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Date Printed: 12.11.2016

Vessel designed with DesignCalcs, Version: 2016.2

Vessel is ASME Code Stamped

Job No:
Vessel Number: R 220

NAMEPLATE INFORMATION
Vessel MAWP: 0.3000 MPa at 120 °C
Jacket MAWP: 0.3000 MPa at 120 °C
MDMT: -29 °C at 0.3000 MPa
Serial Number(s): __________________________________
National Board Number(s): __________________________________
Year Built: 2016
Radiography: RT 1
Postweld Heat Treated: NONE

Signatures

_______________________________________________________________ Date: ____/____/____

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Date Printed: 12.11.2016

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Shell
Job No: Vessel Number: R 220
Number: 1 Mark Number: S1
Date Printed: 12.11.2016

Cylindrical Shell Design Information

Design Pressure: 0.3000 MPa Design Temperature: 120 °C
Static Head: 0.0000 MPa Long. Joint Efficiency: 85 %
Shell Material: SA-240 Gr. 316L Factor B Chart: HA-4
Material Stress (hot): 92.30 MPa
Shell Length: 3500.00 mm Material Stress (cold): 115.00 MPa
Compressive Stress: 45.35 MPa
Corrosion Allowance: 0.00 mm Actual Circumferential Stress: 83.98 MPa
External Corrosion Allowance: 0.00 mm Actual Longitudinal Stress: 41.81 MPa
Outside Diameter (new): 2860.00 mm Extreme Fiber Elongation: 0.21 %
Outside Diameter (corroded): 2860.00 mm Specific Gravity: 1.00
Shell Surface Area: 31.45 sq. m Weight of Fluid: 22297.57 kg
Shell Estimated Volume: 22.30 cu. m Total Flooded Shell Weight: 23809.52 kg
Circ. Joint Efficiency: 85 % Shell Weight: 1511.95 kg

Minimum Design Metal Temperature Data

Minimum Design Metal Temperature: -29 °C
Material exempt from impact testing per UCS-66(b), stress ratio <= 0.35

Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)

PR 0.3000 * 1424.00
t= = = 2.72 + 0.00 (corrosion) + 0.00 (ext. corrosion) = minimum of 2.72 mm
2SE + 0.4P 2 * 92.30 * 0.85 + 0.4 * 0.3000

Circumferential Stress Calculations per Appendix 1-1

PRo 0.3000 * 1430.00

t= = = 5.46 + 0.00 (corrosion) + 0.00 (ext. corrosion) = minimum of 5.46 mm
SE + 0.4P 92.30 * 0.85 + 0.4 * 0.3000

External loads do not control design.

Nominal Shell Thickness Selected = 6.00 mm

DesignCalcs version: 2016.2 ©CEI Page 1 of 18 2016

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Top Cap
Job No: Vessel Number: R 220
Number: 1 Mark Number: C1
Date Printed: 12.11.2016

Ellipsoidal Head Design Information

Design Pressure: 0.3000 MPa Design Temperature: 120 °C
Static Head: 0.0000 MPa Joint Efficiency: 85 %
Head Material: SA-240 Gr. 316L Factor B Chart: HA-4
Material Stress (hot): 92.30 MPa
Corrosion Allowance: 0.00 mm Material Stress (cold): 115.00 MPa
External Corrosion Allowance: 0.00 mm Actual Head Stress: 83.80 MPa
Head Location: Top Straight Flange : 0.00 mm
Outside Diameter : 2860.00 mm Head Depth (ho) : 718.00 mm
Thin Out : 0.00 mm
1
K= [2 + (D/2h)² ] : 1.00
6
Extreme Fiber Elongation: 0.93 %
Head Surface Area: 8.88 sq. m Specific Gravity: 1.00
Head Estimated Volume: 3.02 cu. m Weight of Fluid: 3023.97 kg
Head Weight: 427.76 kg Total Flooded Head Weight: 3451.74 kg

Minimum Design Metal Temperature Data

Minimum Design Metal Temperature: -29 °C
Material exempt from impact testing per UCS-66(b), stress ratio <= 0.35

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(c)

