Professional Documents
Culture Documents
0981 0646
0981 0646
English
Original Instructions 11-2016 981−0646 (Issue 3)
California
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
Table of Contents
SECTION PAGE
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
About The Hybrid Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Installation Codes and Standards for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2. POWER UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Cooling and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Exhaust Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Fuel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Coolant Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Communications Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Battery Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
AC Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
3. INVERTER/CHARGER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Location, Mounting and Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Coolant Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
4. TRANSFER SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5. ACCESSORY KIT INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Shunt/Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6. AC CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
AC Wire Strip Lengths and Terminal Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
For quick reference, the potential hazards of this ENGINE EXHAUST IS DEADLY
type of equipment and the precautions to take are Engine exhaust gases include CARBON MON-
listed below in this section. OXIDE (CO), an odorless, colorless, poisonous
gas that can cause severe personal injury or
GENERAL PRECAUTIONS death. Symptoms of CO poisoning include:
Keep children away from Hybrid Power Sys- Dizziness, Headache or Throbbing Temples
tem components.
Weakness or Muscular Twitching
Do not use evaporative starting fluids. They
Sleepiness or Confusion
are highly explosive.
Nausea or Vomiting
Let the engine cool down before removing
the coolant pressure cap or opening the cool- If you or anyone else experiences any of these
ant drain. Releasing hot coolant under pres- symptoms, get out into fresh air immediately. Get
sure can lead to severe burns. advice from 911, poison control or a medical cen-
Keep the Hybrid Power System components ter. Do not enable AUTO or start Generator Mode
and their enclosures clean. Oil collects dirt until the exhaust system has been repaired.
that can restrict cooling. Oily rags can catch To reduce the risk of CO poisoning from engine
fire. Stowed gear can block cooling air. exhaust:
Make sure all fasteners are secure and Check for exhaust leaks every day and after
torqued properly. every eight hours of operation.
Do not perform Hybrid Power System mainte- Do not enable AUTO or start Generator Mode
nance or service when mentally or physically before going to sleep unless the coach has
tired or after consuming alcohol or drugs. working CO detectors.
You must be trained and experienced to Disable AUTO and stop Generator Mode
make adjustments while the Hybrid Power when parking the coach in a gragae or other
System is in operation—hot, moving or elec- confined space.
NFPA No. 70, Article 551—Recreational Ve- California Adminis- State of California Documents Section
trative Code—Title P.O. Box 1015
hicles and RV Parks 25, Chapter 3 North Highlands, CA 95660
ANSI/RVIA-12V—Standard for Low Voltage CAN/CSA-Z240
Systems in Conversion and Recreational Ve- Recreational Canadian Standards Association
Vehicles & Housing and Construction Materials Section
hicles CSA C22.1, Part 1 178 Rexdale Blvd.
Canadian Electric Rexdale, Ontario, Canada M9W 1R3
Federal, State and local codes, such as the Califor- Code
nia Administrative Code—Title 25 (RV installation),
Underwriters Laboratories Inc
could also apply. Installation codes and recommen- UL 1248, 458,
333 Pfingsten Road
1008, 1004B
dations can change from time to time and are differ- Northbrook, IL 60062
ent in different countries, states and municipalities.
It is recommended that the standards in Table 1-1
be obtained for reference.
*
*
HOT AIR
DISCHARGE
DO NOT
TERMINATE
TAILPIPE
UNDERNEATH A
SLIDE-OUT ROOM
DEPARTURE APPROACH
ANGLE ANGLE
FIGURE 2-7. APPROACH AND DEPARTURE ANGLES AND AXLE CLEARANCE LINE
WALL MOUNT
COOLING
AIR IN
COOLING
AIR OUT
FLOOR MOUNT
OPERATOR PANEL
The Operator Panel (Figure 5-2) is available as Kit
541-1333. Install the Operator Panel in accordance
with the Kit Instructions. One or two Operator Pan-
els must be connected to the Hybrid Power System
for control, configuration and monitoring. For con-
nections refer to Section 7. Communications and
Input Cables.
AUTO 1:23 PM
Voltage 119V
Line 1 25A
Line 2 15A
Batt 85%
CAUTION Risk of electric shock. Only use the Routing AC wiring with battery cables or control
GFCIs listed in Table 6-1 . Other types may not wiring can lead to electric shock unless each
function properly with this equipment. conductor is insulated for the highest voltage.
