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ATMOS C 451 e - SA - C451 - IO02
ATMOS C 451 e - SA - C451 - IO02
English
ATMOS C 451
Surgical Suction Unit
Service Instructions
340.0300.B
IO.02
Table of contents
Page
1.0 General information
1.1 Valid operating instructions ...................................3
1.2 Information on manufacturer .................................3
1.3 Exclusion of liability ...............................................3
4.0 Maintenance
4.1 General information ..............................................8
4.2 Safety information .................................................8
4.3 Changing fuse .......................................................8
4.4 Disassembly and assembly of the housing
resp. the pump module .........................................8
4.5 Demounting and reprocessing the pump ..............9
4.6 Exploded view .....................................................10
4.7 Changing the bellows..........................................10
4.8 Changing hose system of
the DDS-Switchover-Docking Station .................10
2
1.0 General information
The operating instructions relating to the ATMOS C 451 ATMOS assumes responsibility for the unit, as far as safety,
(REF 340.0300.B) form part of these service instructions. dependability and functionality are concerned, only if assembly,
The persons authorized for service work must be familiar readjustment, modifications, extensions or repairs are carried
with the contents, the kind of installation, the start-up as out by ATMOS or by persons authorized by ATMOS.
well as the operation described therein.
Safety for the user and a trouble-free operation are only gua-
ranteed when using original ATMOS parts. ATMOS cannot
guarantee safe operation and function of the ATMOS C 451 if
third-party accessories or consumables are used.
ATMOS
MedizinTechnik GmbH & Co. KG
Ludwig-Kegel-Straße 16
79853 Lenzkirch
Deutschland/Germany
atmos@atmosmed.de
www.atmosmed.de
3
2.0 Unit function
– In the OPD, in the OR: for sucking off and collecting e.g.
drain pockets, abscesses, body and rinsing solutions
and during lipectomy.
– in non-medical applications;
– to draw off combustible or explosive fluids or gases;
– for drainage in the low vacuum range (e.g. thorax drainage);
– for smoke evacuation in connection with HF-electrosurgery
or laser surgery.
4
2.0 Unit function
2.2 Function
The ATMOS C 451 is a mains-operated surgical suction
unit, centering around a silent diaphragm-type pump which
generates a vacuum inside the hose and the container
system, allowing secretions to be withdrawn and collected.
Using a vacuum regulator and the vacuum-gauge, the
target vacuum and thus the air-flow rate can be precisely
adjusted.
All parts of the collection jar system and the silicone ho-
ses (with the exception of the bacterial filter) that come
into contact with secretions may be autoclaved (up to
136°C).
5
3.0 Cleaning and care
Prior to cleaning:
Medical devices like the ATMOS C 451 must always offer a maximum in safety and function.
We therefore recommend prior to each application:
if
necessary
Do NOT use Unscrew all hose connectors, pull the DDS hose adap-
ter out of the DDS collection jar lid, open the lid, empty
• disinfectant solutions with organic or anorganic the collection jar and dispose of the suctioned material
acids and bases as these may cause corrosion. properly.
• disinfectant solutions with chloramides, phenol
derivates or anionic tensides as these may cause Take the DDS bacterial filter out of the DDS collection jar
stress cracks with plastics. handle.
6
3.0 Cleaning and care
3.3 Cleaning and sterilizing the unit
surface
■ Discolouration may result, if disinfectants containing aldehydes and amines are used on the same object.
7
4.0 Maintenance
4.1 General information
Prior to each application, effect a visual check of unit incl. – The contact of liquid and other residues from the suction
hoses, collection jar and power cable. system with skin or clothes must be avoided.
For hygienic reasons, the DDS bacterial filter / oversuction – During work it is most important not to hurt yourself
stop must be changed at least once a day! - DANGER OF INFECTION!
Other regular maintenance work is not necessary. – Dismantled, contaminated parts which were replaced require
waterproof and airtight packing and must then be disposed
of professionally.
4.2 Safety information
– After you have completed your work you must thoroughly
(also see page 3) clean and disinfect the tools which you used. Please observe
the contact time prescribed by the manufacturer!
Opening the ATMOS C 451 as well as maintenance and re-
pair work is only to be carried out by persons authorized by – Furthermore please thoroughly clean and disinfect the
the manufacturer. In doing so, pay attention to technical and working area with surface disinfectant. Please observe the
hygienic precautionary measures. contact time prescribed by the manufacturer!
Prior to any service work and opening of the c) Remove the pump incl. support.
device, please switch of the ATMOS C 451 and d) Remove corresponding hose connections and electrical
remove mains cable. connections.
