Engine DH615Q1890 PDF

DH615Q1890
WD615系
WD615 系列柴油机零件图册
WD615 SERIES DIESEL PARTS CATALOGUE
前言
为使WD615系列柴油机在使用、维护等工作上的方便特汇编本图册以供我方与用户在使用
中查阅参考。
该图册基本上按组绘出了各个零件的图形相互关系。图序号、件号、数量、中文名称、英文
名称等列于明细表栏内。
随着技术和生产的不断发展柴油机的变形将增多故本图册的内容将有所更新。变化不再另行
通知特请用户注意。用户为获取最新产品信息应咨询潍柴动力股份有限公司。
FOREWORD
This illustrated parts manual is specially prepared for customers to facilitate the use of WD615 series
diesel engine in operation and tenance.It only includes the main models manufactured in the works at
present,with regard to other models,the customers may refer to this catalogue.
The illustrations are grouped under the heading of each assembly and numbered individually.Part.
No.,Quantity,Model,English designation,Chinese designation and so on are written in the parts
listWith the development of technology and production,the versions of the diesel engine will be increased,
so the catalogue will be revised.Please pay attention to our revised edition.If you want to get the most
newly information about the products,please visit the Website:http://www.weichai.com.
目录 CONTENTS
机体结合组 (Engine Block Group) ......................................................................................................................................1
气缸体预装配(Pre-assembled cylinder block) ...............................................................................................................3
正时齿轮室结合组 (Timing Gear Housing Group) ...........................................................................................................5
前端盖结合组 (Cylinder Block Front Cover Group) ........................................................................................................7
油气分离器结合组 (Oil-gas Separator Group) ..................................................................................................................9
油气分离器总成(Oil-gas separator assembly) .............................................................................................................11
油尺结合组 (Dipstick Group) ............................................................................................................................................13
油标尺总成(Oil dipstick assembly)..............................................................................................................................15

油尺管组件(Dipstick tube assembly) ...................................................................................................................17
加油管结合组 (Oil Tilling Tube Group) ...........................................................................................................................19
飞轮壳结合组 (Flywheel Housing Group) ........................................................................................................................21
曲轴结合组(Crankshaft Group) .......................................................................................................................................23
曲轴总成(Crankshaft assembly) ...................................................................................................................................25
飞轮结合组 (Flywheel Group) ...........................................................................................................................................27
曲轴皮带轮结合组 (Crankshaft Pulley Group) ...............................................................................................................29
活塞连杆结合组 (Piston and Connecting Rod Group)....................................................................................................31
连杆总成(Connecting rod assembly) ............................................................................................................................33

活塞环组件(Piston ring assembly) ...............................................................................................................................35
气缸盖结合组 (Cylinder head assembly) ..........................................................................................................................37
气缸盖分总成(Cylinder head subassembly) ................................................................................................................39
气缸盖罩组件 ()...................................................................................................................................................................41
配气机构 (Valve Mechanism) .............................................................................................................................................43
凸轮轴总成(Camshaft assembly) .................................................................................................................................47

EVB排气摇臂组件(EVB Exhaust Rocker Arm Set)....................................................................................................49
进气门摇臂总成(Intake valve rocker arm) ..................................................................................................................51
中间齿轮总成(Intermediate gear assembly) ................................................................................................................53
出水管结合组 (Water Outlet Pipe Group) .......................................................................................................................55
节温器结合组 (Thermostat Group)...................................................................................................................................57
进水管结合组 (Water Inlet Pipe Group) ..........................................................................................................................59
水泵结合组(Water pump assembly).................................................................................................................................61

水管接头结合组 (Water Pipe Connector Group) ............................................................................................................63
张紧轮及皮带结合组(Tensioner and Belt Assembly).....................................................................................................65
机油泵结合组 (Oil pump assembly) ..................................................................................................................................67
机油泵中间齿轮组件(Oil Pump Idle Gear Assembly)................................................................................................69
机油滤清器结合组 (Oil filter assembly) ...........................................................................................................................71
机油滤清器总成(Oil filter assembly)...........................................................................................................................73
机油集滤器结合组 (Oil Suction Strainer Group)............................................................................................................75
机油冷却器结合组 (Oil cooler assembly) .........................................................................................................................77
喷油器结合组 (Injector assembly) ....................................................................................................................................79
高压油管结合组 (High Pressure Fuel Injection Pipe Group).........................................................................................81
高压油管总成(High pressure pipe assembly) ..............................................................................................................83
高压油泵结合组 (High pressure pump assembly) ...........................................................................................................85
联轴器总成().................................................................................................................................................................87
燃油滤清器结合组(Fuel Filter Group) ............................................................................................................................89
燃油滤清器(Fuel filter).................................................................................................................................................91
低压油管结合组(Low Pressure Oil pipe Group) ............................................................................................................93
停车装置结合组 (Shut-down Device Group) ...................................................................................................................95
气动油门控制机构() ....................................................................................................................................................97
发电机结合组 (Generator Group).....................................................................................................................................99
发电机支架结合组 (Generator Bracket Group) ............................................................................................................101
空调压缩机结合组 (Air Conditionning Compressor Group) .......................................................................................103
起动机结合组 (Starter Motor Group) ............................................................................................................................105
火焰预热结合组 (Flame Preheater Group) ....................................................................................................................107
火焰预热装置(Flame preheated equipment) ..............................................................................................................109
普通线束及传感器结合组 (General-use Wire and Sensor Group).............................................................................. 111
进气管结合组 (Intake Manifold Group).........................................................................................................................113
进气管总成(Air inlet pipe assembly) .........................................................................................................................115
排气管结合组 (Exhaust Manifold Group)......................................................................................................................117
增压器结合组 (Turbocharger assembly) ........................................................................................................................119
增压器润滑油管结合组 (Turbocharger Oil pipe Group) .............................................................................................121

