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NCP1234

Fixed Frequency Current


Mode Controller for Flyback
Converters
The NCP1234 is a new fixed−frequency current−mode controller
featuring Dynamic Self−Supply (DSS). This device is pin−to−pin www.onsemi.com
compatible with the previous NCP12xx families.
The DSS function greatly simplifies the design of the auxiliary
supply and the VCC capacitor by activating the internal startup current
source to supply the controller during transients.
SOIC−7
Due to frequency foldback, the controller exhibits excellent
CASE 751U
efficiency in light load condition while still achieving very low
standby power consumption. Internal frequency jittering, ramp MARKING DIAGRAM
compensation, and a versatile latch input make this controller an
excellent candidate for converters where components cost is the key 8
constraints. 34Xff
It features a timer−based fault detection that ensures the detection of ALYWX
G
overload independently of an auxiliary winding, and an adjustable 1
compensation to help keep the maximum power independent of the
34Xff = Specific Device Code
input voltage.
X = A or B
Finally, due to a careful design, the precision of critical parameters ff = 65 or 100
is well controlled over the entire temperature range (−40°C to A = Assembly Location
+125°C). L = Wafer Lot
Y = Year
Features W = Work Week
• Fixed−Frequency Current−Mode Operation with Built−In Ramp G = Pb−Free Package

Compensation
PIN CONNECTIONS
• 65 kHz or 100 kHz Oscillator Frequency version
• Frequency Foldback then Skip Mode for Maximized Performance in Latch 1 8 HV
Light Load and Standby Conditions FB 2
• Timer−Based Overload Protection with Latched (option A) or CS 3 6 VCC
Auto−Recovery (option B) Operation GND 4 5 DRV
• High−voltage Current Source with Dynamic Self−Supply,
(Top View)
Simplifying the Design of the VCC Capacitor
• Frequency Modulation for Softened EMI Signature, including during ORDERING INFORMATION
Frequency Foldback mode See detailed ordering and shipping information in the package
• Adjustable Overpower Compensation dimensions section on page 32 of this data sheet.

• Latch−off Input for Severe Fault Conditions, Allowing Direct


Connection of an NTC for Overtemperature Protection (OTP)
• VCC Operation up to 28 V, with Overvoltage Detection
• ±500 mA Peak Source/Sink Current Drive Capability
• 4.0 ms Soft−Start
• Internal Thermal Shutdown Typical Applications
• Pin−to−Pin Compatible with the Existing NCP12xx • AC−DC Adapters for Notebooks, LCD, and Printers
Series • Offline Battery Chargers
• These Devices are Pb−Free, Halogen Free/BFR Free • Consumer Electronic Power Supplies
and are RoHS Compliant • Auxiliary/Housekeeping Power Supplies

© Semiconductor Components Industries, LLC, 2016 1 Publication Order Number:


January, 2016 − Rev. 2 NCP1234/D
NCP1234

TYPICAL APPLICATION EXAMPLE

VIN VOUT
(dc)

LATCH HV
FB NCP1234
CS VCC
GND DRV

Figure 1. Flyback Converter Application Using the NCP1234

PIN FUNCTION DESCRIPTION


Pin No Pin Name Function Pin Description
1 LATCH Latch−Off Input Pull the pin up or down to latch−off the controller. An internal current source
allows the direct connection of an NTC for over temperature detection

2 FB Feedback An optocoupler collector to ground controls the output regulation.


3 CS Current Sense This Input senses the Primary Current for current−mode operation, and Offers
an overpower compensation adjustment.

4 GND IC Ground
5 DRV Drive output Drives external MOSFET
6 VCC VCC input This supply pin accepts up to 28 Vdc, with overvoltage detection

8 HV High−voltage pin Connects to the bulk capacitor or the rectified AC line to perform the functions
of Start−up Current Source and Dynamic Self−Supply

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NCP1234

SIMPLIFIED INTERNAL BLOCK SCHEMATIC

VDD
+ blanking HV
− tLatch(OVP)
INTC +

INTC VOVP
HV

Latch − TSD TSD


blanking Dual HV
+ start−up
+ tLatch(OTP)
1 kW S current source
VOTP
Q Latch
R TSD HV current
Vclamp
Reset
Soft−start
end UVLO UVLO
VDD VCC
VDD
IC Start Start management
Reset

VCC
VFB(ref) −
+
+

20 kW Vskip

/5

slope
FB comp.

