CW Channel

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DESIGN OF CW CHANNEL

FOR SECTION 'A-A' (WIDTH OF CHANNEL = 2.3M)

PROJECT

CW SYSTEM PACKAGE
KAHALGAON SUPER THERMAL POWER PROJECT
STAGE - ii, PHASE - I & ii (3X500 MW)

CLIENT

NATIONAL THERMAL POWER CORPORATION LTD. (NTPC)

CONTRACTOR

KIRLOSKAR BROTHERS LTD., PUNE

STRUCTURAL CONSULTANT

DR. J.M. MULAY CONSLT. ENGRS. LTD., PUNE

KBL_DOCUMENT NO. : CHANNEL_SECA-A


NTPC_DOCUMENT NO. : 4230-133-PVC-U-003.1
DATE : June 7, 2004
NO. OF PAGES : 8 + Annex. 1 & 2
REV. NO : 1
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (2.3M WIDTH)

DESIGN OF CW CHANNEL AT SECTION 'A-A' (2.3M WIDTH)


Refer KBL drg. no. NTPC-K/CW-CHANNEL/04.04/203/R1 (NTPC drg. no. 4230-133-PVC-B-001 R1)
DATA :

1. Finished Ground Level = RL 36.50 m

2. Top of Wall = RL 36.80 m

3. Max. Water Level = RL 36.50 m

4. Bed Level of Section = RL 33.00 m

5. Design Height of Soil (Hs) = 3.50 m

6. Design Height of Water (Hw) = 3.50 m

7. Width of Channel = 2.3 m

8. Unit Wt. of Water (w) = 10 kN/m3

9. Unit Wt. of Soil (gs) = 18.5 kN/m3

10. Submerged Unit Wt. of Soil (gsub) = 8.5 kN/m3

11. Coeff of Earth Pressure (k) = 0.333

12. Surcharge at FGL (s) = 20 kN/m2

13. Safe Bearing Capacity


For Base Width 1 to 6m = 5 T/m2
For Base Width >6 to10m = 8 T/m2

14. Grade of Concrete = M 25

15. Grade of Reinforcement = Fe 415

DESIGN CALCULATIONS :

Figure : Channel Section

200 wC = 2300 200


Lvl RL +36.80
vl RL +36.50 GL 300

3500 1 3

Toe Lvl RL +33.00

475 475 wt = 300

wr = 3850

CW System Package,
NTPC Kahalgaon
2
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (2.3M WIDTH)

A. Design of Side Wall :


Figure: Pressure Diagrams
Case1 : Soil Pressure from outside and no water inside Case2 : Water Pressure inside and no soil outside

3.5
3.5

0.33 x 20 = 0.33 x 8.5 x 3.5 = 10 x 3.5 = 10 x 3.5 =


6.66 kN/m2 9.32 35.00 35.00

Pressure due to Pressure due to Pressure due to Pressure due to


Surcharge Soil Water Water

Side wall designed as cantilever wall :

Case1 : Soil Pressure from outside and no water inside


At base of wall -

Bending Moment due to surcharge = k s Hs2/2 = 0.33 x 20 x 3.50 2 = 40.79 kNm


2
Bending Moment due to soil (sub.) = k g sub Hs3/6 = 0.33 x 8.5 x 3.50 3 = 20.23 kNm
6
mmt
Bending Moment due to Water = w Hs3/6 = 10 x 3.50 3 = 71.46 kNm without
surcharg
6 e
Total design BM, = M1 = 132.48 kNm 91.68

Effective depth reqd. = M1 = 132.5 x 10 6 = 345.47 mm


for cracked section Qxb 1.11 x 1000

(Q= 1.11 N/mm2)


Refer enclosed Annexure II

Total depth provided = Dw = 475 mm

Effective depth provided = d = 475 - 58 = 417 mm


> dreqd. Hence OK

At 1.4m distance from base of wall


Height for design = Hs1 = 2.1 m
Thickness of wall available = tw1 = 373.7 mm
Bending Moment due to surcharge = k s H s1
2
/2 = 0.33 x 20 x 2.10 2 = 14.69 kNm
2
Bending Moment due to soil = k gs Hs13/6 = 0.33 x 18.5 x 2.10 3 = 9.51 kNm
6
Bending Moment due to Water = w Hs13/6 = 10 x 2.10 3 = 15.44 kNm

CW System Package,
NTPC Kahalgaon
3
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (2.3M WIDTH)