压气机管路结合组 (Compressor Pipeline Group).........................................................................................................123
空压机结合组(Air Compressor Group) .........................................................................................................................125
传动轴总成(Transmission shaft assembly) ................................................................................................................129
液压泵结合组 (Hydraulic Pump Group) ........................................................................................................................131
油底壳 (Oil pan) ................................................................................................................................................................133
油底壳总成(Oil pan assembly)...................................................................................................................................135
发动机支架结合组 (Engine Bracket Group)..................................................................................................................137
包装箱底盘零件结合组 (Packing Box Chassis Parts Group) ......................................................................................139
零件箱总成 (Parts Kit Assembly)....................................................................................................................................141
除水放心滤(Fuel filter-water separator) .....................................................................................................................143

WD615系列柴油机零件图册 WD615 SERIES DIESEL PARTS CATALOGUE
机体结合组 (Engine Block Group)
·1·
机体结合组 (Engine Block Group)

图序号件号数量中文名称英文名称
Pos. Teile.Number Amount Denomination Designation
1 612600010735 3 复合垫圈 Washer
2 61460070011 1 主油道后螺塞 Plug
3 61500010185 7 气缸盖螺栓 Cylinder head bolt
4 90003989288 1 碗形塞 Corehole plug
5 61500010100 1 后油封 Rear oil seal
6 90003962051 1 六角螺塞 Hexagon plug
7 614070068 1 安全阀弹簧 Safety valve spring
8 614070069 1 安全阀 Safety valve
9 612630010015 6 气缸套 Cylinder liner
10 90003862428 22 内六角圆柱头螺钉 Inner hexagon screw
11 612600010659 6 喷嘴总成 Nozzle assembly
12 90003098015 6 密封垫圈 Seal washer
13 90003962621 6 空心螺栓 Hollow bolt
14 90003962050 1 内六角螺塞 Inner hexagon plug
Pressure limiting valve assembly of

15 AZ1500070097 1 主油道限压阀总成 main oil passage
16 188250083 22 自锁垫圈 Washer
17 90003802493 5 六角头螺栓 Hexagon bolt
18 612600013918 2 下止推片 Thrust washer (lower)
19 612600013917 2 上止推片 Thrust washer (upper)
20 81400010032 2 密封圈 Seal washer
21 81500010046 7 主轴瓦组件 Main Bearing Set
22 612600014288 1 气缸体预装配 Pre-assembled cylinder block
23 90003901604 6 圆柱销 Straight pin
24 90003909626 6 弹性圆柱销 Spring dowel pin
25 61500010185S 14 气缸盖螺栓 Cylinder head bolt
·2·
气缸体预装配 (Pre-assembled cylinder block)
·3·
气缸体预装配 (Pre-assembled cylinder block)

2 612600013437 2 拉铆钉 Tensioned rivet
3 612600013746 1 气缸体 Cylinder block
6 612600014287 1 曲轴箱 Crankshaft case
7 614010217 4 主轴承螺栓 Main bearing bolt
8 614010114 10 主轴承螺栓 Main bearing bolt
9 90003901604A 3 圆柱销 Straight pin
10 612600010990 1 凸轮轴衬套 Camshaft bushing
11 61560010029 6 凸轮轴衬套 Camshaft bushing
·4·
正时齿轮室结合组 (Timing Gear Housing Group)
·5·
正时齿轮室结合组 (Timing Gear Housing Group)

1 288730061 1 O型密封圈 O shaped seal washer
3 615G00120005 1 垫片 Gasket
4 615T3-1010001 1 三角盖板 Cover plate
5 90011430016 3 六角法兰承面带齿螺栓 Toothed bolt
6 90011430008 3 六角法兰面承面带齿螺栓 Hexagon Flange Bolt
7 612600011443S 6 六角头螺栓 Hexagon bolt
8 90003930251 6 小垫圈 Small washer
11 612600010735 1 复合垫圈 Washer
12 61500010037 1 前油封 Oil seal(front)
13 612600010928 1 前油封座 Front oil seal seat
15 612600010958 1 正时齿轮室 Timing gear case
·6·
前端盖结合组 (Cylinder Block Front Cover Group)
·7·
前端盖结合组 (Cylinder Block Front Cover Group)

1 90003813443S 1 双头螺柱 Stud
2 614010070 1 凸轮轴齿轮盖垫片 Gear cover gasket
3 61500010008A 1 凸轮轴齿轮盖 Camshaft gear cover
4 90003932023 6 波形弹性垫圈 Wave spiral washer
5 90003871252 6 1型六角螺母 Hexagon nut (I)
6 90003932025 2 鞍形弹性垫圈 Curved Spring Washer
10 612600061719 4 六角法兰面承面带齿螺母 Hexagon Flange Nut
12 615G00010175 1 空压机齿轮盖 Air compressor gear cover
13 614010040 1 空压机齿轮盖垫片 Air compressor gear cover gasket
14 90011550006 1 等长双头螺柱 Stud
15 90003813429S 8 双头螺柱 Stud
16 90003813470S 1 双头螺柱 Stud
·8·
油气分离器结合组 (Oil-gas Separator Group)
·9·
油气分离器结合组 (Oil-gas Separator Group)

1 612600111639 1 管夹总成 Pipe Clamp Assembly
2 612600013164 1 油气分离器总成 Oil-gas separator assembly
3 612600011106 1 油路连接胶管 Oil Connecting Rubber Pipe
Single Coil Spring Lock Washer,

5 90014010002 1 标准型弹簧垫圈 Normal Type
7 90003989300 2 卡箍 Clamp
8 612600012525 1 油路连接胶管 Oil Connecting Rubber Pipe
10 90003989340 1 卡箍 Clamp
·10·
油气分离器总成 (Oil-gas separator assembly)
·11·
油气分离器总成 (Oil-gas separator assembly)

1 612600010267 1 油气分离器组件 Oil-gas separator assembly
4 90003069303 1 垫片 Gasket
5 614010279 1 通风弯管 Ventilating elbow
·12·
油尺结合组 (Dipstick Group)
·13·
油尺结合组 (Dipstick Group)
1 612600011858 1 油标尺总成 Oil dipstick assembly
2 612600010446 1 橡胶管箍 Rubber clip
3 612600010447 1 管夹 Clip
5 612600010647 1 单管夹片 Pipe clip
6 612600010638 1 橡胶管箍 Rubber clip
8 612600010709 1 连接管组件 Connecting pipe assembly
9 612600011615 1 机油尺管下组件 Oil dipstick tube assembly (lower)
10 612600010538A 1 油尺管堵 Dipstick tube plug
·14·
油标尺总成 (Oil dipstick assembly)
·15·
油标尺总成 (Oil dipstick assembly)