HV sample PWM

+ Jitter
V to I −
IOPC = 0.5m x
(VHV − 125)
Sawtooth
Soft−start
+ Stop Foldback
+ −
− Oscillator
+

VFB(OPC) Soft−start ramp Start IC Start


t Clamp
End SSTART Reset IC Stop

S
blanking Soft−start end
Q DRV
tLEB R
CS +

+
blanking VILIM ILIMIT
tBCS IC stop

GND

ILIMIT

+ Protection
− Mode Latch
+ release For
S TSD
Fault Flag Autorecovery
Q VCS(stop) UVLO
protection
R mode only
timer
timer tautorec
PWM tfault
Fault

Reset

Figure 2. Simplified Internal Block Schematic

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NCP1234

MAXIMUM RATINGS
Rating Symbol Value Unit
Supply Pin (pin 6) (Note 2)
Voltage range VCCMAX –0.3 to 28 V
Current range ICCMAX ±30 mA

High Voltage Pin (pin 8) (Note 2)


Voltage range VHVMAX –0.3 to 500 V
Current range IHVMAX ±20 mA
Driver Pin (pin 5) (Note 2)
Voltage range VDRVMAX –0.3 to 20 V
Current range IDRVMAX ±1000 mA
All other pins (Note 2)
Voltage range VMAX –0.3 to 10 V
Current range IMAX ±10 mA
Thermal Resistance SOIC−7 RθJ−A °C/W
Junction−to−Air, low conductivity PCB (Note 3) 162
Junction−to−Air, medium conductivity PCB (Note 4) 147
Junction−to−Air, high conductivity PCB (Note 5) 115
Temperature Range °C
Operating Junction Temperature TJMAX −40 to +150
Storage Temperature Range TSTRGMAX −60 to +150
ESD Capability (Note 1) V
Human Body Model (All pins except HV) 2000
Machine Model 200
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality
should not be assumed, damage may occur and reliability may be affected.
1. This device series contains ESD protection and exceeds the following tests:
Human Body Model 2000 V per JEDEC standard JESD22, Method A114E
Machine Model Method 200 V per JEDEC standard JESD22, Method A115A
2. This device contains latch−up protection and exceeds 100 mA per JEDEC Standard JESD78
3. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 50 mm2 of 2 oz copper traces and heat spreading area. As specified
for a JEDEC 51−1 conductivity test PCB. Test conditions were under natural convection or zero air flow.
4. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 100 mm2 of 2 oz copper traces and heat spreading area. As specified
for a JEDEC 51−2 conductivity test PCB. Test conditions were under natural convection or zero air flow.
5. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 650 mm2 of 2 oz copper traces and heat spreading area. As specified
for a JEDEC 51−3 conductivity test PCB. Test conditions were under natural convection or zero air flow.

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NCP1234

ELECTRICAL CHARACTERISTICS (For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VHV = 125 V,
VCC = 11 V unless otherwise noted)

Characteristics Test Condition Symbol Min Typ Max Unit


HIGH VOLTAGE CURRENT SOURCE

Minimum voltage for current VHV(min) − 30 40 V


source operation

Current flowing out of VCC pin VCC = 0 V Istart1 0.2 0.5 0.8 mA
VCC = VCC(on) − 0.5 V Istart2 3 6 9

Off−state leakage current VHV = 500 V Istart(off) − 25 50 mA


SUPPLY
Turn−on threshold level, VCC VCC(on) 11.0 12.0 13.0 V
going up
HV current source stop threshold
HV current source restart VCC(min) 9.5 10.5 11.5 V
threshold

Turn−off threshold VCC(off) 8.5 9.5 10.5 V


Overvoltage threshold VCC(ovp) 25 26.5 28 V
Blanking duration on VCC(off) and tVCC(blank) 7 10 13 ms
VCC(ovp) detection

VCC decreasing level at which VCC(reset) 3.6 5.0 6.0 V


the internal logic resets

VCC level for ISTART1 to ISTART2 VCC(inhibit) 0.4 1.0 1.6 V


transition

Internal current consumption DRV open, VFB = 3 V, 65 kHz ICC1 1.2 1.8 2.2 mA
(Note 6) DRV open, VFB = 3 V, 100 kHz ICC1 1.3 1.9 2.3
Cdrv = 1 nF, VFB = 3 V, 65 kHz ICC2 1.9 2.5 3.2
Cdrv = 1 nF, VFB = 3 V, 100 kHz ICC2 2.2 2.9 3.6
Off mode (skip or before start−up) ICC3 0.67 0.9 1.13
Fault mode (fault or latch) ICC4 0.4 0.7 1.0

OSCILLATOR
Oscillator frequency fOSC 60 65 70 kHz
92 100 108
Maximum duty cycle DMAX 75 80 85 %
Frequency jittering amplitude, in Ajitter ±4 ±6 ±8 %
percentage of FOSC

Frequency jittering modulation Fjitter 85 125 165 Hz


frequency

OUTPUT DRIVER
Rise time, 10% to 90 % of VCC VCC = VCC(min) + 0.2 V, CDRV = 1 nF trise − 40 70 ns
Fall time, 90% to 10 % of VCC VCC = VCC(min) + 0.2 V, CDRV = 1 nF tfall − 40 70 ns
Current capability VCC = VCC(min) + 0.2 V, CDRV = 1 nF
DRV high, VDRV = 0 V IDRV(source) − 500 − mA
DRV low, VDRV = VCC IDRV(sink) − 500 −
Clamping voltage (maximum VCC = VCCmax – 0.2 V, DRV high, VDRV(clamp) 11 13.5 16 V
gate voltage) RDRV = 33 kW, Cload = 220 pF
High−state voltage drop VCC = VCC(min) + 0.2 V, RDRV = 33 kW, VDRV(drop) − − 1 V
DRV high
6. internal supply current only, current in FB pin not included (current flowing in GND pin only).

