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Esa Ques 2
Esa Ques 2
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis Jeppiaar Engineering College AE2352 Experimental Stress Analysis
JEPPIAARENGINEERING COLLEGE
UNIT – V DEPARTMENT OF AERONAUTICAL ENGINEERING
1. State the uses and advantages of non-destructive testing procedures. Explain in detail any one AE-2352 Experimental Stress Analysis
NDT procedure of evaluating a given specimen. Two Mark Questions
2. Explain in detail the principle of ultrasonic pulse echo testing and also explain the sequence of
test and its application. UNIT 1
3. Explain any four MEASUREMENTS & EXTENSOMETER
(a) Eddy current testing 1. Define Measurement:
(b)Acoustic emission technique The measurement of a given quantity is essentially an act or result of comparison between a
(c)Radiography quantity whose magnitude (amount) is unknown, with a similar quantity whose magnitude
(d) Fluorescent penetrant technique (amount) is known, the later quantity being called a standard.
(e)Magnetic particle inspection 2. What are the basic requirements for measurement?
(f)Resonance test (i) The standard used for comparison purposes must be accurately defined & should be
commonly acceptable.
(ii) The standard must be of the same character as the measure and (ie, the unknown quantity or
the quantity under measurement)
(iii) The apparatus used and the method accepted for the purposes of comparison must be
provable.
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis Jeppiaar Engineering College AE2352 Experimental Stress Analysis
Measurement of area of regular and standard geometrical figures can be obtained from the 15. Differentiate environmental and systematic errors
dimensions using standard mathematical relationships. Environmental errors causes due to the surrounding condition of instruments, but systematic
There are many engineering applications which require the measurement of plane area. errors causes because of the fault of the arrangement of measuring system during the whole
Graphical determination of the area of survey plots form maps, the integration of function to measuring process.
determine the area enclosed by a curve analysis of experimental data may require the use of
measurement of plane area. 16. What absolute static error? Give example
9. Give any two methods for measure an unknown force Absolute static error is the difference between measured values of quantity and the true value of
An unknown force may be measured by the following methods, quantity. ie, Eo= X(m) – X(t)
1. Balancing the unknown force against the known gravitational force either directly (or) Example: an error of 2mm is negligible when the length being measured is of the order of ( 1000
indirectly using a system of levers. mm) 1 m but the same error of 12 mm may be considerable when the measurement of 10mm
2. Transferring the unknown force to a fluid pressure and then meaning the resulting fluid length
pressure. Hydraulic and Pneumatic load cells are used for transferring the force into pressure. 17. What is relative static error?
It is the ratio between absolute error to the true value of quantity
10. How we can measure the temperature changes? ie, Er= Eo/Xt
Temperature is not measured directly, but is measured through indirect means; change of
temperature of a substance causes a variety of effects. These effects may be physical, chemical, 18. What is static correction?
electrical (or) optical and they may be used for the measurement of temperature through use of Static correction is the negative value of absolute static error ie, Cs= -Eo
proper temperature sensing devices.
19. A meter reads 127.50V and the true value of the voltage is 127.43v.
11. Tell some thing about ‘static characteristics’ and ‘static calibration’ in measurements: Determine (a) static error and (b) static correction for this instrument.
‘Static characteristics’ of a measurement system are in general those that must be considered Sol: (a) static error (E0) = Xm- Xt = + 0.07V
when the system or instrument is used to measure a condition not varying with time. All the (b) static correction (Cs)= – Eo= -0.07V
static performance characteristics are obtained in one form or another by a process called’ static
calibration’ 20. a thermometer reads 95.45 0c and the static correction given in the
correction curve is – 0.08 0c Determine the true value of the temperature
12. What is accuracy and tell about point accuracy? Sol: Cs= - ( Xm- Xt) ie, Xt= Cs + Xm = -0.08 + 95.45 = 95.37 °C
Accuracy is the closeness with which an instrument reading approaches the true value of the
quantity being measured. Thus accuracy of a measurement means conformity to truth. 21. An inclined Limb manometer is used for measurement of flow rate reads
‘Point Accuracy’ is the accuracy of the instrument only at one point on it scale. 0.161 x 10- ³m³/s. The true value of flow rate is 0.159 x 10-³ m³/s. Determine (a)
static error (b) static correction.
13. Give the Type of errors in measurements Sol: Eo= Xm – Xt = ( 0.61- 0.15) x 10-³ = 0.002 x 10-³ m³/s
(i) Gross errors
(ii) Random errors 22. What do you mean by limiting errors?
