EPCCOM FOR GAS PROCESSING PLANT

DETAIL DESIGN DOC. NO.: HFY-3800-1600-CIV-RPT-0021 REV.: A PAGE 1 OF 17

HFY-CON/F&C0940-0964

Foundation design Calculation Depropaniser

(C-923010)

A ISSUED FOR APPROVAL 11-Mar-2020 CP RR LB PB

REV. DESCRIPTION DATE PREP’D CHK’D REV’D APP’D

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REVISION DESCRIPTION SHEET

Rev. Page Para. Reason for Revision

Hold No. Page Para. Reason for Hold

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CONTENT

1. INTRODUCTION ....................................................................................................... 4

1.1 Purpose of Document ............................................................................................. 4

1.2 Overview of Project ................................................................................................. 4

2. REFERENCES .......................................................................................................... 6

3. INPUT DRAWINGS/DOCUMENTS ........................................................................... 6

4. DESIGN PHILOSOPHY ............................................................................................ 6

4.1 Pile capacities ......................................................................................................... 6

5. Input design data..................................................................................................... 8

6. CODES and standards ............................................................................................ 9

7. LOADs and load combinations .............................................................................. 9

7.1 Dead Load ................................................................................................................ 9

7.2 Wind Load ................................................................................................................ 9

7.3 Seismic Load ........................................................................................................... 9

7.4 Basic load cases ................................................................................................... 10

7.5 Unfactored Load Combinations for Equipment Foundations ............................ 11

7.6 Factored Load Combinations for RCC Design for Equipment Foundation ....... 12

8. Pile Reaction Summary......................................................................................... 13

Appendix- A ...................................................................................................................... 15

Appendix – B ..................................................................................................................... 16

Appendix – C ..................................................................................................................... 17
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1. INTRODUCTION

1.1 Purpose of Document

The purpose of this document is to present the detailed calculation report for
Depropaniser column. Depropaniser column is in unit 1600. The foundation system
comprises of reinforced concrete precast pile with a pile cap and pedestal.

This document also deals with material used, various assumptions and philosophies
adopted for the design of foundation system.

Depropaniser area plot plan

1.2 Overview of Project

Halfaya Oil Field is situated in the southern part of Iraq, in the Missan
Governorate, 35 km southeast of Amarah city. The field is a NW-SE trending anticlinal
structure about 30 km long, 10 km wide, total area is about 288km². Location of Halfaya
Oil Field is shown in Figure 1.2.1.
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The Halfaya field was discovered in 1976. PetroChina (Halfaya) has completed FCP
(First Commercial Production) construction of Phase 1, in which CPF1 was constructed
with designed capacity of 70,000+ BOPD. Some facilities have been upgraded since
Y2012 to produce 100,000 BOPD as max. capacity.

Central Processing Facilities No.2 (CPF2) with design capacity of 100,000BOPD and
relative facilities, which is defined as PHASE TWO and has been successfully put into
production in August 2014.

Central Processing Facilities No.3 (CPF3) with design capacity of 200,000BOPD and
relative facilities, which is defined as PHASE THREE and has been commissioned in
September 2018.

As part of Phase Four, CPF1 Upgrade is divided into three projects for ease of project
implementation. CPF1 Produced Water Treatment System Expansion Project, CPF1
Oil Treatment System Upgrade and CPF1 & CPF2 Gas Compression System
Upgrade.

A Gas Processing Plant (GPP) is planned to be built in the third quarter of 2021 to treat
all the associated gas from Halfaya Oil Field CPFs. GPP will be built nearby CPF2 in
Halfaya Oil Field. GPP is defined as PHASE THREE. Gas processing capacity of GPP
is 300 MMSCFD and 26000 BPD of condensate produced from all the CPFs.
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At same time, Missan Oil Company (MOC) plan to gather the raw gas of Missan oil
field, Amarah oil field and Noor oil field, and transport to GPP to treatment in future.
Accordingly, GPP expansion in future should be considered. When GPP is expanded
to MGPP, Missan oil field, Noor oil field and Amarah oil field raw gas will be sent to
here, and the total capacity of three oil fields expected is 450MMSCFD.

2. REFERENCES

HFY-3800-0000-CIV-DB-0001 Civil, Structural & Architectural Design Basis

HFY-3800-0000-CIV-RPT-0003 Geotechnical Investigation report

3. INPUT DRAWINGS/DOCUMENTS

HFY-3800-1600-MEC-DST-0001 Data Sheet for Condensate Deethaniser

4. DESIGN PHILOSOPHY

Precast piles with pile cap and pedestal for Deethaniser column foundation are
designed using Staad Foundation Advanced Connect edition (Bentley system). Basic
loads, Unfactored (allowable) load combinations and factored (Ultimate) load
combinations are as per Civil Structural and Architectural design basis – HFY3800-0000-
CIV-DB-0001. Design results from Staad foundation Advanced is attached in Appendix-
B.
As per the Geotechnical investigation report, the allowable bearing capacity of the
soil is very low, so, it is proposed to use pile foundation for the major equipment
foundations in this project.
4.1 Pile capacities

Downward (Compression) Load Capacity

The following capacities are proposed in the Geotechnical investigation report for
300mm and 400mm square piles with different lengths. A Factor of Safety of 2 is
recommended to apply to the Ultimate axial pile capacities given in the Table below.
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Tension Capacity
A Factor of Safety of 2.5 is recommended to apply to the ultimate pile resistance
capacities shown in the below table.

