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PUMA

4100/5100
series
Doosan's Medium to Large Turning Center
with 2-axis to Y-axis Machining Capability

PUMA 4100/5100 series


PUMA 4100 / L / XL
PUMA 5100 / L / XL
PUMA 5100LY / XLY
Product Overview

Basic Information

Basic Structure
Cutting
Performance

Detailed
Information

Options
Applications
Diagrams
Specifications

Customer Support
Service

PUMA 4100/5100
series
PUMA 4100/5100 series are horizontal turning centers designed for machining medium to large size workpieces.
It ensures powerful machining capability by using a 2 step gearbox and high torque motors together with a rigid box
guideway structure. Also, it can process complex workpieces by using the optional Y axis function. In addition, the
optional Doosan threading functions, especially for Oil/Gas industry parts, makes it the solution for a wide variety of
PUMA
4100/5100 applications.
series
Contents

02 Product Overview

Basic Information
04 Basic Structure
07 Cutting Performance

Detailed Information
08 Standard / Optional Specifications
10 Applications
12 Diagrams
22 Machine / NC Unit Specifications

26 Customer Support Service

Various Line-up Powerful machining capability Improve convenience


• For machining various medium to large • PUMA 4100/5100 series have powerful • PUMA 4100/5100 series can process
size workpieces, the PUMA 4100/5100 machining capability with optimized cutting complex parts in just one setup by applying
series offers 38 models in the line-up. This performance due to the 2 speed gearbox and the optional Y axis function. In addition,
consists of chuck sizes from 12” to 21” high torque spindle motors, and stable box the newly designed operation panel and
diameter with optional big bore spindle, guideway structure. optional threading functions optimize the
1m/2m/3m turning length and 2 axis to Y operators convenience.
axis configurations.

02 / 03
Product Overview
Basic Structure

Basic Information

Basic Structure Machine capability ranges


Cutting
Performance
from 2 axis to Y axis, which
allows large, complex
parts to be completed in a
Detailed
Information single setup.
Options
Applications
Diagrams
Specifications

Standard model L(Long)-model XL(Extra long)-model


Chuck size (Max. turning length 1m) (Max. turning length 2m) (Max. turning length 3m)
Model
Customer Support (inch)
2-axis M Y 2-axis M Y 2-axis M Y
Service
A 12 ◦ ◦ - ◦ ◦ - ◦ ◦ -
PUMA 4100
B 15 ◦ ◦ - ◦ ◦ - ◦ ◦ -
series
C 21 ◦ ◦ - ◦ ◦ - ◦ ◦ -
A 15 ◦ ◦ - ◦ ◦ ◦ ◦ ◦ ◦
PUMA 5100
B 21 ◦ ◦ - ◦ ◦ ◦ ◦ ◦ ◦
series
C Big bore ◦ - - ◦ - ◦ ◦ - -

Machining area
Max. turning diameter (D)

The largest work Max. turning length (L)


envelop in its class
with maximum turning
diameter of Ø650 mm
and maximum turning
length of 3m. Max. turning diameter Max. turning length

ø650 mm 3152 mm
(ø25.6 inch) (ø124.1 inch)
Unit : mm (inch)

Function Model Max. "D" Max. "L"


PUMA 4100A / LA / XLA 550 (21.7) 1074 /2124 /3152 (42.3 / 83.6 / 124.1)
PUMA 4100B / LB / XLB 550 (21.7) 1042 / 2092 /3120 (41.0 / 82.4 / 122.8)
2-axis PUMA 4100C / LC / XLC 550 (21.7) 1002 / 2052 /3080 (39.4 / 80.8 / 121.3)
(for Turning) PUMA 5100A / LA / XLA 650 (25.6) 1032 / 2082 / 3082 (40.6 / 82.0 / 121.3)
PUMA 5100B / LB / XLB 650 (25.6) 992 / 2042 / 3042 (39.1 / 80.4 / 119.8)
PUMA 5100C / LC / XLC 650 (25.6) 992 / 2042 / 3042 (39.1 / 80.4 / 119.8)
PUMA 4100MA / LMA / XLMA 560 (22.0) 1010 / 2060 / 3100 (39.8 / 81.1 / 122.0)
PUMA 4100MB / LMB / XLMB 560 (22.0) 978 / 2028 / 3068 (38.5 / 79.8 / 120.8)
M-model
PUMA 4100MC / LMC / XLMC 560 (22.0) 938 / 1988 / 3028 (36.9 / 78.3 / 119.2)
(for Turn-Milling)
PUMA 5100MA / LMA / XLMA 650 (25.6) 992 / 2042 / 3068 (39.1 / 80.4 / 120.8)
PUMA 5100MB / LMB / XLMB 650 (25.6) 952 / 2002 / 3028 (37.5 / 78.8 / 119.2)
PUMA Y-axis model PUMA 5100LYA / LYB / LYC 550 (21.7) 2050 / 2020 / 2020 (80.7 / 79.5 / 79.5)
4100/5100
(for Turn-Milling) PUMA 5100XLYA / XLYB 550 (21.7) 3070 / 3040 (120.9 /119.7)
series
Machining area
Max. spindle through hole diameter

The machines are ø275 mm


available with a variety (ø10.8 inch)
of spindle through bore Unit : mm (inch)
sizes to provide the ideal Max. spindle through hole
Model
solution for customers diameter
A 115 (4.5)
pipe diameters. PUMA 4100 B 132 (5.2)
C 181 (7.1)
A 132 (5.2)
PUMA 5100 B 181 (7.1)
C 275 (10.8)

Spindle

The gearbox design


allows PUMA
4100/5100 spindle
to have unparalleled
power and torque, which
boosts productivity with
extreme heavy-duty
cutting capability.
Max. spindle speed Max. spindle power (30min/Cont.) Max. spindle torque

1500 r/min 45/37 kW 4038 N·m


(60.3/49.6 Hp) (2980.0 ft-lb)
PUMA 5100B

Max. spindle speed Max. spindle power (30min/Cont.) Max. spindle torque
Model
r/min kW (Hp) N·m (ft-lb)
PUMA 4100A / LA / XLA 3000 35 (S3 25%)/26/22 (46.9 (S3 25%)/34.9/29.5) 1584 (1169.0)
PUMA 4100B / LB / XLB 2000 35 (S3 25%)/26/22 (46.9 (S3 25%)/34.9/29.5) 2379 (1755.7)
PUMA 4100C/ LC / XLC 1500 37/30 (49.6/40.2) 3280 (2420.6)
PUMA 4100MA/LMA / XLMA 3000 30/22 (40.2/29.5) 832 (614.0)
PUMA 4100MB / LMB / XLMB 2000 30/22 (40.2/29.5) 1611 (1188.9)
PUMA 4100MC / LMC / XLMC 1500 37/30 (49.6/40.2) 2432 (1794.8)
PUMA 5100A / LA / XLA 2000 37/30 (49.6/40.2) 3280 (2420.6)
PUMA 5100B / LB / XLB 1500 45/37 (60.3/49.6) 4038 (2980.0)
PUMA 5100C / LC / XLC 1000 45/37 (60.3/49.6) 4463 (3293.7)
PUMA 5100MA / LMA / XLMA 2000 37/30 (49.6/40.2) 2432 (1794.8)
PUMA 5100MB / LMB / XLMB 1500 45/37 (60.3/49.6) 2957 (2182.3)
PUMA 5100LYA / XLYA 2000 37/30 (49.6/40.2) 2431 (1794.1)
PUMA 5100LYB / XLYB 1500 45/37 (60.3/49.6) 2957 (2182.3)
PUMA 5100LYC 1000 45/37 (60.3/49.6) 3268 (2411.8)