PDoK 0.3000 * 2860.00 * 1.00

t= = = 5.45 + 0.00 (corrosion) + 0.00 (ext. corrosion) + 0.00(thin out)
2SE + 2P(K - 0.1) 2 * 92.30 * 0.85 + 2 * 0.3000 * (1.00 - 0.1)
= minimum of 5.45 mm

Minimum Head Thickness Selected = 6.00 mm

DesignCalcs version: 2016.2 ©CEI Page 2 of 18 2016

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Bottom Cap
Job No: Vessel Number: R 220
Number: 2 Mark Number: C2
Date Printed: 12.11.2016

Ellipsoidal Head Design Information

Design Pressure: 0.3000 MPa Design Temperature: 120 °C
Static Head: 0.0000 MPa Joint Efficiency: 85 %
Head Material: SA-240 Gr. 316L Factor B Chart: HA-4
Material Stress (hot): 92.30 MPa
Corrosion Allowance: 0.00 mm Material Stress (cold): 115.00 MPa
External Corrosion Allowance: 0.00 mm Actual Head Stress: 83.80 MPa
Head Location: Bottom Straight Flange : 0.00 mm
Outside Diameter : 2860.00 mm Head Depth (ho) : 718.00 mm
Thin Out : 0.00 mm
1
K= [2 + (D/2h)² ] : 1.00
6
Extreme Fiber Elongation: 0.93 %
Head Surface Area: 8.88 sq. m Specific Gravity: 1.00
Head Estimated Volume: 3.02 cu. m Weight of Fluid: 3023.97 kg
Head Weight: 427.76 kg Total Flooded Head Weight: 3451.74 kg

Minimum Design Metal Temperature Data

Minimum Design Metal Temperature: -29 °C
Material exempt from impact testing per UCS-66(b), stress ratio <= 0.35

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(c)

PDoK 0.3000 * 2860.00 * 1.00

t= = = 5.45 + 0.00 (corrosion) + 0.00 (ext. corrosion) + 0.00(thin out)
2SE + 2P(K - 0.1) 2 * 92.30 * 0.85 + 2 * 0.3000 * (1.00 - 0.1)
= minimum of 5.45 mm

Minimum Head Thickness Selected = 6.00 mm

DesignCalcs version: 2016.2 ©CEI Page 3 of 18 2016

 Your Company Name
Nozzle 1
Job No: Vessel Number: R 220
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 12.11.2016

Nozzle Design Information

Design Pressure: 0.3000 MPa Design Temperature: 120 °C
Static Head: 0.0000 MPa Nozzle Efficiency (E): 100 %
Nozzle Material: SA-240 Gr. 316L, High Joint Efficiency (E1): 1.00
Factor B Chart: HA-4
External Projection: 125.00 mm Allowable Stress at Design Temperature (Sn): 115.00 MPa
Allowable Stress at Ambient Temperature: 115.00 MPa
Inside Corrosion Allowance: 0.00 mm Correction Factor (F): 1.00
External Corrosion Allowance: 0.00 mm Nozzle Path: None
Nozzle Pipe Size: 350 Nozzle Pipe Schedule: 30
Nozzle ID (new): 336.54 mm Nozzle Wall Thickness(new): 9.53 mm
Nozzle ID (corroded): 336.54 mm Nozzle Wall Thickness(corroded): 9.53 mm
External Limit of Reinforcement: 15.00 mm Upper Weld Leg Size(Weld 41): 6.00 mm
Parallel Limit of Reinf (2Lpar): 673.08 mm Outside Groove Weld Depth: 9.53 mm
Minimum Design Metal Temperature
Minimum Design Metal Temperature: -29 °C
Material exempt from impact testing per UCS-66(b), stress ratio <= 0.35
Reinforcing Pad Information
Reinforcing Material: SA-516 Gr. 70 Allowable Stress at Design Temperature(Sp): 138.00 MPa
Allowable Stress at Ambient Temperature: 138.00 MPa
Reinforcing Plate Thickness(te): 6.00 mm Repad to Vessel Weld Leg Size(Weld 42): 4.29 mm
OD, Reinforcing Plate(Dp): 500.00 mm Repad to Nozzle Groove Weld Depth: 6.00 mm
Host Component: Head 1 - Top Cap
Material: SA-240 Gr. 316L Head wall thickness(new): 6.00 mm
Material Stress(Sv): 92.30 MPa Head wall thickness - thin out (corroded): 6.00 mm

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 6.00 mm

Nozzle Wall Thickness(tn): 9.53 mm

Outside Groove Weld Depth: 9.53 mm

Repad to Vessel Weld Leg Size(Weld 42): 4.29 mm

Repad Thickness(te): 6.00 mm

Nozzle abuts the vessel, attached by a groove weld.

