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21 17bjce-2015-0094-R1-Kinectics, November 1, 2015 PP 241-251 PDF
21 17bjce-2015-0094-R1-Kinectics, November 1, 2015 PP 241-251 PDF
Vol. 34, No. 01, pp. 241 - 251, January - March, 2017
dx.doi.org/10.1590/0104-6632.20170341s20150094
(Submitted: February 17, 2015 ; Revised: September 23, 2015 ; Accepted: November 1, 2015)
Abstract - Application of viscoelastic surfactant (VES) fluids in hydraulic fracturing is still in the
development stage, though shear thinning behavior and water solubility are the two important characteristics
behind increasing interest in their use in fracturing jobs. Effects of ionic characteristics and the concentration
of different surfactants on the rheological properties of VES fluid have been investigated in detail in the
present study for a number of surfactant systems. Phase behavior of the system was studied and the gel region
was identified. Effects of alkali on the viscosity, thermal stability, and miscibility (in water) of the developed
gel were also investigated. Dynamic rheological study was carried out to determine the storage modulus and
loss modulus. This study shows that mixed anionic-anionic system gives improved rheology compared to
single anionic and mixed anionic-zwitterionic surfactant systems.
Keywords: Hydraulic Fracturing; Viscoelastic gel; Surfactant based fluids; Rheology; Nanoparticles.
INTRODUCTION in the head and tail groups will change the entire
characteristics of the material formed with surfac-
Use of surfactants in various applications is almost tants and other chemicals.
as old as human civilization. They find wide applica- Use of viscoelastic surfactant based gels in frac-
tion in industry because of their remarkable ability to turing fluids creates ordered structures, resulting in
influence the properties of surfaces and interfaces. increased viscosity and elasticity without leaving any
Surfactants are applied at all stages in the petroleum post fracture residue in the formation (Jennings,
recovery and processing units, starting from well 1996; Armstrong et al., 1996). Fracturing fluid is
drilling, hydraulic fracturing, EOR to other produc- injected at a rate and pressure greater than parting
tion operations. Surfactants generally form aggre- pressure of the rock to create the fractures (Samuel et
gates, i.e., micelles, where the hydrophobic tails al., 1997). To prevent the fracture face from closure
form the core of the aggregate and the hydrophilic because of flow back of fracturing fluid, proppants
heads are in contact with the surrounding liquid are incorporated in the fluids, which are left behind
when dissolved in an aqueous phase. Aggregates after the job, allowing conductive channels to remain
may be formed in different shapes: spherical or cy- open. Therefore, viscosity of the fluids is an important
lindrical micelles or lipid bilayers. The shape of the factor as it transports the proppant material into the
aggregates depends on the chemical structure of the fractures. “Premature Screenout”, i.e., proppant drop
surfactants, namely the balance in size between hy- out in the wellbore or fracture can happen because of
drophilic head and hydrophobic tail. Thus, variation low viscosity of the fracturing fluid (Kesavan and
*To whom correspondence should be addressed
242 G. Chauhan, K. Ojha and A. Baruah
Homme, 2007). Use of Viscoelastic Surfactant based Thampi et al., 2014). High viscoelastic properties
gels in fracturing fluids is a relatively new phenome- with wormlike micellar growth have been reported in
non, which uses surfactants in combination with anionic and mixed-surfactant systems consisting of
inorganic salts or other surfactants to create ordered anionic−anionic, cationic-anionic and ionic−zwitteri-
structures, resulting in increased viscosity and elas- onic surfactants (Angelescu et al., 2003; Koehler et
ticity (Jennings, 1996; Armstrong et al., 1996). Vis- al., 2000; Tanford, 1972).