Pile Group Effects

As recommended in Geotechnical report, group effects are considered in fixing the
number of piles. In the below given table, it is summarised the reduction factors need
to be considered in finalising the capacities of group of piles.
However, in order to consider the full strength of the pile, the spacing between the
piles provided in this calculation report is 6 times the width of the pile. It is considered
to use 300mm x 300 mm x 18000mm long piles for the design of deep foundation
system.
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Pictorial explanation for the Leading row and Trailing rows is given below.

5. INPUT DESIGN DATA

Compressive strength of structural concrete = 30Mpa (Cube strength)

Unit weight of concrete = 24 kN/m3

Yield strength of reinforcing steel = 420 MPa

Unit weight of soil = 18 kN/m3

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Pile embedment depth is considered as per “Geotechnical investigation report –

HFY-3800-0000-CIV-RPT-0003”. Pile bearing stratum is considered in layer (5) as
per the recommendations given in Geotechnical report.

Reactions for Deethaniser Column for Wind, Seismic and operating conditions are
considered from Mechanical Data sheet and it is attached as reference in Appendix-
B.

6. CODES AND STANDARDS

ACI 318M-14 Building code requirements for structural concrete and commentary
ASCE 7 -05 Minimum design loads for buildings and other structures

7. LOADS AND LOAD COMBINATIONS

Primary load and load combinations are considered as per Civil Structural and
Architectural design basis – HFY-3800-0000-CIV-DB-0001 and ASCE7-05. Vessel
reactions obtained from Mechanical are increased by 20% to cater any additional
loads in future.
7.1 Dead Load

Empty weight of the structure, Self-weight of pedestal and Self weight of pile cap are
considered as Dead loads.
Empty Shop Weight of Vessel = 673 x 1.2 = 808kN
7.2 Wind Load

The following are the wind load design parameters considered from Civil Structural
and Architectural design basis- HFY-3800-0000-CIV-DB-0001.
a) Basic Design Wind Speed = 40m/sec (3 Sec. Gust speed)
b) Exposure category = C
c) Topographic Factor (Kzt) = 1
d) Importance Factor (I) = 1.15
e) Directionality factor (kd) = 0.95
7.3 Seismic Load

The following are the Seismic load design parameters considered from Civil
Structural and Architectural design basis- HFY-3800-0000-CIV-DB-0001.
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7.4 Basic load cases

Load
Case Symbol Description

1 DL Structure Dead Load

2 LL Live Load
3 EMPTY Pipe/Equipment Empty Load
Pipe/Equipment Operating Load including Self
4 OPE weight
Pipe/Equipment Hydro Test Load Including Self
5 HYD Weight
6 FR_T Friction Load in Transverse direction
7 FR_L Friction Load in Longitudinal direction
8 WL_+X Wind Load in +X Direction
9 WL_+Z Wind Load in +Z direction
10 EEQ_+X Empty Earthquake Load in +X Direction
11 EEQ_+Z Empty Earthquake Load in +Z direction
12 OEQ_+X Operating Earthquake Load in +X Direction
13 OEQ_+Z Operating Earthquake Load in +Z Direction
14 TEQ_+X Test Earthquake Load in +X Direction
15 TEQ_+Z Test Earthquake Load in +Z Direction
16 TR Temperature Rise Load
17 TF Temperature Fall Load
18 BP Bundle Pull Load
L/C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DETAIL DESIGN
DL LL EMPTY OPE HYD FR_T FR_L WL_X WL_Z EEQ_X EEQ_Z OEQ_X OEQ_Z TEQ_X TEQ_Z TR TF BP
101 1.0 1.0 1.0
102 1.0 1.0 1.0
103 1.0 1.0 1.0 1.0
104 1.0 1.0 1.0 1.0
105 1.0 1.0 ‐1.0 1.0
106 1.0 1.0 ‐1.0 1.0
107 1.0 1.0 1.0 1.0
108 1.0 1.0 1.0 1.0
109 1.0 1.0 1.0 1.0 1.0
110 1.0 1.0 1.0 1.0 1.0
111 1.0 1.0 1.0 ‐1.0 1.0
112 1.0 1.0 1.0 ‐1.0 1.0
113 1.0 1.0 1.0 1.0
114 1.0 1.0 1.0 1.0
115 1.0 1.0 ‐1.0 1.0
116 1.0 1.0 ‐1.0 1.0
117 1.0 1.0 0.7 1.0
118 1.0 1.0 0.7 1.0
119 1.0 1.0 ‐0.7 1.0
120 1.0 1.0 ‐0.7 1.0
121 0.9 0.9 0.7 1.0
DOCUMENT TITLE