Model 1218 wiring gauges must be as specified on Secure the cover over the terminals when all con-
the System Diagram (p. E-3). Refer to Page E-5 to nections have been made.
CHASSIS AC GROUNDING
GROUNDING LUG LUGS
The Hybrid Power System can be connected to re- (ACTIVE HIGH SIGNAL SHOWN)
ceive a load signal from different kinds of AC equip-
ment, such as air conditioners, to automatically start
Generator Mode when AUTO has been enabled. J4-2
7 − 32 VCD>
J4-5
Provide for a 12 VDC signal to Transfer Switch con-
nector J4 (Figure 7-2). Polarity must be correct. The
J4-4
switching contacts may be in either the positive (+)
or negative (−) side of the circuit. The Hybrid Power
System will accept either an active HIGH or active OR
LOW signal.
J4-2
7 − 32 VCD>
When using 6 inch pigtail wiring harness 541-1351 J4-5
to connect the signal to Transfer Switch connector
J4, butt-spice insulated 18 AWG wiring to the pig- J4-5
tails to complete the circuit. Refer to Table 7-1.
Figure 7-4 illustrates connections with the Coach When using 6 inch pigtail wiring harness 541-1182,
DC Disconnect Switch to provide the signal. Con- butt-spice insulated 18 AWG wiring to the pigtails to
nect J15-1 to the load side of the DC Disconnect complete the circuit. Refer to Table 7-1.
INVERTER/CHARGER
J15-1
J15-3
COACH DC DISCONNECT
DC FUSE PANEL
SHUNT/FUSE BLOCK
+ + + +
− − − −
FIGURE 7-4. TYPICAL COACH DC DISCONNECT SWITCH AND BATTERY SAVER SIGNAL CONNECTIONS
The coach manufacturer is responsible for the Arcing can ignite the explosive hy-
WARNING
selection and installation of the coach batteries. drogen gas given off by the batteries, causing
severe personal injury. The battery enclosure
must be ventilated and must isolate the battery
WARNING Battery acid can cause severe from spark-producing equipment.
burns. Always wear safety glasses and protec-
tive clothing when working with batteries. If acid Batteries must be mounted in an enclosure isolated
gets in your eyes or on your skin, flush with wa- from spark-producing equipment such as the Invert-
ter for 15 minutes and get medical attention. er/Charger or Power Unit. The compartment must
have openings of at least 1.7 square inches (11
Remove hanging jewelry, rings and bracelets square centimeters) per battery at the top and bot-
before working on batteries. They can short and tom for ventilation of battery gasses. It should be lo-
weld to battery terminals causing severe burns. cated such that spills and leaks will not drip acid on
fuel lines, wiring and other equipment that could be
Lead-Acid Batteries produce explosive hydro- damaged.
gen gas that can lead to severe personal inju-
ry—Do not smoke near batteries—Disconnect BATTERY VOLTAGE
all loads and inputs and observe the proper Bat-
tery Connect / Disconnect Sequences. The Coach Batteries must be interconnected for
12 Volt output. See Appendix B. Battery Intercon-
Secure DC terminal protective covers to prevent nections on how to connect batteries to obtain
accidental shorting with metal tools. 12 Volts.
BATTERY CAPACITY
BATTERY TYPE
Deep cycle battery capacity is rated in terms of
WARNING Do not use batteries of other types Amp-Hours (AHRS). Use the “20 Hour Battery Rat-
than specified for use with the Hybrid Power ing” to determine the capacity of the coach battery
System. They can explode, causing severe per- bank. This rating is the maximum AHRS a battery
sonal injury. can deliver in 20 hours before its output drops to
10.5 volts.
CAUTION Engine starting batteries are not The Coach Batteries must have a capacity of not
suitable for deep-cycle service. They have thin less than 400 AHRS600 AHRS, otherwise battery
plates designed for brief, high-current service boost performance may not be acceptable. More
that warp and become unserviceable as a result capacity may be required depending on coach de-
of the heat generated in deep-cycle service. sign. Battery AHRS should be twice the estimated
AHRS of power consumption. That way the batter-
The Hybrid Power System is designed for use only ies are less likely to operate below half charge,
with deep-cycle batteries of the Wet Cell, Gel Cell which reduces battery life.
(GEL) or Absorbed Glass Mat (AGM) types. Other
See Appendix B. Battery Interconnections on how
types of batteries can explode when subjected to
to interconnect batteries to obtain the required
the charging/inverting duty cycle of this application.
