure the resistance
3 5 between the terminals.
Standard resistance
A143095E02
Tester Connection Specified Condition
3-5 10 kΩ or Higher
Below 1 Ω
3-5 (When battery voltage is applied to
terminals 1 and 2)

If the resistance is not as specified, replace the

radiator fan relay.

CO
 01_009-3SZ-VE COOLING.book 18 ページ ２０１０年８月２日　月曜日　午後７時２分

CO–18 3SZ-VE COOLING – RADIATOR

RADIATOR
3SZ-VE COOLING
ENGINE

COMPONENTS

7.5 (76, 66 in.*lbf)

NO. 1 AIR CLEANER HOSE

CO

7.5 (76, 66 in.*lbf)

x2
No. 1 RADIATOR BRANCKET
x2
x2 RADIATOR CAP 7.5 (76, 66 in.*lbf)
SUB-ASSEMBLY x4
GROMMET

INLET RADIATOR HOSE

WITH MOTOR FAN

ASSEMBLY
OUTLET RADIATOR HOSE

x2
for Automatic Transmission:
GROMMET
OUTLET OIL COOLER HOSE
RADIATOR ASSEMBLY
INLET OIL COOLER HOSE

N*m (kgf*cm, ft*lbf) : Specified torque

A155637E01
01_009-3SZ-VE COOLING.book 19 ページ ２０１０年８月２日　月曜日　午後７時２分

3SZ-VE COOLING – RADIATOR CO–19

ON-VEHICLE INSPECTION
1. INSPECT RADIATOR CAP SUB-ASSEMBLY
(a) Measure the valve opening pressure.
(1) If there are water stains or foreign matter on
1 rubber packings 1, 2 or 3, clean the part(s) with
water and finger scouring.
2
(2) Check that rubber packings 1, 2 and 3 are not
4 deformed, cracked or swollen.
3
A138101
(3) Check that rubber packings 3 and 4 are not
stuck together.
(4) Apply engine coolant to rubber packings 2 and
3 before using the radiator cap tester.
(5) When using the cap tester, tilt it to more than
30 degrees.
(6) Pump the cap tester several times, and check
the maximum pressure *1.
Radiator Cap
Tester Pumping speed:
1 pumps per second
*1: Even if the cap cannot maintain the
30° or more maximum pressure, it is not a defect. CO
Judgement criteria
Radiator Cap
Item Specified Condition
93 to 123 kPa (0.95 to 1.25 kgf*cm2,
Standard value (for brand new cap)
A143091E01 13.5 to 17.8 psi)
Minimum standard value (used cap) 78 kPa (0.8 kgf*cm2, 11.4 psi)

If the maximum pressure is less than the

specified pressure for the minimum standard
value, replace the radiator cap sub-assembly.
ON-VEHICLE CLEANING
1. CHECK FIN FOR BLOCKAGE
(a) If the fins are clogged, wash them with water or a
steam cleaner and then dry them with compressed
air.
NOTICE:
• If the distance between the steam cleaner and
core is too small, the fins may be damaged.
A143087
So, keep to the following injection distance.
Injection Pressure Injection Distance
kPa (kgf/cm2, psi) mm (in.)
2,942 to 4,903
300 (11.811)
(30 to 50, 427 to 711)
4,903 to 7,845
500 (19.685)
(50 to 80, 711 to 1,138)

• If the fins are bent, straighten them using a

screwdriver or pliers.
• Do not expose electronic components to
water.

REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
 01_009-3SZ-VE COOLING.book 20 ページ ２０１０年８月２日　月曜日　午後７時２分

CO–20 3SZ-VE COOLING – RADIATOR

2. DRAIN ENGINE COOLANT (See page CO-5)

3. REMOVE NO. 1 AIR CLEANER HOSE (See page EM-
63)
4. DISCONNECT RADIATOR RESERVE TANK HOSE OR
PIPE
(a) Disconnect the reserve tank outlet hose sub-
assembly.

A130060

5. REMOVE INLET RADIATOR HOSE

(a) Remove the 2 radiator hose clips, then remove the
inlet radiator hose.

CO

A130061

6. DISCONNECT OUTLET RADIATOR HOSE

(a) Disconnect the outlet radiator hose.

A130062

7. DISCONNECT INLET OIL COOLER HOSE (for

Automatic Transmission)
(a) Disconnect the inlet oil cooler hose.

A130064
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3SZ-VE COOLING – RADIATOR CO–21

8. DISCONNECT OUTLET OIL COOLER HOSE (for

Automatic Transmission)
(a) Disconnect the outlet oil cooler hose.

A130065

9. REMOVE RADIATOR ASSEMBLY

(a) Disconnect the cooling fan motor connector, then
separate the wire harness clamp.

A130063
CO
(b) Remove the 2 bolts and the two No. 1 radiator
brackets.
(c) Remove the radiator assembly.

A155638

(d) Remove the 4 bolts and the fan assembly with

motor.
(e) Remove the two grommets from the radiator.

INSTALLATION
1. INSTALL RADIATOR ASSEMBLY
(a) Install the two grommets onto the radiator.

A130068

(b) Install the fan assembly with motor with the 4 bolts.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
(c) Install the radiator assembly onto the vehicle.

A130068
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CO–22 3SZ-VE COOLING – RADIATOR

(d) Install the two No. 1 radiator brackets with the 2

bolts.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

A155638

(e) Connect the cooling fan motor connector, then

install the wire harness clamp.

CO A130063

2. CONNECT INLET OIL COOLER HOSE (for Automatic

Transaxle)
(a) Connect the inlet oil cooler hose.

A130064

3. CONNECT OUTLET OIL COOLER HOSE (for

Automatic Transaxle)
(a) Connect the outlet oil cooler hose.

A130065

4. CONNECT OUTLET RADIATOR HOSE

(a) Connect the outlet radiator hose.

A130062
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3SZ-VE COOLING – RADIATOR CO–23

5. INSTALL INLET RADIATOR HOSE

(a) Install the inlet radiator hose with the 2 radiator hose
clips.

A130061

6. INSTALL RADIATOR RESERVE TANK HOSE OR PIPE

(a) Connect the reserve tank outlet hose sub-assembly.
7. INSTALL NO. 1 AIR CLEANER HOSE (See page EM-
106)
8. ADD ENGINE COOLANT (See page CO-5)
9. ADD AUTOMATIC TRANSMISSION FLUID (for
Automatic Transmission) (See page AT-101)
A130060 10. INSPECT AUTOMATIC TRANSMISSION FLUID
LEVEL (See page AT-99)
CO
11. INSPECT FOR COOLANT LEAK (See page CO-1)
12. INSPECT FOR AUTOMATIC TRANSMISSION FLUID
LEAK (for Automatic Transmission)
13. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 6.4 N*m (65 kgf*cm, 57 ft.*lbf)