Fayers 1981

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 11

Some Aspects of the Potential Application

of Surfactants or CO2 as EOR Processes


in North Sea Reservoirs
F. John Fayers, U.K. Atomic Energy Authority
R.1. Hawes, U.K. Atomic Energy Authority
J.D. Mathews, U.K. Atomic Energy Authority

Summary
This paper reviews some aspects of the quantitative (i.e., between 2,100 and 3,900 MMtons), which
assessment of two types of enhanced oil recovery represents a very substantial target for EOR. If the
(EOR) processes and their potential application to development of a successful EOR process allowed
North Sea reservoirs. Calculations are described that recovery of 10% or more of the residual oil after
were undertaken for a simplified conceptual reservoir waterflooding, the U.K.'s period of self-sufficiency
model with properties akin to those of the Forties would be extended by several years, with substantial
field. Possible initial conditions for EOR operation benefit to the probable shortfall in the U.K. energy
resulting from various stages of waterflooding are position in the late 1990's.
evaluated. The results of EOR assessment The U.K. Dept. of Energy has funded an initial
calculations using advanced three-dimensional study program to determine the research and
chemical flood and compositional simulators are development in EOR that would be needed for the
presented, for both a low-tension aqueous surfactant particular conditions of North Sea reservoirs. This
process and for CO 2 displacement in association program was intended to (1) investigate the ap-
with a chase water drive. plicability of those EOR processes seen as having the
best potential and (2) undertake calculations aimed at
Introduction evaluating the process technology. The ability to
Development of oil reservoirs in the North Sea is now predict EOR performance under real reservoir
approaching the stage when the production rate is conditions was considered a key issue. The studies
equal to the annual consumption of about 80 have been undertaken at AEE Winfrith with three
MMtons within the U.K. There are 26 fields where teams respectively concerned with the design of high-
production is already occurring or development is in pressure displacement experiments in long cores,
progress. The locations of the principal fields are evaluation of mathematical modeling techniques,
illustrated in Fig. 1. From the outset it was and quantitative assessment of EOR displacement
recognized that secondary recovery should be under various conceptual reservoir conditions. In
initiated in the early stages of primary production. addition to this conceptual study, a number of more
This is exemplified by the introduction of water basic research projects have begun at several
injection in most fields and gas reinjection in some universities, and the petroleum companies in the
fields as part of the current development plans. Using U.K. have been encouraged to increase their EOR
these methods, the overall oil recovery is expected to programs in a collaborative manner.
be at least 1,400 MMtons, equivalent to 18 years' This paper highlights some aspects of the
consumption. The U.K. Dept. of Energy estimates 1 assessment studies undertaken at Winfrith and draws
that the possible recoverable reserves from these attention to some of the features of the supply of
fields may be as high as 2,600 MMtons. The EO R materials.
remaining unrecovered oil in place after conventional
depletion is expected to be about 60070 of the original
Characteristic Features of
North Sea Reservoirs
0149-213618110009-9976$00_25
North Sea reservoirs have a number of characteristics
Copyright 1981 Society of Petroleum Engineers of AIME that make them different from most American land
SEPTEMBER 1981 1617
TABLE 1 - CHARACTERISTICS OF MAJOR NORTH SEA RESERVOIRS

Forties Brent Ninian Piper Thistle


---
Reserves, MM tons 240 229 148.161 88 69
Data of peak production 1978 1984 1981 1979 1982
Distance from Firth of Forth, km 310 620 600 340 650
Mean porosity, % 27 23 20 25 25
Connate water saturation, % 23 25 20 18 23
Mean permeability, p'm 2 0.4 0.3 0.85 1.5 0.75
Initial pressure, bar 220 410 450 240 410
Temperature, °C 90 93 102 80 102
Saturation pressure, bar 75 -289 90 110 66
Oil density,' kg/m 3 750 570 790 750 760
Oil viscosity,' mPa·s 0.82 0.28 1.35 0.73 1.05
Formation volume factor, vol/vol 1.23 1.94 1.20 1.28 1.20
GaR, vollvol 60 -214 56 80 37
Oil column, m 150 60 44 80 120
Well spacing, km 2 0.5 0.4 1.3 0.8 0.4
Formation water salinity, ppm TDS 102,000 26,700 21,400 75,000 25,000
.. At reservoir conditions.