Coach Battery Capacity (AHRS).
The installer must configure the Hybrid Power Sys- CONNECTIONS TO COACH BATTERIES
tem for the type of batteries installed, unless Wet
Cell (default). This is done at the Operator Panel. For connections to the Coach Batteries refer to
See BATTERY SETUP (p. A-22). Section 9. Coach Battery Connections.
Figure 9-1 illustrates how to connect the Inverter/ Battery cable lugs must be UL Recognized and
Charger to the batteries. The cable from the Shunt/ crimped using approved tools. See Table 9-3 for
Fuse Block should be the only cable connected to recommended ring cable lugs and associated
the positive (+) terminal of the Coach Batteries. crimping tools. Insulate the lug shanks with shrink-
wrap insulation to prevent stray wire strands from
shorting to other conductors.
Figure 9-1 illustrates how to connect each Inverter/
Charger to the batteries. Also see CONNECTING Use 3/8 inch ring cable lugs at the Inverter/Charger
TWO INVERTER/CHARGERS (p. B-2) for con- and Shunt/Fuse Block and appropriately sized ring
necting both Inverter/Chargers to the batteries. The cable lugs at the batteries.
cables from the two Shunt/Fuse Blocks should be
the only cables connected to the positive (+) termi- TABLE 9-3. RECOMMENDED CABLE LUGS AND
nals of the Coach Batteries. CRIMPING DIES
Terminal
Size Thomas & Betts Amp
WARNING Accidental starting, sparks and
high voltage can cause severe personal injury 4/0 AWG
BAL 4038 321878
or death. Do not connect to the Coach Batteries Ring Terminal
or to Shore Power until so instructed in “Appen- Crimp Tool/ TBM5−SV or
45445(4/0)*
dix C. Installation Review and Startup.” Dies TBM5V
*These crimping nest and indent dies are recommended
for use only with AMP Hydraulic Foot Pump (AMP PN
Shunt/Fuse Block 69325−3), and with Dyna−Crimp Hydraulic Power Units
(Amp PNs: 69120−1 [115 VAC] and 69120−2 [230 VAC]),
and are to be used with the “C” style head.
Install the Shunt/Fuse Block (p. 5-1) in accordance
with its kit instructions.
Connections
Install the two Shunt/Fuse Blocks (p. 5-1) in accor- Route the cables from the Inverter/Charger and
dance with their kit instructions. connect the positive (+) cable to the Shunt/Fuse INV
terminal. Do not connect the other end or the nega-
Battery Cables tive (−) cable at this time. Connect the positive (+)
cable from the batteries to the Shunt/Fuse BATT
Refer to Table 9-2 for the required gauge and maxi- terminal. Do not connect the other end to the batter-
mum permitted length of each cable in the Inverter/ ies at this time.
Charger DC circuit.
Route the cables from both Inverter/Chargers and
TABLE 9-2. BATTERY CABLE LENGTH & GAUGE connect the positive (+) cables to their Shunt/Fuse
Required Maximum INV terminals (p. B-2). Do not connect the other
Cable
Gauge Length ends or the negative (−) cables at this time. Connect
Shunt (INV) to Inverter/ 10 feet the positive (+) cables from the batteries to their
4/0 AWG Shunt/Fuse BATT terminals. Do not connect the
Charger (+) (3 meters)
Inverter/Charger (−) to 10 feet other ends to the batteries at this time.
4/0 AWG
Battery (−) (3 meters)
Battery (+) to Shunt 18 inches
Make sure battery polarity is correct.
4/0 AWG
(BATT) (45 cm)
CAUTION Damage as a result of reverse polar-
Inter-Battery Connecting As Short as
Cables
4/0 AWG
Practical ity is not covered under Warranty.
SHUNT/FUSE BLOCK
10 FEET (3 METERS)
MAXIMUM
+ + + +
− − − −
ALL CABLES MUST BE 4/0 AWG RUN CABLES SIDE BY SIDE AND TIE TO CHASSIS
Refer to Table 9-4 for the minimum gauge required Note: The Power Unit’s mounting bolts are not con-
sidered adequate means for bonding the Power Unit
for the Power Unit battery cables, as it depends on
to the coach frame, either for the purpose of carrying
total cable length (round trip). cranking currents or for complying with grounding
requirements.