Hygiene measures during repair work
e) Perform maintenance work.
– Depending on the previous application the suction f) Assembly is done vice versa to a) - d); add again all cable
system and the waste water drainage system may and hose fixations (cable ties).
be highly contaminated.
The adhesion of the connecting nipples on
– For all work performed on the suction system, the silencer serves only as fixation but not
gloves must be worn. The single-use gloves must be as absolute sealing!
changed prior to touching other things respectively parts
which are not contaminated. Do not loose distance plates between diaphragm
and piston, if present!
– Please take care that no liquid or other residues
escape from the suction system respectively the Never remove the connecting rod from the motor
water drainage system. Any leaked fluids from the spindle as this may result in vibrations or
suction system must be removed immediately with bad running !
a cloth and a disinfecting cleaning solution. After
wards thoroughly wipe the area with a suitable Attention, supply voltage! Do not touch the pump!
surface disinfectant. Please observe the contact time
prescribed by the manufacturer!
8
4.0 Maintenance
The pump is maintenance-free, when the device is used in Never remove the connecting rod from the motor! This may
line with the operating instructions. There is no preventive result in unbalance which would deteriorate start-up of the
maintenance required. Nevertheless, the pump should be re- pump and the noise level.
processed (recommended every 3 years) at regular intervals
depending on its use. This guarantees operational reliability In case secretion penetrated the crank case due to a perfo-
and hygienic safety. rated diaphragm, a repair/reprocessing of the pump makes
no sense.
However, if the pump was oversucked, it must be reprocessed
immediately by the ATMOS service. Further operation of the In case the pump was not oversucked, the pump heads
pump may be dangerous! (15, 16), the pump chambers (12) and the crank case (8) may
be cleaned in an ultrasonic bath, the openings blown out with
Demounting the pump compressed air. Then the parts must be disinfected with a
recommended disinfectant.
– Remove the electrical connections.
– Loosen the 4 fixation screws from the pump. In case a pump was oversucked, the pump heads (15, 16)
must be exchanged.
Opening the pump heads
Mounting the crank case
– Remove the hose connection (27) with check valve (28)
from the pump heads.
– Loosen the 4 fixation screws (6) from the pump heads.
– Remove the pump heads.
– Twist off the pump head (15) from the motor
condenser (2).
– Separate the pump chamber (12) from the pump head (15)
by loosening the 2 screws (18).
– Remove all gaskets (13, 14) and rubber parts. A guide guarantees that the crank case can only be connected
to the motor in one position.
Removing the diaphragms
– Mounting the crank case. Fixing the new diaphragms. The
– The diaphragms (23) are connected to the connecting rod threads must be secured with thread locker. The diaphragms
(19) by a threaded fitting which is cast. For twisting off the should preferably be fixed with the special wrench.
diaphragms, a special wrench is required.
– Lift the rubber part of the diaphragm and attach the wrench Mounting the pump heads
to the threaded fitting.
– It is also possible to loosen the diaphragms with a gripper, – Insert the new rubber seals (14) into the pump chamber
but then they will be destroyed. (12).
– It is most important not to attach the wrench to the connec – Connect the pump chambers (12) with the pump heads
ting rod! (15, 16). Both parts can only be assembled in one
– Loosen the diaphragms. position.
9
4.0 Maintenance
4.6 Exploded view of pump
1 Motor
2 Condenser 069.0200.0
3 Tooth lock washer
4 Accessories for wiring
5 Flange
6 Screws M 4x60
7 Washers
8 Console, parallel
9 Screws M 4x60
10 Ball bearing
11 Silicone ring
12 Chamber
13 Seal *
14 Seal *
15 Head with connections
16 Head with connections
A-G1/4 B-G 1/4
17 Spring washers
18 Screws M 4x10
19 Connecting rod
20 Excentric 3.0
21 Headless pin
22 Distance plate
23 Diaphragms *
24 Fan
25 Lock washer
26 Grommet
27 Hoses
28 Check valves *
29 Washers
Fig 1. Pump
30 Hose connection
31 Female plug/pin 4.7 Changing the bellows
32 Label
33 Protective cap The bellows can be added to the vacuum attachment by turning
it with the thumb.
* included in spare parts kit REF 069.0201.0
10
5.0 Inspection specifications
After assembly all mechanical parts must be visually inspected 5.2 Electrical inspection
as to their proper fastening. Moving parts must be inspected
for their positive allowance. Bearing parts must be visually acc. to DIN VDE 0751-1:
inspected for any damages.
– Measurement of spare leakage current of appliance
The following items should be observed, if applicable: < 0,75 mA.
