CPA Duplex EN 1

VACUUM
TECHNOLOGY
OPERATING AND MAINT ENANCE

INSTRUCTIONS
(Translation of the original instructions)
SIMPLEX, DUPLEX AND TRIPLEX

AUTOMATIC VACUUM SYSTEM
CPA 2x60/300
CPA 1x25/100
CPA 2x40/500
CPA 1x40/100
CPA 2x60/500
CPA 1x60/100
CPA 2x106/500
CPA 1x106/100
CPA 2x151/500
CPA 1x25/300
CPA 2x205/1000V
CPA 1x40/300
CPA 2x305/1000V
CPA 1x60/300
CPA 3x25/300V
CPA 1x106/300
CPA 3x25/500V
CPA 1x40/500
CPA 3x40/500V
CPA 1x60/500
CPA 3x60/500V
CPA 1x106/500
CPA 3x106/500V
CPA 1x205/500
CPA 3x106/1000V
CPA 1x305/500
CPA 3x151/1000V
CPA 2x25/300
CPA 3x205/1000V
CPA 2x40/300
CPA 3x305/1000V
Operating and Maintenance Instructions
CPA1 – CPA2 – CPA3
EN
INDEX
1 INTRODUCTION .................................................................................................................................................... 2
1.1 GENERAL INFORMATION.............................................................................................................................. 2
1.2 MANUFACTURER INFORMATION ................................................................................................................ 2
1.3 METHOD OF CONSULTATION ...................................................................................................................... 2
1.4 PERSONNEL QUALIFICATIONS .................................................................................................................... 2
1.5 PERSONAL PROTECTION EQUIPMENT ...................................................................................................... 3
1.6 INFORMATION PLATE ................................................................................................................................... 3
2 SAFETY ................................................................................................................................................................. 4
2.1 GENERAL INFORMATION.............................................................................................................................. 4
2.2 RESIDUAL RISKS ........................................................................................................................................... 4
2.3 PICTOGRAMS ................................................................................................................................................. 5
3 VACUUM SYSTEM DESCRIPTION AND CHARACTERISTICS.......................................................................... 6
3.1 PRODUCT SPECIFICATION........................................................................................................................... 6
3.2 TECHNICAL DATA .......................................................................................................................................... 6
3.3 DIMENSIONS ................................................................................................................................................10
3.4 INTENDED USE ............................................................................................................................................13
3.5 CONTRAINDICATIONS ................................................................................................................................13
3.6 NOISE EMISSION .........................................................................................................................................13
4 INSTALLATIONS.................................................................................................................................................14
4.1 RECEIPT AND CONTENT VERIFICATION ..................................................................................................14
4.2 PACKAGING .................................................................................................................................................14
4.3 TRASPORT AND HANDLING .......................................................................................................................14
4.4 STORAGE .....................................................................................................................................................14
4.5 ENVIRONMENTAL CONDITIONS ................................................................................................................15
4.6 AUTOMATIC VACUUM SYSTEM INSTALLATION .......................................................................................15
4.7 USER SYSTEM .............................................................................................................................................15
4.8 CONNECTION ...............................................................................................................................................16
4.8.1 INTAKE AND OUTLET CONNECTIONS ................................................................................................16
4.8.2 WIRING ...................................................................................................................................................16
5 OPERATING INSTRUCTIONS ............................................................................................................................17
5.1 OPERATION ..................................................................................................................................................17
5.1.1 MANUAL OPERATION ..............................................................................................................................17
5.1.2 AUTOMATIC OPERATION .....................................................................................................................17
5.2 START-UP .....................................................................................................................................................17
5.3 STOP .............................................................................................................................................................18
5.4 USING THE TANK .........................................................................................................................................18
6 MAINTENANCE ...................................................................................................................................................19
6.1 GENERAL WARNINGS .................................................................................................................................19
6.2 MAINTENANCE TABLE ................................................................................................................................20
6.3 SPARE PARTS ..............................................................................................................................................20
6.4 ACCESSORIES .............................................................................................................................................23
6.4.1 SENSOR KIT FOR CHECKING EFFICIENCY OF EXHAUST FILTER, TEMPERATURE AND OIL LEVEL .........24
6.4.2 VISUAL FUNCTIONING/ALARM DEVICE .............................................................................................25
6.4.3 REMOTE OPERATOR PANEL KIT ........................................................................................................26
7 HOW TO RETURN THE VACUUM SYSTEM .....................................................................................................27
8 DISMANTLING ....................................................................................................................................................27
9 TROUBLESHOOTING .........................................................................................................................................28
10 OPERATING AND MAINTENENCE DIARY ....................................................................................................29
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EN
1 INTRODUCTION
1.1 GENERAL INFORMATION
This manual provides important information for the safety of persons involved in the use and maintenance of
automatic vacuum systems.
This manual, originally written in ITALIAN, is an integral part of the vacuum system and must be preserved with
care for the entire working life of the unit and in the event of sale, lease or loaned use of the vacuum system, it
must be delivered to the new user along with EC declaration of conformity.
Carrying out any operations on the automatic vacuum system before reading and fully understanding all
instructions in this manual is prohibited.
The images contained in this document are examples only and are not binding for the Manufacturer, who reserves
the right to make changes to components, parts whose aim is product improvement or other without updating this
manual if said components or parts do not alter pump operation and safety.
The documentations of the vacuum systems is inside the cabinet and includes the following texts:
• Vacuum system operating and maintenance instructions;
• PLC programming manual;
• Pump operation and maintenance instructions.
1.2 MANUFACTURER INFORMATION

D.V.P. Vacuum Technology s.p.a.
Via Rubizzano, 627
40018 - S. Pietro in Casale (BO) - ITALY
Ph +3905118897101
Fx +3905118897170
E-mail: info@dvp.it
Web site: http://www.dvp.it
Please always include the following information in all communications regarding the vacuum system:
• Vacuum system model and serial number;
• year of manufacture;
• date of purchase;
• detail information regarding problems verified;
1.3 METHOD OF CONSULTATION

For improved understanding of the information provided in this manual, warnings or instructions considered critical
or hazardous are marked with the following symbols:
HAZARD
Failure to comply with these instructions may cause hazards to persons.
WARNING
Failure to comply with these instructions may cause damage to the vacuum system.
1.4 PERSONNEL QUALIFICATIONS

To ensure that all operations performed on the automatic vacuum system are carried out safely, operators must
have the qualifications and requirements to carry out these operations.
Operators are classified as follows:
FIRST LEVEL OPERATOR:

unqualified personnel, having no specific skills, able to perform simple tasks only.
MECHANICAL MAINTENANCE OPERATOR:

technician qualified to work on mechanical parts and to carry out any necessary adjustments,
maintenance or repairs. Not qualified to work on electrical systems in the presence of voltage.
ELECTRICAL MAINTENANCE OPERATOR:

technician in charge of all operations of an electrical nature. Can operate in the presence of voltage
inside cabinets and connector boxes.
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1.5 PERSONAL PROTECTION EQUIPMENT

This manual assumes that the vacuum system has been installed in workplaces complying with all mandatory
safety requirements; in particular, it is mandatory that personnel is equipped with personal protective equipment in
relation to the activities that must be performed.
1.6 INFORMATION PLATE