122 0.9 0.9 0.7 1.0

123 0.9 0.9 ‐0.7 1.0
DOC. NO.: HFY-3800-1600-CIV-RPT-0021

124 0.9 0.9 ‐0.7 1.0

125 1.0 1.0 1.0
7.5 Unfactored Load Combinations for Equipment Foundations

126 1.0 1.0 1.0

127 1.0 1.0 ‐1.0
128 1.0 1.0 ‐1.0
129 0.9 0.9 1.0
130 0.9 0.9 1.0
REV.: A

131 0.9 0.9 ‐1.0

132 0.9 0.9 ‐1.0
133 1.0 1.0 1.0
134 1.0 1.0 1.0
135 1.0 1.0 1.0
136 1.0 1.0 ‐1.0
137 1.0 1.0 ‐1.0
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 DETAIL DESIGN
L/C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DL LL EMPTY OPE HYD FR_T FR_L WL_X WL_Z EEQ_X EEQ_Z OEQ_X OEQ_Z TEQ_X TEQ_Z TR TF BP
201 1.4 1.4 1.4
202 1.4 1.4 1.4
203 1.4 1.4 1.4
204 1.4 1.4 1.4
205 1.4 1.4 ‐1.4
206 1.4 1.4 ‐1.4
207 1.2 1.6 1.2 1.2
208 1.2 1.6 1.2 1.2
209 1.2 1.6 1.2 1.2
210 1.2 1.6 1.2 1.2
211 1.2 1.6 1.2 ‐1.2
212 1.2 1.6 1.2 ‐1.2
213 1.2 1.2 1.6 1.0
214 1.2 1.2 1.6 1.0
215 1.2 1.2 ‐1.6 1.0
216 1.2 1.2 ‐1.6 1.0
217 1.2 1.2 1.0 1.0
218 1.2 1.2 1.0 1.0
219 1.2 1.2 ‐1.0 1.0
220 1.2 1.2 ‐1.0 1.0
221 0.9 0.9 1.0 1.0
222 0.9 0.9 1.0 1.0
223 0.9 0.9 ‐1.0 1.0
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224 0.9 0.9 ‐1.0 1.0

225 0.9 0.9 1.0
226 0.9 0.9 1.0
DOC. NO.: HFY-3800-1600-CIV-RPT-0021

227 0.9 0.9 ‐1.0

228 0.9 0.9 ‐1.0
229 0.9 0.9 1.6
230 0.9 0.9 1.6
231 0.9 0.9 ‐1.6
232 0.9 0.9 ‐1.6
233 1.2 1.2 1.6
REV.: A

234 0.9 0.9 1.6

235 1.4 1.4
7.6 Factored Load Combinations for RCC Design for Equipment Foundation

236 1.2 1.2 1.6

237 1.2 1.2 1.6
238 1.2 1.2 ‐1.6
239 1.2 1.2 ‐1.6
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8. PILE REACTION SUMMARY

In each pile the maximum of maximum loads is considered for all the combinations. It is
evident form the above table that number of piles provided are enough.

Load Vertical Lateral Uplift

Combination kN kN kN
Load Case = 101 160.8 0.0 0.0
Load Case = 102 211.7 0.0 0.0
Load Case = 103 160.8 0.0 0.0
Load Case = 104 211.7 0.0 0.0
Load Case = 105 187.8 2.9 0.0
Load Case = 106 238.7 2.9 0.0
Load Case = 107 206.2 4.0 0.0
Load Case = 108 362.9 13.4 0.0
Load Case = 109 181.0 2.1 0.0
Load Case = 110 232.0 2.1 0.0
Load Case = 111 195.1 3.1 0.0
Load Case = 112 326.2 10.2 0.0
Load Case = 113 174.8 2.9 0.0
Load Case = 114 205.4 2.9 0.0
Load Case = 115 193.2 4.0 0.0
Load Case = 116 329.6 13.4 0.0
Load Case = 117 190.5 1.4 0.0
Load Case = 118 216.0 1.4 0.0
Load Case = 201 173.7 0.0 0.0
Load Case = 202 245.1 0.0 0.0
Load Case = 203 167.2 0.0 0.0
Load Case = 204 228.4 0.0 0.0
Load Case = 205 188.8 2.3 0.0
Load Case = 206 250.0 2.3 0.0
Load Case = 207 210.4 4.6 0.0
Load Case = 208 271.6 4.6 0.0
Load Case = 209 232.1 5.8 0.0
Load Case = 210 444.4 19.2 0.0
Load Case = 211 200.7 4.6 0.0
Load Case = 212 246.6 4.6 0.0
Load Case = 213 222.4 5.8 0.0
Load Case = 214 419.4 19.2 12.6
Load Case = 215 301.3 0.0 0.0
Load Case = 216 185.7 1.4 0.0
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Vertical Lateral Uplift

Pile capacity 697 72 160
Actual 444 19 13
safe safe safe

In each pile the maximum of maximum loads is considered for all the combinations. It
is evident form the above table that number of piles provided are enough.
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APPENDIX- A

MECHANICAL INPUT
 STAGE DETAIL DESIGN
PROJECT EPCCOM FOR GAS PROCESSING PLANT
DOC.NO. HFY-3800-1600-MEC-DST-0011

AREA GPP PAGE NO. 7 OF 11

DATA SHEET FOR DEPROPANISER

DOCUMENT REV.: C
(91600-C-16)
1 DESIGN DATA Rev
2 Contents Propane, Butane
3 Service type Note 1.11
4 Design pressure (Internal / External) 2.5 / F.V. (Note 1.9 & Note 2.10) MPag
5 Design temperature (Internal / External) 135 °C
6 Operating pressure (Top/Bottom) 1.58 / 1.63 MPag
7 Operating temperature (Top/Bottom) 49 / 100 (winter) - 49 / 100 (summer) °C
8 Hydrotest pressure (shop / field) / MAWP Per Code/ By Vendor MPag
9 Minimum Hydrotest temperature Per Code °C
10 Contents density (Vapour / Liquid) See Page 2~3 kg/m3
11 MDMT (Minimum Design Metal Temperature) -5 (HOLD) °C C
12 Joint Efficiency (Shell/Head) 1.0 / 1.0 --
13 Corrosion Allowance(Top/Bottom) 2 (Note 2.31) mm
14 Design life 20 years
15 MECHANICAL DATA
16 Layout Loads
17 Vertical / Horizontal Vertical Basic wind speed 40 m/s
18 Vessel Diameter (ID) 2500 mm Wind factor Note 2.18 C
19 Tan / Tan 26750 mm Earthquake factor Note 2.19 C
20 Overall height VTA mm Base Shear (Wind / Seismic) 70 / 400 (VTC) kN
21 Type of heads Ellipsoidal Base Moment (Wind / Seismic) 1180 / 8490 (VTC) kNm