reservoirs when considering the application of EOR is some progress in the search for suitable sur-
techniques. In addition to the obvious differences factants, as exemplified by the work reported by
associated with operation on deepwater platforms in Murtada and Marx.7
stormy seas, there are some special reservoir The pressure in North Sea reservoirs is also high
characteristics that influence the possible behavior of compared with many U.S. land-based reservoirs,
enhanced recovery processes. Published reservoir ranging from 200 to 400 bar, while the oil viscosities
and fluid rroperties for some of the North Sea and densities are low. These factors should favor the
reservoirs 2- ,* are shown in Table 1. Many of the application of gas displacement processes, preferably
reservoirs are faulted and some also contain very under miscible conditions. Possible contenders for
high-permeability layers, so that the waterflooding consideration in gas displacement are CO 2 , flue gas,
sweep efficiency could be much lower than expected. and tailored natural gases. Although miscible gas
Indeed, fields such as the Forties, Thistle, and Piper displacement has some clear attractions, its principal
already are experiencing water breakthrough on limitation is sweep efficiency under an unfavorable
some wells, so that the applicability of EOR mobility ratio, particularly if highly permeable layers
techniques may well be a paramount question in less dominate the displacement pattern. Therefore,
than 10 years. The well spacings, typically 0.5 km 2 or careful evaluation of sweep capability of gas
more, are large, but the high permeabilities and processes will be needed.
thicknesses could mitigate the spacing problem to The following sections describe progress in
some extent when considering the feasibility of an quantitative calculations undertaken to identify some
EOR process. However, developing a sound of the principal characteristics and problems that
quantitative understanding of the principal could arise in considering the feasibility of a sur-
geological features and the fluid saturation factant process in one case, and a CO 2 gas process as
distributions in these reservoirs during their con- another alternative.
ventional depletion will be a vital first step in
planning any EOR operation. Reservoir Description and Conditions
Table 1 shows that the temperatures in North Sea After Waterflooding
fields are high, ranging from 80 to 120°C. In ad- Before undertaking EOR-process assessments, it is
dition, most reservoirs contain high-salinity water first necessary to define an initial state for a model
with some variations in the salinity level. For reservoir that has been waterflooded. A simplified
example, the Forties field is known to have a strong three-dimensional reservoir description has been used
natural water influx containing 102,000 ppm total as the basis for these initial exploratory assessment
dissolved solids (TDS), while sea water containing studies. More realistic reservoir models will be
35,000 ppm TDS also is being injected into the needed in the future. The conceptual reservoir has
reservoir. Petroleum sulfonate surfactants, which been given uniform properties broadly similar to
have been used in most of the American surfactant- those found in the Charlie sand of the Forties field,
flood field pilots performed to date, are unsuitable which is isolated from the basal aquifer.
for these conditions, although two-component A repeated five-spot pattern has been assumed in a
surfactants may be more suitable. 6 The successful sandstone 100 m thick and with uniform porosity of
development of a surfactant flood for North Sea 270/0 and permeability 400 md. The pattern has been
application probably will depend on the iden- produced at a constant rate of 6000 m 3 /d with an
tification of a suitable nonionic surfactant that can equal injection of water into each injector. The
withstand the conditions of salinity and temperature assumed well separation between an injector and a
and that could be manufactured at a low cost. There producer was a typical value of 700 m. The uniform
connate water saturation was 230/0 and the residual
'private communication, Chevron Petroleum (UK) Ltd. (1980). oil saturation from waterflooding was 300/0. The
1618 JOURNAL OF PETROLEUM TECHNOLOGY
PRODUCER

FIGURES WITHOUT BRACKETS DENOTE


TOP LAYER SATURATIONS

FIGURES IN BRACKETS DENOTE

SECOND LAYER SATURATIONS

so
(.1O)

·31
(·301

tfJECTOR

Fig. 2 - Distribution of oil saturation at water cut of 50%.

o
<= 0 ~

"

Fig. 1 - Location of operating North Sea reservoirs. Fig. 3 - Assumed residual oil saturation as a function of
capillary number.

relative-permeability curves derived by using the distribution of water saturations resulting from this
Naar et al. approximation 8 are shown in Fig. 4. model is expected to be reasonably typical of a
Densities and viscosities of oil and water appropriate possible condition for an EOR operation.
to the Forties field have been used. Water breakthrough occurs at the producers after
The assumption of homogeneity in the five-spot 1,800 days, with a recovery of 46070 of original oil in
pattern allows eightfold symmetry to be invoked in place (OOIP). The water cut rises to 50% after 2,360
the calculations, and it is convenient to adopt a days and the asymptotic recovery is about 60%
curvilinear mesh based on unit-mobility potential OOIP. The oil saturation is close to residual
flow. On this basis, a three-dimensional mesh with everywhere at this time. Thus, the water sweep ef-
four stream tubes, eight subdivisions along each ficiency is very good, when viewed in relation to the
tube, and five equally spaced vertical layers was used residual oil saturation of 30%, which implies a
in the symmetry sector. The areal mesh arrangement maximum recovery of 61070 [Le., 1 - Swc - Sor) /(1-
is illustrated in Fig. 2. This problem description was Swc)]. The high recovery suggests that application of
set up using the Intercomp Chemical Flood Ternary EOR methods after completion of water flood
Equilibrium (CFTE) code. 9 This code, which is production may be a difficult target; consequently,
specifically designed for surfactant/polymer an EOR operation at an earlier stage in the depletion
displacement studies as described in the next section, history may be preferable. Therefore, our studies on
also could be used conveniently for the initial water EOR processes have included cases where the
displacement study. With the above rather coarse water flood has reached various stages, including a
level of mesh definition, it was not thought necessary water cut of 50%. The distribution of water
to include the marginal effects associated with use of saturation in the top two calculation layers at this
a capillary pressure curve, but the calculated stage is shown in Fig. 2. The saturation distribution
SEPTEMBER 1981 1619
PRODUCER

101r--------.----------------------------~

FIGURES WITHOUT BRACKETS DENOTE TOP LA'fER

SAlURATIONS.
oa

fIGURES I N BRACKETS DENOTE BOTTOM

lAYt R SATURATIONS

0&

·30
(.301

02

SATURATION INJECTOR

Fig. 4 - Assumed variation of relative permeability with Fig. 5 - Distribution of oil saturation after injection of 0.41
capillary number. PV of surfactant and chase water.

