Professional Documents
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Fluidchiller Manual
Fluidchiller Manual
Fluidchiller Manual
Parts Manual
Page
Sections
1.0 Compressor Fan Assy. ..................................................................... 5
2.0 Fan Assembly .................................................................................. 8
3.0 Complete Piping ............................................................................... 9
4.0 Electrical Panel ................................................................................. 12
5.0 Heater / Gauges ............................................................................... 15
6.0 Access Panel .................................................................................... 16
7.0 Optional Equipment .......................................................................... 18
While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert Cor-
poration assumes no responsibility, and disclaims all liability for damages resulting from use of this informa-
tion or for any errors or omissions.
© 1994 Liebert Corporation All rights reserved throughout the world. Specifications subject to change
without notice.
® Liebert and the Liebert logo are the registered trademarks of the Liebert Corporation.
ESS 4000 (Rev 01 November 2001) 2
Process Fluid Chiller
A = Air Cooled
PS 036 A P B 3 0
A = 460V-3ph-60hz
P = 208/230V-1ph-60hz
Y = 208/230V-3ph-60hz
Revision Level
0 = No Tank
T = 50 Gal/100 Gal Tank
Product Description
The Process Fluid Chiller (1.5-5 tons) is a self-contained air cooled chiller containing a hermetic compressor (4-ton model includes
scroll compressor), copper tube/aluminum fin condenser coil, direct drive propeller condenser fan and motor, Lee-temp low ambient
head pressure control, high pressure and low pressure switches, filter dryer, sight glass, expansion valve, hot gas bypass valve,
soleniod valves, and crankcase heater. The insulated fluid circuit contains a stainless steel pump, pressure relief valve, stainless steel
reservior and expansion tank, two isolating ball valves, and unions at the pump inlet and outlet.
Process Fluid Chiller (8-10-tons) is a self-contained air cooled chiller containing two scroll compressors, two copper tube/aluminum fin
condenser coils, direct drive propeller condenser fan and motor, Lee-temp low ambient head pressure controls, high pressure and low
pressure switches, filter dryers, sight glasses, expansion valves, hot gas bypass valves, soleniod valves, and crankcase heater. The
insulated fluid circuit contains a stainless steel pump, pressure relief valve, stainless steel reservior and expansion tank, two isolating
ball valves, and unions at the pump inlet and outlet. A bypass loop with ball valve is factory piped from the supply to the return to
allow for flow control.
Optional Equipment
Refrigerant Gauges and Reservior Heater (1.5-5 ton models) are factory installed, and include a 250 watt immersion heater with
thermostat for the fluid reservior. The adjustable heater thermostat is preset to turn on at 35oF (2oC) and turn off at 42oF (5.5oC), to
maintain minimum reservior temperatures during low ambient periods. The suction and discharge refrigerant gauges are 2-1/2 inch
(6.35cm) diameter, with a stainless steel housing.
Refrigerant Gauges and Reservoir Heater (8-10ton models) are factory installed, and include a 250 watt immersion heater with
thermostat for the fluid reservoir. The adjustable heater thermostat is preset to turn on at 35oF (2oC) and turn off at 42oF (5.5oC), to
maintain minimum reservoir temperatures during low ambient periods. Suction and discharge refrigerant gauges for both refrigerant
circuits are 2-1/2 inch (6.35 cm) diameter, with a stainless steel housing. Supply and Return water temperature and pressure gauges are
factory piped and installed on the cabinet.