1 61800010331 1 油尺管组件 Dipstick tube assembly
2 612600010532 1 油标尺 Dipstick
·16·
油尺管组件 (Dipstick tube assembly)
·17·
油尺管组件 (Dipstick tube assembly)

1 612600010007 1 上油尺管 Dipstick tube (upper)
2 612600012057 1 油尺管头 Oil dipstick tube
·18·
加油管结合组 (Oil Tilling Tube Group)
·19·
加油管结合组 (Oil Tilling Tube Group)

1 612600010489 1 加油管盖总成 Oil filling pipe cover
3 612600010611 1 加机油管组件 Oil filling pipe assembly
5 612600013956 1 垫片 Gasket
·20·
飞轮壳结合组 (Flywheel Housing Group)
·21·
飞轮壳结合组 (Flywheel Housing Group)

1 612600010517 1 飞轮壳 Flywheel housing
2 61500010062 7 飞轮壳螺栓 Flywheel housing bolt
3 90003813537 12 双头螺柱 Stud
4 61500010101 6 飞轮壳螺栓 Flywheel housing bolt
6 1800210011 1 观察孔盖 Inspection window cover
·22·
曲轴结合组 (Crankshaft Group)
·23·
曲轴结合组 (Crankshaft Group)
1 612600020043 1 曲轴总成 Crankshaft assembly
·24·
曲轴总成 (Crankshaft assembly)
·25·
曲轴总成 (Crankshaft assembly)
2 612600020866 1 曲轴 Crankshaft
3 612600020311 6 堵塞 Plug
4 612600020040 1 平键 Flat key
5 612600020036 1 曲轴正时齿轮 Timing gear of crankshaft
6 612600020035 1 法兰 Flange
·26·
飞轮结合组 (Flywheel Group)
·27·
飞轮结合组 (Flywheel Group)
1 90003311416 1 向心球轴承 Centripetal ball bearing
2 90003934310 1 孔用弹性档圈 Circlip for hole
3 612600020208 1 飞轮齿圈 Flywheel ring gear
4 612600020211 1 飞轮 Flywheel
9 90003813571 2 双头螺柱 Stud
·28·
曲轴皮带轮结合组 (Crankshaft Pulley Group)
·29·
曲轴皮带轮结合组 (Crankshaft Pulley Group)

2 612600020212 1 曲轴皮带轮 Crankshaft belt pulley
3 61560020010 1 减振器 Vibration damper
·30·
活塞连杆结合组 (Piston and Connecting Rod Group)
·31·
活塞连杆结合组 (Piston and Connecting Rod Group)

1 81560030012 12 活塞销挡圈 Piston pin retainer
2 61560030013 6 活塞销 Piston pin
3 612600030020 6 连杆上瓦 Connecting Rod Upper Shell
4 61560030033 6 连杆下瓦 Connecting Rod Lower Shell
5 61500030009 6 连杆总成 Connecting rod assembly
6 612600030011 6 活塞 Piston
7 612600030051 6 活塞环组件 Piston ring assembly
·32·
连杆总成 (Connecting rod assembly)
·33·
连杆总成 (Connecting rod assembly)

1 61500030077 6 连杆衬套 Connecting rod bushing
2 61500030008 6 连杆体 Connecting rod body
3 61500030022 6 连杆盖 Connecting rod cover
4 81500030023 12 连杆螺栓 Connecting rod bolt
·34·
活塞环组件 (Piston ring assembly)
·35·
活塞环组件 (Piston ring assembly)

1 61560030047 6 梯形环 Keystone ring
2 612600030019 6 扭曲锥面环 Conical ring
3 61560030045 6 油环 Oil ring
·36·
气缸盖结合组 (Cylinder head assembly)
·37·
气缸盖结合组 (Cylinder head assembly)

1 61500040012 2 吊环夹紧块 Hoisting ring clamping block
2 61200040027 2 夹紧块 Clamping block
3 612600040114 12 气门阀杆密封套 Seal washer of valve stem
4 612600040355 6 气缸盖衬垫 Cylinder head gasket
5 612600040282 6 气缸盖分总成 Cylinder head subassembly
7 61200040034 21 带肩螺母 Nut
8 612600040020 2 吊环接块 Hoisting ring plate
9 614010388 2 吊环螺钉 Eye screw
11 612600040452 24 气缸盖主螺栓 Cylinder head main bolt
·38·
气缸盖分总成 (Cylinder head subassembly)
·39·
气缸盖分总成 (Cylinder head subassembly)