indicates that some underriding of oil by the water factors in storage requirements on North Sea plat-
phase is occurring, and unswept oil is confined forms. However, this approach runs contrary to the
mainly to the two outer stream tubes close to the proposed optimal design of a high-salinity micellar
production well in the top two layers. Residual oil process discussed by Hirasaki et al. 10
saturation is found everywhere in the bottom three The assessment calculations reported here assume
layers at this time. the design of a low-concentration process with
surfactant primarily partitioned with the aqueous
Results From Preliminary Surfactant phase (i.e., a "II-process,,)J1 in which the following
Displacement Calculations properties are achieved.
Choice of Surfactant Process and Basic Data 1. A critical micelle concentration (CMC) of 200
The combination of high salinity and high tem- ppm.
perature conditions in North Sea fields presents a 2. A lo~arithmic reduction in surface tension from
difficult challenge to the design of a suitable sur- 30 to 10- dynes/ cm as the surfactant concentration
factant process. Two promising lines of research on increases from zero to the CMC.
surfactants are the use of a two-component system 3. The relationship between interfacial tension
consisting of a petroleum sulfonate mixed with a and surfactant concentration is independent of
phosphate ester surfactant, 6 or the use of a nonionic salinity variations (possible with some nonionic
surfactant based on an ethoxylated fatty alcohol. 7 surfactants).
Not enough published data are available on these 4. Adsorption is similar to that for a petroleum
new developments to allow quantitative assessment sulfonate and is assumed to be linear with con-
studies of them at this stage. The calculations of the centration up to the limit of 0.00125 volumes per unit
previous section have indicated that good sweep pore volume at the CMC (see, for example, Ref. 12).
efficiencies are obtained from conventional Desorption is excluded.
waterflooding; thus, the good mobility ratios in- 5. The density and viscosity of the aqueous phase
volved suggest that it would be desirable to design a are essentially unchanged by the presence of a low-
surfactant process that avoided development of a concentration surfactant.
highly viscous middle phase, thereby avoiding the The Intercomp CFTE code used in these
need to introduce a subsequent polymer drive. In- calculations has been described by Todd and Chase. 9
deed, the salinity and temperature conditions It is believed to be one of the most advanced models
preclude use of polyacrylamides, and it is not clear available for three-dimensional surfactant/polymer
that polysaccharides would be effective in these studies. A basic requirement of input data for this
conditions. For these reasons, some researchers in model is the relationship between capillary number,
the U.K. have been concentrating on the feasibility of Nc = up-la, and residual oil saturation. The
finding a surfactant that would operate in a low- relationship given by Gupta and Trushenski 13 for
concentration aqueous process. This would have the petroleum sulfonates in Berea sandstone has been
advantages of easing the rate of supply of sur- used, which is illustrated in Fig. 3. This relation
factants, as well as placing relatively light loading indicates that a capillary number of 10 - 3 is required
1620 JOURNAL OF PETROLEUM TECHNOLOGY
CONTINUOUS
INJECTION '0 ------ 500 PPlll
10
_ _ 1000 ppm

_ _ 2000 ppN

<00 10.,.
0&2 PV )0
SURFACTANT
z
o
~
o
~
20

SO,.
0'" PV
SURFACTANT

10

~·L-~----~'0~00~------~'0700~----~~~OO~------~'OOO
n"'E - DAYS

Fig. 6 - Effect of injected surfactant volume on oil Fig. 7 - Effect of surfactant concentration on oil
recovery. production (constant total mass surfactant).