6
Total design BM, = M1' = 39.63 kNm

Effective depth reqd. = M1' = 39.63 x 10 6 = 188.95 mm


for cracked section Qxb 1.11 x 1000

(Q= 1.11 N/mm2)

Total depth provided = Dw = 373.7 mm

Effective depth provided = d = 315.68 mm


> dreqd. Hence OK
Case2 : Water Pressure inside and no soil outside

Bending Moment due to water = M2 = 10 Hw3 /6 10 x 3.50 3 = 71.46 kNm


6
Overall depth reqd. = M2 71.46 x 10 6 = 471.38 mm
for uncracked section Qxb 0.322 x 1000

(Q= 0.3216 N/mm2)

Total depth provided = Dw = 475 mm


> Dreqd. Hence OK

At 1.4 m distance from base of wall


Height for design = Hw1 = 2.10 m
Thickness of wall available = tw1 = 373.7 mm
Bending Moment due to water = M2' = 10 Hw13 /6 10 x 2.10 3 = 15.44 kNm
6
Overall depth reqd. = M2 15.44 x 10 6 = 219.08 mm
for uncracked section Qxb 0.322 x 1000

(Q= 0.3216 N/mm2)


Refer enclosed Annexure II

Total depth provided = Dw = 373.7 mm


> Dreqd. Hence OK

Reinforcement in wall :

Reinforcement reqd. in wall on soil face:

Vert. on soil face, Ast1 = M1 = 132.5 x 10 6 = 1534.74 mm2


(at base) 230 x 0.9 x d 230 x 0.9 x 417

Vert. on soil face, Ast2 = M 1' = 39.63 x 10 6 = 606.44 mm2


(at 1.4m from base) 230 x 0.9 x d 230 x 0.9 x 315.7

Reinforcement reqd. in wall on water face:

Vert. on water face, Ast3 = M2 = 71.46 x 10 6 = 1269.35 mm2


(at base) 150 x 0.9 x d 150 x 0.9 x 417

Vert. on water face, Ast4 = M2' = 15.44 x 10 6 = 362.18 mm2

CW System Package,
NTPC Kahalgaon
4
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (2.3M WIDTH)

(at 1.4m from base) 150 x 0.9 x d 150 x 0.9 x 315.7

For HYSD bars min reinf. is as follows,


For 100 thk = 0.24 %
For 450 thk = 0.16 %
Astmin = 0.16 x 475 x 1000
(475 thk. wall) 100
= 760.00 mm2
Astmin on each face(side) of wall - equally distributed = 380 mm2
(475 thk. wall)

Astmin = ### ### 1000


(373.7 thk. wall) 100
= 663.08 mm2
Astmin on each face(side) of wall = 331.54 mm2
(373.7 thk. wall)

Provide vertical reinf. on soil face, Ast


12Y @ 185 c/c throughtout for full height 611
+ 16Y @ 185 /c extra upto 1.4m height
c
1087 1698 mm2
Provide vertical reinf. on water face, Ast
12Y @ 240 c/c throughtout for full height 471
+ 16Y @ 240 /c extra upto 1.4m height
c
838 1309 mm2

Provide horizontal reinf. on both faces,


10Y @ 200 c/c for 1.4m height Ast = 393 mm2
10Y @ 230 c/c from 1.4m height upto top Ast = 341 mm2

Check for Shear in wall :

Case1 : Soil Pressure from outside and no water inside


Max Shear Force at base = SF = 23 + 16 + 61 = 100.88 kN

Reinf. provided at support = Ast = 1698 mm2


100Ast = 100 x 1698 = 0.41
bd 1000 x 417

Perm. shear stress in concrete = tc = 0.2812 N/mm2 Refer IS456


Actual shear stress = tv = SF = 100.88 = 0.2419 N/mm 2

bxd 1000 x 417 < Perm. Stress, hence safe

Case2 : Water Pressure inside and no soil outside


Max Shear Force at base = SF = 61.25 kN
Perm. shear stress in concrete = tc = 1.9 N/mm2 Refer IS3370
Actual shear stress = tv = SF 61.25 = 0.1632 N/mm2
bxjxd 1000 x 0.9 x 417 < Perm. Stress, hence safe

CW System Package,
NTPC Kahalgaon
5
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (2.3M WIDTH)