1 612600040099 6 喷油器衬套 Injector bushing
2 406060010 6 环状密封圈25.2*3DR100N05040 Seal washer
4 612600040228 6 拉铆钉 Tensioned rivet
5 81560040037 6 排气门座 Exhaust valve seat
6 61560040057 6 进气门座 Intake valve seat
7 612600040283 6 气缸盖 Cylinder head
8 90003989721 6 碗形塞片 Corehole plug
11 612600040113 12 气门导管 Valve guide
·40·
气缸盖罩组件 ()
·41·
气缸盖罩组件 ()
1 614040021 6 气缸盖罩衬垫 Cylinder head cover gasket
2 612600040149 6 气缸盖罩 Cylinder head cover
3 612600040636 12 六角法兰面螺栓 Hexagon Flange Bolt
·42·
配气机构 (Valve Mechanism)
·43·
2 612600050028 6 支撑臂 Carrying arm
3 612600050027 6 气门摇臂座总成 Valve rocker arm seat assembly
4 612600050177 6 进气门摇臂总成 Intake valve rocker arm
5 61500050105 12 气门帽 Valve cap
6 61500050025 24 气门锁夹 Valve collet
7 61500050109 12 气门弹簧上座 Valve spring seat (upper)
8 61500050002 12 气门外弹簧 Outer valve spring
9 61500050001 12 气门内弹簧 Inner valve spring
10 614050017 6 进气门弹簧下座 Intake valve spring seat (lower)
11 612600050073 6 进气门 Intake valve
12 612600050210 12 推杆 Push rod
13 61500050032 12 气门挺柱 Tappet
14 612600050085 1 凸轮轴总成 Camshaft assembly
15 614050053 1 凸轮轴正时齿轮 Camshaft timing gear
17 90003862419S 1 内六角圆柱头螺钉 Inner hexagon screw
19 90003813414S 2 双头螺柱 Stud
21 61560050046A 1 盖板 Cover shield
24 61560050045 1 垫片 Gasket
25 61560050053 1 中间齿轮总成 Intermediate gear assembly
27 614050133 1 凸轮轴止推片 Camshaft thrust
·44·
·45·
28 61560050058 1 轴 Shaft
29 61560050044 1 中间齿轮轴 Intermediate gear shaft
32 612600050162 1 EVB进油长管 EVB fuel inlet pipe assembly (long)
33 612600050101 5 进油短管总成 Fuel inlet pipe assembly (short)
34 612600050040 5 空心螺栓接头 Hollow bolt adapter
35 612600050041 1 螺纹接头 Screw joint
36 612600050025 6 排气门 Exhaust valve
37 61500040014 6 排气门弹簧下座 Exhaust valve spring seat (lower)
38 612600050179 6 EVB排气摇臂组件 EVB Exhaust Rocker Arm Set
39 612600050038 6 调节螺栓总成 Adjustment bolt assembly
40 2130050065 6 气门间隙调整螺母 Valve adjusting nut
·46·
凸轮轴总成 (Camshaft assembly)
·47·
凸轮轴总成 (Camshaft assembly)
1 61500050096 1 凸轮轴 Camshaft
·48·
排气摇臂组件 (EVB Exhaust Rocker Arm Set)

EVB排
·49·
排气摇臂组件 (EVB Exhaust Rocker Arm Set)

EVB排
2 612600050059 6 排气门摇臂组件 Exhaust valve rocker arm
3 612600050043 6 气门间隙调节螺钉 Valve Adjusting Bolt
·50·
进气门摇臂总成 (Intake valve rocker arm)
·51·
进气门摇臂总成 (Intake valve rocker arm)

2 614050048 6 进气摇臂 Intake Rocker Arm
3 614050010 6 气门间隙调整螺钉 Valve Adjusting Bolt
·52·
中间齿轮总成 (Intermediate gear assembly)
·53·
中间齿轮总成 (Intermediate gear assembly)

1 61560050052 1 中间齿轮 Intermediate gear
2 61560050051 1 衬套 Bushing
·54·
出水管结合组 (Water Outlet Pipe Group)
·55·
出水管结合组 (Water Outlet Pipe Group)

1 612600040345 1 管接头组件 Adapter assembly
2 612600090917 1 温度传感器 Temperature sensor
6 61500040102 1 出水管 Water outlet pipe
·56·
节温器结合组 (Thermostat Group)
·57·
节温器结合组 (Thermostat Group)
1 612600061730 1 外置节温器 External Thermostat
2 612600061883 4 卡箍 Clamp
3 61000060276 1 冷却液连接胶管 Coolant Connecting Rubber Pipe
·58·
进水管结合组 (Water Inlet Pipe Group)
·59·
进水管结合组 (Water Inlet Pipe Group)

1 90003989311 2 卡箍 Clamp
3 612600060752 1 进水弯管 Elbow
4 612600061406 1 压板 Clamp plate
6 90003802329 2 六角头螺拴
Prevailing Torque Type All-metal
7 90003888451 1 2型全金属六角锁紧螺母 Hexagon Nut,
8 612600062114 1 水管支架 Water pipe bracket
10 612600060088 1 立柱 Water pipe
·60·
水泵结合组 (Water pump assembly)
·61·
水泵结合组 (Water pump assembly)

1 90003813470S 2 双头螺柱 Stud
2 614060008 1 水泵密封垫 Seal gasket of water pump
3 612600060234 1 水泵 Water pump
4 609E110036 1 调整垫圈 Adjusting washer
5 612600061719 5 六角法兰面承面带齿螺母 Hexagon Flange Nut
8 90003931102 1 弹簧垫圈 Spring washer
9 90003813443S 2 双头螺柱 Stud
10 90003813429S 1 双头螺柱 Stud
·62·
水管接头结合组 (Water Pipe Connector Group)
·63·
水管接头结合组 (Water Pipe Connector Group)

1 612600061640 1 水管接头垫片 Gasket
2 61568C060022 1 水管接头 Water pipe joint
·64·
张紧轮及皮带结合组 (Tensioner and Belt Assembly)
·65·
张紧轮及皮带结合组 (Tensioner and Belt Assembly)

2 61560060021 1 张紧轮支撑板 Tension wheel support plate
3 614060160 1 隔套 Spacer sleeve
4 61400060161 1 张紧轮总成 Tensioning wheel assembly
5 81500060228 3 三角皮带 V-belt
6 612600090118 1 三角皮带 V-belt
·66·
机油泵结合组 (Oil pump assembly)
·67·
机油泵结合组 (Oil pump assembly)

1 614070055 1 机油泵垫片 Oil pump gasket
2 612600070484 1 机油泵 Oil pump
5 612600070364 1 机油泵中间齿轮组件 Oil Pump Idle Gear Assembly
7 6140756 1 中间齿轮轴 Intermediate gear shaft
·68·
机油泵中间齿轮组件 (Oil Pump Idle Gear Assembly)
·69·
机油泵中间齿轮组件 (Oil Pump Idle Gear Assembly)

1 90003311410 2 向心球轴承 Centripetal ball bearing
2 90003934732 1 带凸齿的孔用挡圈 Circlip with Teeth for Hole
3 614070061 1 机油泵中间齿轮 Oil pump intermediate gear
4 6140749 1 中间隔圈 Spacer ring
·70·
机油滤清器结合组 (Oil filter assembly)
·71·
机油滤清器结合组 (Oil filter assembly)