to reduce the residual oil saturation from 30 to 10070. distribution at this time in the top and bottom layers
At low velocities in North Sea conditions (e.g., 0.05 of the model is shown in Fig. 5. The surfactant has
mid), reference to the surface tension characteristic swept successfully a portion of the bottom layer and
in Assumption 2 indicates that Nc = 2.4 x 10 - 4 has recovered oil efficiently close to the injector
would be attained above the CMC, but at higher where the capillary number is large. The surfactant
velocities (e.g., 0.5 mid), Nc = 10 - 3 is achieved at a has penetrated only about half of the bottom layer
surfactant concentration of 160 ppm. A relationship because of the effects of adsorption. Although
between relative permeability and capillary number surfactant hardly has entered the top layer, some
also is required in the input to CFTE, and this has extra oil is recovered from this layer near the
been developed following the recommendations producer through further waterflooding. The
described by Todd and Chase. The resulting curves calculation indicates that 840,000 tons of additional
are shown in Fig. 4. oil have been recovered in 10 years as a result of
injection of 11,000 tons of surfactant over 5 years,
Calculations for a Watered-Out Reservoir and that only 16.3070 of the water flood residual oil
The results of the water flood calculations in the has been recovered. One of the dominant factors
previous section have shown that under North Sea contributing to the limited recovery occurs because
conditions, residual oil saturation is achieved almost the assumed surfactant properties are not giving high
everywhere if very high water cuts are accepted. enough capillary numbers in the low-velocity regions
Therefore, the first surfactant calculations have been remote from the wells.
undertaken for an initial condition of constant To investigate the effects of varying the surfactant
residual oil saturation of 30070, the intention being to slug size, a number of two-dimensional areal
evaluate the attributes of various surfactant slug calculations using the same stream-tube geometry
sizes. The first assessment calculations were for a have been run. The two-dimensional case
three-dimensional representation of the five-spot corresponding to the above three-dimensional study
pattern using the same mesh arrangement used in the produced very similar results (mainly because the
water flood study indicated in Fig. 2. Some surfactant does not sweep the complete reservoir),
preliminary studies using finer meshes confirmed and thus two-dimensional studies provide a useful
that this mesh definition is broadly adequate. A basis for comparisons. The effects of use of larger
surfactant slug injection at the rate of 6000 m 3 /d for slug sizes are illustrated in Fig. 6. Doubling the slug
a period of 5 years (equivalent to 0.41 PV) at a size has doubled the oil recovery to 32070 after 16
concentration of 1,000 ppm was regarded as the years, with surfactant breakthrough imminent. The
reference case for this purpose, with a further in- maximum possible recovery of 52070 of the target oil
jection of chase water at the same rate until oil requires some 100 years of surfactant injection
production became negligible. The oil saturation because of the adverse mobility ratio that develops as
SEPTEMBER 1981 1621
surfactant reduces oil saturation. this code provide a good vehicle for any future
The effects of varying concentration in the slug studies.
also have been examined; it was assumed that a fixed
total of 11,000 tons of surfactant (i.e., corresponding Results From Preliminary CO 2
to the injection of 1,000 ppm at 6,000 m 3 / d for 5 Displacement Calculations
years) would be used. Oil recoveries from injection of Prediction of Displacement Mechanism
concentrations of 500, 1,000, and 2,000 ppm for
The efficiency of oil displacement by CO 2 depends
appropriate durations are compared in Fig. 7. The
cumulative totals of oil produced are 16.4, 16.3, and on the type of displacement mechanism involved,
which can be first-contact miscible, multicontact
16.1070, respectively. However, the time scales for
miscible, or immiscible, depending on oil com-
producing the extra oil are shortest for the highest
position, reservoir temperature, and pressure.
concentration, and the water-cut performance is
Achievement of miscibility appears to be desirable,
considerably improved in this case.
since this provides the possibility of 100%
Calculations for Earlier Injection of Surfactant displacement in the swept regions, but immiscible
displacement also can have advantages, as discussed
These cases have assumed that surfactant flooding
later. The first step in our investigation was to review
started after the field is fully waterflooded. However,
the likely position on miscibility of CO 2 in various
there may be attractions in initiating EOR at an
North Sea reservoirs. To accomplish this evaluation,
earlier stage in the production history. A series of
a computer code, VOLE, 14 based on an equation-of-
additional three-dimensional calculations was
state approach, has been developed. The VOLE
performed in which the surfactant, again at 1,000
program provides phase equilibria data for
ppm for 5 years, was introduced at various stages in
multicomponent systems with hydrocarbons, CO 2 ,
the waterflood: (1) surfactant injection at the start of
reservoir life, (2) surfactant injection initiated when and N 2' including the calculation of the critical-
point, dew-point, and bubble-point boundaries. The
water breakthrough first occurred, and (3) surfactant
code also can simulate a multistep process leading to
injection started when the water cut reached 50%.
multicontact miscibility. The main option used in the
The results of these calculations, shown in Fig. 8,
VOLE program has been the Peng-Robinson
show that the period of operation with essentially
equation of state in the form
zero oil production can be avoided by starting in-
jection before the reservoir becomes watered out. In RT a(T)
addition, the oil cut remains at a high level for longer p= V-b - V( V+b) +b( V-b) , ......... (1)
periods if the surfactant is introduced early in the
operation of the reservoir. This view of the problem where the parameters a and b depend on the critical
properties of components and the interaction
suggests that waterflooding and surfactant flooding
coefficients oij between the components.
should be examined as a joint project and optimized
accordingly. The principal difficulty in using the equation-of-
state approach for real oils is the question of
Implications of Preliminary Surfactant Studies choosing a limited number of pseudo components for
If, in the case of the Forties field, we assume that the higher fractions and assigning appropriate in-
about half the field area has porosity/permeability teraction coefficients for these. Nevertheless, with
characteristics suitable for an EOR operation, the the appropriate choice of parameters for pseudo-
above results suggest that some 140,000 tons of components, this approach can work quite well and
surfactant material would need to be injected into the we have evaluated VOLE results 14 against a variety
reservoir over a period of 5 years, at a concentration of published experimental data. One example is the
of 1,000 ppm; this might recover some 10 MMtons of data given by Besserer et al. 15 for the Kaybob gas
extra oil over 10 Years. However, the oil production condensate reservoir in Alberta. Equilibrium K
rates predicted in Fig. 7 are low and time scales are values predicted by VOLE are compared with
too long to infer economic viability for this measured values in Fig. 9.
postulated low-concentration process. It would The VOLE code has been used to predict
appear that oil production rates could be improved multicontact miscibility pressures for the reservoirs
by considering a higher-concentration process. The listed in Table 1; these results also are compared in
limitations of the present surfactant assessment Table 2 with predictions obtained using the recently
studies have indicated the need to obtain more published correlation by Holm and 10sendal. 16 Fair
definitive data on surfactant properties that can agreement is obtained between these two procedures.
operate under North Sea conditions. Most of the CO 2 densities also are compared with oil densities at
basic data we have deployed are tenuous. It would be the reservoir conditions in this table, from which it is
desirable to study a higher-concentration process seen that both override and underride situations
operating in the Upper Phase II + region 11 under could result from CO 2 displacement in North Sea
optimal salinity design as suggested by Hirasaki et reservoirs. It will be necessary to confirm the
al. 1O Greater realism will be needed, such as in- miscibility results by direct experiments with
clusion of the effects of variation of salt and calcium reservoir oils in any future work.
ion concentrations, as well as improved surfactant
adsorption and desorption characteristics. The CFTE Data Selection for Immiscible Calculations
model and some planned further improvement for The assessment calculations of CO 2 displacement
1622 JOURNAL OF PETROLEUM TECHNOLOGY
TABLE 2 - COMPARISONS OF CO 2 AND OIL PROPERTIES FOR MAJOR NORTH SEA RESERVOIRS