coelastic surfactants are very small molecules with a In some of our previous studies on designing of
molecular size 5,000 times smaller than guar mole- new surfactant-based hydraulic fracturing fluid, a
cules. They consist of a hydrophilic head group and a microemulsion gel domain region was identified for
long hydrophobic tail (Yuan et al., 2012). They form an anionic surfactant (SDS) and isoamyl alcohol as
elongated micellar aggregates in the presence of cosurfactant at a cosurfactant-to-surfactant (C/S) ra-
brine. Above a certain critical surfactant concentra- tio of 0.5 (Bajpai et al., 2010), and for sodium oleate
tion, the micellar structures entangle and form a as surfactant and two branched alcohols, 2-methyl
mesh-like structures. Depending on the size and butan-2-ol, 3-methyl butan-1-ol as cosurfactant
shapes of the surfactants, ionic charges and the coun- (Thampi et al., 2014). The results of the rheologi-
ter ions, ordered structures start to form, which in- cal, proppant suspension and thermal study of the
creases viscosity and elasticity. The reverse mecha- gel were found to be suitable for CBM, clay rock
nism is true for breaking these systems. The struc- stimulation.
tures can be disrupted by adding an other surfactant, Also, in our previous study, a comparative rheo-
ionic additives and hydrocarbons from the formation, logical study on the VES-based gels prepared from
mutual solvents or other solvents or can be diluted single surfactant (anionic, SDS) and mixed-
by additional formation water as the surfactant con- surfactant (zwitterionic,CAPB, and anionic, SDS)
centration eventually falls to a level at which insuffi- systems was performed to evaluate the performances
cient numbers of micelles are present to entangle and of the different surfactant system gels (Baruah et al.,
viscosity is lost (Dantas et al., 2006). 2014). In the present study, we report a rheological
When micelles are disassociated by shear energy, study on the mixed VES-based gels prepared from
the rheological behavior of VES fluids is similar to two anionic mixed surfactants (SDS and ALS) as a
water, or nearly Newtonian; yet viscosity and elastic function of surfactant type, surfactant concentration,
behavior recover when the disrupting energy is re- temperature, alkali concentration, and addition of
moved. VES requires less energy to pump than that nanoparticles and we have compared this with single
required by conventional polymer fluids, effectively surfactant SDS studies and anionic and zwitterionic
reducing wellsite pump-horsepower requirements SDS+CAPB by reference to our previous studies
(Nasr-El-Din et al., 2003; Khair et al., 2011). (Baruah et al., 2014).
Viscoelastic surfactant based gels can be obtained
from microemulsified systems composed of aqueous
phase, oil phase, surfactant and cosurfactant which MATERIALS AND METHODS
are thermodynamically stable, iso-tropic and macro-
scopically homogenous dispersions of two immisci- Materials
ble fluids stabilized with either surfactant molecules
alone or mixed with a cosurfactant (Yuan et al., Sodium lauryl sulfate, with the common name so-
2012). Winsor’s classification is used to study the dium dodecyl sulfate (SDS), [CH3(CH2)11OSO3Na],
phase diagram (Dantas et al., 2003a; Dantas et al., an anionic surfactant, was procured from LobaChemie
2003b). The phase regions were obtained as Winsor I Pvt. Ltd., Mumbai, India. Liquid anionic surfactant
(O/W): A microemulsion phase in equilibrium with ammonium lauryl sulfate, with the common name
an excess organic phase, Winsor II (W/O): A micro- ammonium dodecyl sulfate (ALS),[C12H29NO4S],
emulsion phase in equilibrium with an excess aque- was obtained from Alpha Chemicals Pvt. Ltd., Navi
ous phase, Winsor III (bicontinous or middle phase Mumbai, India. Isoamyl alcohol (3-methylbutan-1-ol),
microemulsion): A three phase system where the used as cosurfactant, was purchased from Merck
microemulsion is in equilibrium with both excess Specialties Pvt. Ltd., Mumbai, India. Pine oil was
organic and aqueous phases, and Winsor IV (homo- used as the organic phase. Samples were prepared
geneous): a macroscopically homogenous system using distilled water. Sodium hydroxide (NaOH) of
only consisting of a microemulsion phase (Dantas et purity greater than 98% was obtained from
al., 2003; Dantas et al., 2006; Mehta and Kaur, 2011; LobaChemie Pvt. Ltd., Mumbai, India. Silicon di-
Brazilian Journal of Chemical Engineering
Effects of Nanoparticles and Surfactant Charge Groups on the Properties of VES Gel 243
oxide (SiO2) nanoparticles with an average particles at different proportions. The reduction in viscosity
size of 15 nm and purity of 99.5% were obtained was reported as kinematic viscosity (centistokes, cSt),
from SRL Pvt. Ltd., Mumbai, India. All chemicals then converted to absolute viscosities (centipoises,
used were of high purity and hence used as received. cP). The gel-to-water ratio was fixed at 1:3, 1:2, 1:1,
Methods 2:1, and 3:1. The test temperatures were varied from
30 to 60 °C.
