Nozzle Reinforcement CalculationAs per ASME Section VIII Div.

1 (UG -37)
Sr. Description Unit
1 Nozzle No N2 N4/N6
2 Nozzle size NB 80 80
3 Location Shell Jacket
4 Nozzle MOC SA106 SEAMLESS SA 106 Gr. B
5 Allowable stress in VeSv Kg/cm 2
1406.17 1406.17
6 Allowable stress in NoSn Kg/cm2 1103.85 1103.85
7 S
Allowable stress in R p Kg/cm 2
1103.85 1103.85
8 fr1 = Sn/Sv 0.79 0.79
9 fr2 = Sn/Sv 0.79 0.79
10 fr3 = (Lesser of Sn or Sp)/Sv 0.79 0.79
11 fr4 = Sp/Sv 0.79 0.79
12 Correction factor (F) 1 1
13 Factor for Opening in solid plate (E1) 1 1
14 Nozzle diameter mm 88.9 88.9
Shell/Dish thickness (ts/td) mm 45.00 8.00
15
Thk after deducting (-Ve) tolerance
16 Shell/Dish thk required without CA mm 30.97 3.27
Pipe thickness (tn) mm 13.30 4.80
17
Thk after deducting (-Ve) tolerance
18 Pipe thk required without CA (trn mm 1.59 1.46
19 Corrosion allowance (CA) mm 5 0
20 Fillet size mm 12 8
21 RF Pad thickness (te) mm 10 8
Rn + tn + t 94.5 52.5
22 d = pipe OD -2tn+2CA mm 72.3 79.3
Area to be compensated mm2 3101.8 266.3
23 A = d x tr x F + 2 tn x tr x F (1 - fr1)
Area available from shell (Larger Value)
24 A1 = d x (E1 t - F tr) - 2tn (E1 t -F tr) x (1-f
mm2 934.4 365.1
A1 = 2 x (t + tn) (E1 t - F tr) - 2tn (E1 t -F t 1556.1 111.3
Area available in nozzle (Smaller
25 A2 = 5 t (tn - trn) x fr2 mm2 2068.7 105.1
A2 = 2 (tn - trn) (2.5 tn + te) x fr2 795.3 105.2
26 A3 = No Inside Projection 0.0 0.0
27 A41 = (leg) x fr3
2
113.0 50.2
28 A42 = (leg)2 x fr4 113.0 50.2
Total area available 1955.8 570.7
29 mm2
Ap = A1+A2+A3+A41+A42
30 Area left uncompensated Ar = A -Ap 1146.0 -304.4
31 Pad Diameter (Dp) mm 170 190
Area available in pad A5 558.1 634.9
32 mm2
A5 = (Dp - d -2tn) x te x fr4
33 Comments R.F.Provided R.F.Provided

0
0
0 0
0 0
0 0
0 0
0 0 Page 18
Load to be Carried by Weld N2 N4/N6
Total Weld Load as per UG-41 (b)
kg
W = [ A - (d - 2tn) (E1 t - F tr) ] x S 3459.8 -88.8
Weld Load for strength path 1-1 as per
kg
W 1-1 = [ A1 + A5 + A41 + A42 ] x S 3290.9 1547.4
Weld Load for strength path 2-2 as per
kg
W 2-2 = [ A2+A3+A41+A43 + 2 tn x t fr1 2598.6 303.3
Weld Load for strength path 3-3 as per
kg
W 3-3 = [ A3+A5+A41+A42+A43 + 2 tn x 3542.4 1266.7
Unit Stresses
Outward nozzle weld s0.49 x Sn Kg/cm2 540.88 540.88
Outward Element weld0.49 x Sp Kg/cm2 540.88 540.88
Nozzle wall shear 0.7 x Sn Kg/cm2 772.69 772.69
Element Groove weld 0.74 x Sn Kg/cm2 816.85 816.85
Nozzle Groove weld t 0.74 x Sn Kg/cm2 816.85 816.85
Strength of Connection elements
Outward nozzle weld shear
kg
p / 2 x Nozzle OD x weld leg x Unit stress 906.4 604.2
Outward Element weld shear
kg
p / 2 x RF Pad OD x weld leg x Unit stress 1733.2 1291.4
Nozzle wall shear
kg
p / 2 x Min nozzle Dia x tn x Unit stress 1220.4 490.3
Element Groove weld tensions
kg
p / 2 x Nozzle OD x te x Unit stress 1140.7 912.5
Nozzle Groove weld tension
kg
p / 2 x Nozzle OD x t x Unit stress 5133.0 912.5
Check Strength Paths
2953.6 1781.7
1-1 = Kg > >
3290.9 1547.4
2047.0 1516.8
2-2 = Kg > >
2598.6 303.3
6866.3 2204.0
3-3 = Kg > >
3542.4 1266.7

2953.6 1781.7
1-1 = Kg > >
3459.8 -88.8
2047.0 1516.8
2-2 = Kg > >
3459.8 -88.8
6866.3 2204.0
3-3 = Kg > >
3459.8 -88.8
REMARKS OK OK