Forties Brent Ninian Piper Thistle


Reservoir temperature, °C 90 93 102 80 102
Initial reservoir pressure, bar 220 410 450 240 410
CO 2 MMp· from VOLE, 14 bar 220 350 250 200 240
CO 2 MMP from correlation, 16 bar 250 330 300 170 240
Oil density, kg/m 3 750 570 790 750 760
CO 2 density, kg/m 3 570 770 780 720 760
Oil viscosity, mPa· s 0.82 0.28 ,1.35 0.73 1.05
CO 2 viscosity, mPa·s 0.04 0.Q7 0.Q7 0.05 0.07
-Minimum miscibility pressure.

COMPLETE w~T!RFlOOD fO~LOWW 81 SVR'A(TANI


SLUG. 'litN (HASf wAH~

SURfACTANT IlUG INJICHO AT STA~T Of UF!


".!N (HAS! wAH~

SUR'''CTANT Ilue INJiCrm AT WAHR all! ....


TIIROUGH THfN CHASt WAHR

WR'''CTANI SluG INnClm A' 10 "I. WATER


(VI, III1N CHASE WATER

Fig. 8 - Effect of surfactant injection time on oil


production.

have been undertaken using the same simple repeated


five-spot model of the Forties reservoir that was
described earlier. Since the Forties field operating
pressure is below the initial value of 220 bar, it ap- DECANES
pears from Table 2 that CO 2 injection probably 10-2 UND£CANES
would operate in the immiscible range. The first step,
therefore, was to evaluate whether immiscible CO 2 ."
W
::>
displacement could provide an effective displacement ..I
«
mechanism. The calculations have been undertaken >
I

using the Intercomp Compositional Reservoir ~

Simulator (CRS). This is a multicomponent code for


three-phase flow that can operate in both immiscible
and miscible regimes, in one, two, or three dimen- - - CALCULATED
sions. The CRS capabilities have been reviewed by o MEASURED
Nolen. 17
Three-phase relative permeabilities have been
constructed for this study using water/oil data in Fig.
4, and gas/oil relative permeabilities based on the
Corey et al. model,18 with a residual oil saturation of
30%. Three-phase relative permeabilities are ob- 10_4~____________
C_18~+
____________~____~
tained automatically in the CRS model using Stone's 10 100 1000
unnormalized second method 19 in the form PR ESSURE (BAR)

kro (Sw,Sg) = [k rw (Sw) + k ro (Sw) ] [k rg (Sg)


Fig. 9 - Predicted K·values for Kaybob reservoir fluid using
VOLE program.
+k ro (Sg)]- [k rw (Sw)

+k rg (Sg)]' .............. (2)


A significant feature of the Stone approximation,
indicated in Fig. 10, is that the residual oil saturation
becomes larger in the presence of a 50/50 volume
SEPTEMBER 1981 1623
/
/
/
/
0-8
/
/
5, .1·0 /
/

O-b

0-4

0-2

0-2 0-4 O-b 0-8 '-0


~ GAS SATURATION
iJ
~

'I - IMMISCIBLE DISPLACEMENT AT INITIAL C02 STATE

f2 - IMMISCIBLE OISPlACEMfNT AT EQUILIBRIUM C02/ OIL STATE

'3 - loEAL MISC ISLE

SI /S2 - BUCKLEY LEVERETT FRONT SATURATIONS

Fig. 10 - Predicted oil relative permeabilities under three· Fig. 11 -Illustrative CO 2 fractional flow curves for various
phase conditions. types of displacement.