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NCP1234

ELECTRICAL CHARACTERISTICS (For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VHV = 125 V,
VCC = 11 V unless otherwise noted)

Characteristics Test Condition Symbol Min Typ Max Unit


FEEDBACK

Internal pull−up resistor TJ = 25°C RFB(up) 15 20 25 kW


VFB to internal current setpoint KFB 4.7 5 5.3 −
division ratio

Internal pull−up voltage on the VFB(ref) 4.3 5 5.7 V


FB pin

CURRENT SENSE
Input Bias Current VCS = 0.7 V Ibias − 0.02 − mA
Maximum internal current VFB > 3.5 V VILIM 0.66 0.7 0.74 V
setpoint

Propagation delay from VIlimit VCS = VILIM tdelay − 80 110 ns


detection to DRV off

Leading Edge Blanking Duration tLEB 190 250 310 ns


for VILIM

Threshold for immediate fault VCS(stop) 0.95 1.05 1.15 V


protection activation

Leading Edge Blanking Duration tBCS 90 120 150 ns


for VCS(stop)

Slope of the compensation ramp Scomp(65kHz) − −32.5 − mV /


Scomp(100kHz) − −50 − ms
Soft−start duration From 1st pulse to VCS = VILIM tSSTART 2.8 4.0 5.2 ms
OVERPOWER COMPENSATION
VHV to IOPC conversion ratio KOPC − 0.54 − mA / V
Current flowing out of CS pin VHV = 125 V IOPC(125) − 0 − mA
VHV = 162 V IOPC(162) − 20 −
VHV = 325 V IOPC(325) − 110 −
VHV = 365 V IOPC(365) 105 130 150
FB voltage above which IOPC is VHV = 365 V VFB(OPCF) 2.12 2.35 2.58 V
applied

FB voltage below which is no VHV = 365 V VFB(OPCE) − 2.15 − V


IOPC applied

Watchdog timer for dc operation tWD(OPC) − 32 − ms


HV sampling level VHVsample − 92 − V
OVERCURRENT PROTECTION
Fault timer duration From CS reaching VILIMIT to DRV stop tfault 98 128 168 ms
Autorecovery mode latch−off tautorec 0.85 1.00 1.35 s
time duration

FREQUENCY FOLDBACK
Feedback voltage threshold VFB(foldS) 1.8 2.0 2.2 V
below which frequency foldback
starts
Feedback voltage threshold VFB(foldE) 1.22 1.35 1.48 V
below which frequency foldback
is complete
Minimum switching frequency VFB = Vskip(in) + 0.2 fOSC(min) 22 27 32 kHz
SKIP−CYCLE MODE
Feedback voltage thresholds for VFB going down Vskip(in) 0.63 0.7 0.77 V
skip mode VFB going up Vskip(out) 0.72 0.80 0.88

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NCP1234

ELECTRICAL CHARACTERISTICS (For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VHV = 125 V,
VCC = 11 V unless otherwise noted)

Characteristics Test Condition Symbol Min Typ Max Unit


LATCH−OFF INPUT
High threshold VLatch going up VOVP 2.35 2.5 2.65 V
Low threshold VLatch going down VOTP 0.76 0.8 0.84 V
Current source for direct NTC VLatch = 0 V mA
connection
During normal operation INTC 65 95 105
During soft−start INTC(SSTART) 130 190 210
Blanking duration on high latch 65 kHz version tLatch(OVP) 35 50 70 ms
detection 100 kHz version 25 35 45

Blanking duration on low latch tLatch(OTP) − 350 − ms


detection

Clamping voltage ILatch = 0 mA Vclamp0(Latch) 1.0 1.2 1.4 V


ILatch = 1 mA Vclamp1(Latch) 2.0 2.4 3.0

TEMPERATURE SHUTDOWN
Temperature shutdown TJ going up TTSD 135 150 165 °C
Temperature shutdown TJ going down TTSD(HYS) 20 30 40 °C
hysteresis

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NCP1234

TYPICAL PERFORMANCE CHARACTERISTICS

40.00 35
38.00
30
36.00
34.00 25
VHV(min) (V)

Istart(off) (V)
32.00 20
30.00
28.00 15

26.00 10
24.00
5
22.00
20.00 0
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 3. Minimum Current Source Operation Figure 4. Off−State Leakage Current Istart(off)
VHV(min)