22 Shell thickness (Note 2.4) 26 mm Weight

Head thickness (Note 2.4)

23 26 / 26 mm Fabrication Weight ~67300 (VTC) kg
(Top/Bottom)
24 Type of supports Skirt Empty ~101160 (VTC) kg
25 Insulation type / thickness (Note 1.8) YES (HOT / 80) mm Operating ~173430 (VTC) kg
26 Fireproofing (Note 3.4) YES (HOLD) mm Hydrotest (Field) ~257110 (VTC) kg
27 Vessel volume ~132.2 m3
28 Liquid level (max.) Refer Sketch on Sht. 11 mm
29 MATERIAL
30 Shell SA-516-70N Bolts (internal) 316L SS
31 Heads SA-516-70N Nuts (internal) 316L SS
32 Nozzle flanges SA-105N Gaskets (external) Note 2.23
33 Nozzle necks SA-106-B/SA-516-70N Gaskets (internal) PTFE C
34 Nozzle pads SA-516-70N Baffles SA-240-316L
35 Supports (skirt) SA-516-70N Internal pipes SA 312 TP316L
36 Supports (skirt base ring) SA-36 Internal flanges SA-240-316L
37 Insulation supports SA-516-70N / SA-36 Vortex breaker SA-516-70N
38 Stiffening rings SA-516-70N Tray Type/Material Valve Tray/SA-240-316L
39 Platform clips SA-516-70N / SA-36 Tray Valves 316L SS
40 Tailing Lugs SA-36 Packing Model N.A.
41 Lifting Lugs / Trunnion / Pads SA-516-70N Packing Material N.A.
42 Fittings SA-234-WPB Demister Model N.A.
43 Anchor Bolts (Note 2.15) ASTM F1554 Gr.36 or Gr.55 Demister Material N.A.
44 Bolts (external) (Note 2.30) SA-193-B7 Distributor 316L SS
45 Nuts (external) (Note 2.30) SA-194-2H Internals supports SA-516-70N
46 Other removable Internals 316L SS Other Unremovable Internals SA-516-70N
47 PROJECT SPECIFICATIONS
48 HFY-3800-0000-MEC-SPC-0007 --- Specification for Welded Pressure Vessels
49 HFY-3800-0000-PIP-SPC-0011 --- Specification for Insulation
50 HFY-3800-0000-MEC-DWG-0001 --- Mechanical Standard Drawings
51 HFY-3800-0000-CPR-SPC-0005 --- Specification for External Coating of Equipment and Piping
52 HFY-3800-0000-MEC-DB-0001 --- Mechanical Design Basis
53 HFY-3800-0000-MEC-SPC-0006 --- Specification for Column Trays and Internals
54 HFY-3800-0000-PIP-SPC-0003 --- Specification for Allowable External Loads on Equipment Nozzles
55 HFY-3800-0000-CIV-DB-0001 --- Civil, Structural & Architectural Design Basis
56 HFY3-GPP-MES-SP-00011 --- Specification for Equipment Welding
57 HFY-3800-0000-STR-DWG-0009 --- Anchor Bolts
58 HFY-3800-0000-PRC-PD-0002 --- Equipment & Material preservation & protection procedure C
59
60
61
62
63
64
65
66
67
68
69 By Vendor - Vendor to complete all missing data
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APPENDIX – B

STAAD FOUNDATION ADVANCED CALCULATION REPORT

Vertical Vessel Pile Cap Foundation Design

US Code (ACI 318-14) - Metric

Input Parameters

Geometrical Description

Vessel Geometry

Effective Height (Hve) : 31.200m

Effective Diameter (Dve): 2.552m
Center of Gravity (C.G.): 5000.000mm

Pedestal Geometry

Height (Tp): 1.500m

Diameter (Dp): 4.500m

Anchor Bolt Data

Bolt Circle Diameter (BCD): 3470.000mm

Bolt Diameter (BD): 56.000mm
Sleeve Diameter (SD): 80.000mm
Number of Anchor Bolts (Nb): 32
Effective Embedment Depth (heff): 1120.000mm
 Design Parameters

Soil

Soil Depth (Ts): 1.250 m

Soil Density : 18.000 kN/m3
Allowable Bearing Pressure (SBC): 110.000 kN/m2

Concrete

Cover (cc): 50.000 mm

Concrete Density : 25.000 kN/m3
fc : 25.000 N/mm2

Reinforcement

fy : 415.000 N/mm2
Bar Type : Metric
Minimum Bar Diameter : 20
Maximum Bar Diameter : 25
Minimum Bar Spacing : 100.000 mm
Maximum Bar Spacing : 250.000 mm

Stability

Minimum Stability Sliding Ratio : 1.500

Coefficient of Friction : 0.500

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Primary Load Description

Load Types Axial Force Base Moment Base Shear

Empty Load (De): -808.000kN 0.000kNm 0.000kN

Operating Load (D0): -2082.000kN 0.000kNm 0.000kN

Test Load (Dt): -3086.000kN 0.000kNm 0.000kN

User Defined Loads Description Axial Force Base Moment Base Shear

1: Live 0.000 kN 0.000 kNm 0.000 kN

2: Thermal 0.000 kN 0.000 kNm 0.000 kN

Footing Self Weight

Foundation Wt (Wf): 1988.030kN
Pedestal Wt (Wp): 629.065kN
Soil Wt (Ws): 1610.591kN