mixture of gas and water. This type of behavior was Results From Cross-Section Calculations
measured by Corey et al. 18 in a Berea sandstone and
would need confirmation for North Sea sandstones. Because of the difficulty of selecting an adequate
Another limitation in the representation of relative 'three-dimensional mesh from the start in a CRS
permeabilities in this study is the omission of a calculation, the present CO 2 displacement studies
hysteresis effect for the case of water displacing CO 2 have been restricted to a two-dimensional, vertical
after the CO 2 has displaced oil, which then traps cross section. The cross section selected is based on
some of the CO 2 , the third stream tube from the center line of the
The study of gas displacement processes in a three- curvilinear mesh configuration shown in Fig. 2. This
dimensional model can present a number of dif- variable-area stream tube was subdivided further in
ficulties because of the effects of an adverse mobility its mesh detail to give 12 mesh intervals along the
ratio and the possibility of unstable behavior tube and six nonuniform intervals vertically, with
resulting in viscous fingering. The density difference more definition near the top of the section. Most of
in gas drive also can lead to the development of a the calculations have been undertaken with CO 2
sharp "tongue" fingering rapidly toward a injection beginning after an initial water cut of about
production well. The relative advantages of miscible 50070. The compositional representation used
displacement and immiscible behavior are not clear throughout involves components CO 2 , C I , C 2 -C 3 ,
in this context. In the immiscible case, the formation C 4 -C 6 , C 7 -C l1 , and C 12 +. The empirical phase-
of the Buckley-Leverett front near the injection well equilibria procedure available in the CRS code using
leads to a slightly unfavorable mobility ratio of about these pseudocomponents was adjusted to reproduce
1.1, but viscosity changes resulting from com- results from multi component VOLE calculations.
positional exchange between gas and oil phases then Four principal cases have been studied: (a) con-
modify the mobility ratio to a favorable value of tinuous CO 2 injection; (b) CO 2 injection as a slug
about 0.38. Similarly, the initial density ratio of 1.39 for 500 days, followed by chase water; (c) CO 2 in-
decreases to 1.1. Under miscible conditions, the jection as a slug for 1,000 days, followed by chase
adverse mobility ratio for nonmixing displacement is water; and (d) simultaneous injection of CO 2 into
16.7, but mixing subsequently will improve this, the lower half and water into the upper half for 1,000
depending on the degree of fingering. Thus, both the days, followed by chase water.
areal stability and override behavior in immiscible The inJection rates of CO 2 in Cases a, b, and c was
flow may be superior to the miscible case. The two 6000 m /d at reservoir conditions (i.e., 64,000
extremes of fractional flow for immiscible CO 2 dis- MscflD) and 3000 m 3 /d in Case d.
placement are compared with miscible displacement The oil recovery rates for these four strategies are
under mixing conditions in Fig. 11. illustrated in Fig. 12. Case a achieves an asymptotic
1624 JOURNAL OF PETROLEUM TECHNOLOGY
HYDROCAf!80N MASS AS A fRACTION Of WAHRflOOD ~ESIDUAl

[j ~--====:- =====i
EffECTiVe fRACTION Of PORE VO\.UME OCCUPIED BY CO2

C"",",(. CON'\'fNUOVS tN)Kr,ON 0' COl


CVM • ~OO CAVS 01 COl TH(N CI1.oISf WATER
CV~"" < '000 DAYS Of C01 TlnN COlAS! W~T!R Fig. 13 - Distributions of hydrocarbon and CO 2 resulting
AND WAT!~ TlOfN CHASE WATE~
SIMUlTANEOVS COl
from a 500-day CO 2 slug followed by chase water.

) )
~:::::===---
0'

\ 10' 1°'
HYDROURBON MASS AS A FUNCflON OF wATERFlOOO RHIOUAl

~~---,-- --I~~~-~~-
~fHCTjVE FFUCTION Of PORE VOLUMf OCCUPIED n C02

Fig. 12 - Oil recovery resulting from different CO 2 injection Fig. 14 - Distributions of hydrocarbon and CO 2 resulting
strategies. from simultaneous injection of CO 2 and water for
1,000 days followed by chase water.

recovery of 450,10 of the target oil after 3,000 days of favorable, but the omISSIOn of the hysteresis in
CO 2 injection. Case b achieves 32% recovery after water/gas relative permeabilities will be significant,
1,000 days of chase water. Case c gives 42% recovery and the areal sweep efficiency also could be a
after 1,200 days of chase water. Simultaneous in- dominant factor. Two-dimensional areal mesh
jection in Case d gives 40% recovery after 700 days studies are in progress as the first step in proceeding
of chase water and appears to be the most to full three-dimensional calculations. The potential
economical in terms of CO 2 utilization. advantages of operating under multicontact
The success of the immiscible recovery process miscibility with CO 2 also will need to be evaluated.
arises through two mechanisms: (1) the swelling of
oil through solution of CO 2 into the oil phase, and Problems of CO 2 Supply and Economic Factors
(2) evaporation of the light ends into the produced Substantial sources of naturally occurring CO 2 have
gas stream. The inclusion of water drive in not been identified in the U.K. However, it is known
association with the CO 2 drive is clearly beneficial, that a few oil reservoirs in the North Sea do contain
and there are both macroscopic sweep and some useful amounts of CO 2 in their associated gas
microscopic displacement contributions to this (namely, the Brae and Toni fields, and the Sieipner
improvement. The injected CO 2 tends to rise to the field in the Norwegian sector). In the South Brae
higher level with an oil bank formed beneath, which field, for example, the CO 2 concentration in the
then can be driven by the injected water. The shapes natural gas is 35% and the estimated yearly
of the three-phase relative permeabilities shown in production rate of CO 2 could be about 0.7 MMtons.
Fig. 10 indicate that the presence of large gas The amounts of CO 2 produced could be of value in
saturations is detrimental with residual oil increasing the production strategies of these fields, but the CO 2
to 45%, but the residual saturation also can reduce to volume available is not sufficient for general ap-
about 27% if the appropriate saturations of gas and plication in the North Sea. However, a successful
water are present simultaneously. If this type of miscible gas displacement exercise in one of these
behavior is realistic, it is obviously desirable to plan a fields would provide encouraging background for a
combined CO 2 /water drive to take advantage of this more ambitious undertaking.
trend. Onshore supplies of CO 2 are available in the flue
Some interesting distributions of hydrocarbon and gas discharged from coal-fired power stations,
CO 2 concentrations can occur during these centered on three east-coast areas (Forth, Tyne, and
displacement alternatives; these are illustrated for Humber). Table 3 lists the stations and their output
Cases band d in Figs. 13 and 14. They show the loss in terms of CO 2 availability. The estimates of
of recovery due to gravity override of CO 2 during possible CO 2 supplies from power stations have been
displacement. Similar patterns of behavior have been made from the published records of the Electricity
reported by Warner. 20 Boards for 1979 and 1980. Power-load factors for the
The best results in terms of recovery efficiency are stations listed ranged from 0.5 to 0.7 during 1979 and
obtained from simultaneous injection as indicated in 1980, but account would need to be taken of their
Case d, where the CO 2 requirement is 1.1 tons of future use, as well as seasonal power demands.
CO 2 per ton of oil. This result appears to be very Useful supplies of CO 2 also could be recovered from
SEPTEMBER 1981 1625
TABLE 3 - ONSHORE SOURCES OF CO 2 FROM COAL STATIONS