B. Design of Raft :

Case1 : Soil Pressure from outside and no water inside

Loading for unit length of channel


Weight of channel 0.34 x 3.8 x 25 x2
+ 3.85 x 0.48 x 25 = 109.84 kN
Weight of soil(3) on toe 0.3 x 3.5 x 18.5 x 2 = 38.85 kN
Weight of soil(4) on toe 0.28 x 3.5 x 18.5 x2 = 17.81 kN
weight
2 without
surcharg
Weight of surcharge on toe 0.58 x 20 x 2 = 23.00 kN e
Total weight at base = W2 = 189.50 kN 166.50

Max. bearing pressure at bottom of raft PS = W2 189.50 = 49.22 kN/m2 43.25


A 3.85 < SBC, 50 kN/m 2

Hence safe.
Design pressure at bottom of raft PD 49.22 - 0.48 x 25 = 37.35 kN/m2 31.37

Design toe portion -


Self weight of toe = 0.475 x 25 = 11.88 kN/m2
Weight of soil = 3.5 x 18.5 = 64.75 kN/m2
Surcharge = s = 20 kN/m2
Ptoe 96.63 kN/m2 76.63

Net pressure on toe = P2 = Ptoe - Ps 96.63 - 49.22 = 47.40 kN/m2 33.38

Bending Moment on toe = M5 = P2 wt2/2 47.40 x 0.30 2 = 2.13 KN-m 1.502


2
Effective depth reqd. = M5 2.1 x 10 6 = 43.84 mm
cracked section Qxb 1.11 x 1000

(Q= 1.11 N/mm ) 2

Total depth provided = Dr = 475 mm


Effective depth provided = d = 417 mm
> dreqd. Hence OK

Figure: Junction at wall and base raft:


Calculation with surcharge Calculation without surcharge
Side Wall Side Wall

Mmt. in wall,
Moment in wall = M1 = 132.48 Mwithout s = 91.68

Toe Central raft Toe Central raft

M5 = 2.13 130.34 Net Moment M5 = 1.50 90.18 Net Moment


(less moment hence

CW System Package,
NTPC Kahalgaon
6
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (2.3M WIDTH)

not governing)

Check for Central raft portion -

After solving the junction the net moment in central wall at edges works out to,
Bending Moment = M6 132.5 - 2.13 = 130.34 kNm

Effective depth reqd. = M6 130.3 x 10 6 = 342.68 mm


cracked section Qxb 1.11 x 1000

(Q= 1.11 N/mm2)


Total depth provided = Dr = 475 mm
Effective depth provided = d = 417 mm
> dreqd. Hence OK

Calculating bending moment at middle of central raft -


Bending Moment =
M7 = PD wC2/8 -M6 = 37.3 x 2.3 ###- 130 = -105.65 KN-m
8 Hogging BM i.e. tension at bottom

Effective depth reqd. = M6 105.6 x 10 6 = 308.51 mm


cracked section Qxb 1.11 x 1000

(Q= 1.11 N/mm2)


Total depth provided = Dr = 475 mm
Effective depth provided = d = 417 mm
> dreqd. Hence OK

Case2 : For Channel full with water and no earth outside:

Loading for unit length of channel


Weight of water 2.3 x 3.5 x 10 = 80.5 kN
Weight of wall 0.34 x 3.8 x 25 x2 = 64.1 kN
Weight of raft 3.85 x 0.48 x 25 = 45.72 kN
Total weight at base = W1 = 190.34 kN

Total with of raft = wr = 3.85 m


Area of raft A = 3.85 m2

Max. bearing pressure at bottom of raft Pw = W1 190.34 = 49.44 kN/m2


A 3.85 < 50 kN/m2
Hence safe.
Check for toe portion -
Self weight of toe = Ptoe 0.475 x 25 = 11.875 kN/m2

Net pressure on toe = P1 = Pw - Ptoe 49.44 - 11.9 = 37.56 kN/m2

Bending Moment on toe = M3 = P1 wt2/2 37.56 x 0.30 2 = 1.69 kNm


2

Effective depth reqd. = M3 1.7 x 10 6 = 39.02 mm

CW System Package,
NTPC Kahalgaon
7
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (2.3M WIDTH)

cracked section Qxb 1.11 x 1000

(Q= 1.11 N/mm ) 2

Total depth provided = Dr = 475 mm


Effective depth provided = d = 417 mm
> dreqd. Hence OK

Figure: Junction at wall and base raft:

Side Wall

Moment in wall = M2 = 71.46

Toe Central raft

M3 = 1.69 69.77 Net Moment

Check for Central raft portion -

After solving the junction the net moment in central wall at edges works out to,
Bending Moment = M4 71.5 - 1.69 = 69.77 KN-m