All automatic vacuum systems are equipped with an identification plate that contains the manufacturer's name,
address, CE marking, production year and technical data of the system itself.
WARNING
Removing or tampering with the identification plate is strictly prohibited.
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2 SAFETY
2.1 GENERAL INFORMATION
It is important to read this manual before performing any operation on the vacuum system.
Compliance with the safety standards of the country in which the automatic vacuum system is to be installed and
the employment of qualified personnel for maintenance, use, installation, etc. are recommended throughout the life
of the unit.
The main behaviour rules to be observed for operation at a suitable level of security are the following:
• Installation, operation, maintenance, etc. operations should always be performed by qualified, trained personnel.
• Without exception, always wear necessary personal protective equipment.
• Always perform all cleaning, adjustment and maintenance operations with all power equipment cut off.
• Do not direct water jets toward electrical parts, even if they are protected by enclosures.
• Do not smoke during work or maintenance, especially where solvents or flammable materials are being used.
• Do not damage symbol plates or pictograms on the vacuum system. If they should accidentally become
damaged, immediately replace them with other identification plates.
D.V.P. Vacuum Technology s.p.a. disclaims any liability for damage to persons or property resulting from improper
use of the automatic vacuum system, from tampering with its safety apparatus or failure to observe operational
safety standards.
2.2 RESIDUAL RISKS

HAZARD
This automatic vacuum system has been designed to minimise residual risks to personnel. We
urge you, however, to take the utmost care and attention in carrying out maintenance operations.
The confidence obtained with frequent contact with the unit too often leads users to forget or
underestimate risks.
High temperature hazard
Pump/s surfaces can exceed a temperature of 70°C. Install the automatic vacuum system in a protected area that
respects the environmental conditions specified in this manual (Chapter 4.5), accessible only by authorised
personnel and only perform operations when the pump/s is/are stopped and cooled.
Hazard generated by low pressure
Avoid contact with the vacuum system intake attachment during operation. Introduce air into the suction circuit
before any intervention. Contact with low pressure points can cause accidents.
Hazard generated by pressure
The pump tank is pressurised. Do not open and do not leave oil filler or drain plugs open during during operation.
Danger from the emission of harmful substances
Pumps outlet air contains traces of oil mist. Ensure compatibility with the working environment.
Faults or worn seals may cause oil lubricant leaks. Avoid dispersion in soil and pollution of other materials.
Whenever air containing hazardous substances are sucked in (i.e. biological or microbiological agents), use
abatement systems placed before the automatic vacuum system. Used oil must be disposed of according to
applicable regulations in the country of where the unit is being used.
Electrical hazard
Electrical equipment in the vacuum system include live parts which, upon contact, can cause serious damage to
persons and property. Any kind of intervention on the electrical system must be performed by qualified personnel.
Fire hazard
Use of the automatic vacuum system for any uses not provided for or prohibited by this manual as well as a lack of
proper maintenance can cause malfunction with a risk of overheating and fire.
In case of fire, do not use water to extinguish the flames, but use dry chemical or CO2 or other means compatible
with the presence of electrical equipment and lubricants.
Slip and fall hazards
The “L” series vacuum pumps use lubricant to operate. A simple maintenance or improper use not complying with
the instructions included in this manual can damage the gaskets and/or seals and cause the lubricant to spill on the
floor constituting slip and/or fall hazards for personnel.
Entanglement hazard
There is a permanent impending hazard of entangling or entrapping hair and clothing in the cooler fan inside the
guard near the fan casing on the electric motor. Tie long hair up and do not wear baggy clothing, long laces or
other items that could get caught up.
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Part projection hazard
Install the pump in order to avoid those in charge of works being directly hit by parts or bits of parts flying through
the fan cover casing due to the cooling fan breaking.
2.3 PICTOGRAMS
Pictographs with the warning symbols and safety symbols for operators have been applied to the automatic
vacuum system. Read carefully and take note of the symbols and their messages before using the unit.
ELECTRICAL HAZARD
The vacuum system is near electrical connections (protected) but where accidental contact can
cause electric shock and death.
HOT SURFACE HAZARD
The vacuum system is close to surfaces with temperatures exceeding 70°C which may lead to
burns of medium severity.
D.V.P. Vacuum Technology s.p.a. disclaims any liability for damage to persons or property due to non-compliance
with instructions indicated in pictograms or their improper preservation.
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EN
3 VACUUM SYSTEM DESCRIPTION AND CHARACTERISTICS

The CPA vacuum systems are mainly used in centralised vacuum systems to create and maintain a certain
depression inside the system and allow the correct operation of the equipment connected thereto.
Based on the number of users it is possible to install the most suitable unit.
The installation of a vacuum system is very advantageous particularly for energy saving purposes as the system
only works automatically when required by the users.
3.1 PRODUCT SPECIFICATION

Standard version vacuum systems are made up of the following parts:
• One/two/three lubricated vacuum pumps complete with an electric motor and deoiling filter at the outlet,
assembled straight onto the tank arranged horizontally or on a vertical support, according to the model, to contain
the dimensions;
• Horizontal or vertical welded vacuum tight painted steel tank, complete with a ball valve for the drainage of
condensate that forms inside it:
• Integrated non-return valve on the pump intake to maintain the vacuum in the tank with the pumps stopped;
• FCM type cartridge filters to protect the pumps from taking in any impurities present in the system;
• A ball valve placed on the intake of each individual pump to isolate it from the system during maintenance;
• A ball valve placed on the tank connection to isolate it from the system;
• An electric control panel for operating the pumps managed by PLC, complete with a general disconnecting
switch, emergency button, amperometric protection and terminal board for remote signals, which allows the start
and operation of the three pumps manually or automatically along with all the setting operations and control of
the operating parameters.
• Absolute pressure sensor on the tank;
It is possible to assemble (on request) between the tank and the system, an FCM type cartridge filter to withhold
any impurities from the system before they enter the tank.
3.2 TECHNICAL DATA

CPA CPA CPA CPA
Model
1x25/100 1x40/100 1x60/100 1x106/100
9303031 9303044 9303045 9303055
Catalogue code
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Inlet capacity m³/h 25 29 40 48 60 72 106 ---
Tank capacity dm³ 100
Final pressure (Abs) mbar - hPa 10
Motor power kW 0,75 0,90 1,1 1,35 1,5 1,8 2,2 (4) ---
R.p.m. n/min 1400 1700 1400 1700 1400 1700 1400 ---
Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 62 65 64 66 66 68 66 ---
Weight kg 88 109 112 137
Type of oil cod. DVP BV68 (SW60) BV100 (SW100)
Ø Hose connection 1”G 1-1/2”G
Operating temperature (1) °C 80÷85 85÷90 65÷70 70÷75 70÷75 75÷80 75÷80 ---
Required room temp. for place of installation °C 12 ÷ 40
Ambient temp. for storage/transport °C -20 ÷ 50
MAX humidity / altitude 80% / 1000m s.l.m. (3)

(1) Room temperature 20°C.
(3) Please contact the Manufacturer if environmental conditions are different from those prescribed.
(4) IE2 efficiency motor.
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CPA CPA CPA CPA
Model
1x25/300 1x40/300 1x60/300 1x106/300
9303035 9303047 9303048 9303056
Catalogue code
Inlet capacity m³/h 25 29 40 48 60 72 106 ---
Motor power kW 0,75 0,90 1,1 1,35 1,5 1,8 2,2 (4) ---
R.p.m. n/min 1400 1700 1400 1700 1400 1700 1400 ---
Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 62 65 64 66 66 68 66 ---
Weight kg 133 154 157 182
Operating temperature (1) °C 80÷85 85÷90 65÷70 70÷75 70÷75 75÷80 75÷80 ---