TABLE 9-4. MINIMUM BATTERY CABLE GAUGE
Round Trip Cable Length Cable Terminals
Minimum Gauge
Feet (Meters)
25 (7.6) 2 AWG Use 5/16 inch ring cable lugs at the Power Unit,
40 (12.2) 1/0 AWG 3/8 inch ring cable lugs at the Shunt/Fuse Block,
60 (18.3) 3/0 AWG and appropriately sized ring cable lugs at the batter-
ies.
POWER UNIT
SHUNT/FUSE BLOCK
+ + + +
− − − −
POWER UNIT
SHUNT/FUSE BLOCK
+ + + +
− − − −
See Figure 9-3 for an illustration of connections. Note: Connect the Power Unit cable at the same time
to the Shunt/Fuse LOAD terminal, stacking the ring
WARNING Accidental starting, sparks and terminals back-to-back. See POWER UNIT CONNEC-
high voltage can cause severe personal injury TIONS (p. 9-4).
or death. Do not connect to the Coach Batteries
or to Shore Power until so instructed in “Appen- Torque the shunt terminal nut in accordance with
dix C. Installation Review and Startup.” Table 9-1.
Connections
Secure terminal covers when all connections have
Route the cable from the DC Coach Disconnect been made.
COACH DC DISCONNECT
DC FUSE PANEL
SHUNT/FUSE BLOCK
+ + + +
− − − −
FIGURE 9-3. TYPICAL COACH DC DISCONNECT SWITCH AND BATTERY SAVER SIGNAL CONNECTIONS
Inverter/Charger Battery Connections Push any button to turn on the Operator Panel dis-
play screen.
Observe this Connect Sequence:
On first power up the Hybrid Power System checks
whether the Safety and Load Demand signal types
Observe this Connect Sequence for each Invert-
and Charger Line have been configured. If they
er/Charger:
have not, the “Service:Inputs” screen pops up
1. Connect the positive (+) cable at the Coach (p. A-21). Enter the correct device or type in each
Batteries and then the positive (+) cables at the field. (If you press Back the setup is aborted until
Power Unit and Inverter/Charger. the next time the display is powered up.)
2. Connect the negative (−) cables at the Coach Next, the Hybrid Power System checks whether
Batteries and then at the Power Unit and In- Battery Capacity has been configured. If it has not,
verter/Charger. the “Service:Battery” screen pops up (p. A-22). En-
3. Torque all terminals as specified and secure ter the correct value. (If you press Back the setup is
the protective covers. aborted until the next time the display is powered
up.)
Pre-Start Checks
Test Inverter Mode Operation
WARNING EXHAUST GAS IS DEADLY! Do not Push MANUAL on the Operator Panel and TURN
operate the Hybrid Power System in Generator INVERTER ON (p. A-7).
Mode when the Coach is indoors unless there is
ample fresh air ventilation. Check for AC power by turning on lights, a micro-
wave and other appliances.
Refer to the Operator’s Manual and perform the
maintenance and pre-start checks as instructed. Test Shore Power Operation (50amp)
The Power Unit is shipped from the factory with the
proper levels of engine oil and coolant. Connect Shore Power.
Push MANUAL on the Operator Panel and TURN Push AUTO on the Operator Panel (p. A-1).
GENSET ON (p. A-7). After the Power Unit starts,
wait for the transfer switch to close (30 seconds). Cycle the Safety Signal by turning it On and Off to
verify the signal.
Check for power by turning on lights, an air condi-
Push OK.
tioner and other appliances.
Turn on an air conditioner to check whether the Hy-
Check for unusual noises and for fuel, coolant, oil brid Power System will respond to the power de-
and exhaust leaks and make necessary repairs. mand.
Push MANUAL on the Operator Panel and TURN Hot Air Recirculation Test
GENSET OFF (p. A-7).
A representative installation of the Hybrid Power
Press and hold START on the Power Unit control System must be tested to determine that neither
panel until the engine starts. Touch STOP to stop Power Unit nor Inverter/Charger will overheat due
the Power Unit. Start and Stop the Power Unit also to recirculation of hot air. Refer to Appendix C. Hot
from the remote control switch. Air Recirculation Test.
QUIET TIME
QUIET TIMES:
10:00 PM − 07:00 AM
11:00 AM − 03:00 PM
CONFIRM AUTO
SET QUIET TIMES
Press Clock.
See the following pages for details about each MENU 1:23 PM
menu item. GEN STATUS
INV STATUS
SHORE STATUS
FAULT INFO
MENU I:23 PM
INV STATUS
SHORE STATUS
FAULT INFO
SETUP
Press Menu.