Preparation of the Pseudo-Ternary Phase Diagram
Determination of the gel region in the phase dia- RESULTS AND DISCUSSION
gram is important to identify the appropriate compo-
sition for the gel with the most suitable properties. Phase Studies of Quaternary Systems with (ALS
The pseudo-ternary phase diagram was constructed + SDS) as Mixed Surfactant System
using a water titration method at fixed temperature
(25˚±1C). For easy representation, the two constitu- The phase diagram of the quaternary system, with
ents, namely, surfactant and cosurfactant are kept in distilled water as the aqueous phase, iso-amyl alco-
a fixed proportion, forming a “pseudoconstituent”. hol as the co-surfactant and pine oil as the organic
The phase diagram was plotted with a cosurfactant to phase with the mixed surfactant system (ALS+SLS),
surfactant (C/S) ratio of 1:2 by weight. This ratio can is shown in Figure 1, at a cosurfactant to surfactant
be varied for further studies. For the mixed surfac- (C/S) ratio of 0.50. A solid-liquid biphasic (SL) re-
tant system, the ratio of ALS to SLS was fixed at 1:2 gion exists, along with a semi-transparent solution at
by weight. The ratio of oil to the mixture of surfac- higher concentration of surfactant. A three-phase
tant and cosurfactant was varied from 1:9 to 9:1 by (3E) region exists near a water-rich region at lower
weight. The preparation of the phase diagram and surfactant concentration. In the 3E region, a milky
surfactant based gel were described in Baruah et al., emulsion phase lies in between a thin oil layer
2014. (above) and water phase (bottom). Also a milky
emulsion with excess water, i.e., a two-phase (2E)
Rheological Measurements region, exists. A milky liquid - single emulsion (1E)
phase exists near the oil-rich corner. A microemul-
Viscosities of gels were measured at variable sion phase (WIV) exists, which is a transparent sin-
shear rate and temperature. A Parr Physica US 200 gle isotropic liquid. The range of formation of a mi-
rheometer (Anton Parr, Graz, Austria) with cone- croemulsion zone depends on the physicochemical
and-plate geometry (50 mm cone diameter and a properties of the oil, aqueous phases, surfactant type,
cone angle of 2°) maintained at a distance of 500 μm presence of a very low surface tension at the
was used for measuring the viscosities of samples. oil−water interface and high fluid interfacial film of
The test temperature was varied from 30 to 80 °C for surfactant and last, association and penetration of oil
VES samples. At constant set temperature, the shear molecules in the interfacial surfactant film (Rajib
rate was varied from 1 to 1000s-1 for all the tests. A and Bidyut, 2005; Hou, 1987). This area corresponds
modular compact rheometer, MCR-302 (Anton Paar, to an area of mutual solubility in both the systems
Austria), was used for frequency sweep measure- consisting of mixed-surfactant/co-surfactant/pine oil/
ments and again cone-and-plate geometry main- water and it occurs in the water-rich domain. A clear
tained at a gap size of 500 μm was used for testing and viscous microemulsion (GEL) region exists near
VES samples. The cone (CP 50-1/Q1) had a diameter this region. Also a viscous, white fluid (WV) region
of 50 mm and a cone angle of 1°. exists near this GEL region. This clear and viscous
gel region is our area of interest for the preparation
Miscibility Tests of viscoelastic surfactant based fracturing fluid.