Effective depth reqd. = M4 69.8 x 10 6 = 465.77 mm


uncracked section Qxb 0.322 x 1000

(Q= 0.3216 N/mm2)


Total depth provided = Dr = 475 mm
> Dreqd. Hence OK

Reinforcement in raft :

Reinforcement in raft at bottom near wall junction:


On soil face, Ast5 = M6 = 130.3 x 10 6 = 1510.03 mm2
230 x 0.9 x d 230 x 0.9 x 417
Reinforcement in raft at bottom central area:
On soil face, Ast6 = M7 = 105.6 x 10 6 = 1223.94 mm2
230 x 0.9 x d 230 x 0.9 x 417
Reinforcement in wall on water face:
On water face, Ast7 = M4 = 69.8 x 10 6 = 1239.33 mm2
150 x 0.9 x d 150 x 0.9 x 417

Astmin = 0.16 x 475 x 1000


(475 thk. wall) 100
= 760.00 mm2
Astmin on each face(side) of wall = 380 mm2

Provide main reinf. on bottom side,


16Y @ 130 c/c throughtout for full width 1547 mm2
Provide main reinf. on top face, Ast

CW System Package,
NTPC Kahalgaon
8
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (2.3M WIDTH)

12Y @ 240 c/c throughtout for full width 471


+ 16Y @ 240 /c extra at wall junction upto 0.8m
c
838 1309 mm2

Provide distribution reinf. at top & bottom,


10Y @ 200 c/c throughtout the width Ast = 393 mm2

C. Check For Buoyancy : (50% bouyant force is considered)

Weight of Concrete:
Weight of Raft + Wall = 109.84 kN

Weight of Soil:
Weight of Soil (3) = 38.85 kN
Weight of Soil (4) = 17.81 kN
Total Weight = 166.50 kN

50% Height of water table for bouyancy calculations,


HGWT 3.5 + 0.48 = 1.988 m
2
Buoyant force HGWT x wr 1.99 x 3.9 x 10 = 76.52 kN

Ratio (factor of safety against buoyancy) = 166.50 = 2.176 > 1.2


76.519 OK

CW System Package,
NTPC Kahalgaon
9
03/18/2020

QUANTITIES FOR CW CHANNEL - KAHALGAON SECTION A-A


Sr.
Description L B H No. Total Total Unit
No
FOR 1M LENGTH OF CHANNEL
a Excavation
1 4.05 4.075 1 16.504
16.504 cum

b P.C.C. - 1:3:6
1.00 4.05 0.1 1 0.405

0.405 cum

c R.C.C. - M25
channel raft 1.00 3.85 0.475 1 1.8288
channel walls 1.00 0.2 3.8 2 1.52
1.00 0.275 3.8 0.5 2 1.045

4.40 cum

d Reinforcement 0.38 MT

e Shuttering plain
channel raft 1.00 0.475 2 0.95
channel walls 1.00 3.8 4 15.2

16.15 sqm

f Waterproof compound 8 4.4 35.2 kg

g 32NB Pipe Railing 1 2 2 2 m

h PVC Water bars 3 2 6 6 m

Page 10 of 30
03/18/2020

87.28

Page 11 of 30
BAR BENDING SCHEDULE FOR CW CHANNEL - KAHALGAON SECTION A-A
FOR 1M LENGTH OF CHANNEL

Total Number Weight


Bar Diameter Cut Bar Number Total Total
Location Spacing Shape Laps cut bar of of bar
Mark of bar Length of bars length Weight
length locations per m

Wall
1 12 240 4.625 0 4.625 6 2 55.5 0.89 49
Vert.

Wall
2 12 185 4.625 0 4.625 7 2 64.75 0.89 58
Vert.

Wall
3 16 240 2.1 0 2.1 6 2 25.2 1.58 40
Vert.

Wall
4 16 185 2.1 0 2.1 7 2 29.4 1.58 46
Vert.

Wall
5 10 200 1 0 1 8 2 16 0.62 10
Hori.

Wall
6 10 230 1 0 1 12 2 24 0.62 15
Hori.

Wall
7 10 200 1 0 1 8 2 16 0.62 10
Hori.

Wall
8 10 230 1 0 1 12 2 24 0.62 15 243
Hori.