Pipe Size: 350 Schedule: 30
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.

DesignCalcs version: 2016.2 ©CEI Page 4 of 18 2016

 Your Company Name
Nozzle 1
Job No: Vessel Number: R 220
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 12.11.2016

Required Head Thickness per Paragraph UG-37(a)

P K1 Do 0.3000 * 0.9000 * 2860.0000
tr = = = 4.18 mm
(2SE + 0.8P) (2 * 92.30 * 1 + 0.8 * 0.3000)

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 0.3000 * 168.27
trn = = = 0.44 mm
SE - 0.6P 115.00 * 1 - 0.6 * 0.3000

Strength Reduction Factors

¥ Sn § ¥ 115.00 § ¥ Sn § ¥ 115.00 §
fr2 = min , 1.0000 = min , 1.0000 = 1.0000 fr3 = min , 1.0000 = min , 1.0000 = 1.0000
¦ Sv ¨ ¦ 92.30 ¨ ¦ Sv ¨ ¦ 92.30 ¨

¥ Sp § ¥ 138.00 §
fr4 = min , 1.0000 = min , 1.0000 = 1.0000
¦ Sv ¨ ¦ 92.30 ¨

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion)
PRn 0.3000 * 168.27
ta = + Ca + ext. Ca = + 0.00 + 0.00 = 0.44 mm
SE - 0.6P 115.00 * 1.00 - 0.6 * 0.3000

Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host

P K Do 0.3000 * 1.0000 * 2860.0000
tb1 = + Ca + ext. Ca = + 0.00 + 0.00 = 4.63 mm
(2SE + 2P(K - 0.1)) (2 * 92.30 * 1 + 2 * 0.3000 * (1.0000 - 0.1))

Minimum Thickness (plus corrosion) per Table UG-45

tb3 = minimum thickness (Table UG-45) + Ca + ext. Ca = 8.34 mm
Nozzle Minimum Thickness Based on Host and Table UG-45
tb = min[tb3, max(tb1, tb2)] = 4.63 mm
tUG-45 = max( ta, tb ) = 4.63 mm
Wall thickness = tn * 0.875(pipe) = 8.34 is greater than or equal to UG-45 value of 4.63

DesignCalcs version: 2016.2 ©CEI Page 5 of 18 2016

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Nozzle 1
Job No: Vessel Number: R 220
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 12.11.2016

Limits of Reinforcement (UG-40)

Lpar = max(d, Rn + t + tn) = max(336.54, 168.27 + 6.00 + 9.53) = 336.54 mm
Lnoro = min(2.5 t, 2.5 tn + te) = min(2.5 * 6.00, 2.5 * 9.53 + 6.00) = 15.00 mm
Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 6.00, 2.5 * 0.00) = 0.00 mm

Nozzle Reinforcement Calculations (Internal Pressure)