CPA CPA CPA CPA CPA

Model
1x40/500 1x60/500 1x106/500 1x305/500 1x205/500
9303050 9303051 9303057 9303054 9303058
Catalogue code 60
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz
Hz
Inlet capacity m³/h 40 48 60 72 106 --- 205 --- 305 ---
Motor power kW 1,1 1,35 1,5 1,8 2,2 (4) --- 5,5 (4) --- 7,5 (5) ---
R.p.m. n/min 1400 1700 1400 1700 1400 --- 1400 --- 1400 ---
Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 64 66 66 68 66 --- 72 --- 74 ---
Weight kg 214 217 242 400 410
Ø Hose connection 1-1/2”G 2”G
Operating temperature (1) °C 65÷70 70÷75 70÷75 75÷80 75÷80 --- 70÷75 --- 75÷80 ---
Required room temp. for place of
°C 12 ÷ 40
installation

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EN
CPA CPA CPA CPA
Model
2x25/300 2x40/300 2x60/300 2x40/500
9305012 9305020 9305021 9305022
Catalogue code
Inlet capacity m³/h 50 58 80 96 120 144 80 96
Tank capacity dm³ 300 500

2x 2x 2x 2x 2x 2x 2x 2x
Motor power kW
0,75 0,90 1,1 1,35 1,5 1,8 1,1 1,35
R.p.m. n/min 1400 1700 1400 1700 1400 1700 1400 1700
Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 65 68 67 69 69 71 67 69
Weight kg 165 195 200 280
Type of oil cod. DVP BV68 (SW60)
Operating temperature (1) °C 80÷85 85÷90 65÷70 70÷75 70÷75 75÷80 65÷70 70÷75

CPA CPA CPA CPA

Model
2x60/500 2x106/500 2x205/1000V 2x305/1000V
9305023 9305026 9305027 9305025
Catalogue code
Inlet capacity m³/h 120 144 212 --- 410 --- 610 ---
Tank capacity dm³ 500 1000 (2)

2x 2x 2x 2x 2x
Motor power kW --- --- ---
1,5 1,8 2,2 (4) 5,5 (4) 7,5 (5)
R.p.m. n/min 1400 1700 1400 --- 1400 --- 1400 ---
Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 69 71 69 --- 75 --- 77 ---
Weight kg 285 340 580 600
Ø Hose connection 2”G
Operating temperature (1) °C 70÷75 75÷80 75÷80 --- 70÷75 --- 75÷80 ---

(2) Vertical tank.
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CPA CPA CPA CPA
Model
3x25/300V 3x25/500V 3x40/500V 3x60/500V
9306014 9306015 9306032 9306033
Catalogue code
Inlet capacity m³/h 75 87 75 87 120 144 180 216
Tank capacity dm³ 300 (2) 500 (2)

3x 3x 3x 3x 3x 3x 3x 3x
Motor power kW
0,75 0,90 0,75 0,90 1,1 1,35 1,5 1,8
R.p.m. n/min 1400 1700 1400 1700 1400 1700 1400 1700
Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 66 70 66 70 68 70 70 72
Weight kg 240 300 415 430
Operating temperature (1) °C 80÷85 85÷90 80÷85 85÷90 65÷70 70÷75 70÷75 75÷80

(2) Vertical tank.
CPA CPA CPA CPA CPA

Model
3x106/500V 3x106/1000V 3x151/1000V 3x205/1000V 3x305/1000V
9306046 9306047 9306048 9306044 9306042
Catalogue code 60
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz
Hz
Inlet capacity m³/h 318 --- 318 --- 453 --- 615 --- 915 ---
Tank capacity dm³ 500 (2) 1000 (2)
3x 3x 3x 3x 3x
Motor power kW --- --- --- --- ---
2,2 (4) 2,2 (4) 3,3 (4) 5,5 (4) 7,5 (5)
R.p.m. n/min 1400 --- 1400 --- 1400 --- 1400 --- 1400 ---
Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 70 --- 70 --- 72 --- 77 --- 78 ---
Weight kg 540 600 620 850 880
Operating temperature (1) °C 75÷80 --- 75÷80 --- 75÷80 --- 70÷75 --- 75÷80 ---
Required room temp. for place of
°C 12 ÷ 40
installation
(2) Vertical tank.
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3.3 DIMENSIONS
Dimensions
Model
A B C D E F G H I L M N O
CPA 1x25/100 488 985 353 1235 255 295 220 570 364 50 4xØ13 1/4”G 1”G
CPA 1x40/100 490 985 353 1260 255 295 236 570 389 50 4xØ13 1/4”G 1-1/2”G
CPA 1x60/100 490 985 353 1260 255 295 236 570 389 50 4xØ13 1/4”G 1-1/2”G
CPA 1x106/100 420 985 353 1260 255 295 220 570 389 50 4xØ13 1/4”G 1-1/2”G
CPA 1x25/300 493 1220 512 1626 330 454 245 895 410 50 4xØ13 1/4”G 1-1/2”G
CPA 1x40/300 500 1220 512 1620 330 454 245 895 404 50 4xØ13 1/4”G 1-1/2”G
CPA 1x60/300 500 1220 512 1620 330 454 245 895 404 50 4xØ13 1/4”G 1-1/2”G
CPA 1x106/300 450 1220 512 1620 330 454 245 895 404 50 4xØ13 1/4”G 1-1/2”G
CPA 1x40/500 623 1329 540 2020 385 480 300 1020 541 60 4xØ13 1/4”G 2”G
CPA 1x60/500 623 1329 540 2020 385 480 300 1020 541 60 4xØ13 1/4”G 2”G
CPA 1x106/500 706 1329 540 2025 385 480 396 1020 548 60 4xØ13 1/4”G 1-1/2”G
CPA 1x205/50 600 1412 540 2020 385 480 300 1020 543 60 4xØ13 1/4”G 2”G
CPA 1x305/500 600 1412 540 2020 385 480 300 1020 543 60 4xØ13 1/4”G 2”G
NOTE: the positions indicated in the picture refer to paragraph 6.3 – SPARE PARTS.
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Dimensions
Model
CPA 2x25/300 498 1322 512 1626 330 454 245 895 410 50 4xØ13 1/4”G 1-1/2”G
CPA 2x40/300 500 1320 512 1626 330 454 245 895 410 50 4xØ13 1/4”G 1-1/2”G
CPA 2x60/300 500 1320 512 1626 330 454 245 895 410 50 4xØ13 1/4”G 1-1/2”G
CPA 2x40/500 623 1429 540 2020 385 480 300 1020 541 60 4xØ13 1/4”G 2”G
CPA 2x60/500 623 1429 540 2020 385 480 300 1020 541 60 4xØ13 1/4”G 2”G
CPA 2x106/500 705 1429 540 2020 385 480 396 1020 541 60 4xØ13 1/4”G 2”G
CPA 2x205/1000V 1068 2381 790 2500 738 680 109 835 145 1460 4xØ13 1/2”G 2”G
CPA 2x305/1000V 1138 2381 790 2500 738 680 179 835 145 1460 4xØ13 1/2”G 2”G
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Dimensions
Model
CPA 3x25/300V 750 1677 500 1821 612 670 40 550 245 1407 4xØ13 1/2”G 1”G
CPA 3x25/500V 750 2139 600 1810 708 670 40 550 245 1407 4xØ13 1/2”G 1”G
CPA 3x40/500V 750 2142 600 1941 708 670 40 550 245 1529 4xØ13 1/2”G 1-1/2”G
CPA 3x60/500V 800 2142 600 2000 708 670 40 550 245 1549 4xØ13 1/2”G 1-1/2”G
CPA 3x106/500V 850 2142 600 2400 708 670 109 550 245 1564 4xØ13 1/2”G 1-1/2”G
CPA 3x106/1000V 850 2404 790 2400 738 670 109 550 245 1564 4xØ13 1/2”G 1-1/2”G
CPA 3x151/1000V 869 2404 790 2400 738 670 129 550 245 1564 4xØ13 1/2”G 2”G
CPA 3x205/1000V 1068 2404 790 2504 738 680 109 835 145 2133 4xØ13 1/2”G 2”G
CPA 3x305/1000V 1138 2404 790 2500 738 680 179 835 145 2133 4xØ13 1/2”G 2”G
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3.4 INTENDED USE