(iii) systematic errors The limits of the deviations from the specified values of measurement datas are
- Instrumental errors defined as ‘Limiting errors’ (or) ‘Guarantee error’
- Environmental errors
- Observational errors 23. Determine relative limiting error:
The relative error (fractional error) is defined as the ratio of the error to the specified magnitude
14. Differentiate Gross error and Instrumental Error (nominal magnitude) of a quantity.
Gross errors mainly cover human mistakes in reading instruments and recording and calculating Relative limiting error A Limiting error
measurement results. ( Er) = =
Instrumental Error occurs due to the wrong adjustments of a measuring devices while it As A Normal Value
construction or misalignments of its pats.
24. What is an uncertainty in a measurement?
Un certainty of measurement is a parameter associated with the result of measurement, that
characterizes the dispersion of values that could be reasonably attributed to the measurand.
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis Jeppiaar Engineering College AE2352 Experimental Stress Analysis
6. Give the magnification and gauge length of porter- Lipp strain gauge.
Gauge length is 25 mm
Magnification is 300 times
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis Jeppiaar Engineering College AE2352 Experimental Stress Analysis
9. What is the measurement capacity of C.E. John extensometer? 18. Give the working principle of inductance strain gauges?
C.E. Johnson extensometer can measure strain up to 5 micro strains over a gauge length An electrical inductance gauge is a device in which the mechanical quantity to be measured
of 50 mm. produced a change in the magnetic field, and hence in the impedance of a current carrying coil.
10. Give the minimum strain value that scratch gauge can be sense. 19. Give the working principle of variable air gap gauges
The minimum strain that a strain gauge can sense is above 100 micro strains. In this types of gauges the reluctance of the magnetic field is varied by changing the air
gap.
11. Give the advantages of scratch gauge
1. Compact in size 20. Give the working principle of movable core solenoid gauges
2. It can be attached to almost any surface with clamps or screws & adhesive bonding In this type of gauges the reluctance of the magnetic circuit is varied by changing the position of
3. It can measure scratch under all types of loading (static, shock, fatigue) the iron core in the coil.
4. It can be used to record stress in all types of environments.
21. Give the working principle of eddy- current gauges
12. Tell something about the magnification capacity of Marten’s extensometer In this types of gauges the losses in the magnetic circuit are varied by changing the thickness or
This instrument is extremely sensitive and by using telescope, regarding may be position of the high- loss element inserted in the magnetic field.
estimated to 1/10 mm which corresponding to a length charge of approximately
0.0002m. 22. Give the formula for the impedance of a coil to the passage of alternating
current.
13. What is the sensitivity of Tuckerman gauge? Z=¥ (2pfl) ² + R²
The sensitivity of tucker man gauge is 2 micro strains Where Z= impedance in ohms
F= frequency in herzs
14. For the following reading find the deformation sensitivity & strain sensitivity for L= inductance of the coil in henrys
Tuckerman optical gauge. Base length = 25 mm, d= 1/20, magnification factor = 5 R= resistance component in ohms
solution Ds=d/m = 1/(20x5)= 0.01mm
Ss= Ds/L = 0.01/25 = 4 x 10-4 strains 23. How the displacement of material structures can be measured by using electrical
resistance strain gauges?
15. Give the formula to obtain fundamental frequency for a vibrating wire In the electrical resistance strain gauges the displacement (or) strain is measured as a function of
the resistance change produce by the displacement in the gauging circuit.
Where A = Cross sectional Area of vibrating wire 24. What is known as bonded strain gauges?
E = Young’s moduls of wire material A thin paper sheet or metal sheet with strain gauge wire is bonded with an adhesive material to
L = Length of Vibrating wire the structure under strictly.
M = Mass for unit length
P = tensioning force in the wire 25. What is the use of gauge factor in strain gauge measurements?
L = incremention length of the vibrating wire. Gauge factor is used to determine the sensitivity of strain gauges.
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis Jeppiaar Engineering College AE2352 Experimental Stress Analysis
28. What is known as foil strain gauges? 36. Give the formula for strain measured by a strain gauge in particular angles
The foil strain gauge has metal foil photo- etched in a grid pattern of the electric insulator of the
thin resin and gauge leads attached.
eq= ½ (ex + ey) + ½ (ex- ey) cos2q + ½ ¡xy sin2q
Where eq is the strain value in q direction
29. Give the formula for electrical capacity between parallel plates in capacitance
37. Give the relation on between principal stress and principal strains
strain gauges
C= [8.86 x 10-3 KA (N-1)]/H s1=[E/(1-v²)](e1+ve2) and s2=[E/(1-v²)](e2+ve1)
Where c- capacitance in picofoarads where s1 and s2 are principal stresses
K- dielectric constant of the medium between the two plates e1 and e2 are principal strains
A- area of one sife of the plate, mm2
N- No of plates 38. What are the methods are available for computing the strain rosette datas?