3 612600070347 1 机油滤清器总成 Oil filter assembly
4 612600070375 1 机油滤座垫片 Oil filter seat gasket
·72·
机油滤清器总成 (Oil filter assembly)
·73·
机油滤清器总成 (Oil filter assembly)

1 61000070005 2 旋装式机油滤芯总成 Rotary filter element assembly
2 612600070343 1 机油滤清器座 Oil filter seat
·74·
机油集滤器结合组 (Oil Suction Strainer Group)
·75·
机油集滤器结合组 (Oil Suction Strainer Group)

1 614070078 1 垫片 Gasket
2 612600070088 1 集滤器总成 Strainer assembly
3 90003930271 2 平垫圈 Flat washer
·76·
机油冷却器结合组 (Oil cooler assembly)
·77·
机油冷却器结合组 (Oil cooler assembly)

5 612600010639 1 支撑块 Supporting plate
8 612600011654 1 机油冷却器盖 Oil cooler cover
9 614010084B 1 机油冷却器盖垫片 Oil cooler cover gasket
10 90003862419S 4 内六角圆柱头螺钉 Inner hexagon screw
11 61500010334 1 机油冷却器 Oil cooler
·78·
喷油器结合组 (Injector assembly)
·79·
喷油器结合组 (Injector assembly)
2 61500080094A 6 紧固压板 Clamp plate
3 61560080276 6 喷油器总成 Injector assembly
5 612600081954 6 垫圈 Washer
·80·
高压油管结合组 (High Pressure Fuel Injection Pipe Group)
·81·
高压油管结合组 (High Pressure Fuel Injection Pipe Group)

1 612600080914 1 高压油管总成 High pressure pipe assembly
·82·
高压油管总成 (High pressure pipe assembly)
·83·
高压油管总成 (High pressure pipe assembly)

1 612600081591 1 第六缸高压油管总成 High pressure pipe assembly(cylinder 6)
2 612600081590 1 第五缸高压油管总成 High pressure pipe assembly(cylinder 5)
3 612600081589 1 第四缸高压油管总成 High pressure pipe assembly(cylinder 4)
4 612600081588 1 第三缸高压油管总成 High pressure pipe assembly (cylinder 3)
5 612600081587 1 第二缸高压油管总成 High pressure pipe assembly(cylinder 2)
6 612600081586 1 第一缸高压油管总成 High pressure pipe assembly(cylinder 1)
7 61560080172 4 支承架 Support bracket
3 Holes High Pressure Fuel Pipe

8 612600080576 2 3孔高压油管管夹总成 Clamp Assembly
9 612600080580 1 2孔高压油管管夹总成 Clamp Assembly
10 612600080708 2 单孔高压油管管夹总成 Clamp Assembly
11 61560080174 2 管夹下片 Clip (lower)
·84·
高压油泵结合组 (High pressure pump assembly)
·85·
高压油泵结合组 (High pressure pump assembly)

3 612601080207 1 喷油泵总成 Injection pump assembly
4 612600080563 1 联轴器总成
6 614080074 1 波许喷油泵托架 BOSCH injection pump bracket
9 AZ1560070025 1 润滑油回油管总成 Oil return pipe assembly
12 612600081650 1 润滑油管接头
13 612600081684 1 润滑油管总成 Oil pipe assembly
15 61560070012A 1 润滑油管总成 Oil pipe assembly
17 Z61560070012 1 空心螺栓 Hollow bolt
19 61560080284 1 冒烟限制器空气管总成 Smoking Limitator Pipe Assembly
·86·
联轴器总成 ()
·87·
联轴器总成 ()
3 81560080273 8 衬套 Bushing
4 61560080219 12 弹性连接片 Sprial connecting plate
5 81560080271 8 垫圈 Washer
6 61560080194 1 角度调节板 Angle adjusting plate
8 AZ1560080001 1 六角头螺栓 Hexagon bolt
9 81560080275 1 联轴器法兰组件 Coupling flange assembly
·88·
燃油滤清器结合组 (Fuel Filter Group)
·89·
燃油滤清器结合组 (Fuel Filter Group)

2 612600081333 1 燃油滤清器 Fuel filter
Hexagon bolt, full thread

3 90011270017 2 六角头螺栓全螺纹
M10×30GB/T5783-10.9-Zn.D
6 612600083266 1 燃油滤清器支架 Fuel filter bracket
·90·
燃油滤清器 (Fuel filter)
·91·
燃油滤清器 (Fuel filter)
1 612600082597 1 滤清器座
2 612600081334 2 燃油滤清器滤芯 Element of fuel filter
·92·
低压油管结合组 (Low Pressure Oil pipe Group)
·93·
低压油管结合组 (Low Pressure Oil pipe Group)

1 612600080688 12 复合密封垫圈 Seal washer
2 612600080597 1 喷油器回油管总成 Oil return pipe assembly of injector
4 AZ1560080018 1 燃油管 Fuel pipe
7 612600082743 2 管夹 Clip
8 612600080949 1 管卡 Pipe Clip
10 612600080684 1 夹子总成 Clip assembly
·94·
停车装置结合组 (Shut-down Device Group)
·95·
停车装置结合组 (Shut-down Device Group)

1 612600080590 1 气动油门控制机构
·96·
气动油门控制机构 ()
·97·
气动油门控制机构 ()
1 99100570065 1 拉力弹簧 Level spring
2 99100570086 1 杠杆总成 Level assembly
3 90003936415 2 弹簧挡圈 Spring ring
4 99012570084 1 销轴 Pin
MQPs-35249D01Butterfly valve
5 612600080177 1 MQPs-35249D01废气制动停油缸 (exhuast gas brake)
7 612600080179 1 铅封用螺母 Nut
8 612600080178 1 限位螺钉 Spacing screw
·98·
发电机结合组 (Generator Group)
·99·
发电机结合组 (Generator Group)
1 612600090451 1 发电机 Generator
3 615P00090003 1 六角头螺栓 Hexagon bolt
·100·
发电机支架结合组 (Generator Bracket Group)
·101·
发电机支架结合组 (Generator Bracket Group)