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Wind Load

Wind Load Calculation per ASCE 7-05

Wind Speed : 40.000 mph

Wind Directional Factor (Kd) : 0.950 . . . . . . . . . . . . . . . . . . per ASCE 7-05 Table 6-4
Topographic Factor (Kz) : 0.000 . . . . . . . . . . . . . . . . . . per ASCE 7-05 Table 6-3
Topographic Factor (Kzt) : 1.000 . . . . . . . . . . . . . . . . . . per ASCE 7-05 Fig. 6-4
 Importance Factor (I) : 1.150 . . . . . . . . . . . . . . . . . . per ASCE 7-05 Table 6-1
Gust Effect Factor (G) : 0.850 . . . . . . . . . . . . . . . . . . per ASCE 7-05 6.5.8
0.800 . . . . . . . . . . . . . . . . . . per ASCE 7-05 Fig. 6-20 & Fig. 6-
Net Force Coefficient (Cf) :
21

Design Wind Pressure (P) = 0.00256 Kd.Kz.Kzt.v2.I.G.Cf psf - per ASCE7-05 6.5.10 & 6.5.15

Elevation Kz Pressure Height Width Area Shear Moment

m - kN/m2x 10-3 m m m2 kN kNm
0.250 0.849 910.161 0.250 4.500 1.125 0.696 0.087
4.572 0.849 910.161 4.322 2.552 11.030 6.826 16.458
6.096 0.902 966.988 1.524 2.552 3.889 2.557 13.641
7.620 0.945 1013.499 1.524 2.552 3.889 2.680 18.382
9.144 0.982 1053.157 1.524 2.552 3.889 2.785 23.346
12.192 1.044 1118.912 3.048 2.552 7.778 5.918 63.136
15.240 1.094 1172.730 3.048 2.552 7.778 6.203 85.079
18.288 1.137 1218.619 3.048 2.552 7.778 6.446 108.054
21.336 1.174 1258.815 3.048 2.552 7.778 6.658 131.913
24.384 1.208 1294.705 3.048 2.552 7.778 6.848 156.547
27.432 1.238 1327.210 3.048 2.552 7.778 7.020 181.874
30.480 1.266 1356.978 6.096 2.552 15.557 14.355 393.783
31.450 1.274 1365.958 0.970 2.552 2.475 2.299 71.197
=71.294 =1263.496

Seismic Load

Seismic Load Description according to user input

Operating Shear Force : 480.000 kN

Operating Seismic Moment : 10188.000 kNm
Empty Shear Force : 144.000 kN
Empty Seismic Moment : 3057.000 kNm

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Load Combination
Allowable Stress Design Factors (Service Loads)
UserLoad1 UserLoad2
LC SWF SBF Empty Operating Wind Seismic Test Erection UserLoad3 UserLoad4
(Live) (Thermal)
101 1.00 1.00 1.00 . . . . . . . . .
102 1.00 1.00 . 1.00 . . . . . . . .
103 1.00 1.00 1.00 . . . . . 1.00 . . .
104 1.00 1.00 . 1.00 . . . . 1.00 . . .
105 1.00 1.00 1.00 . 1.00 . . . . . . .
106 1.00 1.00 . 1.00 1.00 . . . . . . .
107 1.00 1.00 1.00 . . 0.70 . . . . . .
108 1.00 1.00 . 1.00 . 0.70 . . . . . .
109 1.00 1.00 1.00 . 0.75 . . . . . . .
110 1.00 1.00 . 1.00 0.75 . . . . . . .
111 1.00 1.00 1.00 . . 0.53 . . . . . .
112 1.00 1.00 . 1.00 . 0.53 . . . . . .
113 1.00 1.00 0.60 . 1.00 . . . . . . .
114 1.00 1.00 . 0.60 1.00 . . . . . . .
115 1.00 1.00 0.60 . . 0.70 . . . . . .
116 1.00 1.00 . 0.60 . 0.70 . . . . . .
117 1.00 1.00 . . 1.00 . . 1.00 . . . .
118 1.00 1.00 . . 1.00 . 0.60 . . . . .

Ultimate Stress Design Factors

UserLoad1 UserLoad2
LC SWF SBF Empty Operating Wind Seismic Test Erection UserLoad3 UserLoad4
(Live) (Thermal)
201 1.00 1.00 1.40 . . . . . . . . .
202 1.00 1.00 . 1.40 . . . . . . . .
203 1.00 1.00 1.20 . . . . . 1.60 . . .
204 1.00 1.00 . 1.20 . . . . 1.60 . . .
205 1.00 1.00 1.20 . 0.80 . . . . . . .
206 1.00 1.00 . 1.20 0.80 . . . . . . .
207 1.00 1.00 1.20 . 1.60 . . . 1.00 . . .
208 1.00 1.00 . 1.20 1.60 . . . 1.00 . . .
209 1.00 1.00 1.20 . . 1.00 . . 1.00 . . .
210 1.00 1.00 . 1.20 . 1.00 . . 1.00 . . .
211 1.00 1.00 0.90 . 1.60 . . . . . . .
212 1.00 1.00 . 0.90 1.60 . . . . . . .
213 1.00 1.00 0.90 . . 1.00 . . . . . .
214 1.00 1.00 . 0.90 . 1.00 . . . . . .
215 1.00 1.00 . . . . 1.40 . . . . .
216 1.00 1.00 . . 1.00 . . 0.90 . . . .
Note: SWF : Self Weight and Dead Weight Factor
SBF : Soil Bearing Factor