For the accomplishment of the rheological study,
To get an estimation of breaking characteristics of two points were chosen in the gel region:
the prepared VES gel samples, miscibility tests were Point 1: 21.33 wt % surfactant, where ALS is
performed. Kinematic viscosity of the solution was 7.11 and SLS is 14.22, 10.6 wt % cosurfactant, 22.66
determined using a Cannon Fenske viscometer with wt % oil, and 51 wt % water, i.e., 32% C/S at a con-
different orifice diameters as required (25, 50, 150, stant water to oil ratio of 3:1.
200, and 300 mm). The test was carried out in pres- Point 2: 22.66 wt % surfactant, where ALS is
ence of distilled water by mixing the gel with water 7.55 and SLS is 15.10, 11.33 wt % cosurfactant,
Brazilian Journal of Chemical Engineering Vol. 34, No. 01, pp. 241 - 251, January - March, 2017
244 G. Chauhan, K. Ojha and A. Baruah
22.66 wt % oil, and 51 wt % water, i.e., 34% C/S at a gates formed move away from each other and a con-
constant water to oil ratio of 3:1. tinuous decrease in viscosity is observed. At the
C/S=0.5
temperatures beyond 60 ºC, viscosity increases be-
0.00
1.00 cause of increased surfactant-water interactions, and
hence, more surfactant penetrates into the aqueous
phase, increasing the micelle volume and resulting in
0.25
0.75 increased viscosity (Dantas et al., 2003; Yang et al.,
2015). But at increased temperature above 70 ºC
Su
(Figure 3), addition of alkali forbids this enhanced
ter
rfa
SL
Wa
0.50
cta
0.50 surfactant-water interaction effect because addition
n
WV
t
of counter ions resulted in decreased electrostatic
GEL
0.75
repulsion between surfactant molecules. Therefore,
WV 0.25
at 80 ºC temperature, 34% ALS+SLS with 0% NaOH
WIV 3E presented a higher value of viscosity than the VES
1.00
2E 1E fluids in the presence of alkali.
0.00
0.00 0.25 0.50 0.75 1.00
Oil
Table 1: Viscosity (cP) values at 100 s-1 shear rate for 32% C/S SLS, 30% C/S (SLS+CAPB) and for 32% C/S
(ALS+SLS) with reference from Baruah et al. (2014).
C/S (ALS+SLS) with 0.1% NaOH and 500 ppm SiO2 300
nanoparticles exhibited higher resistance to high
temperatures and shear rate by maintaining a higher
200
value of viscosity; thus, they can be considered to be
more thermally stable than 34% C/S (ALS+SLS) +
0.1% NaOH without nanoparticles.These nanometer-
scale particles react with VES micelles by chemi- 100
sorptions and surface charge attraction to stabilize 30 40 50 60 70 80
Temperature (°C)
fluid viscosity at high temperatures and produce a
pseudofilter cake of viscous VES fluid that signifi- Figure 6: Effect of addition of 500 ppm SiO2 nano-
cantly reduces the fluid loss rate. In other words, a particles to 34% C/S ALS+SLS with 0.1% NaOH for
high density 3D-network of worm-like micelles is different temperatures at 100 s-1 shear rate.
