ACE TOWER CRANE DATA SHEET - TC 5540

MODEL : TC 5540
TYPE : FIXED
MAX. CAPACITY : 5T MAX. UP TO 13.64 M RADIUS
LIFTING CAPACITY AT JIB END : 1.0 TON
JIB LENGTH : 55 MTRS.
FREE STANDING HEIGHT : 40 MTRS.
MAX HEIGHT WITH ANCHORING : 140 MTRS
FOUNDATION : OUTRIGGERS IN CONCRETE (CHASSIS MOUNTED OPTIONAL)
DESIGN CLASS : WORKING PERIOD - LONG
: DYNAMIC PERIOD - HIGH
: EFFECTIVE LOAD - HIGH
COUNTER WEIGHTS : 13.5 TONNES
MAST SIZE : 1.6MX1.6MX2.8 MTRS HEIGHT
MAST & MEMBERS CONSTRUCTION : SQUARE TUBES
REST PLATFORM : PROVIDED ON EVERY MAST
MAST CONNECTION : WITH M30 HIGH TENSILE BOLTS OF GRADE 10.9
PAINTING : SHOT BLASTED, 2 COATS OF EPOXY ZINC PHOSPHATE PRIMER AND 02
COATS OF POLYURETHENE (PU) PAINT
CABIN : AC IN CABIN

HOIST DETAILS

HOIST SPEED : 5.87, 20 & 40 M/MIN WITH 4 FALL ROPE SYSTEM

: 11.75, 40 & 80 M/MIN WITH 2 FALL ROPE SYSTEM
SPEED CONTROL : 3 STEP IN BOTH DIRECTIONS
MOTOR POWER : 18 KW TEFC SQ.CAGE IND.MOTOR
BRAKING : HYDRAULIC THRUSTOR TYPE
LUBRICATION : GEAR OIL EP 220
HOIST ROPE : 13 MM STEEL CORE

SLEW DETAILS

SLEWING ANGLE : 1.5 ROTATIONS IN BOTH DIRECTIONS

SLEW SPEED : 0 ~ 0.6 RPM
SPEED CONTROL : 4 STEPS IN BOTH DIRECTIONS THROUGH VFD
MOTOR POWER : 2x2.2 KW TEFC SQ. CAGE IND. MOTOR
BRAKING a. ELECTRO MAGNETIC WITH BATTERY BACK UP
b. EDDY CURRENT BRAKE
WIND VELOCITY : 42 M/SEC - DESIGN
: 13 M/SEC - ALLOWABLE DURING ERECTION
: 20 M/SEC - ALLOWABLE DURING OPERATION

TROLLEY DETAILS

TROLLEY SPEED : 20 & 40 M/MIN

SPEED CONTROL : 2 STEPS IN EACH DIRECTIONS
MOTOR POWER : 2.2/3.3 KW TEFC SQ. CAGE INDUCTION MOTOR
BRAKING : ELECTROMAGNETIC
TROLLEY ROPE : 8 MM

CLIMBING DETAILS

CLIMBING SYSTEM : HYDARULIC

MOTOR POWER : 5.5 KW
BALANCING ROLLERS : 8 NOS
OPERATING PRESSURE : 20 Mpa
MAX PRESSURE : 25 Mpa
HYDRAULIC OIL : ISO VG 46
ELECTRICAL CONTROL

CONTROL PANEL AND MOTORS : IP 55 COMPLIANT

CONTROLS : RELAY AND VFD BASED
INPUT POWER : 415 VOLTS, 3 PHASE, 50 Hz
CONNECTED LOAD : 37.2 KW
MAX WORKING LOAD : 31.7 KW APPROX 39.6 KVA
DG REQUIRED : 82.5 KVA

SAFETY LIMIT SWITCHES

OVER LOAD SAFETY : ERGOMETER

: ALARM AND VISUAL WARNING WITH HIGH SPEED CUT OFF ABOVE 50%
OF RATED LOAD.
: ALARM AND VISUAL WARNING WITH FULL CUT OFF ABOVE 100% LOAD

OVER HOISTING : HOIST LIMITER

: AUTOMATIC HIGH SPEED REDUCTON AT 3 MTRS BEFORE THE TOP
LIMIT
: FULL CUT OFF AT 1.5 MTRS BEFORE TOP LIMIT

OVER MOMENT : MOMENT LIMITER

: ALARM AND VISUAL WARNING AT 80% OF RATED LOAD MOMENT AND
TROLLEY FORWARD HIGH SPEED CUT OFF .
: FULL CUT OFF OF HOIST AND TROLLEY ABOVE 100% LOAD MOMENT
WITH AUDIO VISUAL WARNING.

TROLLEY : TROLLEY LIMITER

: AUTOMATIC HIGH SPEED CUT OFF AT 4 MTRS BEFORE END POINTS
: AUTOMATIC FULL CUT OFF AT 1 MTR BEFORE END POINTS

SLEWING : SLEW LIMITER

: AUTOMATIC SLEW CUT OFF AT 1.5 ROTATIONS IN BOTH DIRECTIONS.

ELECTRICAL : OVER LOAD RELAYS, OVER VOLTAGE AND UNDER VOLTAGE TRIP, PHASE
SEQUENCE TRIP, SINGLE PHASE PREVENTOR, CIRCUIT BREAKERS……ETC