0.75 1.15
0.74 1.13
0.73 1.11
0.72 1.09
VCS(stop) (V)

0.71 1.07
VILIM (V)

0.70 1.05
0.69 1.03
0.68 1.01
0.67 0.99
0.66 0.97
0.65 0.95
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 5. Maximum Internal Current Setpoint Figure 6. Threshold for Immediate Fault
VILIM Protection Activation VCS(stop)

110 300
290
100
280
90 270
260
tdelay (ns)

tLEB (ns)

80
250
70
240

60 230
220
50
210
40 200
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 7. Propagation Delay tdelay Figure 8. Leading Edge Blanking Duration tLEB

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NCP1234

TYPICAL PERFORMANCE CHARACTERISTICS

24 5.30
23
5.20
22
5.10
21
RFB(up) (kW)

VFB(ref) (V)
20 5.00

19 4.90
18
4.80
17
4.70
16
15 4.60
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 9. FB Pin Internal Pull−up Resistor Figure 10. FB Pin Open Voltage VFB(ref)
RFB(up)

70 85
69 84
68 83
67 82
fOSC (kHz)

66 81
DMAX (%)

65 80
64 79
63 78
62 77
61 76
60 75
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 11. Oscillator Frequency fOSC Figure 12. Maximum Duty Cycle DMAX

2.20 1.50

2.15
1.45
2.10
1.40
VFB(foldS) (V)

VFB(foldE) (V)

2.05

2.00 1.35

1.95
1.30
1.90
1.25
1.85

1.80 1.20
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 13. FB Pin Voltage Below Which Figure 14. FB Pin Voltage Below Which
Frequency Foldback Starts VFB(foldS) Frequency Foldback is Complete VFB(foldE)

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NCP1234

TYPICAL PERFORMANCE CHARACTERISTICS

0.77 0.88

0.75 0.86

0.84
0.73
0.82

Vskip(out) (V)
Vskip(in) (V)

0.71
0.80
0.69
0.78
0.67
0.76
0.65 0.74

0.63 0.72
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)

Figure 15. FB Pin Skip−in Level Vskip(in) Figure 16. FB Pin Skip−Out Level Vskip(out)

30 150
29
145
28
140
27
fOSC(min) (kHz)

IOPC(365) (mA)

26 135

25 130
24
125
23
120
22
21 115

20 110
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 17. Minimum Switching Frequency Figure 18. Maximum Overpower
fOSC(min) Compensating Current IOPC(365) Flowing Out
of CS Pin
2.60 2.40
2.55 2.35
2.50 2.30
2.45 2.25
VFB(OPCE) (V)
VFB(OPCF) (V)

2.40 2.20
2.35 2.15
2.30 2.10
2.25 2.05
2.20 2.00
2.15 1.95
2.10 1.90
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 19. FB Pin Level VFB(OPCF) Above Figure 20. FB Pin Level VFB(OPCE) Below
Which is the Overpower Compensation Which is No Overpower Compensation
Applied Applied

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NCP1234

TYPICAL PERFORMANCE CHARACTERISTICS

2.65 0.85
0.84
2.60
0.83
0.82
2.55
0.81
VOVP (V)

VOTP (V)
2.50 0.80
0.79
2.45
0.78
0.77
2.40
0.76
2.35 0.75
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 21. Latch Pin High Threshold VOVP Figure 22. Latch Pin Low Threshold VOTP

1.34 2.80

1.32 2.70

1.30 2.60

1.28 2.50
Vclamp0 (V)

Vclamp1 (V)

1.26 2.40

1.24 2.30

1.22 2.20

1.20 2.10

1.18 2.00
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 23. Latch Pin Open Voltage Vclamp0 Figure 24. Latch Pin Voltage Vclamp1 (Latch−off
Pin is Sinking 1 mA)

110 220

105 210

100 200
INTC(SSTART) (mA)

95 190
INTC (mA)

90 180

85 170

80 160

75 150

70 140
−50 −25 0 25 50 75 100 125 −50 −25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 25. Current INTC Sourced from the Figure 26. Current INTC(SSTART) Sourced from
Latch Pin, Allowing Direct NTC Connection the Latch Pin, During Soft−Start