obtained, which makes the micelles more thermally
resistant to higher temperature (Crews and Huang, Figure 7 shows the plot of the logarithm of the
2008). The increase in thermal stability by addition viscosity versus the reciprocal of the temperature for
of SiO2 nanoparticles can be observed in Figure 6. 34% C/S ALS+SLS, 0.1% NaOH with 0 ppm and
When nanoparticles are added to the VES solution, 500 ppm nanoparticles for test temperatures between
they will associate or create intramicellar “pseudo- 30-60 ºC. A near linear plot was obtained for 34%
crosslinking”, giving a much stronger dynamic mi- C/S ALS+SLS, 0.1% NaOH + 500 ppm nanoparti-
celle network (Huang and Crews, 2008). Also, addi- cles (R2= 0.9605 with standard error of 0.150),
tion of nanoparticles leads to the formation of mi- which is in good agreement with the Arrhenius type
celle-particle junctions that effectively join two or equation, while the plot for 34% C/S ALS+SLS,
more micelles (Crews and Huang, 2008). 0.1% NaOH shows some deviation from linearity
The temperature increase leads to microdrop mo- (R2=0.8932 with standard error of 0.217). However,
bility intensification, which influences the activation it was used for the estimation of activation energy
energy of the system. This viscosity-temperature re- values, as no other established correlation is availa-
lationship can be explained by Arrhenius type equa- ble in the literature. All of the relevant statistical
tions applied to the cumulative effect described by information for constructing a linear regression equa-
the shear stress (Tamas et al., 2014). tion is presented in Table 2.
Table 3 gives the ANOVA results for linear plots shown in Figure 7 and results are tabulated in Table 4.
for both the gels. The significance value of 0.020 The mean value and standard deviation of the activa-
(<0.05) for 34% ALS+SLS+ 0.1% NaOH with 500 tion energies for both the samples are presented in
ppm SiO2 nanoparticles supports the linear relation- Table 4, which showed that the nanoparticle-induced
ship between ln ƞ and (1/T), while the significance mixed surfactant system had a higher value of the
value of 0.055 (>0.05) for 34% ALS+SLS+ 0.1% activation energy (39.131 kJ/mol) compared to the
NaOH means there is some deviation from a linear surfactant system without nanoparticles (33.365
relationship. kJ/mol). This high value points to higher thermal
6.8 stability of nanofluids and the presence of a 3-D
network of micelles involving stronger interactions
6.6
between macromolecular aggregates than are present
6.4 in other fluids (Dantas et al., 2003b).
6.2
Table 4: Activation energy values for different
6.0 samples in the temperature range of 303-333K.
5.8
80
the significance values of the power law parameters
60
“n” and “ k” for both the samples are greater than
0.05 [0.360 (n1), 0.620(k1), 0.681(n2) and 0.146(k2)],
40
the power law model is validated by all the experi-
mental data.
20
Dynamic Oscillatory Measurements
0
0 200 400 600 800 1000 Dynamic Oscillatory experiments measure the
Shear Rate [1/s] linear viscoelastic response of materials and are
Figure 8: Variation of shear stress vs. shear rate for known to be the most valuable probes of gel or net-
34% SLS+ALS with and without nanoparticles. work structure. Steady shear measurements accurately
represent the process conditions and oscillatory meas-
To test the difference between theoretical and ex- urements are necessary for an insight into the numbers
perimental power law parameters, the t-test was per- of network crosslinks. Linear Viscoelastic measure-
formed and the results are tabulated in Table 7. The ments can be used to determine the crosslink density
Levene test for ‘k’ and ‘n’ was performed to deter- of the gel, the kinetics of gel formation and shear
mine the quality variances and significance values. It degradation of the gel structure (Goel et al., 2002).
Table 6: Coefficient table with standard error and significance value for 34% C/S ALS+SLS+0.1% NaOH
with 0 and 500 ppm SiO2.
34% C/S ALS+SLS+0.1% NaOH Unstandardized Coefficients Significance
B Std. Error
For 0 ppm SiO2
n1 0.437 0.036 0.000
k1 1.628 0.236 0.000
For 500 ppm SiO2
n2 0.526 0.040 0.000
k2 3.023 0.490 0.000
Table 7: Independent t-test for Power law parameters of 34% C/S ALS+SLS +0.1% NaOH with 0 and 500
ppm SiO2 nanoparticles.