9 Raft Top 12 240 4.5 0 4.5 6 1 27 0.89 24


10 Raft Top 16 240 1.525 0 1.525 6 2 18.3 1.57 29

Raft
11 16 130 4.5 0 4.5 9 1 40.5 1.57 64
bottom

12 Raft Top 10 200 1 0 1 20 1 20 0.62 12

Raft
13 10 200 1 0 1 20 1 20 0.62 12
bottom

384

Total
10 74
12 131
16 179
BENDING MOMENT COEFF. (Q) FOR UNCRACKED SECTION
ANNEXURE I

DERIVATION OF BENDING MOMENT COEFFICIENT FOR UNCRACKED SECTION -

Grade of Concrete M 25
Grade of reinf. Fe 415

Permissible stress in tension due to bending sbt = 1.8 N/mm2


(refer IS 3370(Part II), Table3)

Permissible stress in comp. due to bending sbc = 8.5 N/mm2


(refer IS 456, Table21)

\ Modular ratio, m = 280


3 x sbc
= 10.980
Astmin say 11.000

D Min. reinf. On each face = 0.12 % of gross area


(as per IS3370(Part II))
Astmin
b

Moment of Inertia Ixx of Equivalent Section,


= b D3 + 2 0.12 (bd) x (m-1) x (D/2)2
12 100

= 0.0833 + 0.006
= 0.0893

M = s
I y
M = sxI = 1.8 x 0.0893 b D3
y D/2
= 0.3216 bD2
= Q bD2

\ Bending Moment Coeff. Q = 0.3216 N/mm2


BENDING MOMENT COEFF. (Q) FOR UNCRACKED SECTION
ANNEXURE I

CKED SECTION -

(bd) x (m-1) x (D/2)2


BENDING MOMENT COEFF. (Q) FOR UNCRACKED SECTION
ANNEXURE II

DERIVATION OF BENDING MOMENT COEFFICIENT FOR CRACKED SECTION -

Grade of Concrete M 25
Grade of reinf. Fe 415

Permissible stress in comp. due to bending sbc = 8.5 N/mm2


(refer IS 456, Table21)

Permissible Tensile stress in steel sst = 230 N/mm2


(refer IS 456, Table22)

\ Modular ratio, m = 280


3 x sbc
= 10.980
say 11.000

1 - 1 = sst = sst
k m sbc 93.500

k = 0.289

M = bd2 s cbc k (1 - k/3)


2
= 1.110 bd2
= Q bD2

\ Bending Moment Coeff. Q = 1.110 N/mm2


DESIGN OF CW CHANNEL
FOR SECTION 'F-F' (WIDTH OF CHANNEL = 7.5M)

PROJECT

CW SYSTEM PACKAGE
KAHALGAON SUPER THERMAL POWER PROJECT
STAGE - ii, PHASE - I & ii (3X500 MW)

CLIENT

NATIONAL THERMAL POWER CORPORATION LTD. (NTPC)

CONTRACTOR

KIRLOSKAR BROTHERS LTD., PUNE

STRUCTURAL CONSULTANT

DR. J.M. MULAY CONSLT. ENGRS. LTD., PUNE

DOCUMENT NO. : CHANNEL_SECF-F


DATE : April 29, 2004
NO. OF PAGES : 7
REV. NO : 0
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (7.5M WIDTH)

DESIGN OF CW CHANNEL AT SECTION 'F-F'


Refer KBL drg. no. NTPC-K/CW-CHANNEL/04.04/203/R0

DATA :

1. Finished Ground Level = RL 36.50 m

2. Top of Wall = RL 36.80 m

3. Max. Water Level = RL 36.50 m

4. Bed Level of Section = RL 32.00 m

5. Design Height of Soil (Hs) = 4.50 m

6. Design Height of Water (Hw) = 4.50 m

7. Width of Channel = 7.5 m

8. Unit Wt. of Soil (g s) = 18 kN/m3

9. Coeff of Earth Pressure


at rest (Ka) = 0.5

10. Surcharge at FGL (s) = 20 kN/m2

11. Safe Bearing Capacity


For Base Width 1 to 6m = 5 T/m2
For Base Width >6 to10m = 8 T/m2

12. Grade of Concrete = M 25

13. Grade of Reinforcement = Fe 415

DESIGN CALCULATIONS :

Figure : Channel Section

200 wC = 7500 200


Lvl RL +36.80
Lvl RL +36.50 GL 300

GWT for Design


4500 1 3

HGWT = 2
2600
Toe Lvl RL +32.00

700 700 wt = 300

wr = 9500

CW System Package,
NTPC Kahalgaon
19
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (7.5M WIDTH)