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NCP1234

APPLICATION INFORMATION

Introduction foldback for light load condition and a skip mode for
The NCP1234 includes all necessary features to build a safe extremely low load condition. The switching frequency
and efficient power supply based on a fixed−frequency is decreased down to 27 kHz to reduce switching
flyback converter. It is particularly well suited for losses.
applications where low part count is a key parameter, • Extended VCC range: The NCP1234 accepts a supply
without sacrificing safety. voltage as high as 28 V, with an overvoltage threshold
• Current−Mode Operation with slope compensation: VCC(ovp) (typically 26.5 V) that latches the controller
The primary peak current is permanently controlled by off.
the FB voltage, ensuring maximum safety: the DRV • Clamped Driver Stage: Despite the high maximum
turn−off event is dictated by the peak current setpoint. supply voltage, the voltage on DRV pin is safely
It also ensures that the frequency response of the clamped below 16 V, allowing the use of any standard
system stays a first order if in DCM, which eases the MOSFET, and reducing the current consumption of the
design of the FB loop. The controller can be also used controller.
in CCM applications with a wide input voltage range • Dual Latch−off Input: The NCP1234 can be latched
thanks to its fixed ramp compensation that prevents the off by 2 ways: The voltage increase applied to its Latch
appearance of sub−harmonic oscillations in most pin (typically an overvoltage) or by a decrease this
applications. voltage. Thanks to the internal precise pull−up current
• Fixed−Frequency Oscillator with Jittering: The source a NTC can be directly connected to the latch pin.
NCP1234 is available in different frequency options to This NTC will provide an overtemperature protection
fit any application. The internal oscillator features a by decreasing its resistance and consequently the
low−frequency jittering that helps passing the EMI voltage at Latch pin,
limits by spreading out the energy content of frequency • Soft−Start: At every start−up the peak current is
peaks in quasi−peak and average mode of gradually increased during 4.0 ms to minimize the
measurement. stress on power components.
• Latched Timer−Based Overload Protection: The • Temperature Shutdown: The NCP1234 is internally
overload protection depends only on the FB signal, protected against self−overheating: if the die
making it able to work with any transformer, even with temperature is too high, the controller shuts all
very poor coupling or high leakage inductance. The circuitries down (including the HV start−up current
protection is fully latched on the A version (the power source), allowing the silicon to cool down before
supply has to be stopped then restarted in order to attempting to restart. This ensures a safe behavior in
resume operation, even if the overload condition case of failure.
disapears), and autorecovery on the B version. The
timer duration is fixed. The controller also enters the Typical Operation
same protection mode if the voltage on the CS pin • Start−up: The HV start−up current source ensures the
reaches 1.5 times the maximum internal setpoint charging of the VCC capacitor up to the start−up
(allows to detect winding short-circuits). threshold VCC(on), until the input voltage is high
• High Voltage Start−Up Current Source: Thanks to enough (above VHV(start)) to allow the switching to
ON Semiconductor’s Very High Voltage technology, start. The controller then delivers pulses, starting with a
the NCP1234 can directly be connected to the high soft−start period tSSTART during which the peak current
input voltage. The start-up current source ensures a linearly increases before the current−mode control takes
clean start-up while ensuring low losses when it is off, over. During the soft−start period, the low level latch is
and the Dynamic Self-Supply (DSS) restarts the ignored, and the latch current is double, to ensure a fast
start-up current source to supply the controller if the pre−charge of the Latch pin decoupling capacitor.
VCC supply transiently drops. • Normal operation: As long as the feedback voltage is
• Adjustable Overpower Compensation: The high within the regulation range and VCC is maintained
input voltage sensed on the HV pin is converted into a above VCC(min), the NCP1234 runs at a fixed frequency
current to build on the current sense voltage an offset (with jittering) in current−mode control. The peak
proportional to the input voltage. By choosing the value current (sensed on the CS pin) is set by the voltage on
of the resistor in series with the CS pin, the amount of the FB pin. Fixed ramp compensation is applied
compensation can be adjusted to the application. internally to prevent sub−harmonic oscillations from
• Frequency foldback then skip mode for light load occurring.
operation: In order to ensure a high efficiency under all • Light load operation: When the FB voltage decreases
load conditions, the NCP1234 implements a frequency below VFB(foldS), typically corresponding to a load of

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NCP1234

33% of the maximum load (for a DCM design), the provide sufficient level of VCC voltage under this
switching frequency starts to decrease down to condition.
fOSC(min). By lowering the switching losses, this feature • Overload: The NCP1234 features timer−based
helps to improve the efficiency in light load conditions. overload detection, solely dependent on the feedback
The frequency jittering is enabled in light load information: as soon as the internal peak current
operation as well. setpoint hits the VILIM clamp, an internal timer starts to
• No load operation: When the FB voltage decreases count. When the timer elapses, the controller stops and
below Vskip(in), typically corresponding to a load of 2% enter the protection mode, autorecovery for the B
of the maximum load, the controller enters skip mode. version (the controller initiates a new start−up after
By completely stopping the switching while the tautorec elapses), or latched for the A version (the latch
feedback voltage is below Vskip(out), the losses are is released only if VCC is reset).
further reduced. This allows minimizing the power • Latch−off: When the Latch input is pulled up (typically
dissipation under extremely low load conditions. As the by an over−voltage condition), or pulled down
skip mode is entered at very light loads, for which the (typically by an over−temperature condition, using the
peak current is very small, there is no risk of audible provided current source with an NTC), the controller
noise. VCC can be maintained between VCC(on) and latches off. The latch is released when the VCC is reset.
VCC(min) by the DSS, if the auxiliary winding does not

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NCP1234

DETAILED DESCRIPTION

High−Voltage Current Source


The NCP1234 HV pin can be connected either to the However, the overpower compensation will work correctly
rectified bulk voltage, or to the ac line through a rectifier. only if the HV pin is connected to the bulk voltage.