04 / 05
Product Overview
Tailstock

Basic Information

Basic Structure High rigidity hydraulic


Cutting
Performance
tailstock is rigidly
clamped to the bed
slide way to provide
Detailed
Information stable support for long
Options workpieces.
Applications
Tailstock travel
Diagrams

1000 / 2050 / 3070 mm


Specifications

Customer Support (39.4 / 80.7 / 120.9 inch)


Service Unit : mm (inch)

Tailstock Quill Quill


Model Std. Opt.
travel diameter travel
PUMA4100 / M, PUMA 5100 / M 1000 (39.4) 120 (4.7) 120 (4.7)
PUMA4100L / LM, PUMA 5100L / LM 2050 (80.7) 120 (4.7) 120 (4.7) Manual Programmable
PUMA4100XL / XLM, PUMA 5100XL / XLM 3070 (120.9) 120 (4.7) 120 (4.7)
PUMA 5100LY 2050 (80.7) 120 (4.7) 120 (4.7)
Programmable -
PUMA 5100XLY 3050 (119.7) 120 (4.7) 120 (4.7)

Turret
2-axis model

Turret rotation is No. of tool stations


controlled by servo motor
PUMA 4100A / LA / XLA
for fast and reliable tool
selection. Doosan’s 12ea (std.) / 10ea
unique BMT85P turret
PUMA 4100B / LB / XLB / C / LC / XLC
design is used on M and PUMA 5100 series
Y specification models to
boost heavy duty milling
10ea (std.) / 12ea
performance.
M,Y Model

BMT75P
No. of tool stations

12 ea
PUMA
4100/5100
series
Cutting performance

Multi-functionality
including end milling, O.D turning

face milling, drilling, Cutting speed 210 m/min (8267.7 ipm)

tapping, etc. offers better Feedrate 0.55 mm/rev


Cutting depth 11.9 mm (0.5 inch)
machining performance
while minimizing work
setting.

ID turning (Rough cutting)

Cutting speed 280 m/min (11023.6 ipm)


Feedrate 0.1 mm/rev
Cutting depth 3 mm (0.1 inch)
Tool length 4.0D

U-Drill (2-axis)

Cutting Tool 80 mm (3.1 inch)


Spindle speed 750 r/min
Feedrate 0.2 mm/rev

Face milling

Face mill dia. 63 mm (2.5 inch)


Cutting speed 176 m/min (6.9 ipm)
Feedrate 900 mm/min (35.4 ipm)
Cutting depth 6 mm (0.2 inch)

U-Drill (3-axis)

Cutting Tool 25 mm (1.0 inch)


Spindle speed 2500 r/min
Feedrate 0.3 mm/rev

* This test result come from under condition


1) Material : Steel (SM45C)
2) Test Machine :PUMA 5100LMA
- Main spindle motor : 37 / 30 kW (49.6 / 40.2 Hp)
- Rotary tool motor : 11 / 5.5 kW (14.8 / 7.4 Hp)
* The results, indicated in this catalogue are provides as example. They may not be obtained due to
differences in cutting conditions and environmental conditions during measurement.

06 / 07
Product Overview
Standard / Optional Specifications
Standard Optional △ Contact DOOSAN X N/A

Basic Information
PUMA 4100 series PUMA 5100 series
Basic Structure No. Description Features
LYA/ LYB/
Cutting A B C MA MB MC A B C MA MB LYC
XLYA XLYB
Performance None
1

2 12 Inch X X X X X X X X X X X X

Detailed 3 15 Inch X X X X X X X X X
Information 4 CHUCK 18 Inch X X X X X X X X X X

Options 5 21 Inch X X X X X X X X X
Applications
6 24 Inch X X X X X X X X X X X
Diagrams
Specifications 7 Special Chuck △ △ △ △ △ △ △ △ △ △ △ △ △ △

8 Soft Jaws
JAW
9 Hardened & ground hard jaws
Customer Support
10 Single pressure chucking
Service
CHUCKING
11 Dual pressure chucking
OPTION
12 Chuck clamp confirmation

13 Ø25 ~ Ø200 X X X X X X X X

14 Manual Ø35 ~ Ø330 X X X X X X

15 Ø50 ~ Ø260 X X X
STEADY Specifi-
16 Ø16 ~ Ø152 (SLU-3Z) X X X X X X X X
REST* cation Hydraulic
17 or ø20 ~ ø165 (SLU-3.1Z) X X X X X X X X

18 Pramm- ø30 ~ ø245 (SLU-4Z)


able
19 ø45 ~ ø310 (SLU-5Z) X X X X X X

20 Manual type X X X

21 Programmable type
TAILSTOCK
22 Live center

23 Built-in dead center

24 1.5 BAR X X X
COOLANT
25 4.5 BAR
PUMP
26 7/10/14.5/20/70 BAR

27 Oil skimmer

28 Coolant chiller
COOLANT
29 Coolant pressure switch
OPTIONS
30 Coolant level switch : Sensing level - Low

31 Coolant gun

32 Chip conveyor (Right side)

33 Chip bucket
CHIP
34 DISPOSAL Air blower for chuck
35 Mist collector interface (Duct only)
36 Integrated mist collector
37 MEASURE- Manual X X X X X X X
Tool setter
38 MENT & Automatic
39 AUTOMA-TION Auto door
40 Doosan Tool load monitoring system
41 Signal tower
42 Air gun
OTHERS
43 Automatic power off
44 Quick change tooling(CAPTO)

PUMA 45 Sketch-turn S/W


4100/5100
* Please contact DOOSAN to select detailed steady rest specifications
series
Peripheral equipments

Long boring bar Twin chucking

The long boring bar option allows you to easily machine deep holes to minimize For more stable pipe threading process, twin chucking option(manual or pneumatic)
cycle time. Please consult with Doosan specialist for details. is available. Please consult with Doosan specialist for details.

Steady rest Quick change CAPTO

For turning a part with


extensive length, various
types of hydraulic steady
rests(Single, Double or Twin
type) are available.

SINGLE DOUBLE TWIN

The Quick Change Tool system simplifies tool change operation. Recommended for
users who need to change tools frequently or reduce the set-up time.

Coolant tank Chip conveyor (Right side)

Long Short Needle Sludge

Material Carbon steel Cast iron Aluminium

Chip conveyor type Long Short Needle Short Sludge Long Short Needle

Hinged belt type ○ △ X △ X ○ △ X

Normal X ○ △ ○ △ X △ X
Doosan’s ergonomic roller coolant tank design, Scrapper
allows users to easily replace and refill coolant. type
Magnetic X ○ ○ ○ ○ - - -
Roller on the coolant tank allows users to simply
take out and put it back in the machine like a ○ : Suitable, △ : Possible, X : Not suitable
drawer unit.

08 / 09
Product Overview
FANUC User-friendly operation panel
The newly designed operation panel groups all of the common buttons together to
Basic Information enhance operator’s convenience. Also, ‘QWERTY’ keypad is applied as standard to
Basic Structure Fanuc CNC is tuned improve convenience of users who are accustomed to PC keyboards.
Cutting
Performance
ideally to PUMA
4100 / 5100 series,
10.4" Display
in order to maximize
Detailed
Information productivity.
Options
Applications
Diagrams
Specifications

• SB & PCMCIA card (Std.)


Customer Support • Qwerty type keyboard
Service
• Easy to put button switch for attached option
• Ergonomic new design

Easy Operation Package

SKETCH-TURN Increased Productivity

Reduced non- g
cutting time tin cu
ut t

10%
tin
-c
non

by

Cycle Time
g
tin
cu

ing
-c
ut
tt

Minimizes non-cutting time to further improve


non productivity.