2 612600090094 1 拉紧块 Tightening block
5 612600090093 1 拉紧螺栓 Tightening bolt
7 612600090092 1 固定板 Fixed plate
·102·
空调压缩机结合组 (Air Conditionning Compressor Group)
·103·
空调压缩机结合组 (Air Conditionning Compressor Group)

1 612600060211 1 空调机支架 Compressor bracket
·104·
起动机结合组 (Starter Motor Group)
·105·
起动机结合组 (Starter Motor Group)

1 90003813527 3 双头螺柱 Stud
2 612600090561 1 起动机 Starter
3 612600013602 3 六角法兰面螺母 Hexagon Flange Nut
·106·
火焰预热结合组 (Flame Preheater Group)
·107·
火焰预热结合组 (Flame Preheater Group)

1 90017020001 1 六角头螺塞 Hexagon plug
3 612600090748 1 火焰预热装置 Flame preheated equipment
·108·
火焰预热装置 (Flame preheated equipment)
·109·
火焰预热装置 (Flame preheated equipment)

Single Coil Spring Lock Washer,

2 90003931082 2 轻型弹簧垫圈 Light Type
4 99012360441 1 角形支架 Angle bracket
5 61200090162 2 火焰预热电热塞 Flame preheated plug
10 609E110070 1 联接螺栓 Connecting bolt
11 612600090747 1 电磁阀 Electromagnetic valve
13 612600090648 1 燃油管 Fuel pipe
14 612600090647 1 燃油管 Fuel pipe
·110·
普通线束及传感器结合组 (General-use Wire and Sensor Group)
·111·
普通线束及传感器结合组 (General-use Wire and Sensor Group)

1 612600090949 1 发动机线束总成 Engine Harness Assembly
2 612600090771 1 压力传感器 Pressure sensor
·112·
进气管结合组 (Intake Manifold Group)
·113·
进气管结合组 (Intake Manifold Group)

1 612600110572 1 中冷器连接管 Intercooler connecting pipe
2 612600112233 2 卡箍 Clamp
3 612600111068 1 橡胶软管 Rubber hose
4 612600110810 1 进气管总成 Air inlet pipe assembly
6 99100570015 1 悬臂总成 Arm assembly
7 609E110036 2 调整垫圈 Adjusting washer
14 61500110024 6 进气管垫片 Air inlet pipe gasket
·114·
进气管总成 (Air inlet pipe assembly)
·115·
进气管总成 (Air inlet pipe assembly)

3 612600110455 1 盖板 Cover shield
4 612600110456 1 垫片 Gasket
5 612600110687 1 进气管 Intake manifold
6 90017020001 1 六角头螺塞 Hexagon plug
·116·
排气管结合组 (Exhaust Manifold Group)
·117·
排气管结合组 (Exhaust Manifold Group)

1 61260110162 4 排气管密封环 Seal washer of exhaust pipe
2 61560110242 6 排气管垫片 Exhaust pipe gasket
3 612600111136 1 后排气岐管 Rear exhaust manifold
4 612600111745 4 双头螺柱 Stud

6 612600111200 12 螺栓 Bolt
8 612600115082 1 排气管隔热罩 Heat insulating cover of exhaust pipe
9 612600115081 1 排气管隔热罩 Heat insulating cover of exhaust pipe
10 612600111052 12 排气管螺栓 Exhaust pipe bolt
11 612600111137 1 前排气岐管 Front exhaust manifold
·118·
增压器结合组 (Turbocharger assembly)
·119·
增压器结合组 (Turbocharger assembly)
1 81560110187 6 双头螺柱 Stud

3 61560110210 1 增压器密封垫 Seal washer for turbocharger
4 612601111098 1 涡轮增压器 Turbocharger
·120·
增压器润滑油管结合组 (Turbocharger Oil pipe Group)
·121·
增压器润滑油管结合组 (Turbocharger Oil pipe Group)

2 188250083 4 自锁垫圈 Washer
3 612600111050 1 增压器进油管 Oil inlet pipe for turbocharger
4 90003559513 2 管接头螺母 Pipe coupling nut
5 90003559563 2 卡套 Cutting sleeve
6 81560110152 1 进油管法兰 Fuel inlet pipe flange
7 612600114275 1 进油管垫片 Fuel inlet pipe gasket
8 61260110048 1 回油管法兰垫片 Fuel return pipe flange washer
9 612600111051 1 增压器回油管 Oil return pipe for turbocharger
10 61460070014 2 回油管螺栓 Bolt for oil return pipe
11 90003989301 2 软管卡箍 Hose clip
Oil return hose of turbocharger(cold

12 612600112716 1 增压器回油软管耐低温 resistance)
13 612600070097 1 回油弯管 Fuel return elbow
·122·
压气机管路结合组 (Compressor Pipeline Group)
·123·
压气机管路结合组 (Compressor Pipeline Group)

1 612600114653 1 中冷管组件 Intercool Pipe Set
2 612600111719 2 管卡 Pipe Clip
3 612600112232 2 卡箍 Clamp
4 612600111086 1 气路连接胶管 Air Connecting Rubber Pipe
5 612600111701 1 连接弯管 Connecting elbow
6 61560110226 1 卡箍 Clamp
8 612600111600 1 压气机进气管组件 Air intake pipe assembly
9 90003989315 2 软管卡箍 Hose clip
11 612600114654 2 中冷管支架 Intercooled pipe bracket
12 1700550013 2 张紧销 Tension pin
14 612600110317 2 卡箍带 Clamp
16 209190017 2 拉紧销 Pin
·124·
空压机结合组 (Air Compressor Group)
·125·

1 612600130045 1 六角螺母 Hexagon nut
2 612600130073 1 挡油盘 Oil baffle
3 AZ1560130064 1 喷油泵齿轮 Injection pump gear
6 61500080165 1 盖 Cover
8 612600130124 1 传动轴总成 Transmission shaft assembly
9 612600130192 1 空压机出气接头 Air outlet nipple of air compressor
10 612600130037 1 垫圈 Washer
11 612600130184 1 空压机 Air compressor
12 90003989340 2 卡箍 Clamp
16 61500130097 1 油封座 Oil seal seat
18 90003070092 1 油封 Oil seal
19 409020045 1 垫片 Gasket
20 612600130046 1 夹紧螺母 Clamp nut
25 612600130026 1 水冷空压机水管接头 Adapter
26 90003989300 4 卡箍 Clamp
27 612600130173 1 空气压缩机齿轮 Air compressor gear
·126·
·127·