Levene's Test for Equality of t-test for Equality of Means
Variances
Degree of Significance
Sample Parameter Significance
freedom (2-tailed)
Equal Variances Assumed 47 0.283
n1 0.000
34% C/S ALS+SLS +0.1% Equal Variances not Assumed 20.000 0.360
NaOH Equal Variances Assumed 47 0.562
k1 0.000
Equal Variances not Assumed 20.000 0.620
Equal Variances Assumed 47 0.660
n2 0.000
34% C/S ALS+SLS +0.1% Equal Variances not Assumed 20 0.681
NaOH+500 ppm SiO2 Equal Variances Assumed 47 0.115
k2 0.000
Equal Variances not Assumed 20.000 0.146
Figures 9-10 show the variation of the storage al., 2013). Also, recent studies have shown that fluids
modulus [G′(ω)] and loss modulus [G″(ω)] with re- having a minimum viscosity value of 25 cP (at 100 s-1)
spect to frequency from 1 to 100 s−1 at 40 ºC. Oscil- and elastic modulus of 2 Pa are good enough to
latory shear measurements were made for 34% C/S suspend proppant for hydraulic fracturing (Thampi et
ALS+SLS system, and for the effect of addition of al., 2014). In the present case, both the samples had
nanoparticles on the same. an elastic modulus value much higher than 2 Pa and
For all samples, the storage modulus, G( ), and viscosities above 100 cP.
the loss modulus, G ( ), were almost independent of
Miscibility Test
the angular frequency range since the curves are al-
most parallel to the x-axis, which show basically the The breaking characteristic of fracturing fluid
gel nature. The storage modulus always maintained a was examined by carrying out miscibility tests for
higher value than the loss modulus, indicating the VES fluids in the presence of water. The viscosity of
viscoelastic nature of the fluid where elasticity is gel-water mixtures at different proportions is pre-
dominant. sented in Figures 10 and 11 as a function of tempera-
The nanoparticle-induced mixed surfactant sys- ture. The results show that the highly viscous gel is
tem exhibited higher values of G ( ) and G ( ) as completely miscible with water and breaks into a low
compared to the gel without nanoparticles. The pres- viscous liquid. This occurs as the worm-like micelles
ence of nanoparticles leads to stronger interactions break into non-viscous, more spherical micelles,
between the macromolecular aggregates and a 3-D which can no longer form a network (Nasr-El-Din et
network of worm-like micelles is formed in the fluid. al., 2003). Also by adding water to the gel, the sur-
The frequency where G ( ) = G ( ) (crossover factant concentration eventually falls to a level at
which insufficient numbers of micelles are present to
point) is referred to as the relaxation time of the net-
entangle and the viscosity decreases. Higher viscosi-
work. In both the samples, no crossover of G ( )
ty values were obtained at 2:1 and 3:1 ratios, which
and G ( ) was observed within the frequency range indicate that the gel is broken to a lesser extent, but
under investigation (1−100 s−1). This means that the presented a low viscosity at increased temperature.
crossover point must have been below 1 s-1, indicat- The nanoparticle-induced mixtures also behave simi-
ing good capacity of the fluid to suspend the parti- larly. These results clearly indicate that VES fluid
cles, because the lower the crossover frequency, the does not need any breaker for cleaning of the for-
higher the particle suspension capability (Gaillard et mation after fracturing.
1000
100
20 40 60 80 100
Figure 9: Variation of the storage (G) and loss (G) moduli with
frequency ( ) for 34% C/S ALS+SLS + 0.1% NaOH for 0 ppm
and 500 ppm SiO2 nanoparticles at 40 ºC.
Brazilian Journal of Chemical Engineering Vol. 34, No. 01, pp. 241 - 251, January - March, 2017
250 G. Chauhan, K. Ojha and A. Baruah
30
ACKNOWLEDGMENTS
20
10
The authors thank the Council of Scientific and
Industrial Research, India, for financial assistant
[CSIR Project 22 (0625)/13/EMR-II] and the De-
30 35 40 45 50 55 60
partment of Petroleum Engineering, Indian School of
Mines, Dhanbad, India.
Figure 10: Variation of the viscosity with tem-
perature for different gel –water ratios for 34%C/S
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Brazilian Journal of Chemical Engineering Vol. 34, No. 01, pp. 241 - 251, January - March, 2017