DOOSAN Conversational
programming software for PC
Tool load monitoring Operation rate
• Easy to learn for beginners
• Time savings in programming
• Reduce processing cycle time

This function detects overload on tools, caused Function allows users to easily keep
by wear and damage, and triggers an alarm to track of machine operating hours and
minimize damage. the number of completed parts.
PUMA
4100/5100
series
Stable threading Threading repair function
performance This function allows users to repair thread even when original program is not available and this is a
standard Fanuc NC function.
All PUMA 4100 / 5100
series (2-Axis* to
Y-Axis) are capable of
threading work.
* In order to re-machine threads or
perform arbitrary speed threading on
a 2-Axis machine, additional optional
devices have to be selected.

Arbitrary speed threading


This function allows users to control spindle speed in order to set it at an ideal machining condition to
keep the best thread quality.

Override speed change Override speed 100%

80%
100%
Tool
100%

SPINDLE OVERRIDE SPINDLE OVERRIDE

Re-machining function * Available when selecting “Arbitrary speed threading” option


This function allows users to re-machine damaged threads by using the existing program.

2. Manually positioning the tool


into the machined thread with
the spindle stopped

3. Retract the tool and run


threading part program

1. Chucking the damaged part

10 / 11
Product Overview
Power-Torque Diagram

Basic Information PUMA 4100A / LA / XLA PUMA 4100B / LB / XLB


Basic Structure Max. spindle speed : 3000 r/min Max. spindle speed : 2000 r/min
Cutting
Performance 1584 (1169.0) S3 25%
1176 (867.9) 30min. 30min. S3 25% S3 25% 35 (46.9)
995 (734.3) Cont. 30min. 29 (38.9) 26 (34.9)
2379 (1755.7) S3 25% 22 (29.5)
S3 25% 30min. Cont.
445 (328.4) 30min. S3 25% S3 25% 1767 (1304.0)

Torque : N·m (ft-lb)


Torque : N·m (ft-lb)

331 (244.3) 35 (46.9) 1495 (1103.3) Cont.

Power : kW (Hp)
280 (206.6) Cont. Cont. 29 (38.9) 26 (34.9)
Detailed 22 (29.5)

Power : kW
Information 668 (493.0) S3 25%
496 (366.0) 30min.
420 (310.0) Cont.
Options
Applications
Diagrams
Specifications 211 563 844 140 375 562
750 2000 3000 500 1333 2000

Spindle speed : r/min Spindle speed : r/min


Customer Support
PUMA 4100C / LC / XLC PUMA 4100MA / LMA / XLMA
Service
Max. spindle speed : 1500 r/min Max. spindle speed : 3000 r/min

30min. 30min.
3280 (2420.6) 30min. Cont. Cont. 31 (41.6) 37 (49.6) 30min.
2659 (1962.3) Cont. 25.4 (34.1) 30 (40.2) 832 (614.0) Cont.
22 (29.5) 610 (450.2)
18.5 (24.8) 30min.
Torque : N·m (ft-lb)
Torque : N·m (ft-lb)

399 (294.5) Cont. 30min.

Power : kW (Hp)
292 (215.5) Cont. 26 (34.9) 30 (40.2)
921 (679.7) 30min. 24.6 (33.0) 22 (29.5)
Power : kW

18.5 (24.8)
747 (551.3) Cont.

108 328 562 344 719898


383 1167 719 1796 2395
1500 3000
Spindle speed : r/min Spindle speed : r/min

PUMA 4100MB / LMB / XLMB PUMA 4100MC / LMC / XLMC


Max. spindle speed : 2000 r/min Max. spindle speed : 1500 r/min

30min. 30min. 37 (49.6)


30min. 30 (40.2) Cont. Cont. 30 (40.2)
Cont. 22 (29.5) 2432 (1794.8) 30min. 22 (29.5)
Cont. 1972 (1455.3) Cont.
1611 (1188.9) 30min. 17(22.8) 18.5 (24.8) 18.5 (24.8)
Torque : N·m (ft-lb)
Torque : N·m (ft-lb)

Power : kW (Hp)
13 (17.4)
993 (732.8) Cont.
Power : kW

859 (633.9) 30min.


630 (464.9) Cont. 608 (448.7) 30min.
493 (363.8) Cont.

178 333 444 667 145 442 758


333 1333 2000 581 1500

Spindle speed : r/min Spindle speed : r/min

PUMA 5100A / LA / XLA PUMA 5100B / LB / XLB


Max. spindle speed : 2000 r/min Max. spindle speed : 1500 r/min

30min. 30min.
30min. 30min. 4038 (159.0) 30min. 45 (60.3)
3280 (2420.6) 30min. Cont. Cont. 37 (49.6)
3320 (130.7) Cont.
Cont. Cont.
33 (44.3)37 (49.6)
2659 (1962.3) Cont. 30 (40.2)
22 (29.5) 27 (36.2)
Torque : N·m (ft-lb)
Torque : N·m (ft-lb)

18.5 (24.8)
Power : kW (Hp)

1135 (44.7) 30min.


Power : kW

921 (679.7) 30min. 934 (36.8) Cont.


747 (551.3) Cont.

108 328 562 106 278 416


383 1167 2000 378 987 1500
PUMA
4100/5100 Spindle speed : r/min Spindle speed : r/min
series
PUMA 5100C / LC / XLC PUMA 5100MA / LMA / XLMA
Max. spindle speed : 1000 r/min Max. spindle speed : 2000 r/min

4463 (3293.7) 30min. 30min. 30min. 42 (56.3) 45 (60.3) 30min. 30min. 37 (49.6)
Cont. Cont. Cont. 37 (49.6)
35 (46.9) 33.5 34 (45.6) 30 (40.2)
3670 (2708.5) (44.9) Cont. Cont.
28 (37.5) 2432 (1794.8) 30min. 28 (37.5)
22 (29.5)
1972 (1455.3) Cont. 18.5 (24.8)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


30min.

Power : kW (Hp)

Power : kW (Hp)
1255 (926.2) Cont.
1032 (761.6)
608 (448.7) 30min.
493 (363.8) Cont.

96 251 377 145 442 758


342 893 581 1768
1000 2000
Spindle speed : r/min Spindle speed : r/min

PUMA 5100MB / LMB / XLMB PUMA 5100LYA / XLYA


Max. spindle speed : 1500 r/min Max. spindle speed : 2000 r/min

30min. 30min. 45 (60.3)


Cont. Cont. 37 (49.6) S3 40% S3 40% 37 (49.6)
2958 (2183.0) 30min. S1 Cont. S1 Cont. 34 (45.6) 30 (40.2)
2432 (1794.8) Cont. 22 (29.5) 2432 (1794.8) S3 40% 28 (37.5)
22 (29.5)
18.5 (24.8) 1972 (1455.3) S1 Cont. 18.5 (24.8)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)


Power : kW (Hp)

Power : kW (Hp)
740 (546.1) 30min.
608 (448.7) Cont. 608 (448.7) S3 40%
493 (363.8) S1 Cont.

145 379 758 145 442 758


581 1500 581 1768
2000
Spindle speed : r/min Spindle speed : r/min

PUMA 5100LYB / XLYB PUMA 5100LYC


Max. spindle speed : 1500 r/min Max. spindle speed : 1000 r/min

30min. 30min. 45 (60.3)


S3 60% S3 60% 45 (60.3) 30min. Cont. Cont. 37 (49.6)
S1 Cont. S1 Cont. 3268 (2411.8) Cont.
2957 (2182.3) S3 60% 37 (49.6) 2687 (1983.0) 22 (29.5)
Torque : N·m (ft-lb)

Torque : N·m (ft-lb)

2431 (1794.1) S1 Cont. 22 (29.5) 18.5 (24.8)


Power : kW (Hp)

Power : kW (Hp)
18.5 (24.8)
818 (603.7) 30min.
739 (545.4) S3 60% 673 (496.7) Cont.
608 (448.7) S1 Cont.