A = max(C d tr F, 0) = max(1.0000 * 336.54 * 4.18 * 1.00, 0)
= 1406.74 sq. mm
A1 = max[(2 Lpar - d) (E1 t - F tr), 0] =
max[(2 * 336.54 - 336.54) * (1.00 * 6.00 - 1.00 * 4.18), 0]
= 612.50 sq. mm
A2 = max{2 min(ho, Lnoro) [min(tn, Lpar - 0.5 d) - trn] fr2, 0} =
max{2 * min(125.00, 15.00) * [min(9.53, 336.54 - 0.5 * 336.54) - 0.44] * 1.0000, 0} = 272.70 sq. mm
A3 = max{2 min(h, Lnori) min(ti, Lpar - 0.5 d) fr2, 0} =
max{2 * min(0.00, 0.00) * min(0.00, 336.54 - 0.5 * 336.54) * 1.0000, 0} = 0.00 sq. mm
A41 = fr3 [L412 - (L41 - L41pareff)2 - (L41 - L41noreff)2] =
1.0000 * [6.002 - (6.00 - 6.00)2 - (6.00 - 6.00)2] = 36.00 sq. mm
A42 = fr4 [L422 - (L42 - L42pareff)2 - (L42 - L42noreff)2] =
1.0000 * [4.292 - (4.29 - 4.29)2 - (4.29 - 4.29)2] = 18.37 sq. mm
A43 = fr2 L43pareff L43noreff =
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5 = max{C [min(Dp , 2 Lpar) - d - 2 tn] min(te, Lnoro) fr4, 0} =
max{0.75 * [min(500.00 , 2 * 336.54) - 336.54 - 2 * 9.53] * min (6.00, 15.0000) * 1.0000, 0} = 649.80 sq. mm
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 1589.37 sq. mm, which is >= A (1406.74)

DesignCalcs version: 2016.2 ©CEI Page 6 of 18 2016

 Your Company Name
Nozzle 1
Job No: Vessel Number: R 220
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 12.11.2016

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)

Weld 41 tmin = smaller of 19.00, te, or tn = smaller of 19.00, 6.00, or 9.53 = 6.00 mm
(smaller of 6.00 or (tmin * 0.7)) + ext. CA (smaller of 6.00 or (6.00 * 0.7)) + 0 4.20
Weld 41 Leg min. = = = = 6.00 mm
0.7 0.7 0.7
Weld 41, actual weld leg = 6.00 mm

Weld 42 tmin = smaller of 19.0, t, or te = smaller of 19.0, 6.00, or 6.00 = 6.00 mm

0.5 * tmin + ext. CA 0.5 * 6.00 + 0.00
Weld 42 Leg min. = = = 4.29 mm
0.7 0.7
Weld 42, actual weld leg = 4.29 mm

Unit Stresses per Paragraphs UG-45(c) and UW-15

Groove weld in shear = 0.60 * Groove Material Stress = 0.60 * 92.30 = 55.38 MPa
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 115.00 = 56.35 MPa
Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 92.30 = 45.23 MPa
Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 115.00 = 85.10 MPa

Strength of Connection Elements

Groove weld in shear = ½ * m * mean nozzle diameter * tn * Groove weld in shear unit stress =
½ * m * 346.07 * 9.53 * 55.38 = 286800 N
Upper fillet in shear = ½ * m * Nozzle OD * weld leg * upper fillet in shear unit stress = ½ * m * 355.60 * 6.00 * 56.35 = 188800 N
Outer fillet in shear = ½ * m * Plate OD * weld leg * outer fillet in shear unit stress = ½ * m * 500.00 * 4.29 * 45.23 = 152200 N
Repad groove weld = ½ * m * Nozzle OD * Groove Depth * repad groove weld in tension unit stress =
½ * m * 355.60 * 6.00 * 85.10 = 285100 N

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (b)
W = (A - A1) Sv = (1406.74 - 612.50) * 92.30 = 73300 N
W1-1 = (A2 + A5 + A41 + A42) * Sv = (272.70 + 649.80 + 36.00 + 18.37) * 92.30 = 90200 N
W2-2 = (A2 + A41) Sv = (272.70 + 36.00) * 92 = 28500 N
Check Strength Paths
Path 1-1 = Outer fillet in shear + Groove weld in shear = 152200 + 286800 = 439000 N
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in shear =
188800 + 285100 + 286800 = 760700 N

Plate Strength = A5 * Sp = 649.80 * 138.00 = 89672 N

Outer fillet weld strength(152200) is greater than plate strength(89672).