Distance From Maximum Amount of CO 2


Forties Field Electrical Produced in
Through Peterhead Output 1979 and 1980'
Location (km) Source (MW) (MM tons) Totals
Forth 345 Longannett 2,400 9.5
Cockenzie 1,200 4.2 13.7

Tyne 495 Blythe A 468 2.6


Blythe B 1,100 4.9 7.5

Humber 1152 Drax 1,875 9.7

(445.5 direct Eggborough 1,720 8.9


to Forties) Ferrybridge 1,932 10.2
Thorpe Marsh 942 2.7 31.5
52.7
'Includes assumed C02 separation efficiency -0.8.

the refineries at Cruden Bay and Grangemouth (see Although not enough detailed work has been
Fig. 1). The cost of production and supply of CO 2 completed to confirm the potential of these two types
from the coal-fired stations is estimated from of processes, the results of the calculations reported
preliminary studies to lie in the range £20 to £30/ton. in this paper are encouraging. The incentive for EOR
Included in this estimated range are the costs of will be strengthened by the continuing rise in the
separation, compression, and pipelines. A sub- price of oil in real terms over the next decade.
stantial fraction of the cost (-£15/ton) is associated Detailed quantitative evaluation of EOR processes
with energy consumption in separation and com- under more realistic conditions should form part of
pression. Research is needed on alternative CO 2 any future research program. This paper has con-
reagents for separation in terms of energy efficiency. centrated on surfactant and CO 2 displacement
The future cost basis of energy (e.g., coal) for CO 2 studies, but other processes also should be examined.
production in relation to oil prices will have a
significant effect on the economic viability of a CO 2 Nomenclature
project. a = parameter in equation of state
The idealistic calculations reported earlier have b = parameter in equation of state
indicated a CO 2 requirement of 1.1 tons per ton of kr = relative permeability
additional oil, but if a more realistic estimate of 3.5 Nc = capillary number
tons of CO 2 per ton of oil is used for planning p = pressure
purposes, this then indicates that a discounted price R = gas constant
for oil in the range £70 to £105/ton is needed to meet S = saturation
the cost of CO 2 , With a current nondiscounted T = temperature
price* at the refinery for North Sea oil of about V = volume
£133/ton, the above estimates suggest a potential for v = velocity
commercial viability in the use of CO 2 in the North J.t = viscosity
Sea. More extensive studies will be needed to a = surface tension
establish the real position. This analysis does not
include any provision for petroleum revenue tax or Subscripts
capital expenditure allowances in the current U.K. g = gas
offshore regulations. If all the power-station CO 2 o = oil
output listed in Table 3 could be used, this would w = water
imply the prospect of recovering some 15 MMtons of or = residual oil to water flood
additional oil per year. ore = residual oil to chemical flood
we = connate water
Conclusions
Two EOR processes have been identified - surfactant Acknowledgments
displacement and CO 2 gas drive - that have potential Thanks are due R. Mott, who undertook the CO 2
application to North Sea reservoirs. The surfactant miscibility calculations summarized in Table 2, and
calculations have indicated the need for improved H.A. Roberts for contributions to supply logistics
surfactant designs for North Sea reservoir con- studies. This work is funded through a contract with
ditions, and several lines of research are relevant to the U.K. Dept. of Energy.
this requirement. The CO 2 studies have revealed the References
possible attraction of an immiscible displacement
process, but the opportunity for miscible CO 2 I. "Development of the Oil and Gas Resources of the U.K.,"
U.K. Dept. of Energy (1981).
displacement also exists for many reservoirs. 2. Hillier, G.R.K. et at.: "Reservoir Development Planning for
the Forties Field," paper EUR 98 presented at the European
'Price at the time of writing. Offshore Petroleum Conference and Exhibition, London,