The automatic vacuum systems described in this manual are equipped with rotary vanes with oil recirculating
lubrication.
These units are designed specifically to work with clean air, inert gases or small amounts of water vapour whose
temperature at the intake must be between 12°C and 40°C.
Any other use is prohibited. The Manufacturer is not liable for any damage to persons and/or property caused by
improper vacuum system use or uses of the unit which are not allowed.
3.5 CONTRAINDICATIONS
Any use other than that for which the automatic vacuum system (or its components) was
constructed is to be considered an abnormal condition and therefore can cause damage
to the pump and pose a serious danger to the operator.
Below is a series of operations involving improper use of the vacuum system, which are not permitted under any
circumstances.
• Do not use the vacuum system in an explosive or aggressive atmosphere or in an atmosphere with a high
concentration of dust or oily substances in the air and do not use the unit to pump explosive, flammable or
corrosive gases or gas that form particles.
• Using the vacuum system in these atmospheres and with these types of gases can cause injury, explosion, fire
or serious damage to the unit.
• Do not use non-original spare parts or parts not provided by the manufacturer.
• Do not use the vacuum system to pump solid materials, chemicals, powders, solvents or other substances
differing from those permitted. These types of materials may damage the unit, degrade its performance or
reduce its life.
• Do not expose the vacuum system to rain, steam or excessive humidity.
• Do not place or store in the proximity of flammable or combustible materials or substances.
• Do not use the automatic vacuum system as a compressor.
3.6 NOISE EMISSION

This automatic vacuum system has been designed and constructed to reduce noise at its source.
The sound pressure levels contained in the table of technical specifications were measured at maximum vacuum
outlet conveyed according to UNI EN ISO 2151.
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4 INSTALLATIONS
4.1 RECEIPT AND CONTENT VERIFICATION
Upon receipt of the automatic vacuum system, verify that the packaging is intact or if packaging shows signs of
damage due to transport or storage conditions. If everything is intact, unpack the contents and check the unit.
Otherwise, if you find packaging damage, immediately notify the shipping agent and the manufacturer.
It is always necessary to check that the material received corresponds to its accompanying document.
Packages should be opened taking all precautions to avoid harm to people and the contents thereof.
4.2 PACKAGING
Automatic vacuum systems are packed in crates and placed on one or more pallets; packages may be shrink-
wrapped or feature protective cardboard sheets depending on the model.
The pallet wood can be reused or recycled in accordance with applicable laws in the country of pump installation.
Other materials such as cardboard, plastic or protective film must be disposed of in accordance with local
regulations.
Do not burn or disperse package components in the environment.
4.3 TRASPORT AND HANDLING

HAZARD
All transportation, lifting and handling operation must be performed by qualified and experienced
personnel.
The vacuum systems and subsets that compose them must be lifted and moved with a fork lift truck using special
lifting straps or movement platforms.
DO NOT use the points or lifting devices present on the individual components for lifting the system.
WARNING
If using lifting straps, take special care when positioning them. They must not be resting on parts
such as the electric panel, pipes or filters and the possibility of the system overturning must be
prevented.
WARNING
Prepare the automatic vacuum system as detailed in the next chapter.
4.4 STORAGE
Drain the oil inside the pumps and close the intake and outlet ports of the unit or of its components with the
appropriate protections.
The automatic vacuum systems are to be stored in their packaging and stored in covered, dry, protected places
that are not exposed to bright sunlight, with temperatures in the range indicated in paragraph 3.2 “Technical Data”
in this manual.
In case of long periods of stop inside the warehouse or out of production with storage, the location should meet the
specifications described in Chapter 3 (Pump description). In order to keep rubber parts and lip seals efficient and
properly working, we recommend to operate the pump for at least 30 minutes every 6 months with the intake
closed, following the instructions and provisions described in this manual, paying particular attention to those in
Chapter 5 (Use instructions). The non-observance of the provisions could cause the rubber parts to degrade
leading to oil leakages during operation.
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4.5 ENVIRONMENTAL CONDITIONS

The automatic vacuum system must be installed in a covered and sufficiently lit environment with a sound floor
capable of withstanding its weight (see paragraph 3.2 “Technical Data” in this manual).
The installation area must meet all requirements of height, air circulation and meet the requirements imposed by
existing legislation.
Temperature, Humidity and altitude
The corresponding limit values are shown in the table of the technical specifications (chapter 3.2). Please contact
the Manufacturer if environmental conditions are different from those prescribed.
Lighting
All areas must be illuminated evenly and sufficiently to ensure the safe execution of all operations included in this
manual and must be without shadows, reflections, glare or eyestrain.
4.6 AUTOMATIC VACUUM SYSTEM INSTALLATION

To ensure perfect vacuum system operation, place it according to the following conditions:
• Leave enough room (at least 500 mm) around the system and between the modules composing it. Make sure
that there is sufficient clearance on pump/motor ventilation side, as shown in the drawing that follows.
• Make sure the free space adjacent to the vacuum system allows easy access to components for inspection or
maintenance and also allows access for suitable lifting equipment.
• The vacuum system, the system’s pumping unit and tank are equipped with fixing points; it is necessary to
position and fix them correctly onto a perfectly horizontal solid surface, in order to prevent any risk of overturning
and/or giving way. Special adjustable shock mounts are available on request, which allow excellent positioning of
the system.
• Ensure the ventilation in the room or inside the machine housing the vacuum system and prevent air coming in
from the outlet or cooling fans which could cause discomfort to personnel.
WARNING
Do not install the automatic vacuum system in any area with dust or other materials that could
clog or rapidly cover cooling surfaces of the heat exchanger (where installed).
4.7 USER SYSTEM

Make sure that no harmful substances contaminate the user system during installation.
Make sure that no vibrations or stresses are transmitted to the vacuum system, pumping unit and tank connections.
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4.8 CONNECTION
HAZARD
Mechanical and electrical connections of the automatic vacuum system should be performed by
skilled and trained personnel only.
4.8.1 INTAKE AND OUTLET CONNECTIONS