Stainless Steel Storage Tank is built into a frame and mounted below the chiller cabinet. The tank is factory piped to the chiller, and
includes a 50 psi relief valve. 100 gallon tank is available on 8 and 10-ton models; 50 gallon tank is available on 3-5 ton models using
SFA E7055-06. Note: this option voids agency listing
(SHIP LOOSE)
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
ACCESS PANELS
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
ELECTRICAL PANELS
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
ACCESS PANELS
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
ACCESS PANELS
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING - 5 GPM-EWS05W-K00
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING - 10 GPM-EWS10W-K00
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING - 20 GPM-EWS20W-K00
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING - 25 GPM-EWS25W-K00
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
ELECTRICAL PANELS
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
ACCESS PANELS
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING - 5 GPM-ENV-5G-A00
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
PIPING - 10 GPM-ENV-10G-A00
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
ELECTRICAL PANELS
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
ACCESS PANELS
Item Quantity per Tonnage
Part Description Part # Volts 1.5 2 3 4 5 8 10 Figure # RSP
RSP Kits - B
Part Number Volts Qty Part Description Options Where Used
124501P1 24VCOIL 15/20AMP 1 CONTACTOR 3PL 24VCOIL 15/20AMP ELECTRIC PANEL
124547P1 ALL 1 OVERLOAD RELAY W/B MNT 32A C-H ELECTRIC PANEL
134142P2 480V 70W 1 HEATER C/CASE 480V 70W SCROLL ELECTRIC PANEL
1C14432P1 ALL 1 RELAY T/D 2P2T 24VAC 3MIN INTV ELECTRIC PANEL
E-1230 250V 20.0AMP 6 FUSE DUAL ELMNT 250V 20.0AMP ELECTRIC PANEL
E-2070 250V 15.0AMP 3 FUSE DUAL ELMNT 250V 15.0AMP ELECTRIC PANEL
E-2090 250V 30.0AMP 6 FUSE DUAL ELMNT 250V 30.0AMP ELECTRIC PANEL
E-3530 24V 1 RELAY T/D 24V 2P2T ADJ 90SEC ELECTRIC PANEL
E-4650 24V 1 RELAY T/D 24V 2P2T NO 480 SEC ELECTRIC PANEL
E-5120 ALL 2 RELAY T/D 24V DPDT NO 600 SEC ELECTRIC PANEL
P-4730 ALL 1 VALVE RELIEF 50# 3/4 FPT X 3/4FPT PIPING ASSEMBLY
RSP Kits - C
Part Number Volts Qty Part Description Options Where Used
124509P2 ALL 1 CONDENSER BRAZED/PLATE 40 PIPING ASSEMBLY
140211P2 ALL 4 GAUGE PRESS DIAL 2.5" 0-400 PSI PIPING ASSEMBLY
1
L1 L2 L3
CONDUCTORS ONLY
6
T-1
7
T
3 10
35 9
AR
T3
4 T1
T2
OL 1 2 3 4
PSK
8 7 6 5
COM
M1
LP
CS
COM
27
26
FIGURE 1 33
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
61 7 61
8 9
ELECTRIC BOX ASSY (PFC) 380, 415, 600V 50/6-HZ SPCL DUAL COIL MODELS
FIGURE 2 34
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
42 43
37 14 16
2
C
L2
1
L1
C
1
38
18
19
35
FIGURE 3 35
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
3 27
L1 1C1 T1
L2 2C1 T2
H4 1
H4 X1
H2 X3
L3 3C1 T3 H2
X3
460V CAP
H3
H3 X2 X2
H1 X4
H1
X4
H1 H4
31 32
FIGURE 4 36
ESS 4000 (Rev 01 November 2001)
6
Process Fluid Chiller
2
L2 L1
L3
FIGURE 5 37
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
74
76 74 75 74 70
76
61
61
61
ELECTRIC BOX ASSY (PFC) WITH FUSES 60/50HZ SPCL DUAL COIL MODELS
FIGURE 6 38
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
15
LIQ. LINE. (REF.)
)
2HP 11
(
18
LLSV
12
RED
BLK
RHTR
BLK
22
21
FIGURE 7 39
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
X1
55 5 5
51
54
59
59
54
2 3
3 2
53
FIGURE 8 40
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
1 2
2 1
FIGURE 9 41
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
TANK
PUMP
9
9 52 51
9
52 51
ELEC. 51
BOX
51
57
TANK
TANK 57
TANK
PUMP
EVAP. EVAP.