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Applied Loads At Top of Pedestal- Allowable Stress Level

Axial Shear Moment
LC
(kN) (kN) (kNm)
101 -808.000 0.000 0.000
102 -2082.000 0.000 0.000
103 -808.000 0.000 0.000
104 -2082.000 0.000 0.000
105 -808.000 71.294 1245.673
106 -2082.000 71.294 1245.673
107 -808.000 100.800 2139.900
108 -2082.000 336.000 7131.600
109 -808.000 53.470 934.254
110 -2082.000 53.470 934.254
111 -808.000 76.320 1620.210
112 -2082.000 254.400 5399.640
113 -484.800 71.294 1245.673
114 -1249.200 71.294 1245.673
115 -484.800 100.800 2139.900
116 -1249.200 336.000 7131.600
117 -1214.000 35.647 622.836
118 -1851.600 35.647 622.836

Applied Loads At Top of Pedestal- Strength Level

Axial Shear Moment
LC
(kN) (kN) (kNm)
201 -1131.200 0.000 0.000
202 -2914.800 0.000 0.000
203 -969.600 0.000 0.000
204 -2498.400 0.000 0.000
205 -969.600 57.035 996.538
206 -2498.400 57.035 996.538
207 -969.600 114.070 1993.076
208 -2498.400 114.070 1993.076
209 -969.600 144.000 3057.000
210 -2498.400 480.000 10188.000
211 -727.200 114.070 1993.076
212 -1873.800 114.070 1993.076
213 -727.200 144.000 3057.000
214 -1873.800 480.000 10188.000
215 -4320.400 0.000 0.000
216 -1092.600 35.647 622.836

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Pedestal Design

Check for minimum pedestal dimension is done in accordance with PIP STE 03350 Sect. 4.5.1
Minimum Pedestal Dimension: 4.166m
Pedestal Dia Dp > Dp_min, Hence O.K.

Factored O.T.M. At Base Of Pedestal : 10907.987kNm

Nominal Axial Load (Empty/Operating) : 5709.982kN
Dowel Circle Diameter (Dc): 4.348m
Number of Dowels (Nd): 120

Pedestal Dowel Calculation

Tensile Force In Each Dowel Per PIP
72.856kN
STE03350 4.5.4
(Dp = Pedestal Weight)
 Area of Dowel Bar Required 195.062sq. mm

Minimum Dowel Reinforcement per PIP STE03350 4.5.5 : #16 - 24

Dowel Bar Size Provided : 16

Minimum Stirrup Reinforcement per PIP STE03350 4.5.5 : Φ12 @ 381 mm

Stirrup Bar Size Provided : 12
Stirrup Spacing : 381.000mm

Anchor Bolt Tension and Shear

Potential Conc. Failure Area per PIP STE03350 Fig. A (An): 0.295sq.m

Tensile Force In Each Bolt Based

0.000kN
on PIP STE03350 4.6.1
Check with An and Nu with PIP STE05121 whether bolts are safe.
Compressive Force(as per clause
996.443kN
4.6.2)
Shear Resistance(as per clause
498.221kN
4.6.2)
Friction of Coefficent: 0.500
Shear Force Vu = 35.647kN

Vu < 0.75Vf , Hence no shear applied on bolt.

Pedestal Top Reinforcement

Pedestal Top Reinforcement is Provided per PIP STE03350 : 12mm  @ 300 mm o.c. in Each Direction

PileCap Design Results

PILE ARRANGEMENT
Footing Geometrical Data

Pile Cap Geometrical Data

Pile Cap Length PCL : 9.400 m
Pile Cap Width PCW : 9.400 m
Initial Pile Cap Thickness tI : 0.900 m

Pile Geometrical Data

Pile spacing Ps : 2.100 m
Pile Edge distance Pe : 0.500 m
Pile Diameter Pd : 0.300 m

Pile Capacities
Axial Capacity PP : 697.000 kN
Lateral Capacity PL : 72.000 kN
Uplift Capacity PU : 120.000 kN

Material Properties
Concrete f'c : 25000.004 kN/m^2
Reinforcement fy : 415000.070 kN/m^2

Concrete Cover
Bottom Clear Cover CCB : 0.050 m
Side Clear Cover CCS : 0.050 m
Pile in Pile Cap PCP : 0.050 m
For the loads shown in this table, the sign convention is the same as that for JOINT LOADS in STAAD.Pro when global Y is the vertical
axis.

Service Level Combinations

Load Load Self

Combination Load Combination Title Combination Weight
Number Factor Factor
101 1.00 1.00
102 1.00 1.00
103 1.00 1.00
104 1.00 1.00
105 1.00 1.00
106 1.00 1.00
107 1.00 1.00
108 1.00 1.00
109 1.00 1.00
110 1.00 1.00
111 1.00 1.00
112 1.00 1.00
113 1.00 1.00
114 1.00 1.00
115 1.00 1.00
116 1.00 1.00
117 1.00 1.00
118 1.00 1.00

Strength Level Combinations

Load Load Self

Combination Load Combination Title Combination Weight
Number Factor Factor
201 1.00 1.00
202 1.00 1.00
203 1.00 1.00
204 1.00 1.00
205 1.00 1.00
206 1.00 1.00
207 1.00 1.00
208 1.00 1.00
209 1.00 1.00
210 1.00 1.00
211 1.00 1.00
212 1.00 1.00
213 1.00 1.00
214 1.00 1.00
215 1.00 1.00
216 1.00 1.00