1626 JOURNAL OF PETROLEUM TECHNOLOGY


Oct. 24-27, 1978. Hydrocarbon Mixtures Using an Equation of State," R 1331,
3. Diehl, AI: "The Development of the Brent Field - A Complex AEEW (Feb. 1980).
of Projects," paper EUR 108 presented at the European 15. Besserer, G.J. et al.: "An Efficient Phase Behavior Package
Offshore Petroleum Conference and Exhibition, London, for Use in Compositional Reservoir Simulation Studies,"
Oct. 24-27, 1978. paper SPE 8288 presented at the SPE 54th Annual Technical
4. Stewart, L.: "Piper Field: Reservoir Engineering," paper Conference and Exhibition, Las Vegas, Sept. 23-26, 1979.
EUR 152 presented at the European Offshore Petroleum 16. Holm, L.W. and Josendal, V.A.: "Effect of Oil Composition
Conference and Exhibition, London, Oct. 21-24, 1980. on Miscible-Type Displacement by Carbon Dioxide," paper
5. Nadir, F.T. and Hay, J.T.C.: "Geological and Reservoir SPE 8814 presented at the SPE Sixth Symposium on
Modeling of the Thistle Field," paper EUR 87 presented at the Enhanced Oil Recovery, Tulsa, April 20-23, 1980.
European Offshore Petroleum Conference and Exhibition, 17. Nolen, J.S.: "Numerical Simulation of Compositional
London, Oct. 24-27,1978. Phenomena in Petroleum Reservoirs," paper SPE 4274
6. Tate, J .F. and Maddox, J.: "Oil Recovery Processes Usable in presented at the SPE Third Symposium on Numerical
High-Temperature Formations Containing High-Salinity Simulation of Reservoir Performance, Houston, Jan. 10-12,
Water Which May Include High Concentrations of Polyvalent 1973.
Ions," U.S. Patent No. 4,094,798 (1978). 18. Corey, A.T., et al.: "Three-Phase Relative Permeability,"
7. Murtada, H. and Marx, C: "Evaluation of the Low-Tension Trans., AIME (1956) 207, 349-351.
Flood Process for High-Salinity Reservoirs - Laboratory 19. Stone, H.L.: "Estimation of Three-Phase Relative Per-
Investigation Under Reservoir Conditions," paper SPE 8999 meability and Residual Oil Data," J. Cdn. Pet. Tech. (Oct.-
presented at the SPE Symposium on Oilfield and Geothermal Dec. 1973) 53-61.
Chemistry, Stanford, CA May 28-30,1980. 20. Warner, H.R. Jr.: "An Evaluation of Miscible CO 2 Flooding
8. Naar, J., Wygal, R.J., and Henderson, J.H.: "Imbibition in Water flood Sandstone Reservoirs," J. Pet. Tech. (Oct.
Relative Permeability in Unconsolidated Porous Media," Soc. 1977) 1339-1347.
Pet. Eng. J. (March 1962) 13-17; Trans., AIME, 225.
9. Todd, M.R. and Chase, C.A.: "A Numerical Simulator for SI Metric Conversion Factors
Predicting Chemical Flood Performance," paper SPE 7689
presented at the SPE Fifth Symposium on Reservoir
acre x 4.046 873 E+03 m2
Simulation, Denver, Jan. 31-Feb. 2,1979. ep x 1.0* E-03 Pa·s
10. Hirasaki, G., Van Domselaar, H.R., and Nelson, R.C.: eu ft x 2.831 685 E-02 m3
"Evaluation of the Salinity Gradient Concept in Surfactant OF CF-32)/1.8 °C
Flooding," paper SPE 8825 presented at the SPE/DOE dyne/em x 1* E-Ol mN/m
Enhanced Oil Recovery Symposium, Tulsa, April 20-23, 1980.
II. Nelson, R.C. and Pope, G.A.: "Phase Relationships in ft x 3.048* E-OI m
Chemical Flooding," Soc. Pet. Eng. J. (Oct. 1978) 325-338; psi x 6.894 757 E-02 bar
Trans., AIME, 265. psi x 6.894 757 E+OO kPa
12. Malmberg, E.W. and Smith, L.: "The Adsorption Losses of U.K. ton x 1.016 047 E+OO Mg
Surfactants in Tertiary Recovery Systems," Improved Oil
Recovery by Surfactant and Polymer Flooding, Academic
*Conversion factor is exact. JPT
Press, New York City (1977).
13. Gupta, S.P. and Trushenski, S.P.: "Micellar F1ooding-
Compositional Effects on Oil Displacement," Soc. Pet. Eng. Original manuscript received in Society of Petroleum Engineers office July
J. (April 1979) 116-128; Trans., AIME, 267. 23, 1980. Paper accepted for publication Feb. 18, 1981. Revised manuscript
received July 13, 1981. Paper (SPE 9976, EUR 194) first presented at the
14. Mott, R.E.: "Development and Evaluation of a Method for European Offshore Petroleum Conference and Exhibition, held in London, Oct.
Calculating the Phase Behaviour of Multi-Component 21·24,1980.

SEPTEMBER 1981 1627

You might also like