DesignCalcs version: 2016.2 ©CEI Page 7 of 18 2016

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Job No: Vessel Number: R 220
Mark Number: LUG1
Date Printed: 12.11.2016

Lug Information
Material: SA-240 Gr. 304L, High Design Temperature: 120 °C
Condition: Factor B Chart: HA-3
Gusset Type: Double w/ top bar Material Stress (Hot): 115.00 MPa
Base Plate Bottom Elevation: 4000.00 mm Material Stress (Cold): 115.00 MPa
Base Plate Thickness (Tb): 10.00 mm Yield Strength: 139.60 MPa
Base Plate Width (Wb): 150.00 mm Modulus of Elasticity: 187.8 10^3 MPa
Top Plate Thickness (Tt): 10.00 mm Bearing Length (Lb): 100.00 mm
Top Extension (c): 50.00 mm Number of Lug Supports: 4
Bottom Extension (b): 150.00 mm Weld Leg (WL): 5.00 mm
Gusset Height (Hg): 150.00 mm Gusset Thickness (Tg): 10.00 mm
Gusset Angle (^): 56.3 ° Gusset Spacing (Gs): 100.00 mm
Distance from Reference Line: 3000.00 mm
Anchor Bolt Information
Material: SA-36 Material Stress (Hot): 114.00 MPa
Condition: Material Stress (Cold): 114.00 MPa
Diameter: 16.00 mm Root Area: 138.32 sq. mm
Quantity: 1 Bolt Circle: 3060.00 mm
Repad Information
Material: SA-240 Gr. 304L, High Design Temperature: 120 °C
Condition: Material Stress (Hot): 115.00 MPa
Height (Hr): 250.00 mm Material Stress (Cold): 115.00 MPa
Width (Wr): 250.00 mm Weld Leg (WLr): 5.00 mm
Thickness (Tr): 6.00 mm

Test Conditions

Wind and Seismic Analysis Calculations

Wind and seismic load calculatons are not required for checking the test condition or for sustained loads.

Loading Calculations
Mt = Mattachments = 0 N-mm
W 4 Mt 301142.90 4*0
FL = + = + = 75286 N
N N Db 4 4 * 3060.00

Gusset Calculations

¥ b § ¥ 150.00 §
eg = d - sin(^) = 94.00 - * sin(56.3) = 15.81 mm
¦ 2 ¨ ¦ 2 ¨

FL 75286
Fg = = = 45246 N
2 sin(^) 2 * sin(56.3)

Fg 6 eg Fg 45246 6 * 15.81 * 45246

Sg = + = + = 63.82 MPa
L1g Tg L1g² Tg 124.79 * 10.00 124.79² * 10.00

Lg = g² + (b - c)² = 150.00² + (150.00 - 50.00)² = 180.28 mm

124.1 124.1
Sga = = = 102.00 MPa
¥ ( Lg / Tg )² § ¥ ( 180.28 / 10.00 )² §
1+ 1+
¦ 1500 ¨ ¦ 1500 ¨
Sg 63.82
Gusset Buckling Stress Ratio, R ga = = = 0.63
Sga 102.00

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Job No: Vessel Number: R 220
Mark Number: LUG1
Date Printed: 12.11.2016

Baseplate Calculations

0.75 FL Gs² 0.75 * 75286 * 100.00²

Sbp = = = 376.43 MPa
Lb W b T b ² 100.00 * 150.00 * 10.00²
Sbpa = 0.6 YL = 0.6 * 139.60 = 83.76 MPa
Sbp 376.43
Baseplate Stress Ratio, R bp = = = 4.49
Sbpa 83.76

Top Plate Calculations

0.75 FL d Wb 0.75 * 75286 * 94.00 * 150.00

Stb = = = 212.31 MPa
Tt c² Hg 10.00 * 50.00² * 150.00
Stba = 0.6 YL = 0.6 * 139.60 = 83.76 MPa
Stb 212.31
Top Plate Stress Ratio, R tb = = = 2.53
Stba 83.76

Lug to Vessel Weld Calculations

Weld Length, Lwl = (4 Hg) + (4 Wb) = (4 * 150.00) + (4 * 150.00) = 1200.00 mm
2 Hg ² 2 * 150.00²
Zwl = + (2 Wb Hg) = + (2 * 150.00 * 150.00) = 60000.00 sq. mm
3 3

FL 75286
f1 = = = 62.7 N/mm
Lwl 1200.00

FL d 75286 * 94.00
f2 = = = 117.9 N/mm
Zwl 60000.00

f = f1² + f2² = 62.7² + 117.9² = 133.5 N/mm

f 133.5
Swl = = = 26.70 MPa
WL 5.00
Swla = 0.49 * min(Sla, Sra) = 0.49 * min(115.00, 115.00) = 56.35 MPa
Swl 26.70
Lug Weld Stress Ratio, Rwl = = = 0.47
Swla 56.35