Fy
(kN)
Load Fx Fz Mx Mz
Downwards is
Case (kN) (kN) (kNm) (kNm)
negative Upwards
is positive
101 -0.000 -808.000 0.000 0.000 0.000
102 -0.000 -2082.000 0.000 0.000 0.000
103 -0.000 -808.000 0.000 0.000 0.000
104 -0.000 -2082.000 0.000 0.000 0.000
105 -71.294 -808.000 0.000 0.000 1245.673
106 -71.294 -2082.000 0.000 0.000 1245.673
107 -100.800 -808.000 0.000 0.000 2139.900
108 -336.000 -2082.000 0.000 0.000 7131.600
109 -53.470 -808.000 0.000 0.000 934.255
110 -53.470 -2082.000 0.000 0.000 934.255
111 -76.320 -808.000 0.000 0.000 1620.210
 112 -254.400 -2082.000 0.000 0.000 5399.640
113 -71.294 -484.800 0.000 0.000 1245.673
114 -71.294 -1249.200 0.000 0.000 1245.673
115 -100.800 -484.800 0.000 0.000 2139.900
116 -336.000 -1249.200 0.000 0.000 7131.600
117 -35.647 -1214.000 0.000 0.000 622.836
118 -35.647 -1851.600 0.000 0.000 622.836
201 -0.000 -1131.200 0.000 0.000 0.000
202 -0.000 -2914.800 0.000 0.000 0.000
203 -0.000 -969.600 0.000 0.000 0.000
204 -0.000 -2498.400 0.000 0.000 0.000
205 -57.035 -969.600 0.000 0.000 996.538
206 -57.035 -2498.400 0.000 0.000 996.538
207 -114.070 -969.600 0.000 0.000 1993.076
208 -114.070 -2498.400 0.000 0.000 1993.076
209 -144.000 -969.600 0.000 0.000 3057.000
210 -480.000 -2498.400 0.000 0.000 10188.000
211 -114.070 -727.200 0.000 0.000 1993.076
212 -114.070 -1873.800 0.000 0.000 1993.076
213 -144.000 -727.200 0.000 0.000 3057.000
214 -480.000 -1873.800 0.000 0.000 10188.000
215 -0.000 -4320.400 0.000 0.000 0.000
216 -35.647 -1092.600 0.000 0.000 622.836

PILE CAP DESIGN CALCULATION

Self Weight Calculation
Self Weight : 1988.030 kN

Pedestal Weight : 629.065 kN

Soil Weight : 1610.591 kN

Extra weight for Surcharge : 0.000 kN

Buoyancy Reduction : 1016.104 kN

Governing Load Case : 215

This is the load case for which the pilecap depth required is the maximum. If there are
multiple load cases for which the same maximum depth is required, then the load case with
the highest axial load (absolute value) is considered as the critical load case.

Total number of piles N : 25

_ Arrangement Reaction
X Y Axial Lateral Uplift
Pile No.
(m) (m) (kN) (kN) (kN)
1 -4.200 -4.200 -301.279 0.000 0.000
2 -2.100 -4.200 -301.279 0.000 0.000
3 0.000 -4.200 -301.279 0.000 0.000
4 2.100 -4.200 -301.279 0.000 0.000
5 4.200 -4.200 -301.279 0.000 0.000
6 -4.200 -2.100 -301.279 0.000 0.000
7 -2.100 -2.100 -301.279 0.000 0.000
8 0.000 -2.100 -301.279 0.000 0.000
9 2.100 -2.100 -301.279 0.000 0.000
10 4.200 -2.100 -301.279 0.000 0.000
11 -4.200 0.000 -301.279 0.000 0.000
12 -2.100 0.000 -301.279 0.000 0.000
13 0.000 0.000 -301.279 0.000 0.000
14 2.100 0.000 -301.279 0.000 0.000
15 4.200 0.000 -301.279 0.000 0.000
16 -4.200 2.100 -301.279 0.000 0.000
17 -2.100 2.100 -301.279 0.000 0.000
18 0.000 2.100 -301.279 0.000 0.000
19 2.100 2.100 -301.279 0.000 0.000
20 4.200 2.100 -301.279 0.000 0.000
21 -4.200 4.200 -301.279 0.000 0.000
22 -2.100 4.200 -301.279 0.000 0.000
23 0.000 4.200 -301.279 0.000 0.000
24 2.100 4.200 -301.279 0.000 0.000
25 4.200 4.200 -301.279 0.000 0.000
 Reinforcement Calculation for Pile Cap

Maximum bar size allowed along length : # 25

Maximum bar size allowed along width : # 25
Bending Moment At Critical Section : -4635.090 kNm (About Z-axis)
Bending Moment At Critical Section : -2911.487 kNm (About X-axis)
Pile Cap Thickness t : 0.900 m
Selected bar size along length : # 20
Selected bar size along width : # 20
Selected bar spacing along length : 195.00 mm
Selected bar spacing along width : 195.00 mm

Pile Cap Thickness Check

Critical Load Case : 215

Two Way Shear Check For Pile Reactions

Critical Load Case : 215

Note: CW = Column or Pedestal Width

CL = Column or Pedestal Length

Pile Reactions
Contributing Two-way
Pile No.
Shear
(kN)
1 -444.403
2 -336.401
3 -228.399
4 -120.398
5 -12.396
6 -444.403
7 0.000
8 0.000
9 0.000
10 -12.396
11 -444.403
12 0.000
13 0.000
14 0.000
15 -12.396
16 -444.403
17 0.000
18 0.000
19 0.000
20 -12.396
21 -444.403
22 -336.401
23 -228.399
24 -120.398
25 -12.396
TOTAL -3654.388

