OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED

SF No.118,Sangothipalayam , Arasur (PO) ,Coimbatore – 641 407,

Tamil Nadu. India. Email : mani@ocsengineering.in

Mobile : +91 7358810633 Web: www.ocsengineering.in

QW - 482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
WPS No : OCSI-ASME-WPS-007 Rev. No. : 0 Date : 15-Oct-18
Supporting PQR No :OCSI-ASME-PQR-004 Rev. No. : 0
Welding Process : GTAW Type (s) : Manual
(Automatic, Manual, Machine, or
Semi-Automatic)

1 Joint (Qw-402) Joint Details

Joint Design : Any (As Per Sketch)
Root Spacing : Refered Attached Joint
Backing : NO 60º - 70º
Backing Material (Type) :
Metal Nonfusing Metal Nonmetalic

Others

8.74 mm 1.00mm - 2.00 mm

2.0 mm to 3.0 mm

2 Base metals (Qw-403)

P No. : 1 Group No. : 1 to P No. : 1 Group No. : 1
Specification type and grade : (SA 333 Gr 6 & 1, WCA,LCA,LF1,WPB,A106 Gr.A/B etc )
Specification type and grade : (SA 333 Gr 6 & 1, WCA,LCA,LF1,WPB,A106 Gr.A/B etc )
Chemical analysis and Mechanical properties : NA
Chemical analysis and Mechanical properties : NA
Thickness Range :
Base Metal : Groove 1.5 mm to 17.48 mm Fillet : Unlimitted
Pipe Dia. Range : OD 25MM and Above (Groove) Fillet : Unlimitted
Maximum Pass Thickness ≤ 13mm (Yes/No) : Yes
Other : NA

3 Filler Metals (QW - 404) GTAW

Spec No. ( SFA) : 5.18
AWS No. ( Class) : ER 70-S2 (or Equivalent)
F No. : 6
A No. : 1
Size of Filler Metal: All
Deposited Weld Metal Thickness Range:
Groove : Up to 17.48 mm
Fillet : Unlimitted
Electrode Flux ( Class ) : NA
Flux Trade Name : NA
Consumable Insert : NA
Other: (Electrode) NIL
Prepared By Checked By Approved by

OCSI QA/QC OCSI QA MANAGER TUV

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 OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED
SF No.118,Sangothipalayam , Arasur (PO) ,Coimbatore – 641 407,
Tamil Nadu. India. Email : mani@ocsengineering.in

Mobile : +91 7358810633 Web: www.ocsengineering.in

QW - 482 WELDING PROCEDURE SPECIFICATIONS (WPS)
QW - 482 ( Back )
WPS No.:OCSI-ASME-WPS-004 Rev. No : 0

4 Positions ( QW-405 ) 5 Post Weld Heat Treatment ( QW - 407 )

Position (s) of Groove : All Positions Temperature Range : NA
Welding Progression : Time Range : NA
Position (s) of Fillet :

6 Pre heat ( QW - 406) 7 Gas ( QW - 408 )

Preheat Temp. Min. : Min 50 Deg.C Percentage composition
Interpass Temp. Max. : 150ºC Gas (es) ( Mixture ) Flow Rate
Preheat Maintenance : Preheat Shielding : Argon 99.99% 7-15L/Min.
Preheating shall be done if temperature is below minimum specified. Trailing : NA NA NA
Backing NA NA NA

8 Electrical characteristics ( QW - 409 )

Current AC or DC : DC Polarity : Straight(E -ve)
Amps ( Range) : 130 - 140 Amps Volts (Range) : 11 - 17 V
(Amps and Volts range should be recorded for each electrode size, position, thickness etc., This information
may be listed in a tabular form similar to that shown below.)

Tungsten Electrode Size and Type : 1.4 to 2.6mm (2% Thoriated)

Mode of Metal Transfer for GMAW : NA

Electrode wire feed speed range : NA

9 Technique ( QW - 410 )
String or Weave Bead : String
Orifice or Gas Cup Size : 5 to 10
Initial and Interpass Cleaning ( Brushing, Grinding etc.) : Wire Brushing
Method of Back Gouging : NA
Oscillation : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass ( per side) : Multipass
Multiple or single Electrode : Single
Travel Speed ( Range) : As per table given below
Peening : NA
Other : NA

Weld Filler Metal Current Volt Travel Speed Heat Input

Process
Layer Class Dia. (mm) Type/Pol. Amp. Range Range Range (KJ/Min)
Root &
ER 70S 2
Subsequen GTAW All DCEN 130-140 13~17 65-80mm/min 1.84 max
t Layers (or) Eq

Prepared By Checked By Approved by

OCSI QA/QC OCSI QA MANAGER TUV

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