Start−up

HV

Control
TSD
Istart

IC Start
VCC +

+
VCC(on) R
Q
S

+
+
VCC(min)

blanking

+ tUVLO(blank) UVLO
+
VCC(off )


+ Reset
+
VCC(reset)

Figure 27. HV Start−up Current Source Functional Schematic

At start−up, the current source turns on when the voltage condition, otherwise the power dissipation on the die would
on the HV pin is higher than VHV(min), and turns off when be too much. As a result, an auxiliary voltage source is
VCC reaches VCC(on), then turns on again when VCC reaches needed to supply VCC during normal operation.
VCC(min), until VCC is supplied by an internal source. The The DSS is useful to keep the controller alive when no
controller actually starts the next time VCC reaches VCC(on). switching pulses are delivered, e.g. in latch condition, or to
Even though the DSS is able to maintain the VCC voltage prevent the controller from stopping during load transients
between VCC(on) and VCC(min) by turning the HV start−up when the VCC might drop.
current source on and off, it can only be used in light load

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NCP1234

VHV

VHV(min)

time
VCC
VCC(on)

VCC(min) HV
current
HV
source =
current
Istart1
source =
Istart2
VCC(inhibit)
time
DRV

time
Figure 28. Start−up Timing Diagram

For safety reasons, the start−up current is lowered when regulation. At the same time, VCC drops, but because there
VCC is below VCC(inhibit), to reduce the power dissipation in is no voltage anymore on the HV pin, the DSS isn’t able to
case the VCC pin is shorted to GND (in case of VCC capacitor turn on. As a result, VCC drops even more and reach the
failure, or external pull−down on VCC to disable the VCC(off) threshold, that turns the controller off, and resets the
controller). internal fault timer, to prevent any unwanted latch−off and
There are only two conditions for which the current source allow a fast restart in case of a short OFF/ON sequence.
doesn’t turn on when VCC reaches VCC(min): the voltage on As soon as the application is turned back on, the HV
HV pin is too low (below VHV(min)), or a thermal shutdown start−up current source starts to charge the VCC capacitor.
condition (TSD) has been detected. In all other conditions, Note that the threshold at which VCC discharges has no
the HV current source will always turn on and off to maintain influence on the ability of the controller to restart. The
VCC between VCC(min) and VCC(on). switching then turns on when VCC reaches VCC(on), without
When the application is turned off, the input capacitor additional delay or “hiccup”.The case of a fast OFF/ON
quickly discharges, and the output starts to fall out of sequence is described at Figure 29.

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NCP1234

The board is
unplugged
VHV

VHV(min)

time
VCC

VCC(on)

VCC(min)
VCC(off)

Controller VCC charges


stops at up when VHV is
VCC(off) high enough

time

Output

Loss of
regulation when
VHV is too low

time
Switching
restarts at
DRV VCC(on)

time
Fault timer
(internal)

Fault timer
reset by
VCC(off)

time
Figure 29. Fast Application Off − On Sequence

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NCP1234

Oscillator with Maximum Duty Cycle and Frequency Clamped Driver


Jittering The supply voltage for the NCP1234 can be as high as
The NCP1234 includes an oscillator that sets the 28 V, but most of the MOSFETs that will be connected to the
switching frequency with an accuracy of ±7%. Two DRV pin cannot accept more than 20 V on their gate. The
frequency options can be ordered: 65 kHz and 100 kHz. The driver pin is therefore clamped safely below 16 V. This
maximum duty cycle of the DRV pin is 80%, with an driver has a typical current capability of ±500 mA.
accuracy of ±7%.
In order to improve the EMI signature, the switching VCC
frequency jitters ±6% around its nominal value, with a
triangle−wave shape and at a frequency of 125 Hz. This
frequency jittering is active even when the frequency is Clamp
decreased to improve the EMI in light load condition.

fOSC DRV signal DRV

fOSC + 6
Nominal fOSC
fOSC − 6
Figure 31. Clamped Driver

Time
8%
(125 Hz)
Figure 30. Frequency Jittering

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NCP1234

CURRENT−MODE CONTROL WITH OVERPOWER COMPENSATION AND SOFT−START

Current sensing input of the PWM comparator through a 250 ns LEB block.
NCP1234 is a current−mode controller, which means that On the other input the FB voltage divided by 5 sets the
the FB voltage sets the peak current flowing in the threshold: when the voltage ramp reaches this threshold, the
inductance and the MOSFET. This is done through a PWM output driver is turned off.
comparator: the current is sensed across a resistor and the The maximum value for the current sense is 0.7 V, and it
resulting voltage is applied to the CS pin. It is applied to one is set by a dedicated comparator.