145 379 758 131 343 686


581 1500 525 1000

Spindle speed : r/min Spindle speed : r/min

Rotary tool
Max. spindle speed : 4000 r/min

S3 15% 23 (30.8)
S3 25% 15 (20.1) 16.6 (22.3)
146 (107.7) S3 15%
30min.
Torque : N·m (ft-lb)

11 (14.8)
95 (70.1) S3 25%
Power : kW (Hp)

Cont.
70 (51.7) 30min. 7.5 (10.1)
48 (35.4) Cont.

1500 2000
2000 4000

Spindle speed : r/min

12 / 13
Product Overview
External Dimensions

Basic Information PUMA 4100 / 5100 series


Unit : mm (inch)
Basic Structure
Cutting
Performance
Top view

Detailed
Information

Options
Applications
Diagrams
C

Specifications

Customer Support
Service

Front view
D

B E
A C D
Model (Length with chip (Height of ground to
(Length) (Width) (Height)
conveyor) chip outlet)
4654 / 4759
PUMA 4100 / 5100 5549 (218.5) 2056 (80.9) 2194 (86.4) 1053 (41.5)
(183.2 / 187.4)
5774 / 5879
PUMA 4100L / 5100L 6669 (262.6) 2275 (89.6) 2272 (89.4) 1053 (41.5)
(227.3 / 231.5)
7024 / 7059 7958 / 7993
PUMA 4100XL / 5100XL 2276 (89.6) 2335 (91.9) 1021 (40.2)
(276.5 / 277.9) (313.3 / 314.7)
4654 / 4759
PUMA 4100M / 5100M 5580 (219.7) 2056 (80.9) 2194 (86.4) 1053 (41.5)
(183.2 / 187.4)
5774 / 5879
PUMA 4100LM / 5100LM 6669 (262.6) 2275 (89.6) 2272 (89.4) 1053 (41.5)
(227.3 / 231.5)
7024 / 7059 7958 / 7993
PUMA 4100XLM / 5100XLM 2276 (89.6) 2335 (91.9) 1021 (40.2)
(276.5 / 277.9) (313.3 / 314.7)
PUMA 5100LY 5980 (235.4) 6890 (271.3) 2522 (99.3) 2885 (113.6) 1050 (41.3)

PUMA 5100XLY 7302 (287.5) 8175 (321.9) 2632 (103.6) 2937 (115.6) 1050 (41.3)
PUMA
4100/5100 * Some peripheral equipment can be placed in other places * 500 mm of a space is required to the right of the machine in order to install and remove chip conveyor.
series
Tooling System

PUMA 4100
Unit : mm (inch)

Standard
12 st Turret
10 st Turret
(1) (1)
Ø60
(2.4) U-Drill Sleeves
Ø25 (1.0) Ø32 (1.3)
Ø40 (1.6) Ø50 (2.0)
U-Drill

U-Drill Cap

10st Turret
PUMA 4100B / LB / XLB Ø60
(1) (1)
(2.4)
Face Tool Holder / C / LC / XLC Boring Bar Sleeves
Ø16(0.6)-H60 Ø32(1.3)-H60
Ø20(0.8)-H60 Ø40(1.6)-H60 Boring Bar
Ø25(1.0)-H60 Ø50(2.0)-H60

(1) (1) I.D Tool Holder


O.D Tool Extended (H60)
□32 O.D Tool Holder
(6) (5)

12st Turret
PUMA 4100A / LA / XLA Drill Sockets
(4) (3) MT#2-H60 MT#4-H60
O.D Tool Clamper MT#3-H60 MT#5-H60 Drill

PUMA 5100
Unit : mm (inch)

Standard

Drill Sockets
MT#3-H80
(1) MT#4-H80 Drill
MT#5-H80

Face Tool Holder

(5)
(1) Ø80 Boring Bar

O.D Tool Holder Extended


I.D Tool Holder
(□32) O.D Tool Holder
(H80)

(3) 10st Turret U-Drill

(1)
O.D Tool Clamper (1)

Boring Bar Sleeves


Ø32(1.3)-H80 Ø40(1.6)-H80
U-Drill Cap Ø20(0.8)-H80 Ø50(2.0)-H80
Boring Bar
Ø25(1.0)-H80 Ø60(2.4)-H80

14 / 15
Product Overview
Tooling System

Basic Information PUMA 4100M / LM / XLM, PUMA 5100M / LM / XLM / LY


Unit : mm (inch)
Basic Structure
Cutting
Performance

Standard Drill Sockets


MT #2-H60
Detailed MT #3-H60 Drill
MT #4-H60
Information MT #5-H60

Options
Applications Plug
Milling Collets
Diagrams ER 40 Ø60 Boring Bar
Specifications Ø4 ~ Ø20,Ø22,Ø25
(19 Pieces)
(2) (3)
(1)

Customer Support Angular I.D Tool Holder U-Drill


Weldon Adapter
Service Milling Unit (H60)
(ID 25)
(1)
12st Turret (1)
(1) (BMT 75P)
(2) Boring Bar Sleeves
Ø16(0.6)-H60 Ø32(1.3)-H60
Milling Arbor U-Drill Cap Boring Bar
Ø20(0.8)-H60 Ø40(1.6)-H60
Adapter Ø25(1.0)-H60 Ø50(2.0)-H60
Straight
Milling Unit
(1) Ø60

(1) (1) (3)


Collet Adapter

Extender O.D Face Tool O.D Tool


O.D Tool
Tool Holder* Holder (□25)
Holder

* PUMA 4100M/LM/XLM : N/A

Tool Interference Diagram

PUMA 4100 (10 station) PUMA 4100 (12 station)


Unit : mm (inch)

.0)
(22
.9) 59
(13 ø5
ø 32 352 ø 760 (29.9)
)
4)

ø 550 (21.7) ø 760 (29.9)


(11.3

ø ø 550 (21.7)
(12.6 1
2.

8 ) 2.8)
(0.

(MAX. SWING DIA.)


(2.8 8(0.3)

ø6 (MAX. SWING DIA.)


0(

(MAX. TURNING DIA.) (MAX. TURNING DIA.)