Before fitting pipes of the components (i.e. pumps and tank) of the vacuum unit and connecting this latter with the
system, you need to remove the protection devices on the inlet and exhaust ports of both the vacuum unit and its
components (i.e. pumps and tank).
User system connections (both intake and outlet) must be performed with pipes with a diameter equal to or greater
than the vacuum system suction inlet. The weight of pipes or any expansions must not burden the unit.
It is advisable to make the final connection to the vacuum system using flexible tubings or fittings. It is important to
tighten all pipes and couplings. Very long pipes or pipes with a diameter that is too small diminish unit performance.
HAZARD
Make sure that discharged gases are let out of the workplace.
WARNING
Use an intake filter, especially if the system works with air that might contain foreign matters.
Vacuum system outlet gases must be treated in such a way that they do not contaminate the working environment
and the surrounding atmosphere. If vapours that condense are drawn in, any condensate that has formed in the
drainage line must not build up or flow back into the pumps and system; the pipeline must be downward and
without curves; it must be fitted with valves for drainage of any condensate.
WARNING
Do not insert outlet fitting pipes or devices that block or impede the disposal of outlet gases
(max overpressure exhaust 0.3 bar).
4.8.2 WIRING
For the vacuum system models with separate tanks, it is necessary to connect the electric cable connector
on the pressure sensor, coming out of the control panel, to the relative sensor coupling on the tank.
The vacuum system’s control panel has the possibility to perform the connection of a remote emergency button, for
the sectioning of the unit's power supply line (START/STOP remote – STR). For the connection see the
“Programming Manual” inside the control panel.
WARNING
Check that network voltage and frequency correspond to values contained on the switchboard
rating plate.
Always install an electrical protection system between the vacuum system and the power supply line (see
paragraph 3.2 “Technical Data” in this manual).
The connection cable must withstand the power draw of the centralised vacuum system (see paragraph 3.2
“Technical Data” in this manual). Take also into account the operating environmental conditions.
HAZARD
Always ground the pump.
WARNING
Avoid touching the electronic components on the cards with your hands, to prevent electrostatic
discharges from the operator towards the components.
Check that the direction of rotation is correct before starting the vacuum system for the
first time or after changing the electrical connections.
The correct direction of rotation is indicated by the arrow on the pumps.
Pump operation with a rotation direction that is opposite to that indicated can severely
damage the pumps and be dangerous for the operator.
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5 OPERATING INSTRUCTIONS
All information about setting PLC parameters, as well as the wiring diagram of the
centralised vacuum system's switchboard, can be found in the switchboard cabinet
itself.
All information about correct use of the pumps fitted in the centralised vacuum system is
provided in the manual describing the pump and attached to this document.
5.1 OPERATION
The automatic vacuum system creates and maintains vacuum within a system by means of the information that is
sent to the PLC by an absolute pressure sensor installed on the tank.
There are two modes of operation: Manual and Automatic.
5.1.1 MANUAL OPERATION

The pumps are turned on and off by the operator (continuous operation).
See the “Programming Manual” inside the switchboard cabinet (parameter 3.17 – manual operation).
5.1.2 AUTOMATIC OPERATION

The pumps are turned on and off by a PLC that elaborates the information received from the absolute pressure
sensor installed on the tank.
It is possible to set a pressure value (abs.) to START the pumps and another pressure value (abs.) to STOP them.
The PLC software automatically controls operation of the vacuum pumps depending on the plant required pressure
and guarantees even wear of pumps (on system with more than one pump).
HAZARD
The automatic vacuum system features an automatic restarting device that is triggered when
electric energy is restored after a sudden power failure. This option is selected by the user by
means of a setting.
See the “Programming Manual” inside the switchboard cabinet (parameter 3.10 – restarting).
Considering the risks relating to selection of this option, the user of the centralised vacuum
system must take all measures needed to prevent dangerous situations arising for the unit and
operators (e.g. provide "Automatic Restarting" warning signs).
Programming and management of PLC parameters is protected by three password levels that are assigned to
operators with different qualification levels:
• Password level 0 (Operator).
• Password level 1 (Assistance).
• Password level 2 (Factory).
5.2 START-UP
Checks to perform before starting the system:
• The pumps of the centralised vacuum system is not filled with lubricating oil; before using the pumps, fill it with
the oil supplied or with one of the lubricants indicated on the pump identification plate. You may use other brands
upon condition that their characteristics are identical.
• Ensure that the drainage line of the pumps is not closed or blocked by connectors.
WARNING
It is advisable not to start the pumps more than 12 times per hour to avoid energy consumption
and damage to the pumps, especially for vacuum system equipped with models LC.106 - LC.151 -
LC.205 - LC.305.
See the “Programming Manual” inside the switchboard cabinet (parameter 3.7 – n° of
startups/hour).
HAZARD
The pumps of the vacuum system may reach high temperatures when operating.
Once the system has been turned on, the pumps could exceed the set adsorption value because of the low oil
temperature generating a pre-alarm signal. Check the cause of the signal by reading the PLC display and then
reset the pre-alarm (see “Programming Manual”).
WARNING
If water vapour will be drawn in during operation, before starting the work cycle, the pumps must
be heated to operating temperature by letting the vacuum system work for about 30 minutes at
full rate and by isolating it from the system containing water vapour (manual operation - see
“Programming Manual”).
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HAZARD
Full r.pm. pumps and vacuum system operation must be without vibration or unusual noise. If
these are present, stop the pumps immediately, search for the cause and eliminate it.
5.3 STOP
The automatic vacuum system must be stopped by interrupting the supply of power to the pumps using the special
switch on the switchboard.
If the vacuum system is to be powered off for a long period, we recommend to let it run at max vacuum, with all
working pumps and closed plant connection valve for 30 minutes. This operation is possible selecting the “Manual
Operating” parameter of the vacuum system (see “Programming Manual”) in order to eliminate any moisture inside
the intake chamber and to avoid rotor oxidation.
In the case of long machine downtime, completely empty the pumps to avoid hazards of frost during cold weather
or corrosion due to possible chemical alteration of the stagnant liquid in the pumps.
5.4 USING THE TANK

HAZARD
Correct operation of the tank is critical to ensuring safety.
Reservoirs for use in vacuum are exempted from the directives 97/23/EC (relating to pressure equipment) and
2009/105/EC (relating to the containers under pressure), and therefore are not subject for approval. However, in
order to ensure high quality and the traceability of the reservoir, DVP Vacuum Technology s.p.a. applies the
procedures provided for in Directive 2009/105/EC with regard to the type and thickness of material, the welding
process, inspection and verification, as well as the application of a registration plate.
D.V.P. Vacuum Technology s.p.a. performs internal testing subjecting the reservoirs to pressures of up to 1 mbar
absolute (which corresponds to 99.999% vacuum) to verify resistance to implosion if the reservoir is used at
pressures below atmospheric pressure.
The user must keep the tank and its accessories in good working order and in particular:
• Do not install the tank in areas where external or internal corrosive agents not compatible with carbon steel are
present.
• Install the tank in a properly ventilated area, away from heat sources or flammable substances.
• Ensure that the tank is not exposed to vibration during operation, as this might lead to breakage.
• It is normal for condensate to build up inside the tank during operation. Periodically drain condensate and look
for signs of corrosion through inspection holes and unit connections.
HAZARD
Do not make alterations or modifications to tank. Avoid improper use.
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6 MAINTENANCE
Follow all the instructions for safe and correct maintenance of the pumps fitted to the
automatic vacuum system. These instructions can be found in the pumps use and
maintenance manual attached. Read the manual ("Maintenance" paragraph) with great
care before performing any maintenance and/or checks on the automatic vacuum
system.
6.1 GENERAL WARNINGS