A. Design of Side Wall :

Figure: Pressure Diagrams

4.5
4.5

0.5 x 20 = 10kN/m2 0.5 x 18 x 4.5 = 40.5kN/m 2 10 x 4.5 = 45.00kN/m2

Pressure due to Pressure due to Pressure due to


Surcharge Soil Water

Side wall designed as cantilever wall :

Case1 : Soil Pressure from outside and no water inside


At base of wall -

Bending Moment due to surcharge = Ka s Hs2/2 = 101.25 kNm


Bending Moment due to soil = Ka g s Hs3/6 = 136.69 kNm
Total design BM, = M1 = 237.94 kNm

Effective depth reqd. = M1 = 462.99 mm


for cracked section Qxb

(Q= 1.11 N/mm2)

Total depth provided = Dw = 700 mm

Effective depth provided = d = 642 mm


> dreqd. Hence OK

At 1.4m distance from base of wall


Height for design = Hs1 = 3.1 m
Thickness of wall available = tw1 = 554.2 mm
Bending Moment due to surcharge = Ka s Hs12/2 = 48.05 kNm
Bending Moment due to soil = Ka gs Hs13/6 = 44.69 kNm
Total design BM, = M 1' = 92.74 kNm

Effective depth reqd. = M1' = 289.04 mm


for cracked section Qxb

(Q= 1.11 N/mm2)

Total depth provided = Dw = 554.2 mm

CW System Package,
NTPC Kahalgaon
20
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (7.5M WIDTH)

Effective depth provided = d = 496.16667 mm


> dreqd. Hence OK
Case2 : Water Pressure inside and no soil outside

Bending Moment due to water = M2 = 10 Hw3 /6 = 151.88 kNm

Overall depth reqd. = M2 = 687.20 mm


for uncracked section Qxb

(Q= 0.3216 N/mm2)

Total depth provided = Dw = 700 mm


> Dreqd. Hence OK

At 1.4 m distance from base of wall


Height for design = Hw1 = 3.10 m
Thickness of wall available = tw1 = 554.2 mm
Bending Moment due to water = M2' = 10 Hw13 /6 = 49.65 kNm

Overall depth reqd. = M2 = 392.92 mm


for uncracked section Qxb

(Q= 0.3216 N/mm2)

Total depth provided = Dw = 554.2 mm


> Dreqd. Hence OK

Reinforcement in wall :

Reinforcement reqd. in wall on soil face:


Vert. on soil face, Ast1 = M1 = 1790.43 mm2
(at base) 230 x 0.9 x d
Vert. on soil face, Ast2 = M1' = 902.93 mm2
(at 1.4m from base) 230 x 0.9 x d

Reinforcement reqd. in wall on water face:


Vert. on water face, Ast3 = M2 = 1752.34 mm2
(at base) 150 x 0.9 x d
Vert. on water face, Ast4 = M2' = 741.26 mm2
(at 1.4m from base) 150 x 0.9 x d

Astmin = 0.08 x 700 x 1000


(700 thk. wall) 100
= 560.00 mm2
Astmin = 0.08 x ### 1000
(554.2 thk. wall) 100
= 443.33 mm2

At 3 m distance from base of wall


Thickness of wall available = tw2 = 387.5 mm
Astmin = ### 387.5 x 1000

CW System Package,
NTPC Kahalgaon
21
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (7.5M WIDTH)

(554.2 thk. wall) 100


= 337.68 mm2

Provide vertical reinf. on soil face, Ast


16Y @ 170 c/c throughtout for full height 1183
+ 12Y @ 170 /c extra upto 1.4m height
c
665 1848 mm2
Provide vertical reinf. on water face, Ast
16Y @ 170 c/c throughtout for full height 1183
+ 12Y @ 170 /c extra upto 1.4m height
c
665 1848 mm2

Provide horizontal reinf. on both faces,


10Y @ 140 c/c for 1.4m height Ast = 562 mm2
10Y @ 175 /c from 1.4m to 3m height
c
Ast = 449 mm2
10Y @ 230 c/c from 3m height upto top Ast = 341 mm2

Check for Shear in wall :