(2.4 0
3(

)
70
ø6

(1.6)
ø 288

40

)
)
70
40
(1.6)

ø 258
) (10.2)
12.7 .2)
2( 0 (10
ø 32 ø 26
(2.5)
(2.5)

64
64

.3)
8 (26
ø 66

38 38 )
5
(1.5
) (1.
)
2.6
(2.8)
70 .6)

1 (1
70 1.6)
(2.8

ø 32
(1
40

40
)(
(0.8)
(0.8)

20

ø
20

(15 386 40 77
.2) 270 (10.6) (1.6) 275 (10.8) (3.0)
310 (12.2) 352 (13.9) (X AXIS TRAVEL)
40 77 662 (26.1)
270 (10.6) (1.6) 275 (10.6) (3.0)
310 (12.2) 352 (13.9) (X AXIS TRAVEL)
662 (26.1)

PUMA
4100/5100
series
Tool Interference Diagram

PUMA 4100M (12 station) PUMA 5100 (10 station)


Unit : mm (inch) Unit : mm (inch)

ø3 .3) ø 776 (30.6) ø 650 (25.6)


) ø 789 (31.1)
9.6 (MAX. SWING DIA.) ø 560 (22.0) (13 32 (13
5( 37 (MAX. SWING DIA.) (MAX. TURNING DIA.)
ø6 4 (MAX. TURNING DIA.) .1) ø3
(2.4 0 ø2

(3 80

.3)
67 8
.1)
(2.4)

(2.6)(0
60

(2.4)
60
ø 224 (8.8)
5 )
60 10 1) 0) 2.5
. . 7 (1
(2.4
) 74 ) (49 (11 ø 31
2 . 9 27
( ø

(2.5)
(2.0)

64
50

57 7.4)
ø 2 0.1) 5 (2
(1 ø 69
.0)
(0. 50 (2

24 ) 12 )
3)
7

70 .6)
(2.8)
9
(0. 22 ø 26 (1.0) (0.5

40
ø 2 8.7)

(1
( ø 69 (2.7) ø 36
8 (1
4.5)

(2.4)
62
(0.2)

40 37
6

50 40 72
215 (8.5) (2.0) (1.6) 280 (11.0) (2.8) 270 (10.6) (1.6) 325 (12.8) (1.5)
305 (12.0) 352 (13.9) (X AXIS TRAVEL) 310 (12.2) 362 (14.3) (X AXIS TRAVEL)
672 (26.5)
657 (25.9)

PUMA 5100 (12station) PUMA 5100M (12 station)


Unit : mm (inch) Unit : mm (inch)
2.8)
9 (2

ø 799 (31.5)
ø 57

.9)

ø 650 (25.6)
(10

ø 60 (MAX. SWING DIA.) (MAX. TURNING DIA.)


ø 270 (10.6)

55
76

ø8 ø 776 (30.6) ø 650 (25.6) (2.4) ø 2 .0)


ø2
8 (2.6)

(3.5)
(0.3

(3.1 0 (10
90

(MAX. SWING DIA.) (MAX. TURNING DIA.)


67

(2.4)

)
)

40 )3.1)
60

(1.6
80

ø 245
(

ø 268 (9.6)
110 ) 11.0)
(10.6) (
60
(2.4 74 ) (4.3ø 279
) (2.9
(2.5) )
64 53 (10.0

(2.0)
50

79
ø 2 .0)
ø2

(11
.0)
(0.3 50 (2
7
)

ø 26 (1.0)
12 ) 45 ø 69 (2.7)
5 ø 2 .6)
(0.5 (0.2
) (9
70 ()1.6)
(2.8

(11.8 9
40
ø 29
)

(2.0)
51
(2.4)
62

40 37 50 40 37
270 (10.6) (1.6) 325 (12.8) (1.5) 215 (8.5) (2.0)(1.6) 325 (12.8) (1.5)
310 (12.2) 362 (14.3) (X AXIS TRAVEL) 305 (12.0) 362 (14.3) (X AXIS TRAVEL)
672 (26.5) 667 (26.3)

PUMA 5100LY / XLY (12 station)


Unit : mm (inch)

580 (22.8)
305 (12.0) 335 (13.2) (X AXIS TRAVEL)
ø 805 (31.7) 215 (8.5) 90 (3.5) 275 (10.8) 60 (2.4)
50 (2.0)
ø 610 (24.0)
ø 25
6 (1

ø
(10 255
0.1

.0)
)

IA.)
NIN )
UR 1.7
GD

ø2 )
X T 0 (2

85 (10.0
(1 ø 25ø52
(MA ø 55

0.0) 1.2) 85 (1
ø 52 5 (1 90 1.2)
(3.5
)
70

ø 255 ø5
)
(2.8

(10.0 50
ø5 ) (21
05 .7)
(19 .7)
.9) 21
0(
293.5 (11.6)

5
ø5

16 / 17
Product Overview
Working Range Diagram

Basic Information PUMA 4100 [L / XLA & XLB / XLC]


Unit : mm (inch)
Basic Structure
Cutting
Performance OD Tool Holder ID Tool holder

1105 [2155 / 3180 / 3150 ] (43.5 [84.8 / 125.2 / 124.0]) 1105 [2155 / 3180 / 3150 ] (43.5 [84.8 / 125.2 / 124.0])
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
Detailed
Information

Options
(X AXIS TRAVEL)

(X AXIS TRAVEL)
352 (13.9)

352 (13.9)

(3.0) (10.8)
Applications (3.0) (10.8)

77 275
77 275

121 100

(1.3) (4.0)
101
Diagrams
(1.2) (0.5) (4.8) (3.9)
31 12

Specifications

32
101 120
(4.0) (4.7)
120 (4.7) 120 (4.7)
Customer Support (QUILL TRAVEL) (QUILL TRAVEL)
Service
1000 [L: 2050 / XL:3070 ] (39.4 [L: 80.7 / XL: 120.9]) 1000 [L: 2050 / XL:3070 ] (39.4 [L: 80.7 / XL: 120.9])
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)

PUMA 4100M [LM / XLM]


Unit : mm (inch)

OD Tool Holder ID Tool Holder

1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 1105 [2155 / 3150] (43.5 [84.8 / 124.0])
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(X AXIS TRAVEL)

(X AXIS TRAVEL)
42 (1.7) 310 (12.2)
72 (2.8) 280 (11.0)
352 (13.9)

352 (13.9)
40 (1.6)

(0.4) (4.1)
10 104

156 100 156 100


(6.1) (3.9) (6.1) (3.9)
120 (4.7)
120 (4.7)
(QUILL TRAVEL) (QUILL TRAVEL)

1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)

Straight Milling Unit Angular Milling Unit

1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 1105 [2155 / 3150] (43.5 [84.8 / 124.0])
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(X AXIS TRAVEL)
(X AXIS TRAVEL)

310 (12.2)
352 (13.9)
352 (13.9)

(2.2) (11.7)
296

(0.4) (3.9)
(0.9) (2.0)

10 99
24 52
56

156 100
42 (1.7)

156 100
(6.1) (3.9) (6.1) (3.9)

120 (4.7) 120 (4.7)


(QUILL TRAVEL) (QUILL TRAVEL)

1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
PUMA (TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)
4100/5100
series
PUMA 5100 [L / XL]
Unit : mm (inch)

OD Tool Holder ID Tool holder

1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 1105 [2155 / 3150] (43.5 [84.8 / 124.0])
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(X AXIS TRAVEL)

(X AXIS TRAVEL)
362 (14.3)

362 (14.3)

(2.0) (12.0)
325 (12.8)

57 305
31 (1.2)

45 100

(2.0) (4.4)
52 113
(1.8) (3.9)
(0.5)
12
37 (1.5)

54 (2.1) 27 (1.1) 118 (4.6)


120 (4.7) 120 (4.7)
(QUILL TRAVEL) (QUILL TRAVEL)

1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)

PUMA 5100M [LM / XLM]


Unit : mm (inch)

OD Tool Holder ID Tool Holder


1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 1105 [2155 / 3150] (43.5 [84.8 / 124.0])
(Z AXIS TRAVEL) (Z AXIS TRAVEL)(X AXIS TRAVEL)
(X AXIS TRAVEL)

362 (14.3)
362 (14.3)

(12.8)

(12.8)
325

325

(4.1)
104
(1.5)
(1.5)

37
37

100 (3.9) 100 (3.9)

120 (4.7) 120 (4.7)


(QUILL TRAVEL) (QUILL TRAVEL)

1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)

Straight Milling Unit Angular Milling Unit

1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 1105 [2155 / 3150] (43.5 [84.8 / 124.0])
(Z AXIS TRAVEL) (Z AXIS TRAVEL)
(X AXIS TRAVEL)