VFB(ref)

KFB PWM
+

RFB(up)
Jitter
Soft−start
+

Oscillator
Soft−start ramp
FB Start IC Start
tSSTART
Reset

IC Stop S
blanking Q DRV Stage
R
tLEB +

CS +
VILIM
IC stop

blanking

tBCS UVLO
− Protection
+ Mode
+ Latch
VCS(stop) TSD

Fault
Figure 32. Current Sense Block Schematic

Each time the controller is starting, i.e. the controller was imposes a setpoint lower than the one imposed by the
off and starts – or restarts – when VCC reaches VCC(on), a soft−start (the 2 comparators outputs are OR’ed). The
soft−start is applied: the current sense setpoint is linearly soft−start ramp signal is generated by the D/A converter in
increased from 0 (the minimum level can be higher than 0 the NCP1234, that’s why there are observable 15 discrete
because of the LEB and propagation delay) until it reaches steps instead the truly linearly increasing current setpoint
VILIM (after a duration of tSSTART), or until the FB loop ramp.

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NCP1234

VFB

VFB(fault)

Time
VFB takes
Soft-start ramp
over soft-start

VILIM

tSSTART Time
CS Setpoint

VILIMI

Time
Figure 33. Soft−Start

Under some conditions, like a winding short−circuit for Overpower compensation


instance, not all the energy stored during the on time is The power delivered by a flyback power supply is
transferred to the output during the off time, even if the on proportional to the square of the peak current in the
time duration is at its minimum (imposed by the propagation discontinuous conduction mode:
delay of the detector added to the LEB duration). As a result, 1
the current sense voltage keeps on increasing above VILIM, P OUT + @ h @ L p @ F SW @ I p 2 (eq. 1)
2
because the controller is blind during the LEB blanking Unfortunately, due to the inherent propagation delay of
time. Dangerously high current can grow in the system if the logic, the actual peak current is higher at high input
nothing is done to stop the controller. That’s what the voltage than at low input voltage, leading to a significant
additional comparator, that senses when the current sense difference in the maximum output power delivered by the
voltage on CS pin reaches VCS(stop) (= 1.5 x VILIM), does: power supply.
as soon as this comparator toggles, the controller
immediately enters the protection mode (latched or
autorecovery according to the chosen option).

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NCP1234

IP
IP to be
compensated
ILIMIT
High
Line
Low
Line

time
tdelay tdelay
Figure 34. Line Compensation for True Overpower Protection

To compensate this and have an accurate overpower would be in the same order of magnitude. Therefore the
protection, an offset proportional to the input voltage is compensation current is only added when the FB voltage is
added on the CS signal by turning on an internal current higher than VFB(OPCE).
source: by adding an external resistor in series between the However, because the HV pin can be connected to an ac
sense resistor and the CS pin, a voltage offset is created voltage, there is needed an additional circuitry to read or at
across it by the current. The compensation can be adjusted least closely estimate the actual voltage on the bulk
by changing the value of the resistor. capacitor.
But this offset is unwanted to appear when the current
sense signal is small, i.e. in light load conditions, where it

HV
(32 ms)
Watch
Dog

VHVstop

A/D 3 bit
Converter 3 bit
I Generator
+ Register
Peak Detector
I ctrl

FB

To CS
Block Tblanking
LEB
CS

VFB (OPC)

Figure 35. Schematic Overpower Compensation Circuit

A 3 bit A/D converter with the peak detector senses the ac input. If only the DC high voltage input is used, no reset
input, and its output is periodically sampled and reset, in signal is generated by the VHVsample condition and the 32 ms
order to follow closely the input voltage variations. The watch dog is used to generate the sampling events for
sample and reset events are given by the VHVsample sampling the DC input high voltage line.
comparator used for sampling detection for the AC line

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NCP1234

IOPC

VHV

VFB
VFB(OPCE) VFB(OPCF)
Figure 36. Overpower Compensation Current Relation to Feedback Voltage and Input Voltage

VHV

VHVsample

time

Peak Reset twd


Reset
detector
Reset
Reset

Reset

time
Sample Sample
IOPC Sample
Sample
Reset

time

Figure 37. Overpower Compensation Current if the HV Pin is Connected to AC Voltage

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21
NCP1234

VHV

VHV(stop)

time
twd twd twd

Peak
detector

Reset

time
IOPC

Sample Sample
Sample Reset

tHV

time

Figure 38. Overpower Compensation if the HV Pin is Connected to DC Voltage

Feedback with Slope Compensation


The ratio from the FB voltage to the current sense setpoint 3.5 V. There is a pull−up resistor of 20 kW from FB pin to an
is 5, meaning that the FB voltage corresponding to VILIM is internal reference.