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Job No: Vessel Number: R 220
Mark Number: LUG1
Date Printed: 12.11.2016

Repad Weld Calculations

Lwr = 2 * (Hr + Wr) = 2 * (250.00 + 250.00) = 1000.00 mm
Hr² 250.00²
Zwr = (Hr Wr) + = (250.00 * 250.00) + = 83333.33 sq. mm
3 3

FL 75286
f1 = = = 75.3 N/mm
Lwr 1000.00

FL * (d + Tr) 75286 * (94.00 + 6.00)

f2 = = = 90.3 N/mm
Zwr 83333.33
f = f1² + f2² = 75.3² + 90.3² = 117.6 N/mm
f 117.6
Swr = = = 23.52 MPa
WLr 5.00
Swra = 0.49 * min(Sva, Sra) = 0.49 * min(92.30, 115.00) = 45.23 MPa
Swr 23.52
Lug Weld Stress Ratio, Rwr = = = 0.52
Swra 45.23

Maximum Localized Stress in Vessel Wall

1.75 Rm t fVMAX 1.75 * 1427.00 * 6.00 * 117.6

SvL = = = 528.97 MPa
t² 6.00²
Allowable Local Stress, SvLa = 2 * S = 2 * 92.30 = 184.60 MPa
Svl 528.97
RsvL = = = 2.87
Svla 184.60
Maximum Localized Stress in Repad/Vessel Wall

Teff = (t² + tp²) = (6.00² + 6.00²) = 8.49 mm

1.75 Rmr Teff frmax 1.75 1430.00 * 8.49 * 267.2
SrL = = = 714.79 MPa
Teff² 8.49²
Allowable Local Stress, SrLa = 2 * Min(S, Sp) = = 184.60 MPa
SrL 714.79
RSrL = = = 3.8721
SrLa 184.60

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Job No: Vessel Number: R 220
Mark Number: LUG1
Date Printed: 12.11.2016

Summary
Governing External Force = NONE
Total Force = 0N
Weight = 301143 N
Total Moment = 0 N-mm

Lug Stress Ratios

Gusset Compressive Stress = 0.63
Base Plate Stress = 4.49
Top Plate Stress = 2.53
Weld Stress Ratios
Lug to Vessel Weld Stress = 0.47
Repad to Shell Weld Stress = 0.52
Shell Stress Ratios
Lug-to-vessel local stress ratio = 2.87
Repad Stress Ratios
Repad-to-shell local stress ratio = 3.87

DesignCalcs version: 2016.2 ©CEI Page 11 of 18 2016

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Job No: Vessel Number: R 220
Date Printed: 12.11.2016

ASME Flange Design Information

Host Description Type Size Material ASME Material MAP
(in.) Class Group (MPa)

Nozzle 1 ASME Flange 1 Weld Neck Series A 28 SA-240 Gr. 316L, H 150 2.3 1.2780

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DesignCalcs version: 2016.2 ©CEI Page 13 of 18 2016
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Job No: Vessel Number: R 220
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Loading Summary
Type Starting Elevation Ending Elevation Density Thickness Wind Diameter Wind Pressure
(mm) (mm) (kg/m^3) (mm) (mm) (N/m²)
Liquid 0.00 3500.00 1000.00 - - 90.0000

Attachment Summary
Attachment No. Elevation Description Attachment Weight Horizontal Force Attachment Moment
(mm) (kg) (N) (N-mm)
1 3500.00 Mixer 250.00 0 0

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Job No: Vessel Number: R 220
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MDMT Report by Components

Design MDMT is -29 °C

Component Material Curve Pressure MDMT

Shell SA-240 Gr. 316L Exempt per UCS-66(b)

Bottom Cap SA-240 Gr. 316L Exempt per UCS-66(b)
Top Cap SA-240 Gr. 316L Exempt per UCS-66(b)
Nozzle 1 SA-240 Gr. 316L, High Exempt per UCS-66(b)

The required design MDMT of -29 °C has been met or exceeded for the calculated MDMT values.