(X AXIS TRAVEL)
341 (13.4)
362 (14.3)

362 (14.3)

(14.0)
355

100 (3.9)
52 (2.0)

(3.9)
99
(0.3)
(0.8)

100 (3.9)
21

120 (4.7) 120 (4.7)


(QUILL TRAVEL) (QUILL TRAVEL)

1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
(TAIL STOCK TRAVEL) (TAIL STOCK TRAVEL)

18 / 19
Product Overview
Working Range Diagram

Basic Information PUMA 5100LY


Unit : mm (inch)
Basic Structure
Cutting
Performance

OD Tool Holder 2100 (Z AXIS TRAVEL)


Detailed
Information

355 (14.0) (X AXIS TRAVEL)


Options
Applications

(3.1) (10.8)
80 275
Diagrams

(0.4)
10
Specifications

180 (7.1) 111.5 (4.4)


120 (4.7)
Customer Support (QUILL TRAVEL)
Service 2050 (80.7) (TAILSTOCK TRAVEL)

2100 (Z AXIS TRAVEL)


ID Tool Holder

355 (14.0) (X AXIS TRAVEL)

100 (3.9)
(3.1) (10.8)
80 275

50 (2.0)
120 (4.7) 65 (2.6) 104.5 (4.1)
120 (4.7)
(QUILL TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)

Straight Milling Unit 2100 (82.7) (Z AXIS TRAVEL)


355 (14.0) (X AXIS TRAVEL)

264(10.4)
(2.5) (11.5)
64 291

(1.1)
27

180 (7.1)
120 (4.7)
(QUILL TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)

2100 (82.7) (Z AXIS TRAVEL)


Angular Milling Unit
355 (14.0) (X AXIS TRAVEL)

122 (4.8)
(3.1) (10.8)
80 275

180 (7.1) 94(3.7)


120 (4.7)
(QUILL TRAVEL)
2050 (80.7) (TAILSTOCK TRAVEL)

PUMA
4100/5100
series
PUMA 5100XLY
Unit : mm (inch)

OD Tool Holder 3150 (124.0) (Z AXIS TRAVEL)

355 (14.0) (X AXIS TRAVEL)

(3.1) (10.8)
80 275

(0.4)
10
180 (7.1) 111.5 (4.4)
120 (4.7)
(QUILL TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL)

3150 (124.0) (Z AXIS TRAVEL)


ID Tool Holder
355 (14.0) (X AXIS TRAVEL)

100 (3.9)
(3.1) (10.8)
80 275

50 (2.0)
120(4.7)65(2.6) 104.5 (4.1)
120 (4.7)
(QUILL TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL)

3150 (124.0) (Z AXIS TRAVEL)


Straight Milling Unit
355 (14.0) (X AXIS TRAVEL)

264(10.4)
(2.5) (11.5)
64 291

(1.1)
27

180 (7.1)
120 (4.7)
(QUILL TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL)

3150 (124.0) (Z AXIS TRAVEL)


Angular Milling Unit
355 (14.0) (X AXIS TRAVEL)

122 (4.8)
(3.1) (10.8)
80 275

180 (7.1) 94(3.7)


120 (4.7)
(QUILL TRAVEL)
3050 (120.1) (TAILSTOCK TRAVEL)

20 / 21
Product Overview
Machine Specifications

Basic Information Description Unit PUMA 4100A PUMA 4100B PUMA 4100C PUMA 4100MA
Basic Structure
PUMA [LA / XLA] [LB / XLB] [LC / XLC] [LMA / XLMA]

Cutting 4100/5100 Capacity Swing over bed mm (inch) 790 [790 / 770] (31.1 [31.1 / 30.3])
Performance
series Swing over saddle mm (inch) 590 (22.0)
Recom. turning diameter mm (inch) 315 (12.4) 380 (15.0) 315 (12.4)
Max. turning diameter mm (inch) 550(21.7)
Detailed
1074 [2124 / 3152] 1042 [2092 / 3120] 1002 [2052 / 3080] 1010 [2060 / 3100]
Information Max. turning length mm (inch)
(42.3 [83.6 / 124.1]) (41.0 [82.4 / 122.8]) 39.4 [80.8 / 121.3]) (39.9 [81.1 / 122.0])
Options Chuck size inch 12 15 21 12
Applications Chuck work weight
kg (lb) 500 (1102.3) 870 (1918.0) 1400 (3086.5) 500 (1102.3)
Diagrams (including chuck)
Specifications Shaft work weight
kg (lb) 1000 (2204.6) 1700 (3747.9) 2600 (5732.0) 1000 (2204.6)
(including chuck)

Bar working diameter mm (inch) 102 (4.0) 116.5 (4.6) 165.5 (6.5) 102 (4.0)
Customer Support
Service Travels X-axis mm (inch) 352 (13.9)
Z-axis mm (inch) 1105 [2155 / 3180] (43.5 [84.8 / 125.2]) 1105 [2155 / 3150]
Travel distance
Y-axis mm (inch) -
C-axis deg -
X-axis m/min (ipm) 16 (629.9)

Rapid Z-axis m/min (ipm) 20 (787.4)


traverse rate Y-axis m/min (ipm) -
C-axis r/min -
Main Max. spindle speed r/min 3000 2000 1500 3000
spindle
Main spindle motor power 35/26/22 (46.9/34.9/29.5) 37/30 30/22
kW (Hp)
(30min/Cont.) (S3 25%/30min/Cont.) (49.6/40.2) (40.2/29.5)
Max. spindle torque N·m (ft-lb) 1584 (1169.0) 2379 (1755.7) 3280 (2420.6) 832 (614.0)
Spindle nose ASA A2-11 A1-15 A2-11
Spindle bearing dia.(Front) mm (inch) 160 (6.3) 180 (7.1) 240 (9.4) 160 (6.3)
Max. Spindle through hole
mm (inch) 115 (4.5) 132 (5.2) 181 (7.1) 115 (4.5)
diameter
Min. spindle indexing angle
deg -
(C-axis)
Turret No. of tool stations ea 12 {10}* 10 {12}*
OD tool size mm (inch) 32 x 32 (1.3 x 1.3)
Max. boring bar size mm (inch) 60 (2.4)
Turret indexing time
s 0.25
(1 station swivel)
Max. rotary tool speed r/min -
Rotary tool motor power
kW (Hp) -
(S3 15%/S3 25%/30min/Cont.)

