Scribd Logo
Upload

Welcome to Scribd!

  • This Is A Simple Document

    Uploaded by

    sajal
    41 views5 pages
    This document contains information about major losses across different production areas that can impede overall equipment efficiency. It lists 16 major losses and provides loss matrices that identify the specific losses observed in rolling mills, tube mills, draw benches, and centralized mechanical maintenance control. The matrices are used to track losses for different equipment in each production area.

    Original Description:

    this is about 16 major losses in TPM

    Original Title

    this is a simple document

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This document contains information about major losses across different production areas that can impede overall equipment efficiency. It lists 16 major losses and provides loss matrices that identify the specific losses observed in rolling mills, tube mills, draw benches, and centralized mechanical maintenance control. The matrices are used to track losses for different equipment in each production area.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    41 views5 pages

    This Is A Simple Document

    Uploaded by

    sajal
    This document contains information about major losses across different production areas that can impede overall equipment efficiency. It lists 16 major losses and provides loss matrices that identify the specific losses observed in rolling mills, tube mills, draw benches, and centralized mechanical maintenance control. The matrices are used to track losses for different equipment in each production area.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 5

    16 Major Losses

    Category Loss No Loss Name

    1 Equi
    Equipm
    pmen
    entt Fail
    Failur
    ure
    e Loss
    Loss

    2 Setu
    Setup
    p / Adju
    Adjust
    stme
    ment
    nt Loss
    Loss
    7 Major 
    Losses 3 Tool Change Loss
    oss
    that
    impede 4 Start Up Loss
    Overall
    Equipment 5 Minor
    nor Stoppages
    Efficiency
    6 Speed Loss

    7 Def
    Defect
    ect & Rewor
    ework
    k Loss
    Loss

    Losses
    that
    impede
    8 Sche
    Schedu
    dule
    led
    d Down
    Downti
    time
    me Loss
    Loss
    Equipment
    Loading
    Time

    9 Management Loss

    5 Major  10 Oper
    Operat
    atin
    ing
    g Moti
    Motion
    on Loss
    Loss
    losses that
    impede 11 Line
    Line Orga
    Organi
    niza
    zati
    tion
    on Loss
    Loss
    Worker 
    Efficiency 12 Logi
    Logist
    stiics Loss
    Loss

    13 Meas
    Measure
    ureme
    ment
    nt & Adju
    Adjust
    stme
    ment
    nt Loss
    Loss

    3 Major  14 Yield Loss


    losses that
    impede
    efficient 15 Energy Loss
    use of 
    Production
    LOSS MATRIX
    GROUP : ROLLING MILLS

    Loss No Loss Name 4H1 4H2 4H3 6H 2H1 2H2

    1 Equipment Failure Loss

    2 Setup / Adjustment Loss X X X

    3 Tool Change Loss

    4 Start Up Loss X X X X X

    5 Minor Stoppages

    6 Speed Loss

    7 Defect & Rework Loss

    8 Schdeuled Downtime Loss

    9 Management Loss

    10 Operating Motion Loss

    11 Line Organization Loss X X X X X X

    12 Logistics Loss X X X X X

    13 Measurement & Adjustment Loss

    14 Energy Loss

    15 Die,Jig & Tool Loss

    16 Yield Loss
    LOSS MATRIX
    GROUP : TUBE MILLS

    Loss No Loss Name TM 1 TM 2 TM 3 TM 4 TM 5

    1 Equipment Failure Loss

    2 Setup / Adjustment Loss

    3 Tool Change Loss

    4 Start Up Loss X X X X X

    5 Minor Stoppages

    6 Speed Loss

    7 Defect & Rework Loss

    8 Schdeuled Downtime Loss

    9 Management Loss

    10 Operating Motion Loss

    11 Line Organization Loss X X X X X

    12 Logistics Loss

    13 Measurement & Adjustment Loss

    14 Energy Loss

    15 Die,Jig & Tool Loss

    16 Yield Loss
    LOSS MATRIX
    GROUP : DRAW BENCHES

    Loss No Loss Name E1E2E3C1C2D1D2D3D4 0 0 0

    1 Equipment Failure Loss X

    2 Setup / Adjustment Loss

    3 Tool Change Loss

    4 Start Up Loss X X X X X X X X X X X X

    5 Minor Stoppages

    6 Speed Loss X X

    7 Defect & Rework Loss X

    8 Schdeuled Downtime Loss

    9 Management Loss

    10 Operating Motion Lo X X X X X X X X X X X X

    11 Line Organization Loss

    12 Logistics Loss

    13 Measurement & Adjustment Loss X

    14 Energy Loss

    15 Die,Jig & Tool Loss

    16 Yield Loss
    LOSS MATRIX
    GROUP : CENTRALISED MECH. MAINT. CONTROL

    Floor 
    DG Compr-
    Loss No Loss Name Crane Move.
    Sets essor 
    Equip.

    1 Equipment Failure Loss

    2 Setup / Adjustment Loss X X X X

    3 Tool Change Loss X X X X

    4 Start Up Loss X

    5 Minor Stoppages

    6 Speed Loss

    7 Defect & Rework Loss X X X X

    8 Schdeuled Downtime Loss

    9 Management Loss

    10 Operating Motion Loss X X X X

    11 Line Organization Loss X X X X

    12 Logistics Loss X X

    13 Measurement & Adjustment Loss X X X X

    14 Energy Loss

    15 Die,Jig & Tool Loss X X X X

    16 Yield Loss X X

    You might also like