28 612600130585 1 六角法兰面螺母 Hexagon Flange Nut
·128·
传动轴总成 (Transmission shaft assembly)
·129·
传动轴总成 (Transmission shaft assembly)

1 612600130047 1 衬套 Bushing
2 61500080158 2 双列径向止推滚柱轴承 Roller bearing
3 612600130122 1 传动轴 Transmission shaft
4 612600130123 1 压紧块 Clamp block
5 90003320154 1 滚柱轴承 Roller bearing
·130·
液压泵结合组 (Hydraulic Pump Group)
·131·
液压泵结合组 (Hydraulic Pump Group)

·132·
油底壳 (Oil pan)
·133·
油底壳 (Oil pan)
1 614150004 1 密封垫 Seal washer
2 612600150114 1 油底壳总成 Oil pan assembly
3 614150046 10 油底壳托块 Oil pan block
5 612600150390 2 油底壳托块 Oil pan block
·134·
油底壳总成 (Oil pan assembly)
·135·
油底壳总成 (Oil pan assembly)

1 612600150434 1 油底壳组件 Oil pan assembly
3 612600150251 1 磁性螺塞总成 Magnetic screw plug assembly
·136·
发动机支架结合组 (Engine Bracket Group)
·137·
发动机支架结合组 (Engine Bracket Group)

1 90011270016 8 六角头螺栓全螺纹
2 612600010514 1 前支承 Front support
·138·
包装箱底盘零件结合组 (Packing Box Chassis Parts Group)
·139·
包装箱底盘零件结合组 (Packing Box Chassis Parts Group)

1 612600111700 1 排气过渡弯管 Exhaust elbow
·140·
零件箱总成 (Parts Kit Assembly)
·141·
零件箱总成 (Parts Kit Assembly)

1 612600081349 1 除水放心滤 Fuel filter-water separator
2 61564G-1110068 1 增压器垫片 Turbocharger washer
3 612600111828 1 支架 Bracket
Hexagon bolt, full thread

4 90011270017 1 六角头螺栓全螺纹
M10×30GB/T5783-10.9-Zn.D
·142·
除水放心滤 (Fuel filter-water separator)
·143·
除水放心滤 (Fuel filter-water separator)

1 612600081354 1 燃油滤清器座 Fuel Filter Seat
2 612600081335 1 燃油滤清器滤芯 Element of fuel filter
4 612600081322 1 水杯总成 Cup Assembly
·144·
号甲
地址山东省潍坊市高新技术产业开发区福寿东街 197号
Add : NO.197A, Fushou East Str.,
Weifang High-new Techindustrial Development Zone,Weifang,Shandong,CHINA.
电话 +86–0536–8197777 Tel: +86–0536–8197777
传真 +86–0536–8221210 Fax:+86–0536–8221210
邮编 261205 Postae Code: 261205

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DH615Q1890

机 体 结 合 组 (Engine Block Group) ......................................................................................................................................1

气缸体预装配(Pre-assembled cylinder block) ...............................................................................................................3

正 时 齿 轮 室 结 合 组 (Timing Gear Housing Group) ...........................................................................................................5

前 端 盖 结 合 组 (Cylinder Block Front Cover Group) ........................................................................................................7

油 气 分 离 器 结 合 组 (Oil-gas Separator Group) ..................................................................................................................9

油气分离器总成(Oil-gas separator assembly) .............................................................................................................11

油 尺 结 合 组 (Dipstick Group) ............................................................................................................................................13

油标尺总成(Oil dipstick assembly)..............................................................................................................................15

加 油 管 结 合 组 (Oil Tilling Tube Group) ...........................................................................................................................19

飞 轮 壳 结 合 组 (Flywheel Housing Group) ........................................................................................................................21

曲 轴 结 合 组(Crankshaft Group) .......................................................................................................................................23

曲轴总成(Crankshaft assembly) ...................................................................................................................................25

飞 轮 结 合 组 (Flywheel Group) ...........................................................................................................................................27

曲 轴 皮 带 轮 结 合 组 (Crankshaft Pulley Group) ...............................................................................................................29

活 塞 连 杆 结 合 组 (Piston and Connecting Rod Group)....................................................................................................31

连杆总成(Connecting rod assembly) ............................................................................................................................33

气 缸 盖 结 合 组 (Cylinder head assembly) ..........................................................................................................................37

气缸盖分总成(Cylinder head subassembly) ................................................................................................................39

配 气 机 构 (Valve Mechanism) .............................................................................................................................................43

凸轮轴总成(Camshaft assembly) .................................................................................................................................47

出 水 管 结 合 组 (Water Outlet Pipe Group) .......................................................................................................................55

进 水 管 结 合 组 (Water Inlet Pipe Group) ..........................................................................................................................59

水 泵 结 合 组(Water pump assembly).................................................................................................................................61

张 紧 轮 及 皮 带 结 合 组(Tensioner and Belt Assembly).....................................................................................................65

机 油 泵 结 合 组 (Oil pump assembly) ..................................................................................................................................67

机油泵中间齿轮组件(Oil Pump Idle Gear Assembly)................................................................................................69

机 油 滤 清 器 结 合 组 (Oil filter assembly) ...........................................................................................................................71

机油滤清器总成(Oil filter assembly)...........................................................................................................................73

机 油 集 滤 器 结 合 组 (Oil Suction Strainer Group)............................................................................................................75

机 油 冷 却 器 结 合 组 (Oil cooler assembly) .........................................................................................................................77

喷 油 器 结 合 组 (Injector assembly) ....................................................................................................................................79

高 压 油 管 结 合 组 (High Pressure Fuel Injection Pipe Group).........................................................................................81

高压油管总成(High pressure pipe assembly) ..............................................................................................................83