Max. rotary tool torque N·m (ft-lb) -

Tailstock Tailstock travel mm(inch) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
Quill diameter mm(inch) 120( 4.7)
Quill travel mm(inch) 120( 4.7)
Quill bore taper MT MT#6 Live {MT#5 Built-in Dead}*
Power Electric power supply 42.25 51.05 43.18
Source kVA
(rated capacity) [43.17/ 44.98] [51.97 / 53.78] [45.06 / 44.98]
Machine Length mm(inch) 4654 [5774 / 7024] (183.2 [227.3 / 276.5])
Dimensions
Width mm(inch) 2056 [2275 / 2276] (80.9 [89.6 / 89.6])
Height mm(inch) 2194 [2272 / 2335] (86.4 [89.4 / 91.9])
9450 [10900 / 11900] 9950 [11400 / 12400] 10450 [11900 / 12900] 9600 [11050 / 12050]
Weight kg(lb)
(20833 [24030 / 26235]) (21936 [25132 / 27337] (23038 [26235 / 28439] (21164 [24361 / 26565])
Control NC system -

PUMA
4100/5100
series
PUMA 4100MB PUMA 4100MC PUMA 5100A PUMA 5100B PUMA 5100C PUMA 5100MA PUMA 5100MB PUMA 5100LYA PUMA 5100LYB
PUMA 5100LYC
[LMB / XLMB] [LMC / XLMC] [LA / XLA] [LB / XLB] [LC / XLC] [LMA / XLMA] [LMB / XLMB] [XLYA] [XLYB]

900 [900 / 870] (35.4 [35.4 / 34.3]) 880 (34.6)


690 (27.2) 817 (32.2)
380 (15.0) 380 (15.0) 380 (15.0)
560(22.0) 650 (25.6) 550 (21.7)
978 [2028 / 3068] 938 [1988 / 3028] 1032 [2082 / 3082] 992 [2042 / 3042 ] 992 [2042 / 3068 ] 952 [2002 / 3028] 2050 (80.7) 2020 (79.5)
(38.5 [79.8 / 120.8]) (36.9 [78.3 / 119.2]) (40.6 [82.0 / 121.3]) (39.1 [80.4 / 119.8]) (39.1 [80.4 / 120.8]) (37.4 [78.8 / 119.2]) [3070 (120.9)] [3040 (119.7) ]
15 21 15 21 No chuck(order base) 15 21 15 21 No chuck(order base)

870 (1918.0) 1400 (3086.5) 870 (1918.0) 1400 (3086.5) 2000 (4409.2) 870 (1918.0) 1400 (3086.5) 870 (1918.0) 1400 (3086.5) 2000 (4409.2)

1700 (3747.9) 2600 (5732.0) 1700 (3747.9) 2600 (5732.0) 3600 (7936.6) 1700 (3747.9) 2600 (5732.0) 1700 (3747.9) 2600 (5732.0) 3600 (7936.6)

depends on depends on
116.5 (4.6) 165.5 (6.5) 116.5 (4.6) 165.5 (6.5) 116.5 (4.6) 165.5 (6.5) 116.5 (4.6) 165.5 (6.5)
applied chuck applied chuck
362 (14.3) 355 (14.0)
(43.5 [84.8 / 124.0]) 1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 2100 (82.7) [3150 (124.0)]
- 150 (5.9)
360 - 360 360
16 (629.9) 20 (787.4)
20 (787.4) 18 (708.7) [20 (787.4)]
10 (393.7)
50 - 50 [100]
2000 1500 2000 1500 1000 2000 1500 2000 1500 1000
30/22 37/30 37/30 45/37 37/30 45/37 37/30 45/37
(40.2/29.5) (49.6/40.2) (49.6/40.2) (60.3/49.6) (49.6/40.2) (60.3/49.6) (49.6/40.2) (60.3/49.6)
1611 (1188.9) 2432 (1794.8) 3280 (2420.6) 4038 (2980.0) 4463 (3293.7) 2432 (1794.8) 2957 (2182.3) 2431 (1794.1) 2957 (2182.3) 3268 (2411.8)
A2-11 A1-15 A2-11 A1-15 ISO 702-4 NO.20 A2-11 A1-15 A2-11 A1-15 ISO 702-4 NO.20
180 (7.1) 240 (9.4) 180 (7.1) 240 (9.4) 340 (13.4) 180 (7.1) 240 (9.4) 180 (7.1) 240 (9.4) 340 (13.4)

132 (5.2) 181 (7.1) 132 (5.2) 181 (7.1) 275 (10.8) 132 (5.2) 181 (7.1) 132 (5.2) 181 (7.1) 275 (10.8)

0.001 - 0.001 0.001

12, BMT75P 10 {12}* 12, BMT75P 12, BMT75P


25 x 25 (1.0 x 1.0) 32 x 32 (1.3 x 1.3) 25 x 25 {32 x 32} (1.0 x 1.0 {1.3 x 1.3})* 25 x 25 {32 x 32} (1.0 x 1.0 {1.3 x 1.3})*
80 (3.1) 60 (2.4) 60 (2.4)

0.25 0.25

4000 - 4000 4000


23/15/11/7.5 23/15/11/7.5 23/15/11/7.5
-
(30.8/20.1/14.8/10.1) (30.8/20.1/14.8/10.1) (30.8/20.1/14.8/10.1)

146 (107.7) - 146 (107.7) 146 (107.7)

1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 2050 (80.7)


120( 4.7) 120( 4.7)
120( 4.7) 120( 4.7)
MT#6 Live {MT#5 Built-in Dead}* MT#6 Live {MT#5 Built-in Dead}*

43.18 51.98 52.55 60.25 53.86 61.56


61.09 68.79
[45.06 / 44.98] [53.86 / 53.78] [52.55 / 53.78] [60.25 / 59.36] [53.86 / 53.78] [61.56 / 59.36]
4759 [5879 / 7059] (187.4 [231.5 / 277.9]) 5980 (235.4) [7302 (287.5)]
2056 [2275 / 2276] (80.9 [89.6 / 89.6]) 2522 (99.3) [2632 (103.6)]
2194 [2272 / 2335] (86.4 [89.4 / 91.9]) 2885 (113.6) [2937 (115.6)]
10100 [11550 / 12550] 10600 [12050 / 13050] 10100 [11550 / 12550] 10600 [12050 / 13050] 10650 [12100 / 13100] 10250 [11700 / 12700] 10750 [12200 / 13200] 13000 (28660)
(22266 [25463 / 27668]) (23369 [26565 / 28770]) (22266 [25463 / 27668]) (23369 [26565 / 28770]) (23479 [26676 / 28880]) (22597 [25794 / 27998]) (23699 [26896 / 29101]) [16000 (35273)]
DOOSAN-FANUC i / FANUC 32i (SIEMENS 828D / 840D)**
* { } : Option
** : Please contact Doosan in advance
Note1 : Standard chuck is not included in PUMA 5100C series. Depends on customers' request, its applicable chuck is different. Tha't's way, some specifications are not fixed.

22 / 23
Product Overview
NC Unit Specifications
Standard Optional X N/A

Basic Information DOOSAN FANUC i FANUC 32i


Basic Structure
FANUC No. Item
2-axis M Y 2-axis M Y
Cutting
1 Controlled axes 2(X,Z) 3(X,Z,C) 4(X,Z,C,Y) 2(X,Z) 3(X,Z,C) 4(X,Z,C,Y)
Performance
2 Simultaneously controlled axes 2 axes 3 axes 4 axes 2 axes 3 axes 4 axes
3 Cs contouring control X X
4 Torque control
Detailed 5 HRV2 control
Information 6 Inch/metric conversion
AXES
7 CONTROL
Stored stroke check 1
Options
8 Stored stroke check 2,3
Applications
9 Stored limit check before move
Diagrams
10 Chamfering on/off
Specifications
Unexpected disturbance torque
11
detection function
12 Position switch
Customer Support Included in
13 DNC operation
RS232C interface.
Service
14 DNC operation with memory card
15 Tool retract and recover
16 Wrong operation prevention
17 OPERA- Dry run
18 TION Single block
19 Reference position shift
20 Handle interruption
21 Incremental feed x1, x10, x100
22 Manual handle retrace
23 Active block cancel
24 Nano interpolation
25 Linear interpolation
26 Circular interpolation
27 Polar coordinate interpolation X X
28 Cylindrical interpolation X X
29 Helical interpolation X X
Thread cutting, synchronous
30
cutting
31 INTERPO- Multi threading
32 LATION Thread cutting retract
33 FUNC- Continuous threading
TIONS
34 Variable lead thread cutting
35 Circular thread cutting
Polygon machining with two
36 X X
spindles
Input signal is 8
37 High-speed skip
points.
38 2nd reference position return G30