Punching shear force is calculated per CRSI method (Punching Shear = Applied Load + Self Weight - Pile reaction inside
punching perimeter)
According to ACI-318-14 Clause No. 8.4.4.2, an additional factor is added to account moment affect
Design Shear for Two-Way = St = -4762.160 kN
Action

Beta = = 1.000

b0 = = 19.483 m

ACI 318 - 14 Table 22.6.5.2,

= = 37612.973 kN
(b) : VC1
ACI 318 - 14 Table 22.6.5.2, = = 22512.201 kN
(c) : VC2

ACI 318 - 14 Table 22.6.5.2,

= = 25075.315 kN
(a) : VC3
VC = minimum of (VC1, VC2, VC3) = 22512.201 kN
St <= 0.75 VC. hence, safe

Check for One-way Shear

Critical Load Case : 210

Pile Shear Force Shear Force

No. x1-x1(kN) x2-x2(kN)

1 -173.711 0.000

2 0.000 0.000

3 0.000 0.000

4 0.000 0.000

5 0.000 -173.711

6 -173.711 0.000

7 0.000 0.000

8 0.000 0.000

9 0.000 0.000

10 0.000 -173.711

11 -173.711 0.000

12 0.000 0.000

13 0.000 0.000

14 0.000 0.000

15 0.000 -173.711

16 -173.711 0.000

17 0.000 0.000

18 0.000 0.000

19 0.000 0.000

20 0.000 -173.711

21 -173.711 0.000

22 0.000 0.000

23 0.000 0.000

24 0.000 0.000

25 0.000 -173.711

TOTAL -868.556 -868.556

Design Shear for One-Way Action (Shear = SOL = -445.147 kN

Line Parallel to Width)
Width of Shear Area = bw = 9.400 m

VC = = 5951.512 kN

SOL <= 0.75 VC. Hence, safe

Punching Shear Check for Internal Piles

 Spacing between piles (Ps) = 2.100 m
Diameter of pile (Pd) = 0.300 m

Governing one-way shear = St = 444.403 kN

Beta = = 1.000

b0 = = 3.338 m

ACI 318 - 14, Table 22.6.5.2 (b) :

= = 6340.151 kN
VC1

ACI 318 - 14, Table 22.6.5.2 (c) :

= = 6941.073 kN
VC2

ACI 318 - 14, Table 22.6.5.2 (a) :

= = 4226.767 kN
VC3
VC = minimum of (VC1, VC2, VC3) = 4226.767 kN
St <= 0.75 VC. Hence, safe

Punching Shear Check for Corner Piles

Shear Force
Pile No.
(kN)

1 -444.403

5 -12.396

21 -444.403

25 -12.396

Governing reaction (PC) = maximum of (Pi, Pj,... Pn) = 444.403 kN

Pile Edge distance (Pe) = 0.500 m
Effective Depth (d) = 0.763 m

d1 = = 0.194 m

d2 = = 0.220 m

dcritical = maximum of = 0.220 m

(d1, d2)

d > = dcritical. Hence, safe.

Calculation of Maximum Bar Size

Selected maximum bar size = # 25

Bar diameter corresponding to max bar size (db) = 25.000 mm

Required development length for bars... = = 1.249 m

(Pile cap
Length -
Available development length (ld) = = 2.400
Pedestal Dia) /
2 - Cover
Hence OK(even for straight bars).

Selection of Bottom and Top Reinforcement

Top reinforcement is provided same as bottom reinforcement

 Critical Load Case : 210

Pile Moment along Moment along

No. x1-x1(kNm) x2-x2(kNm)

1 -956.395 0.000

2 -21.396 0.000

3 0.000 0.000

4 0.000 -7.658

5 0.000 -26.677

6 -956.395 0.000

7 -21.396 0.000

8 0.000 0.000

9 0.000 -7.658

10 0.000 -26.677

11 -956.395 0.000

12 -21.396 0.000

13 0.000 0.000

14 0.000 -7.658

15 0.000 -26.677

16 -956.395 0.000

17 -21.396 0.000

18 0.000 0.000

19 0.000 -7.658

20 0.000 -26.677

21 -956.395 0.000

22 -21.396 0.000

23 0.000 0.000

24 0.000 -7.658

25 0.000 -26.677

Governing moment (Mtl) = = -4635.090 kNm

dBeta =
= 0.850

Maximum Reinforcement Ratio (Rmax) = = 0.0193

Minimum Reinforcement Ratio (Rmin) = 0.0018

Calculated Reinforcement Ratio (R) = 0.0021
Rmin<= R <= Rmax, R is accepted.

Minimum spacing allowed (Smin) = 1.5 x db = 58 mm

Selected Bar Size = # 20
Selected spacing (S) = 195.00 mm
Smin<= S <= 18 inch and selected bar size < selected maximum bar size. The reinforcement is accepted.

Provided Reinforcement

As this pile cap is symmetric, therefore provide same(higher) reinforcement in both direction.
 Provided Bar Size = #20
Provided spacing (S) = 195.00 mm
Print Calculation Sheet
 DOCUMENT TITLE

DETAIL DESIGN DOC. NO.: HFY-3800-1600-CIV-RPT-0021 REV.: A PAGE 17 OF 17

APPENDIX – C

CONDENSATE DEETHANISER FOUNDATION DRAWING