Case1 : Soil Pressure from outside and no water inside


Max Shear Force at base = SF = 136.13 kN
Reinf. provided at support = Ast = 1848 mm2
100Ast = 0.29
bd
Perm. shear stress in concrete = tc = 0.2428 N/mm2 Refer IS456
Actual shear stress = tv = SF = 0.2120 N/mm 2

bxd < Perm. Stress, hence safe

Case2 : Water Pressure inside and no soil outside


Max Shear Force at base = SF = 101.25 kN
Perm. shear stress in concrete = tc = 1.9 N/mm2 Refer IS3370
Actual shear stress = tv = SF = 0.1752 N/mm2
bxjxd < Perm. Stress, hence safe

B. Design of Raft :

Case1 : Soil Pressure from outside and no water inside

Loading for unit length of channel


Weight of channel = 274.25 KN
Weight of soil(3) on toe = 48.6 KN
Weight of soil(4) on toe = 40.50 KN
Weight of surcharge on toe = 32.00 KN
Total weight at base = W2 = 395.35 KN

Max. bearing pressure at bottom of raft Ps = W2 = 41.62 KN/m2


A < 80 KN/m2 SBC
Hence safe.
Design pressure at bottom of raft PD = 24.12 KN/m2

CW System Package,
NTPC Kahalgaon
22
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (7.5M WIDTH)

Design toe portion -


Self weight of toe = = 17.5 KN/m2
Weight of soil = = 81 KN/m2
Surcharge = s = 20 KN/m2
Ptoe 118.5 KN/m2

Net pressure on toe = P2 = Ptoe - Ps = 76.88 KN/m2

Bending Moment on toe = M5 = P1 wt2/2 = 3.46 KN-m

Effective depth reqd. = M5 = 55.83 mm


cracked section Qxb
(Q= 1.11 N/mm2)
Total depth provided = Dr = 700 mm
Effective depth provided = d = 642 mm
> dreqd. Hence OK

Figure: Junction at wall and base raft:

Side Wall

Moment in wall = M1 = 237.94

Toe Central raft


234.48 Net Moment
M5 = 3.46

Check for Central raft portion -

After solving the junction the net moment in central wall at edges works out to,
Bending Moment = M6 = 234.48 KN-m

Effective depth reqd. = M6 = 459.61 mm


cracked section Qxb
(Q= 1.11 N/mm2)
Total depth provided = Dr = 700 mm
Effective depth provided = d = 642 mm
> dreqd. Hence OK

Calculating bending moment at middle of central raft -


Bending Moment =
M7 = PDwC2/8 -M6 = -64.91 KN-m
Hogging BM i.e. tension at bottom

depth reqd. = M6 = 241.83 mm


cracked section Qxb

CW System Package,
NTPC Kahalgaon
23
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (7.5M WIDTH)

(Q= 1.11 N/mm2)


Total depth provided = Dr = 700 mm
Effective depth provided = d = 642 mm
> dreqd. Hence OK

Case2 : For Channel full with water and no earth outside:

Loading for unit length of channel


Weight of water = 337.5 KN
Weight of wall = 108.0 KN
Weight of raft = 166.25 KN
Total weight at base = W1 = 611.75 KN

Total with of raft = wr = 9.5 m


Area of raft A = 9.5 m2

Max. bearing pressure at bottom of raft Pw = W1 = 64.39 KN/m2


A < 80 KN/m2
Hence safe.
Check for toe portion -
Self weight of toe = Ptoe = 17.5 KN/m2

Net pressure on toe = P1 = Pw - Ptoe = 46.89 KN/m2

Bending Moment on toe = M3 = P1 wt2/2 = 2.11 KN-m

Effective depth reqd. = M3 = 43.60 mm


cracked section Qxb
(Q= 1.11 N/mm2)
Total depth provided = Dr = 700 mm
Effective depth provided = d = 642 mm
> dreqd. Hence OK

Figure: Junction at wall and base raft:

Side Wall

Moment in wall = M2 = 151.88

Toe Central raft


149.76 Net Moment
M3 = 2.11

Check for Central raft portion -

After solving the junction the net moment in central wall at edges works out to,
Bending Moment = M4 = 149.76 KN-m

Effective depth reqd. = M4 = 682.41 mm


CW System Package,
NTPC Kahalgaon
24
Dr. J. M. Mulay Consulting Engineers Pvt. Ltd.
UNIT : CW CHANNEL (7.5M WIDTH)

uncracked section Qxb


(Q= 0.3216 N/mm2)
Total depth provided = Dr = 700 mm
> Dreqd. Hence OK

Reinforcement in raft :

Reinforcement in raft at bottom near wall junction:


On soil face, Ast5 = M6 = 1764.40 mm2
230 x 0.9 x d
Reinforcement in raft at bottom central area:
On soil face, Ast6 = M7 = 488.46 mm2
230 x 0.9 x d
Reinforcement in wall on water face:
On water face, Ast7 = M4 = 1727.99 mm2
150 x 0.9 x d

Astmin = 0.08 x 700 x 1000


(700 thk. raft) 100
= 560.00 mm2

Provide main reinf. on bottom side, Ast


12Y @ 170 c/c throughtout for full width 665
+ 16Y @ 170 /c extra at wall junction upto 2m
c
1183 1848 mm2
Provide main reinf. on top face, Ast
12Y @ 170 c/c throughtout for full width 665
+ 16Y @ 170 /c extra at wall junction upto 0.8m
c
1183 1848 mm2

Provide distribution reinf. at top & bottom,


10Y @ 140 c/c throughtout the width Ast = 562 mm2

C. Check For Bouyancy : (50% bouyant force is considered)

Weight of Concrete:
Weight of Raft + Wall = 274.25 kN

Weight of Soil:
Weight of Soil (3) = 48.6 kN
Weight of Soil (4) = 40.50 kN
Total Weight = 363.35 kN

Buoyant force HGWT x wr = 247.00 kN

Ratio = 363.35 = 1.471 > 1.2


247 OK

CW System Package,
NTPC Kahalgaon
25
03/18/2020

QUANTITIES FOR CW CHANNEL - KAHALGAON SECTION F-F


Sr.
Description L B H No. Total Total Unit
No
FOR 1M LENGTH OF CHANNEL
a Excavation
1 9.7 5.3 1 51.41
51.41 cum

b P.C.C. - 1:3:6
1.00 9.7 0.1 1 0.97

0.97 cum

c R.C.C. - M25
channel raft 1.00 9.5 0.7 1 6.65
channel walls 1.00 0.2 4.8 2 1.92
1.00 0.5 4.8 0.5 2 2.4

10.97 cum

d Reinforcement 0.74 MT

e Shuttering plain
channel raft 1.00 0.7 2 1.4
channel walls 1.00 4.8 4 19.2

20.6 sqm

f Waterproof compound 8 10.97 87.76 kg

g 32NB Pipe Railing 1 2 2 2 m

h PVC Water bars 4 2 8 8 m

Page 26 of 30
03/18/2020

Length of
channel

75 3855.75

75 72.75

75 822.75

67.48 75 55.51831

75 1545

75 6582

75 150

75 600

Page 27 of 30
BAR BENDING SCHEDULE FOR CW CHANNEL - KAHALGAON SECTION F-F
FOR 1M LENGTH OF CHANNEL

Total Number Weight


Bar Diameter Cut Bar Number Total Total
Location Spacing Shape Laps cut bar of of bar
Mark of bar Length of bars length Weight
length locations per m

Wall
1 16 170 5.85 0 5.85 7 2 81.9 1.58 129
Vert.

Wall
2 16 170 5.85 0 5.85 7 2 81.9 1.58 129
Vert.

Wall
3 12 170 2.325 0 2.325 7 2 32.55 0.89 29
Vert.

Wall
4 12 170 2.325 0 2.325 7 2 32.55 0.89 29
Vert.

Wall
5 10 140 1 0 1 11 2 22 0.62 14
Hori.

Wall
6 10 175 1 0 1 11 2 22 0.62 14
Hori.

Wall
7 10 140 1 0 1 11 2 22 0.62 14
Hori.

Wall
8 10 175 1 0 1 11 2 22 0.62 14 371
Hori.

9 Raft Top 12 170 10.6 0 10.6 7 1 74.2 0.89 66


10 Raft Top 16 170 2.95 0 2.95 7 2 41.3 1.58 65

Raft
11 12 170 10.6 0 10.6 7 1 74.2 0.89 66
bottom

Raft
12 16 170 2.95 0 2.95 7 2 41.3 1.58 65
bottom

13 Raft Top 10 140 1 0 1 69 1 69 0.62 43

Raft
14 10 140 1 0 1 69 1 69 0.62 43
bottom

Wall
15 10 230 1 0 1 9 2 18 0.62 11
Hori.

Wall
16 10 230 1 0 1 9 2 18 0.62 11 370
Hori.

740
SHEAR STRESS WORKING

100Ast/bd tc for M25 100Ast/bd tc for M25

0.15 0.19

0.13

0.25 0.23

0.29 0.2428

0.5 0.31

0.21

0.75 0.36

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