For good maintenance:
• Immediately verify the causes of any malfunctions (excessive noise, overheating, etc.).
• Pay particular attention to safety devices.
• Refer to all the documents provided by the manufacturer (use and maintenance manual of the vacuum system,
use and maintenance manual of the pumps, wiring diagram, etc.).
• Use only appropriate tools and original spare parts.
In the event of a failure to understand the information or procedures contained in this chapter, contact D.V.P.
Vacuum Technology s.p.a. for clarification before proceeding.
Only trained or authorised personnel have the necessary expertise to perform tasks with the
skill appropriate for intervention.
HAZARD
Do not perform any type of operation, modification and/or repair of any kind, except for those
listed in this manual.
HAZARD
All maintenance work must be carried out with the single pump isolated from the power supply
(see “Programming Manual”, chapter 8 - Maintenance) and measures must be adopted to
prevent it being reconnected.
If necessary, attach a notice to the pump's system command and command elements which
states: "DANGER Maintenance work on the pump in progress!".
Only open the terminal board after ensuring that there is definitely no voltage present.
HAZARD
Do not operate the pumps until it has reached a temperature that is not dangerous for the
operator.
Before carrying out maintenance of the pump isolate it from the system by means of a ball valve
and check that the pump is at atmospheric pressure.
HAZARD
If vacuum system maintenance has been performed in a manner inconsistent with instructions,
with non-original spare parts or otherwise so as to impair its integrity or modify its
characteristics, D.V.P. Vacuum Technology s.p.a. will be released from any liability relating to
the safety of persons and malfunction of the automatic vacuum system.
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6.2 MAINTENANCE TABLE

The following table, specifically drawn up for vacuum units for hospital use, shows all the necessary periodical
maintenance operations to maintain the efficiency of the automatic vacuum system; this table replaces the one
contained in the manual of the single vacuum pump.
All maintenance operations must be recorded in the “Operation and Maintenance Diary” included in these operating
and maintenance instructions.
OPERATOR
OPERATION TYPE FREQUENCY
QUALIFICATION
Visual oil level check. 24 h
Check oil condition and fill to level. 100 h
Clean motor fan guard and (if it’s present) oil radiator. 500 h
Clean the inlet filter element. 500 h
Drain water from tank. 500 h
Change pumps oil. 500 h
Change the oil filter (if it’s present). 500 h
Clean pump. 1.000 h
Change the air exhaust filter. 1.000 h
Change the inlet filter element. 1.000 h
General pump maintenance. 10.000 h
Shorter maintenance intervals may be required according to operating conditions (high temperature of intake
gases, intake gases containing condensable vapours, etc.).
6.3 SPARE PARTS
Use Original Spare Parts to replace vacuum system parts.
When purchasing spare parts, always quote the serial number and model of the automatic vacuum system (these
can be found on the identification plate) as well as the spare part purchase number.
D.V.P. Vacuum Technology s.p.a. disclaims all responsibility for any deterioration of vacuum system performance
or for damages caused due to use of non-original spare parts.
NOTE: the positions indicated in the table refer to pictures of paragraph 3.2 – DIMENSIONS.
Code
Pos. Description CPA 1x25/100 CPA 1x40/100 CPA 1x60/100 CPA 1x106/100 Q.tà
( 9303031 ) ( 9303044 ) ( 9303045 ) ( 9303055)
1 Valve for plant connection 2107010 2107006
2 Valve for condensate drain 2107001
3 Tank 5601039
Inlet filter 9001022 9001017 9001018
4
Inlet filter element 1801015 1801012 1801013
5 Check valve Embodied in the pump
6 Vacuum pump 9601065 9601067 9601068 9603032 1
7 Switch-board 1307051
8 Reinforced PVC hose TB-HV16 TB-HV25
9 Pressure probe 1313002
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Code
Pos. Description CPA 1x25/300 CPA 1x40/300 CPA 1x60/300 CPA 1x106/300 Q.tà
( 9303035 ) ( 9303047 ) ( 9303048 ) ( 9303056 )
3 Tank 5601040
Inlet filter 9001022 9001017 9001018
4
6 Vacuum pump 9601065 9601067 9601068 9603032 1
Code
Pos. Description CPA 1x40/500 CPA 1x60/500 CPA 1x106/500 CPA 1x205/500 CPA 1x305/500 Q.tà
( 9303050 ) ( 9303051 ) ( 9303057 ) ( 9303058 ) ( 9303054 )
3 Tank 5601041
Inlet filter 9001022 9001017 9001018 9001019
4
Inlet filter element 1801015 1801012 1801013 1801014
6 Vacuum pump 9601067 9601068 9603032 9603023 9603024 1
8 Reinforced PVC hose TB-HV16 TB-HV25 TB-HV50
Code
Pos. Descrizione CPA 2x25/300 CPA 2x40/300 CPA 2x60/300 Q.tà
( 9305012 ) ( 9305020 ) ( 9305021 )
2 Tank 5601038
Inlet filter 9001022 9001017
3
Inlet filter element 1801015 1801012
7 Vacuum pump separator valve 2107003 2107008
8 Vacuum pump 9601065 9601067 9601068 2
9 Valve for plant connection 2107006
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Code
Pos. Description CPA 2x40/500 CPA 2x60/500 CPA 2x106/500 CPA 2x205/1000V CPA 2x305/1000V Q.tà
( 9305022 ) ( 9305023 ) ( 9305026 ) ( 9305027 ) ( 9305025 )
1 Valve for condensate drain 2107001 2107003
2 Tank 5601026 5601018
Inlet filter 9001022 9001017 9001018 9001019
3
Inlet filter element 1801015 1801012 1801013 1801014
7 Vacuum pump separator valve 2107008 2107006 2107007
8 Vacuum pump 9601067 9601068 9603032 9603023 9603024 2
9 Valve for plant connection 2107007
Code
Pos. Description CPA 3x25/300V CPA 3x25/500V CPA 3x40/500V CPA 3x60/500V CPA 3x106/500V Q.tà
( 9306014 ) ( 9306015 ) ( 9306032 ) ( 9306033 ) ( 9306046 )
1 Valve for condensate drain 2107003 2107023
2 Tank 5601020 5601019
Inlet filter 9001022 9001017 9001018
3
8 Vacuum pump 9601065 9601067 9601068 9603032
Code
Pos. Description CPA 3x106/1000V CPA 3x151/1000V CPA 3x205/1000 CPA 3x305/1000 Q.tà
( 9306047 ) ( 9306048 ) ( 9306044 ) ( 9306042 )
2 Tank 5601018 1
Inlet filter 9001018 9001019 3
3
5 Reinforced PVC hose TB-HV40 TB-HV50 1
6 Switch-board 1307053 1
8 Vacuum pump 9603032 9603033 9603023 9603024 3
9 Valve for plant connection 2107006 2107007 1
10 Pressure probe 1313002 1
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6.4 ACCESSORIES
All automatic vacuum systems described in this manual can be fitted with dedicated accessories and kits, available
upon demand, to customise your system.
The switchboard of the automatic vacuum system is already fitted with special terminal boards for connection of
accessories and kits available upon demand.
Description Code
Adjustable shock mounts 4 x 1502007
Sensor kit for checking efficiency of exhaust filter, temperature and oil level 9021003
Visual functioning/alarm device 9021004
Remote operator panel kit 1316001
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6.4.1 SENSOR KIT FOR CHECKING EFFICIENCY OF EXHAUST FILTER, TEMPERATURE AND OIL LEVEL
This kit must be fitted to each single pump of the vacuum system to control efficiency of the exhaust filter on the
pump outlet, as well as temperature and pump lubricating oil level.
SENSOR KIT
Pressure switch (PR)
Oil level (LO)
Temperature probe (ST)
SERIAL RS232
CONNECTOR
CONNECTION TO + T R G
CONTROL PANEL 15 X X N
V D
CONNECTOR TO
I/O AXPANSION
1
M11 M10 M2 ID5 LO3
OIL LEVEL
M5 ID4 LO2
PROBES
TA1
ID3 LO1
AMPERE
TRANSDUCERS
TA2 M9 1
REMOTE
ID2 STR
TA3 START/STOP
KD1
1
ID8 PR3
NO
M6
PRESSURE
ID7 PR2
PROBES
RL3
ST1
ID6 PR1
TEMPERATURE 1
RL2
ST2 Relay 3
PROBES
M8 Relay 2
M3
ST3 Relay 1
RL1
1
- NO
PRESSURE
TPA Relay 6
+ NC
RL6
TRANSDUCERS
1
NO
N
M4 NC Relay 5
RL5
POWER SUPPLY L12