5 5
FIGURE 10 42
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
8
8 17
17 7 34 35
SSY
12
12 32 33 31
31
FIGURE 11 43
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
32 33 34 35 17
12
18
12
37
31
FIGURE 12 44
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
3 18
SEE FIGURE 6
12 21
7 26
10 20
17
FIGURE 13 45
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
3 12
1 2 7
2 2
3 12
6
5
5
1 1
FIGURE 14 46
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
18
17 51
51
SEE FIGURE 16
18
SEE FIGURE 16
52 13
51
51
23
23
21 21 21
FIGURE 15 47
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
5 6
11 13
88
11
33
11
9
22
FIGURE 17 49
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
SEE FIGURE 26
23
SEE FIGURE 25
SEE FIGURE 30
FIGURE 18 50
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
SEE FIGURE 29
SEE FIGURE 26
23
SEE FIGURE 26
SEE FIGURE 41
SEE FIGURE 30
PIPING 2 TON
FIGURE 19 51
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
SEE FIGURE 27
SEE FIGURE 29
SEE FIGURE 31 23
SEE FIGURE 25
SEE FIGURE 41
3 TON PIPING
FIGURE 20 52
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
SEE FIGURE 28
SEE FIGURE 29
4
SEE FIGURE 41
SEE FIGURE 32 23
8
SEE FIGURE 25
4 TON PIPING
FIGURE 21 53
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
SEE FIGURE 28
SEE FIGURE 29
4
SEE FIGURE 41
SEE FIGURE 32 23
8
SSEE FIGURE 25
5 TON PIPING
FIGURE 22 54
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
14
SEE FIGURE 41
SEE FIGURE 34
SEE FIGURE 35
SEE FIGURE 36
FIGURE 23 55
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
14
#2
#1
SEE FIGURE 41
SEE FIGURE 34
SEE FIGURE 35
SEE FIGURE 38
SEE FIGURE 39
SEE FIGURE 40
FIGURE 24 56
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 25 57
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 26 58
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 27 59
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 28 60
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 29 61
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
21
18
FIGURE 30 62
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
5
20
17
FIGURE 31 63
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
10
FIGURE 32 64
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 33 65
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
11
12
13
FIGURE 34 66
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
11
13
12
FIGURE 35 67
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
13
23
3
FIGURE 36 68
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 37 69
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 38 70
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
13
13
3
24
3
FIGURE 39 71
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 41 73
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 42 74
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 45 77
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
8 3
FIGURE 46 78
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
13
FIGURE 47 79
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
7
4
FIGURE 48 80
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
21
15
FIGURE 49 81
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
7
4
FIGURE 50 82
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 51 83
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
SEE FIGURE 46
SEE FIGURE
F 45
#
#1
#2
#1
SEE FIGURE 44
47
47
SEE FIGURE 43
FIGURE 52 84
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 53 85
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
7
FIGURE 54 86
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 55 87
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 56 88
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
2
6
5
1 3
FIGURE 57 89
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
54
52
51
56
57
32
55
55
51
FIGURE 58 90
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
61
1 5
4 6
2 2
6
1
FIGURE 59 91
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
16
14
1 7
4
FIGURE 60 92
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
SEE FIGURE 41
SEE FIGURE 63
SEE FIGURE 41
SEE FIGURE 62
FIGURE 61 93
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
1
FIGURE 63 95
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
3 2
6
2
3
FIGURE 64 96
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
7 8 6
2
4
3
2 PANEL ASSEMBLY
SPCL STORAGE TANK
FIGURE 65 97
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
27 6
5
3 11 18 25
SW1
SW2
7 8
21
26
SEE FIGURE 67
FIGURE 66 98
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
11
TB2
12 3 12 3 4 5 6 7 8 12
FIGURE 67 99
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
20
19
20
19
26
FIGURE 68 100
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
3
29
20
19
26
FIGURE 69 101
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 70 102
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
14
4
10
FIGURE 71 103
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
22
25
26
32
SEE FIGURE 67
6 6 34
2 10
7 8 5
FIGURE 72 104
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
2
3
3
4
16
15
PIPING ENVIROSOURCE
FIGURE 73 105
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 74 106
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
3
97 96
74
62 61
3
62 61
3
1 1
FIGURE 75 107
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
44
42
43
FIGURE 76 108
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
12
25
SW2
21
5 43
27 6 6 6
SEE FIGURE 67
T1 P1
4
TDR TDRB
CB1
15
7 7
FIGURE 77 109
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
FIGURE 78 110
ESS 4000 (Rev 01 November 2001)
Process Fluid Chiller
2 4
34
Power Cord (see pic)
SEE FIGURE 76 3
FIGURE 79 111
ESS 4000 (Rev 01 November 2001)