TRAINING REPORT

TRAINING DONE AT INDO FARM -------Ltd.,

BADDI,HIMACHAL PRADESH

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 DECLARATION

I, NAVRATAN RATHI hereby declare that the project work

entitled in H.P. Plant is an authentic record of my own work
carried out at INDO FARM -------Ltd., Baddi, Himachal
Pradesh as required for Four weeks Summer Training. The
projects undertaken by me were under the guidance
of------------.

Mr.
---------(Team Leader) & ------------(Unit Manager Engineering & QAD)

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 CONTENTS

TVS MOTOR COMPANY LIMITED:

01) ACKNOWLEDGEMENT - 3
02) INTRODUCTION TO THE GROUP - 4-7
03) ORGANISATIONAL HIERACHY - 8
04) PLANT LAYOUT - 9
05) DEPARTMENTS IN HP PLANT - 10-16
06) ASSEMBLY LINE SPECIFICATIONS - 17-18
07) WORK ALLOTTED TO US - 19

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 ACKNOWLEDGEMENT

The concept of industrial training, being a part of the

engineering studies is of great use to me. I got an opportunity to
work in a motor company and gain a much needed practical
experience and exposure while working with the experts in their
fields of specialization. I consider myself extremely fortunate that
I got the opportunity to gain this valuable practical knowledge
during the course of my four weeks training at Indo Farm
Company, Baddi.

I express my sincere gratitude to -------, Indo

Farm, Baddi for guiding me through the training and
making my industrial training a meaningful
experience.

I would also like to thank -----------for guiding me

through the training period and to all the staff and
the workers who helped me in gaining some
knowledge about the company and its culture.
INTRODUCTION
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Indo Farm Equipment Limited is an ISO certified
company located in Himachal Pradesh and is into
manufacturing of world-class tractors, cranes, engines,
diesel genets. Incorporated in 1994, it is promoted by Mr.
R.S. Khadwalia, who is the Chairman & Managing Director of
the company and has over two decades of experience in
manufacturing and marketing of various engineering products.

Indo Farm commenced commercial production of tractors in

October 2000 at its plant located at Baddi in District Solan,
Himachal Pradesh. Spread over an area of 34 acres, the plant
started with the production of a single model. Within a decade
of successful operations Indo Farm grew to a company having
models in the range of 30 HP, 38 HP, 42 HP, 48 HP, 50 HP,
52 HP, 55 HP, 60 HP, 65 HP, 75 HP and 90 HP with many
variants.

Indo Farm operates on a pan-India basis and this has made it

a well-recognized brand, associated with quality and
dependability. The company operates through 15 regional
offices and a widespread 300 strong dealer network for sales
and service.

MISSION
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To offer high quality multi featured fuel efficient agricultural
equipment and industrial and construction machinery at
optimum cost and deliver world-class performance, backed by
excellent after-sales service.

ORGANISATIONAL HIERARCHY
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 PLANT LAYOUT

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 DEPARTMENTS IN HP PLANT
DM Stores: -
All the material, which is directly supplied to the customer, is
known as Direct Material, the material that is a part of the
final product. The DM stores are the department, which takes
care of the stock of the direct materials.

IDM Stores: -
For indirect material e.g. lint free cloth, gloves.

QAD Himachal: - (Quality Assurance Department) This

department at Himachal is looking after the day-to- day
quality issues in the plant. The materials handled by this
department are the incoming and outgoing materials. It keeps
a check on the material if it is within the specified
norms and if not it rejects the material and
notifies its supplier.

ISD: - (Information System Department)

Manages the information system and technology for all the
plant.

Paint shop-ACED:-
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The ACED paint shop paints the finished metal components
(only primer coating) and then passes them on to the
Lacquering line where the components are then painted with a
Topcoat color, which the customer wants.

Paint shop-Metal:-
At this stage the metal components are painted with a topcoat
of the wanted color and then Lacquering is done on them.

Paint shop-Plastic:-
In this paint shop all the plastic parts of the vehicle are painted
and then supplied to the customer, Vehicle assembly
.
PMD: - (Plant Maintenance Department)
PMD looks after the supply of Water, Electricity and Air to
each and every spot in the plant. It also has to look after the
maintenance of the same.

Fabrication: -
This Department maintains the stock of fuel tanks wanted by
its customers and has to check the quality of the same before
supplying it to them.

Vehicle Assembly: -
All the departments that manufacture different products stages
of the plant have vehicle assembly as their final customer.

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 Here the whole assembly of vehicle is done.

MANUFACTURING PROCESS

THE ASSEMBLY LINE:

Operations done on pre-line:

 Frame numbering
 Rear fender loose assembly
 Swing arm assembly

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 Shock absorber loose assembly

 Drum rear sprocket loose assembly

 Rear wheel assembly
 Front wheel to frame
 After that the vehicle is loaded to main line for another
assemblies and operations
 In pre-line there are some sub-assemblies.
These are:
 SAI valve sub assembly
 Chain adjuster sub assembly
 Bracket sub assembly
 Front fork sub assembly
 Front fender to fork sub assembly
Operations done on main line left side (ML):
Handle bar
RFR (Rider Foot Rest)
Engine Loading
Engine mounting
Clutch cable

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 Engine holding
Horn
Battery
Rear TSL (indicators)
Seat lock
Chain play
Battery assembly
Chain case tightening
Front brake assembly
Sprocket cover
Choke
Zone inspection
 Regulator assembly
 Tank assembly
 Tank tightening
 Gear shift lever assembly
 Cover frame assembly
 Head lamp assembly
 Logo pasting
 T1 Inspection (Testing)
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 T2 Inspection (Defect solving)

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 Assembly Line Specifications:
Manufactured By: PAJA MECHANICALS LIMITED.
Type: Flat Conveyer
 Length: 90.2 m
 Height: 600 mm at drive end
 Speed: 6.032 m/min.
 Pitch: 2800 mm
 Slat width: 600 mm

 Chain: Flanged roller with bearing pin bush

type

Drive: A.C. Frequency invertor

No. of working: 65

Use: Assembly of Moped/Scooter/Motorcycle

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 WORK ALLOTED TO ME

Since the plant was far off from Chandigarh so I was

given minimal work of :
1)understanding the ball bearing manufacturing
process.
2)random sampling of spare parts for quality assurance
check.
3)chain play section.

DETAILED PROCESS OF BALL BEARING FABRICATION

HAS BEEN EXPLAINED IN THE PPT.

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 THANKING OUR COLLEGE
UIET,PANJAB UNIVERSITY

For providing us with an opportunity to have a hands

on experience in the industry.

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