H- distance between plates in mm 1. Analytical Solutions
2. Graphical Solutions
30. What is the basic principle of unbonded metallic strain gauges 3. Semi – graphical (or) vectorial layout method
the principle of unbonded metallic gauges is based on change in electrical resistance of a 4. Nomographic Solutions
metallic wire due to change in tension of the wire. 5. Geometrical Computers.
31. What is photo-etching? 39. Give the advantages of strain Rosette analysis.
Photo etching is the act of producing grid configuration on metal foil with the help of (i)Extreme simplicity and speed of application.
photo effect. (ii)Possibility of allowing for transverse effects.
(iii)No requirements for additional equipments.
32. What is known as strip gauges? (iv) The possibility of training relativity unskilled persons to use the method.
The number of strain gauges are arranged in a particular manner is called strip gauges.
40. Give the type of strain gauge circuits.
33. What is known as strain rosettes? 1. Wheat stone bridge circuits for static strain measurements.
An arrangement of strain gauges in particular orientation or angle is known as strain rosettes 2. Potentiometer circuits for dynamic strain measurements.
34. Give the quantities required for a good gauge material? 41. Define sensitivity of potentiometer:
High gauge factor Sensitivity of the potentiometer circuit is defined as the ratio of the output voltage divided by the
High resistance strain.
Low temperature sensitivity
High electrical stability
Good corrosion resistance
High yield point stability
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis Jeppiaar Engineering College AE2352 Experimental Stress Analysis
UNIT III 12. What is the basic principle for photo elasticity?
PHOTOELASTICITY When polarized light enters a loaded transparent component, it is split into two beams both
1. Define Light beams travel along the same path, but each vibrates along a principal direction and travels at a
Light is usually defined as the radiation that can affect the human eye. speed proportionall to the associated principal stress.
10. What are the methods are available to obtain plane polarized light?
(i) Refraction and Reflection for glass plate.
(ii) By using Nichol Prism.
11. What are the disadvantages are available in Nichol prism when we use that to
obtain plane polarized light?
1. Costly
2. Intensity is Poor.
21. What is the standard setup in circular polariscope?
The crossed – crossed setup is called the standard setup of the circular polariscope.
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis Jeppiaar Engineering College AE2352 Experimental Stress Analysis
UNIT IV
22. State Stress optic law: BRITTLE COATING AND MOIRE METHODS
The relative change in index of refraction is proportional to the difference of principal stresses.
1. Give some advantages of Brittle coating method.
23. What is known as isotropic point in a polariscope setup? - Provides nearly whole field area
In a particular point in a stressed model where that fringe order is zero and permanent - Is non destructive if the coating is sensitive enough.
block dots appear at these points such are called isotropic points. - Is simple to analyze
26. Give the most commonly used methods for compensation techniques
1. Babinet compensation method.
2. Babinet soleil compensation method
3. Tension or compression stop method.
4. Tardy method of compensation.
5. Senarment method of compensation
6. Photometric method.
27. What are the techniques used to determine the stresses at the inner layers of the
body in 3D photo elasticity?
1. Locking in the stresses in the model
2. Multilayer reflection technique.
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis Jeppiaar Engineering College AE2352 Experimental Stress Analysis
UNIT V PART B
NON – DESTRUCTIVE TESTING (16 MARK QUESTIONS)
UNIT III
PHOTOELASTICITY
4. Sketch a circular polariscope. Explain the effects of a stressed model and the fringes
obtained in it
5. Sketch a plain polariscope. Explain the effects of a stressed model and the fringes
obtained in it.
6. Describe in detail how fringe sharpening is obtained using partial mirrors.
7. Explain any two compensation techniques used in photo elasticity.
8. What are the important properties of an ideal photoelastic material? Discuss the important
photoelastic materials.
9. Explain the Tardy’s compensation method in detail. Why this method is preferred over
other methods?
Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor) Department of Aeronautical Engineering Mr.Haston Amit Kumar (Assistant Professor)
Jeppiaar Engineering College AE2352 Experimental Stress Analysis
UNIT IV
BRITTLE COATING AND MOIRE METHODS
1. Explain the brittle coating method of stress analysis. Drive expression for brittle stress
2. What are fiber-optic sensors? What is their application in experimental mechanics?
3. Write notes on (a) moiré method of strain analysis,
(b) Holography
UNIT V
NON – DESTRUCTIVE TESTING
1. State the uses and advantages of Non-Destructive Testing procedures. Explain in detail
any one of the NDT procedure for evaluating a given specimen.
2. Write short notes on the following:
a. Eddy Current Testing
b. Radiography
3. Explain the process of Magnetic particle inspection with a neat sketch.
4. With a suitable sketch explain the process of Fluorescent penetrant technique.
5. Explain the brittle coating method in brief. What are the advantages and limitations of
this method?
6. Briefly explain the following which are used in the experimental analysis:
a. Fibre – optic sensors
b. Thermography
c. C – Scan