39 3rd/4th reference position return


40 Override cancel
FEED
41 AI contour control I
FUNC-
42 AI contour control II
TION
43 Rapid traverse block overlap
44 Optional block skip 9 pieces
Absolute/incremental Combined use in
45
programming the same block
46 Diameter/Radius programming
Automatic coordinate system
47
setting
Part program
48 PRO- Workpiece coordinate system
storage size
GRAM
Workpiece coordinate system
49 INPUT
preset
Addition of workpiece coordinate
50 48 pairs X X X
system
Direct drawing dimension
51
programming
PUMA 52 G code system A
4100/5100
53 G code system B/C
series
Standard Optional X N/A

DOOSAN FANUC i FANUC 32i


No. Item
2-axis M Y 2-axis M Y
54 Chamfering/Corner R
55 Custom macro
56 Addition of custom macro common variables #100 - #199, #500 - #999
57 Interruption type custom macro
58 Canned cycle
59 Multiple repetitive cycles G70~G76
PROGRAM INPUT
60 Multiple repetitive cycles II Pocket profile
61 Canned cycle for drilling
62 Automatic corner override X X X
63 Coordinate system shift
64 Direct input of coordinate system shift
65 Pattern data input
66 OPERATION EZ Guidei(Conversational Programming Solution)
GUIDANCE
67 FUNCTION EZ Operation package
68 Constant surface speed control
69 AUXILIARY / Spindle override 0 - 150%
70 SPINDLE SPEED Spindle orientation
71 FUNCTION Rigid tap
72 Arbitrary speed threading
73 32-pairs X X X X X X
74 64-pairs X X X
75 99-pairs X X X
76 128-pairs X X X
Tool offset pairs
77 200-pairs
78 400-pairs X X X
TOOL FUNCTION
79 499-pairs X X X
/ TOOL
80 999-pairs X X X
COMPENSATION
81 Tool offset
82 Tool radius/Tool nose radius compensation
83 Tool geometry/wear compensation
84 Automatic tool offset
85 Direct input of offset value measured B
86 Tool life management
ACCURACY Backlash compensation for each rapid traverse and cutting
87
COMPENSATION feed
88 FUNCTION Stored pitch error compensation
89 640M(256KB)_500 programs X X X
90 1280M(512KB)_1000 programs X X X
91 Part program storage size & Number of registerable 2560M(1MB)_1000 programs X X X
92 EDITING programs 5120M(2MB)_1000 programs X X X
93 OPERATION 1280M(512KB)_400 programs X X X
94 5120M(2MB)_400 programs X X X
95 Program protect
96 Password function
97 Fast data server
98 External data input
DATA INPUT /
99 Memory card input/output
OUTPUT
100 USB memory input/output
101 Automatic data backup
102 INTERFACE Embedded Ethernet
103 FUNCTION Fast Ethernet
104 10.4" color LCD
Display unit
105 15" color LCD
OTHERS
106 with PMC I/O module
Robot interface
107 with PROFIBUS-DP

24 / 25
Product Overview
Responding to Customers
Basic Information

Basic Structure
Anytime, Anywhere
Cutting
Performance

Detailed
Information

Options
Applications
Diagrams
Specifications

Customer Support
Service

AMERICA EUROPE

Global Sales and Service Support Network

Corporations Dealer Networks Technical Centers Service Post Factories

PUMA
4 164 51 198 3 Technical Center: Sales Support, Service Support, Parts Support
4100/5100
series
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere
Doosan machine tools provides a system-based professional support service before
and after the machine tool sale by responding quickly and efficiently to customers’ demands.
By supplying spare parts, product training, field service and technical support, we can provide top class support to
our customers around the world.

Customer
Support Service

We help customers to achieve


success by providing a variety of
professional services from pre-
sales consultancy to post-sales
support.

Supplying
Parts
CHINA (Shanghai)
- Supplying a wide range of original
CHINA (Yantai) Doosan spare parts
- Parts repair service

Field
Head Office
Services
Changwon Factory
- On site service
- Machine installation and testing
- Scheduled preventive maintenance
- Machine repair
INDIA

Technical
Support

- Supports machining methods


and technology
- Responds to technical queries
- Provides technical consultancy

Training

- Programming / machine setup and


operation
- Electrical and mechanical
maintenance
- Applications engineering

26 / 27
Major Specifications

PUMA PUMA PUMA


PUMA 4100 / 5100 series Description Unit 4100 series 5100 series 5100LY series
A/B/C MA / MB / MC A/B/C MA / MB A/B/C
Max. turning mm
550 (21.7) 560 (22.0) 650 (25.6) 550 (21.7)
diameter (inch)
Std. mm 1074 / 1042 / 1002 1010 / 978 / 938 1032 / 992 / 992 992 / 952
-
model (inch) (42.3 / 41.0 / 39.4) (39.8 / 38.5 / 36.9) (40.6 / 39.1 / 39.1) (39.1 / 37.5)
Max. L- mm 2124 / 2092 / 2052 2060 / 2028 / 1988 2082 / 2042 / 2042 2042 / 2002 2050 / 2020 / 2020
turning model (inch) (83.6 / 82.4 / 80.8) (81.1 / 79.8 / 78.3) (82.0 / 80.4 / 80.4) (80.4 / 78.8) (80.7 / 79.5 / 79.5)
length
3152 / 3120 / 3080 3100 / 3068 / 3028 3082 / 3042 / 3042
XL- mm 3068 / 3028 3070 / 3040
(124.1 / 122.8 / (122.0 / 120.8 / (121.3 / 119.8 /
model (inch) (120.8 / 119.2) (120.9 / 119.7)
121.3) 119.2) 119.8)
15 / 21 /
Chuck size inch 12 / 15 / 21 15 / 21 / Order made
Order made
Spindle through mm 115 / 132 / 181 132 / 181 / 275 132 / 181 132 / 181 / 275
hole diameter (inch) (4.5 / 5.2 / 7.1) (5.2 / 7.1 / 10.8) (5.2 / 7.1) (5.2 / 7.1 / 10.8)
Max.
r/min 3000 / 2000 / 1500 2000 / 1500 / 1000 2000 / 1500 2000 / 1500 / 1000
spindle speed
* The other NC system application instead of FANUC should be checked with Doosan

www.doosanmachinetools.com
www.instagram.com/doosan_machinetools
www.facebook.com/doosanmachinetools
www.youtube.com/c/DoosanMachineToolsCorporation

Head Office Doosan Machine Tools Europe Doosan Machine Tools China
22F T Tower, 30, Sowol-ro 2-gil, Jung-gu, Emdener Strasse 24, D-41540 Dormagen, Room 101,201,301, Building 39 Xinzhuan
Seoul, Korea, 04637 Germany Highway No.258 Songjiang District,China
Tel +82-2-6972-0370 / 0350 Tel +49-2133-5067-100 Shanghai(201612)
Fax +82-2-6972-0400 Fax +49-2133-5067-111 Tel +86 21-5445-1155
Fax +86 21-6405-1472
Doosan Machine Tools America Doosan Machine Tools India
19A Chapin Rd., Pine Brook, NJ 07058, U.S.A. No.82, Jakkuar Village, Yelahanka Hobil,
Tel +1-973-618-2500 Bangalore-560064
Fax +1-973-618-2501 Tel + 91-80-2205-6900
E-mail india@doosanmt.com

*For more details, please contact Doosan Machine Tools.


*The specifications and information above-mentioned may be changed without prior notice.
*Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,
the registered trademark holder.

Fire Safety There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying
Precautions the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.
ver. EN 190916 SU

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