M1 NO
L24
NC Relay 4
RL4
1 1
RELAY STATUS
WITHOUT
POWER SUPPLY
M5 Oil level probes No. 1 and 2 = ID3(LO1); no. 3 and 4 = ID4(LO2); no. 5 and 6 = ID5(LO3)
M6 Pressure probes No. 1 and 2 = ID6(PR1); no.3 and 4 = ID7(PR2); no. 5 and 6 = ID8(PR3)
M8 Temperature probes No. 1 and 2 = ST1; no. 3 and 4 = ST2; no. 5 and 6 = ST3
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6.4.2 VISUAL FUNCTIONING/ALARM DEVICE
This kit consists of a column with lights of different colours to check operation of the operating status of the
automatic vacuum system.
GREEN light = regular operation
WHITE light = information signal (a message has appeared on the display)
YELLOW light = maintenance warning signal
RED light = system is blocked
SERIAL RS232
CONNECTOR
CONNECTION TO + T R G
CONTROL PANEL 15 X X N
V D
CONNECTOR TO
I/O AXPANSION
1
M11 M10 M2 ID5 LO3
OIL LEVEL
M5 ID4 LO2
PROBES
TA1
ID3 LO1
AMPERE
TRANSDUCERS
TA2 M9 1
REMOTE
ID2 STR
TA3 START/STOP
KD1
1
ID8 PR3
NO
M6
PRESSURE
ID7 PR2
PROBES
RL3
ST1
ID6 PR1
TEMPERATURE 1
RL2
ST2 Relay 3
PROBES
M8 Relay 2
M3
ST3 Relay 1
RL1
1
- NO
PRESSURE
TPA Relay 6
+ NC
RL6
TRANSDUCERS
1
NO
N NEUTRAL M4 NC Relay 5
RL5
POWER SUPPLY L12

M1 NO
L24
NC Relay 4
RL4
1 1
RELAY STATUS
WITHOUT
POWER SUPPLY
RL4 = no. 1 N.C. and no. 2 N.O.

Relay output alarms
M4 RL5 = no. 3 N.C. and no. 4 N.O.
(relay contacts: 2A - 24Vac)
RL6 = no. 5 N.C. and no. 6 N.O.
WIRING DIAGRAM
GREEN light BLACK wire
WHITE light GREY wire
YELLOW light YELLOW - GREEN wire
RED light BROWN wire
NEUTRAL BLUE wire
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6.4.3 REMOTE OPERATOR PANEL KIT
This kit allows remote management and monitoring of the automatic vacuum system.
It is made up of an operator panel with display to be installed in remote position - directly powered by the CPU
placed inside the vacuum system’s control panel - and of the corresponding brackets for dashboard attachment.
The remote operator panel must be connected using a single shielded cable 4x0.50 with a maximum length
of 400m (connection by the user according to the diagram shown below). Joints between pieces of cable are to be
absolutely avoided and it must be ensured that:
• Signal cables are not placed parallel or near to power cables.
• Only 90° crossings are carried out between the power circuit and the signal circuit, if possible, and only if strictly
necessary.
• The connection cables are not placed near to heat sources, appliances with strong electromagnetic emissions
or high voltage circuits.
• The legislation in force regarding the separation of cables with different potential and the choice of ducts and
insulators is always respected.
+15V
GND
RX
TX
1
M11 M10 M2
M5
M9 1
KD1
1
NO
M6
RL3
1
RL2
M8
M3
RL1
1
RL6
M4
RL5
M1
RL4
1 1
CPU BOARD REMOTE OPERATOR PANEL
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7 HOW TO RETURN THE VACUUM SYSTEM

The automatic vacuum system or its components may only be returned after prior agreement with the supplier, who
will notify the authorisation number that must accompany the material delivered and should be duly completed in its
entirety.
8 DISMANTLING
Demolition of the automatic vacuum system must be performed by authorised technicians.
Metal parts can be disposed of as scrap metal.
All materials deriving from demolition must be disposed of according to regulations in the country where the unit will
be demolished.
HAZARD
Disposal operations involve risks of cutting, shavings protection, entanglement, contact with
moving parts and contact with chemicals.
Operators should use the appropriate personal protective equipment.
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9 TROUBLESHOOTING
The following troubleshooting table refers to use of the automatic vacuum system. In the event of faults and/or
malfunctioning, also refer to the use and maintenance manual of the pumps attached.
DAMAGE CAUSE REMEDY

1) The vacuum system 1.1) Alarm signal on the PLC display. Check and adjust.
does not start
1.2) Pressed emergency button. Check and adjust.
2) Insufficient flow rate 2.1) Inlet filters clogged. Clean or replace.
2.2) Suction pipes clogged and/or too long
Check and adjust.
and/or too narrow.
2.3) Valves are not fully open. Check and adjust.
2.4) Backpressure at outlet is too high due
to clogging and/or connection to pipes that Clean or replace.
are too narrow and/or too long.
2.5) Dirty air exhaust filter and inlet filter
Check and adjust.
systems.
2.6) Check valves are worn. Check and adjust.
3) Insufficient vacuum 3.1) Leaking, spilling, etc. from the suction
pipe of the vacuum unit or from the Check and adjust.
connection pipes.
3.2) Viscosity and/or type of oil are wrong
Check and replace.
or oil is dirty.
3.3) Absolute pressure sensor is faulty or
not connected correctly to the terminal Check and adjust.
board.
3.4) See point 2.1 – 2.4 – 2.5 – 2.6 Check and replace.
4) Overheated vacuum 4.1) Room or suction temperature too
Check and cool the room.
pumps high.
4.2) Cooling surface covered by dust. Check and clean.
4.3) Insufficient exchange of air in the
Check and adjust.
area in which vacuum system is installed.
4.4) See piont 2.4 – 2.5 Check and replace.
5) Oil fume visible from 5.1) Air Exhaust filter is worn. Check and replace.
the pumps outlet
5.2) Exhaust filters elements are not fitted
Check and adjust.
correctly.
5.3) Oil is not suitable or needs to be
Check and replace.
replaced.
5.4) See point 2.4 – 2.5 – 2.6 – 4.1 – 4.2 Check and replace.
6) Pre-alarm message 6.1) The cause generating the pre-alarm See the vacuum system's
on the switchboard signal is shown on the PLC display. "Programming Manual".
7) Alarm message on the 7.1) The cause generating the alarm See the vacuum system's
switchboard signal is shown on the PLC display. "Programming Manual".
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10 OPERATING AND MAINTENENCE DIARY
Date Type of maintenance Hours* Signature
(*) Hour meter reading.
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GENERAL CONDITIONS OF SALE
D.V.P. Vacuum Technology s.p.a. supplies products exclusively for professional clientele, hence, excluding
consumers.
PRODUCT WARRANTY TERMS AND CONDITIONS