Battery Life Available indicates the number of hours Batt Volt 12.4V
remaining at current power usage in Inverter Mode. Charging At 140 A
Life available is recalculated every 4 minutes on the Batt 85%
basis of the average usage over that period. The Life Avail. 10 Hr
battery State of Charge is calculated on the basis of
the continuously tracked current to and from the
Coach Batteries and on various other factors such
as battery type, battery bank capacity and battery
temperature.
Note: A full charge cycle is required after batteries FIGURE A-8. BATTERY STATUS
have been reconnected to get an accurate Life Avail-
able indication.
Press Menu.
MENU:GENSET
RPM: 1475 140F
Hours 1000.1
Line1 118V:2A
Line 2 118V:25A
Press Menu.
Press OK.
MENU 1:23 PM
The INVERTER screen indicates whether or not In-
verter Mode has been turned on. See Page A-7. If GEN STATUS
Inverter is “ON,” Inverter Mode will resume opera- INV STATUS
tion when shore power is disconnected or Genera- SHORE STATUS
tor Mode is turned off. Disable Inverter Mode if you FAULT INFO
do not want it to resume operation.
Line1 118V:2A
Note: The Secondary Inverter/Charger (HQDVB)
used in Model 1215 Hybrid Power Systems does not
provide inverting in Inverter Mode. The “Inverter 2”
field will indicate “Off.”
MENU:INVERTER
Inverter1 On
Inverter 2 On
Line1 118V:2A
Line 2 114V:25A
Press Menu.
System Time:
12345.6 Hrs
0 of 15
MENU:FAULTS
Fault 434
High Engine Temp
at 10000.1 Hr
1 of 15
Press Menu.
Press Menu.
AUTO SETUP
Press OK to accept the End value. SHORE BREAKER
SCREEN SETUP
Press OK to accept the settings and go back to the
SERVICE
home screen.
SETUP:AUTO
Auto Gen
State Of Charge:
Start: 60%
End: 90%
Press Menu.
AUTO SETUP
Press Up or Down to select SHORE BREAKER. SHORE BREAKER
SCREEN SETUP
Press OK. SERVICE
Press Up or Down to increment the breaker size.
Choices are 15A, 20A, 30A and 50A.
Breaker Size:
30 A
Press Menu.
Press OK.
SETUP:SCREEN
Contrast
Brightness
Backlight Timer
60 SEC
Press OK.
Warning!
SERVICE 1:23 PM
INPUT SETUP
BATTERY SETUP
EQUALIZE
ABOUT
After all inputs have been configured, press the FROM SERVICE MENU, PAGE A-20
Menu or Back button one or more times to go back
to the home screen.
SERVICE:EQUALIZE
Press OK to Stop EQUALIZE at any time. Batteries Time Remaining
must be attended while equalizing. Be prepared to Until Complete:
stop charging if a battery cell overflows, splits or 2.5 Hrs
cracks. Stop
If the batteries are not fully charged the EQUALIZE Batteries Must be
screen will notify you that they must be fully charged Charged Before
Beginning
before equalizing. Press OK to disable Equalize
Back
Charging and connect shore power or start
Generator Mode to fully charge the batteries.
SERVICE:ABOUT
Inverter 1
SW P/N:
SW Version:
SERVICE:ABOUT
Transfer Switch
SW P/N:
SW Version:
SERVICE:ABOUT
Display
SW P/N:
SW Version:
SERVICE 1:23 PM
INPUT SETUP
BATTERY SETUP
EQUALIZE
ABOUT
SERVICE:ABOUT
Generator
SW P/N:
SW Version:
SERVICE:ABOUT
Inverter 1
SW P/N:
SW Version:
SERVICE:ABOUT
Inverter 2
SW P/N:
SW Version:
SERVICE:ABOUT
Transfer Switch
SW P/N:
SW Version:
SERVICE:ABOUT
Display
SW P/N:
SW Version:
Press OK to accept.