高 压 油 泵 结 合 组 (High pressure pump assembly) ...........................................................................................................85

燃 油 滤 清 器 结 合 组(Fuel Filter Group) ............................................................................................................................89

低 压 油 管 结 合 组(Low Pressure Oil pipe Group) ............................................................................................................93

停 车 装 置 结 合 组 (Shut-down Device Group) ...................................................................................................................95

发 电 机 支 架 结 合 组 (Generator Bracket Group) ............................................................................................................101

空 调 压 缩 机 结 合 组 (Air Conditionning Compressor Group) .......................................................................................103

起 动 机 结 合 组 (Starter Motor Group) ............................................................................................................................105

火 焰 预 热 结 合 组 (Flame Preheater Group) ....................................................................................................................107

火焰预热装置(Flame preheated equipment) ..............................................................................................................109

普 通 线 束 及 传 感 器 结 合 组 (General-use Wire and Sensor Group).............................................................................. 111

进 气 管 结 合 组 (Intake Manifold Group).........................................................................................................................113

进气管总成(Air inlet pipe assembly) .........................................................................................................................115

排 气 管 结 合 组 (Exhaust Manifold Group)......................................................................................................................117

增 压 器 结 合 组 (Turbocharger assembly) ........................................................................................................................119

增 压 器 润 滑 油 管 结 合 组 (Turbocharger Oil pipe Group) .............................................................................................121

空 压 机 结 合 组(Air Compressor Group) .........................................................................................................................125

传动轴总成(Transmission shaft assembly) ................................................................................................................129

液 压 泵 结 合 组 (Hydraulic Pump Group) ........................................................................................................................131

油 底 壳 (Oil pan) ................................................................................................................................................................133

油底壳总成(Oil pan assembly)...................................................................................................................................135

发 动 机 支 架 结 合 组 (Engine Bracket Group)..................................................................................................................137

包 装 箱 底 盘 零 件 结 合 组 (Packing Box Chassis Parts Group) ......................................................................................139

零 件 箱 总 成 (Parts Kit Assembly)....................................................................................................................................141

除水放心滤(Fuel filter-water separator) .....................................................................................................................143

机 体 结 合 组 (Engine Block Group)

机 体 结 合 组 (Engine Block Group)

1 612600010735 3 复合垫圈 Washer

2 61460070011 1 主油道后螺塞 Plug

3 61500010185 7 气缸盖螺栓 Cylinder head bolt

机体结合组 (Engine Block Group) ......................................................................................................................................1

正时齿轮室结合组 (Timing Gear Housing Group) ...........................................................................................................5

前端盖结合组 (Cylinder Block Front Cover Group) ........................................................................................................7

油气分离器结合组 (Oil-gas Separator Group) ..................................................................................................................9

油尺结合组 (Dipstick Group) ............................................................................................................................................13

加油管结合组 (Oil Tilling Tube Group) ...........................................................................................................................19

飞轮壳结合组 (Flywheel Housing Group) ........................................................................................................................21

曲轴结合组(Crankshaft Group) .......................................................................................................................................23

飞轮结合组 (Flywheel Group) ...........................................................................................................................................27

曲轴皮带轮结合组 (Crankshaft Pulley Group) ...............................................................................................................29

活塞连杆结合组 (Piston and Connecting Rod Group)....................................................................................................31

气缸盖结合组 (Cylinder head assembly) ..........................................................................................................................37

配气机构 (Valve Mechanism) .............................................................................................................................................43

出水管结合组 (Water Outlet Pipe Group) .......................................................................................................................55

进水管结合组 (Water Inlet Pipe Group) ..........................................................................................................................59

水泵结合组(Water pump assembly).................................................................................................................................61

张紧轮及皮带结合组(Tensioner and Belt Assembly).....................................................................................................65

机油泵结合组 (Oil pump assembly) ..................................................................................................................................67

机油滤清器结合组 (Oil filter assembly) ...........................................................................................................................71

机油集滤器结合组 (Oil Suction Strainer Group)............................................................................................................75

机油冷却器结合组 (Oil cooler assembly) .........................................................................................................................77

喷油器结合组 (Injector assembly) ....................................................................................................................................79

高压油管结合组 (High Pressure Fuel Injection Pipe Group).........................................................................................81

高压油泵结合组 (High pressure pump assembly) ...........................................................................................................85

燃油滤清器结合组(Fuel Filter Group) ............................................................................................................................89

低压油管结合组(Low Pressure Oil pipe Group) ............................................................................................................93

停车装置结合组 (Shut-down Device Group) ...................................................................................................................95

发电机支架结合组 (Generator Bracket Group) ............................................................................................................101

空调压缩机结合组 (Air Conditionning Compressor Group) .......................................................................................103

起动机结合组 (Starter Motor Group) ............................................................................................................................105

火焰预热结合组 (Flame Preheater Group) ....................................................................................................................107

普通线束及传感器结合组 (General-use Wire and Sensor Group).............................................................................. 111

进气管结合组 (Intake Manifold Group).........................................................................................................................113

排气管结合组 (Exhaust Manifold Group)......................................................................................................................117

增压器结合组 (Turbocharger assembly) ........................................................................................................................119

增压器润滑油管结合组 (Turbocharger Oil pipe Group) .............................................................................................121

空压机结合组(Air Compressor Group) .........................................................................................................................125

液压泵结合组 (Hydraulic Pump Group) ........................................................................................................................131

油底壳 (Oil pan) ................................................................................................................................................................133

发动机支架结合组 (Engine Bracket Group)..................................................................................................................137

包装箱底盘零件结合组 (Packing Box Chassis Parts Group) ......................................................................................139

零件箱总成 (Parts Kit Assembly)....................................................................................................................................141

机体结合组 (Engine Block Group)

机体结合组 (Engine Block Group)

气缸体预装配 (Pre-assembled cylinder block)

气缸体预装配 (Pre-assembled cylinder block)

正时齿轮室结合组 (Timing Gear Housing Group)

正时齿轮室结合组 (Timing Gear Housing Group)

前端盖结合组 (Cylinder Block Front Cover Group)

前端盖结合组 (Cylinder Block Front Cover Group)