D.V.P. Vacuum Technology s.p.a. guarantees that the product is free from material or manufacturing
defects for a period of 24 months of normal use from the shipping date. This period is of 6 months of normal
use for products subject to repair not under warranty.
Normal use means an operating cycle of 8 hours per day for a maximum of 5000 operating hours in the 24
months covered by the warranty.
Warranty means the free replacement or repair at its own assistance network of any components of the
product that are found to be faulty from the start due to manufacturing defects.
In the event of repair, D.V.P. Vacuum Technology s.p.a. guarantees, exclusively to its own customer, the
identical spare parts for 24 months from the shipping date; once this period has passed, the pieces may no
longer be available on the market, therefore the repairs, even under warranty, may require the payment of a
difference between the product purchased and that installed during the repair. This price will be indicated
to the customer before the repair is carried out, for acknowledgement and acceptance.
D.V.P. Vacuum Technology s.p.a. will do everything reasonable within its power to respect the assistance
times and standard response (20 working days), which may vary according to the distance and accessibility
of the place where the product is located and the availability of the components.
D.V.P. Vacuum Technology s.p.a. will not be held responsible for any direct or indirect losses caused by its
failure to respect the assistance times and will not have any responsibility or contractual or civil obligation
for product faults or for failure to repair the faults in a reasonable period of time.
In the event of irreparable faults, the product will be replaced. The replacement will cause the original
warranty to be extended to the new product, until its expiry date.
The warranty does not cover any parts that appear to be faulty due to negligence and/or carelessness
during use (failure to observe the equipment operating instructions, lack of maintenance), incorrect
installation and/or maintenance, maintenance carried out by unauthorized staff, damage due to transport, or
circumstances which, in any case, cannot be attributed to manufacturing faults on the equipment.
The warranty also excludes all components of the product that have been modified or repaired without prior
written authorisation from D.V.P. Vacuum Technology s.p.a.
The warranty also excludes any faults deriving from improper use, normal wear, galvanic and electrostatic
currents, chemical corrosion, tampering, replacement or elimination of the registration plate.
The warranty does not cover, in any case, faults generated by external causes, such as accidents and
fortuitous events.
D.V.P. Vacuum Technology s.p.a. declines all responsibility to anyone for any damage and, consequence, of
any kind and/or reason, that may derive from the use of the product, as well as for any faults that it may
present.
By way of non-limiting example, it declines all responsibility:
• for any damage that could, directly or indirectly, be caused to people, objects and animals, due to failure
to observe all the instructions indicated in the relevant use and maintenance manual, especially the
indications on the installation, use and maintenance of the equipment;
• for any damage and/or loss caused by faults of deficiencies of products repaired by D.V.P. Vacuum
Technology s.p.a.;
• for any indirect or consequential damage such as, by way of non-limiting example, loss of business,
profits, salaries, payments etc.;
• losses that could have been avoided by the customer by following the advice and instructions from
D.V.P. Vacuum Technology s.p.a..
In any case, the customer waives the right to claim any right and/or demand as well as raising any objection
or promoting any action, inherent to the use of the product.
The warranty is not extended to consumable parts, or faults deriving from: filtering cartridges, blades,
membranes or sealing rings, as well as third party products that are part of the final product.
The transport, removal and subsequent re-installation costs of the repaired or replaced product are,
however, to be entirely borne by the customer.
Cod. 8702030 – 20/11/2019 – R.14 – ( EN )
D.V.P. Vacuum Technology s.p.a.

Via Rubizzano, 627
40018 San Pietro in Casale (BO) – Italy
Ph +3905118897101
Fx +3905118897170
www.dvp.it

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VACUUM

OPERATING AND MAINT ENANCE

SIMPLEX, DUPLEX AND TRIPLEX

10 OPERATING AND MAINTENENCE DIARY ....................................................................................................29

8702030 – 20/11/2019 – R.14 1 www.dvp.it

1.2 MANUFACTURER INFORMATION

1.3 METHOD OF CONSULTATION

1.4 PERSONNEL QUALIFICATIONS

FIRST LEVEL OPERATOR:

MECHANICAL MAINTENANCE OPERATOR:

ELECTRICAL MAINTENANCE OPERATOR:

8702030 – 20/11/2019 – R.14 2 www.dvp.it

1.5 PERSONAL PROTECTION EQUIPMENT

1.6 INFORMATION PLATE

8702030 – 20/11/2019 – R.14 3 www.dvp.it

2.2 RESIDUAL RISKS

8702030 – 20/11/2019 – R.14 4 www.dvp.it

8702030 – 20/11/2019 – R.14 5 www.dvp.it

3 VACUUM SYSTEM DESCRIPTION AND CHARACTERISTICS

3.1 PRODUCT SPECIFICATION

3.2 TECHNICAL DATA

Tank capacity dm³ 100

Final pressure (Abs) mbar - hPa 10

Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 62 65 64 66 66 68 66 ---

Weight kg 88 109 112 137

Type of oil cod. DVP BV68 (SW60) BV100 (SW100)

Ø Hose connection 1”G 1-1/2”G

Required room temp. for place of installation °C 12 ÷ 40

Ambient temp. for storage/transport °C -20 ÷ 50

MAX humidity / altitude 80% / 1000m s.l.m. (3)

8702030 – 20/11/2019 – R.14 6 www.dvp.it

Tank capacity dm³ 300

Final pressure (Abs) mbar - hPa 10

Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 62 65 64 66 66 68 66 ---

Weight kg 133 154 157 182

Type of oil cod. DVP BV68 (SW60) BV100 (SW100)

Ø Hose connection 1”G 1-1/2”G

Required room temp. for place of installation °C 12 ÷ 40

Ambient temp. for storage/transport °C -20 ÷ 50

MAX humidity / altitude 80% / 1000m s.l.m. (3)

CPA CPA CPA CPA CPA

Tank capacity dm³ 500

Final pressure (Abs) mbar - hPa 10

Weight kg 214 217 242 400 410

Type of oil cod. DVP BV68 (SW60) BV100 (SW100)

Ø Hose connection 1-1/2”G 2”G

MAX humidity / altitude 80% / 1000m s.l.m. (3)

8702030 – 20/11/2019 – R.14 7 www.dvp.it

Tank capacity dm³ 300 500

Final pressure (Abs) mbar - hPa 10

Noise level (UNI EN ISO 2151) (K 3dB) dB(A) 65 68 67 69 69 71 67 69

Weight kg 165 195 200 280

Type of oil cod. DVP BV68 (SW60)

Ø Hose connection 1-1/2”G 2”G

Required room temp. for place of installation °C 12 ÷ 40

Ambient temp. for storage/transport °C -20 ÷ 50

MAX humidity / altitude 80% / 1000m s.l.m. (3)