Safety Input
Expired
POWER UNIT
THERMOCOUPLE AT
POWER UNIT AIR INLET
INVERTER/CHARGER
Copyright 2016 Cummins Inc. E-3 MODEL 1218 SYSTEM DIAGRAM (SHEET 1 OF 8)
0500-3972_A_200803
Copyright 2016 Cummins Inc. E-4 MODEL 1218 POWER UNIT (SHEET 2 OF 8)
0500-3972_A_200803
Copyright 2016 Cummins Inc. E-6 MODEL 1218 TRANSFER SWITCH (SHEET 4 OF 8)
0500-3972_A_200803
Copyright 2016 Cummins Inc. E-7 MODEL 1218 OPERATOR PANEL (SHEET 5 OF 8)
0500-3972_A_200803
Copyright 2016 Cummins Inc. E-8 MODEL 1218 12 VOLT DC SYSTEM DIAGRAM (SHEET 6 OF 8)
0500-3972_A_200803
Copyright 2016 Cummins Inc. E-9 MODEL 1218 AC SYSTEM DIAGRAM (SHEET 7 OF 8)
0500-3972_A_200803
Copyright 2016 Cummins Inc. E-10 MODEL 1218 COMMUNICATIONS CABLE SYSTEM DIAGRAM (SHEET 8 OF 8)
0500-4869_A_200803
Copyright 2016 Cummins Inc. E-11 MODEL 1215 SYSTEM DIAGRAM (SHEET 1 OF 8)
0500-4869_A_200803
Copyright 2016 Cummins Inc. E-12 MODEL 1215 POWER UNIT (SHEET 2 OF 8)
0500-4869_A_200803
Copyright 2016 Cummins Inc. E-14 MODEL 1215 TRANSFER SWITCH (SHEET 4 OF 8)
0500-4869_A_200803
Copyright 2016 Cummins Inc. E-15 MODEL 1215 OPERATOR PANEL (SHEET 5 OF 8)
0500-4869_A_200803
Copyright 2016 Cummins Inc. E-16 MODEL 1215 12 VOLT DC SYSTEM DIAGRAM (SHEET 6 OF 8)
0500-4869_A_200803
Copyright 2016 Cummins Inc. E-17 MODEL 1215 AC SYSTEM DIAGRAM (SHEET 7 OF 8)
0500-4869_A_200803
Copyright 2016 Cummins Inc. E-18 MODEL 1215 COMMUNICATIONS CABLE SYSTEM DIAGRAM (SHEET 8 OF 8)
60 A FUSE BLOCK
L1 TRANSFER SWITCH MAIN COACH AC PANEL
L2 L1
SHORE POWER N L2
GND
N
L1
LOAD (J4) GND
LOAD DEMAND L2
SAFETY (J4) N
SAFETY INPUT
RV CAN (J1) N
30 AMP 30 AMP
RV CAN
OPERATOR PANEL (J5) GND
See
SECONDARY INVERTER/CHARGER (J2) Note L1
3
L2
SECONDARY INVERTER/CHARGER N
TS (J13) (MODEL HQDVB) N
GND
L2
GND
REMOTE CONTROL SWITCH INVERTER OUTPUT N
N
See Note 1 GND
POWER UNIT
REMOTE (P8) 3-PHASE L2
SHORE CHARGING
INPUT
N
GND
See Note 2
SHUNT (J24) See Note 4
L2
N
PRIMARY (J14)
+ − GND
3-PHASE L1
SHORE CHARGING
INPUT
N
FUSE/SHUNT WAKEUP (J15) GND
See Note 2
BATTERY TEMP (J11) L1
N
SHUNT (J24) PRIMARY AC SUB PANEL
+ − GND
FUSE/SHUNT L1
ENGINE N
BATTERIES
EMERGENGY GND
START RELAY
CAN, I/O, RS-485
60 HZ, AC Power
Inverter/Charger DC Cables
DC Load Cables
Power Unit Output
+ + + + Notes:
5 amp
1. Contact closes to ground neutral during Generator and Inverter Modes.
2. Contact opens to disconnect AC pass-through to Sub Panel during Generator and Inverter Modes.
DC − − − − 3. These contacts are open during Inverter Mode.
LOADS 4. Model 1215 HQDSB systems only: Only the Primary Inverter/Charger performs Shore Charging. Do not connect
COACH DC
DISCONNECT SWITCH the Secondary Inverter/Charger for Shore Charging or AC pass-through.
COACH BATTERIES
Copyright 2016 Cummins Inc. E-19 DIAGRAM—TYPICAL HYBRID POWER SYSTEM INSTALLATION
541-1344, 541-1345, 541-1427
541-1346, 541-1347
541-1348, 541-1349
541-1350
541-1351
541-1378
541-0919, 541-932