Pay also attention to the respectively – Readout of measuring device must be compared with
applicable standards for service work ATMOS C 401 / C 361 readout (class 1.6).
in your country.
(e.g. the VDE 0751 in Germany). – Movement and function of vacuum regulating valve must
be checked.
The inspections must be documented.
11
5.0 Inspection specifications
5.4 Technical specificationsons
Operation +5...+35°C
20...80 % air humidity,
non-condensing air pressure 700...1060 hPa
Dimensions HxWxD H 330 x W 240 x D 360 mm (with secretion container)
H 1010 x W 360 x D 440 mm (with system trolley)
Weight Ca. 6.7 kg (with collection jar)
Regular safety relevant No
inspections
Protection class (EN 60601-1) II
Degree of protection
Type BF
* 1 bar = 750,06 mm Hg =1000 hPa / depending on ambient air pressure Technical data issued on: 26.05.2008
12
6.0 Trouble-shooting
Additional air valve does not Additional air valve is damaged Replace additional air valve
close
Vacuum readout cannot be Hoses are jammed Open the housing, properly lay
changed the hoses and reassemble the
housing
Suction performance is too weak Hoses are jammed Open the housing, properly lay
the hoses and reassemble the
housing
Secretion was sucked into the Open the pump and clean with
pump spirit
Leakages within the hose system Check if hoses and collection jar lid
or the collection jar lid are correctly fixed
Secretion was sucked into the Suction procedures have been Replace hoses
pump effected without bacterial filter /
overflow safety Clean pump with spirit and check
bacterial filter, overflow safety,
sealing rings, valve plates and
silencer and replace, if necessary
13
7.0 Spare parts
7.1 Accessories
Description REF
DDS-jar handle, PSU ................................. 340.0055.0
DDS-bacterial filter / oversuction stop,
hydrophobic, disposable part ..................... 340.0054.0
DDS-hose adaptor set, Ø 6 + 10 mm ........ 340.0057.0
DDS-jar lid with gaskets ............................. 340.0053.0
DDS-splash protection ............................... 340.0056.0
DDS-collection jar, polysulphone, 1.5 l ...... 340.0050.0
DDS-collection jar, polysulphone, 3.0 l ...... 340.0051.0
DDS-collection jar, polysulphone, 5.0 l ...... 340.0052.0
Fig 2. DDS-jar system
14
8.0 Plans
Wiring Diagram
L N
T800mAH
1 2 3 4
ST2 1
L N 2 Microschalter
ST1 (Option Fußschalter)
Platine Microswitch
Ein-/ 3
4 (Optional footswitch)
Ausschalter
Circuit Board
ON/OFF switch
230V ; 50/60Hz
-0.2 +0.2
Schalldämpfer
Silencer
Platine mit
Ein/Aus-Schalter
PCB with
ON/OFF switch
Pumpe M
Nebenluftventil
Additional air vent
Vakuumanzeige
Vacuum display
CPC-Kupplung
CPC-clutch
Verbindungsstelle
Connection
Bakterienfilter
bacterial filter
Patient
Sekretbehälter
secretion container
elektrische Verbindung
electric connection
pneumatische Verbindung
pneumatic connection
Issue:19.11.2007
16
011.0029.0 340.0314.0
340.0318.0
8.0 Plans
Hose system
340.0313.0
340.0312.0
Issue: 26.11.2007
17
8.0 Plans
Exploded view
340.0319.0
(Satz)
340.0010.1
340.0317.0
340.0010.0
060.0528.0 340.0311.0
340.0321.0
340.0310.0
053.0039.0; 2x
051.0212.0; 2x
060.0414.0
053.0089.0
000.0739.0 340.0316.0
340.0014.0 053.0088.0
340.0318.0
051.0288.0; 2x
999.1026.0
000.0702.0;
2x 340.0315.0
000.0674.0; 999.1032.0
2x
051.0340.0; 4x
340.0327.0
008.0482.0
000.0441.0 060.0415.0
(2tlg.)
000.0917.0 060.0151.0
000.0441.0 000.0738.0
(2tlg.)
051.0275.0; 053.0013.0; 2x
2x 053.0005.0; 2x
051.0059.0; 2x
053.0039.0; 4x 505.0337.0; 4x
053.0001.0; 4x
051.0008.0; 4x
fix with mit Schrauben-
loctite sicherung Loctite
fixieren
060.0374.0
008.0695.0 060.0231.0
008.0081.0
008.0695.1
Issue:05.12.2007
18
8.0 Plans
Exploded view DDS-Switchover-Docking Station
Issue:23.07.2001
19