ASME Flanges Are Not Included in MDMT Calculations.

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Job No: Vessel Number: R 220
Date Printed: 12.11.2016

MAWP Report by Components

Vessel Component Vessel
MAWP MAWP MAWP
Design Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)
Shell 0.3000 MPa 0.0000 MPa 0.4108 MPa 0.3297 MPa 0.3297 MPa
Top Cap 0.3000 MPa 0.0000 MPa 0.3977 MPa 0.3199 MPa 0.3199 MPa
Nozzle 1 0.3000 MPa 0.0000 MPa 0.3977 MPa 0.3199 MPa 0.3199 MPa
ASME Flange Class: 150 Gr:2.3 0.3000 MPa 0.0000 MPa 1.5900 MPa 1.2780 MPa 1.2780 MPa
Bottom Cap 0.3000 MPa 0.0000 MPa 0.4117 MPa 0.3304 MPa 0.3304 MPa
NC = Not Calculated Inc = Incomplete

Summary
Inner Vessel Component with the lowest vessel MAWP(New & Cold) : Top Cap
Inner Vessel The lowest vessel MAWP(New & Cold) : 0.3977 MPa

Inner Vessel Component with the lowest vessel MAWP(Hot & Corroded) : Top Cap
Inner Vessel The lowest vessel MAWP(Hot & Corroded) : 0.3199 MPa
Jacket Component with the lowest vessel MAWP(New & Cold) :
Jacket The lowest vessel MAWP(New & Cold) : 99999.0000 MPa

Jacket Component with the lowest vessel MAWP(Hot & Corroded) :

Jacket The lowest vessel MAWP(Hot & Corroded) : 99999.0000 MPa
Pressures are exclusive of any external loads.
Flange pressures listed here do not consider external loadings

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Job No: Vessel Number: R 220
Date Printed: 12.11.2016

Summary Information
Dry Weight Flooded Weight
Shell 1511.95 kg 23809.52 kg
Head 855.52 kg 6903.47 kg
Nozzle 15.41 kg 15.41 kg
ASME Flange 0.00 kg 0.00 kg
0.00 kg 0.00 kg
0.00 kg 0.00 kg
0.00 kg 0.00 kg
0.00 kg 0.00 kg
0.00 kg 0.00 kg
_________________ _________________
Totals 2382.89 kg 30728.40 kg

Volume
Shell 22.30 cu. m
Head 6.05 cu. m
Nozzle 0.01 cu. m
0.00 cu. m
0.00 cu. m
_________________
Totals 28.36 cu. m

Area
Shell 31.45 sq. m
Head 17.76 sq. m
Nozzle 0.34 sq. m
0.00 sq. m
0.00 sq. m
_________________
Totals 49.54 sq. m

DesignCalcs version: 2016.2 ©CEI Page 17 of 18 2016

 Your Company Name
Job No: Vessel Number: R 220
Date Printed: 12.11.2016

Hydrostatic Test Information Par. UG-99(b)

Gauge at Top

Chamber: Internal
Component Const. x STest / SDesign x Pressure = Component Hydro Test Pressure

Bottom Cap 1.3 x 115.00 / 92.30 x 0.3000 = 0.4859

Nozzle 1 1.3 x 115.00 / 115.00 x 0.3000 = 0.3900
Shell 1.3 x 115.00 / 92.30 x 0.3000 = 0.4859
Top Cap 1.3 x 115.00 / 92.30 x 0.3000 = 0.4859
Internal Chamber Calculated Test Pressure: 0.3900 MPa
Specified Test Pressure: 0.7000 MPa

Special Notes:
This calculation assumes two chambers: Internal and Jacket.

This calculation is limited by the lowest component pressure per chamber.

This calculation does not consider the effect on components designed for
differential pressure less than the design pressure in either chamber.

DesignCalcs version: 2016.2 ©CEI Page 18 of 18 2016

 Table of Contents

Shell 1
Top Cap 2
Bottom Cap 3
Nozzle 1 4
Lug Information 8
ASME Flanges 12
Attachment/Loading Information 14
MDMT Summary 15
MAWP Summary 16
Summary Information 17
Hydrostatic Test Information Par. UG-99(b) 18