VFB(ref)

20 kW

FB K FB

+
PWM

blanking
CS
tLEB

Figure 39. FB Circuitry

In order to allow the NCP1234 to operate in CCM with a appearing on the internal voltage setpoint for the PWM
duty cycle above 50%, a fixed slope compensation is comparator is −32.5 mV/ms typical for the 65 kHz version,
internally applied to the current−mode control. The slope and −50 mV/ms for the 100 kHz version.

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NCP1234

Overcurrent protection with Fault timer latched off (latched protection, version A), or it enters an
When an overcurrent occurs on the output of the power autorecovery mode (version B). The timer is reset when the
supply, the FB loop asks for more power than the controller CS setpoint goes back below VILIM before the timer elapses.
can deliver, and the CS setpoint reaches VILIMIT. When this To provide maximum output power at the low input line
event occurs, an internal tfault timer is started: once the timer voltages the fault timer is not started if the driver signal is
times out, DRV pulses are stopped and the controller is either reset by the max duty cycle.

PWM
FB /5 +

R timer
Protection
Q Mode Reset DRV
S tfault release
Autorecovery
protection
mode only
blanking
timer

CS tLEB + t autorec
+ −
Reset
VILIM

Figure 40. Timer−Based Overcurrent Protection

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23
NCP1234

In autorecovery mode, the controller tries to restart after tautorec. If the fault has gone, the supply resumes operation; if not,
the system starts a new burst cycle.

Output Load Overcurrent Fault


applied disappears

Max Load

Fault Flag time

Fault
timer
starts

VCC time

VCC(on)

VCC(min)

Restart
At VCC(on)
(new burst
cycle if Fault
time
DRV still present)

Controller
stops

Fault timer time

tfault

time
tfault tautorec
Figure 41. Autorecovery Timer−Based Protection Mode

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NCP1234

In the latched version, the controller can restart only if a happen if the power supply is unplugged from the mains
VCC reset occurs, which in a real application can only line.

Output Load
No restart
Overcurrent when fault
applied disappears
Max Load

Fault Flag time


Fault
timer
starts

VCC time

VCC(on)

VCC(min)

DRV time

Controller
latches off

Fault timer time

tfault

time
tfault
Figure 42. Latched Timer−Based Overcurrent Protection

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NCP1234

LOW LOAD OPERATION

Frequency Foldback VFB(foldS), and is complete before VFB reaches Vskip(in),


In order to improve the efficiency in light load conditions, whatever the nominal switching frequency option is. The
the frequency of the internal oscillator is linearly reduced current−mode control is still active while the oscillator
from its nominal value down to fOSC(min). This frequency frequency decreases. Note that the frequency foldback is
foldback starts when the voltage on FB pin goes below disabled if the controller runs at its maximum duty cycle.

fOSC

Nominal fOSC

Skip

fOSC(min)

FB
Vskip(in) VFB(foldS)
VFB(foldE)
Figure 43. Frequency Foldback when the FB Voltage Decreases

Skip Cycle Mode


+
+

Vskip

S
Q DRV stage
R
FB KFB

+
blanking
CS tLEB −

Figure 44. Skip Cycle Schematic

When the FB voltage reaches Vskip(in) while decreasing, below Vskip(out), the controller remains in this state; but as
skip mode is activated: the driver stops, and the internal soon as VFB crosses the skip out threshold, the DRV pin
consumption of the controller is decreased. While VFB is starts to pulse again.

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NCP1234

VFB

VFB(fold)

Vskip(out)
Vskip(in)

Exits
Time
skip Exits
skip
Enters Enters
skip skip

DRV

Time
Figure 45. Skip Cycle Timing Diagram

Latch−off Input

VDD + blanking

+ − tLatch(OVP)
INTC
VOVP
INTC

Latch − S
+
blanking
Q Latch
+ tLatch(OTP) R
1 kW
VOTP

Vclamp
Reset

Soft−start
end
Figure 46. Latch Detection Schematic

The Latch pin is dedicated to the latch−off function: it To avoid any false triggering, spikes shorter than 50 ms
includes two levels of detection that define a working (for the high latch and 65 kHz version) or 350 ms (for the low
window, between a high latch and a low latch: within these latch) are blanked and only longer signals can actually latch
two thresholds, the controller is allowed to run; but as soon the controller.
as either the low or the high threshold is crossed, the Reset occurs when VCC is cycled down to a reset voltage,
controller is latched off. The lower threshold is intended to which in a real application can only happen if the power
be used with an NTC thermistor, thanks to an internal current supply is unplugged from the AC line.
source INTC. Upon start−up, the internal references take some time
An active clamp prevents the voltage from reaching the before being at their nominal values; so one of the
high threshold if it is only pulled up by the INTC current. To comparators could toggle even if it should not. Therefore the
reach the high threshold, the pull−up current has to be higher internal logic does not take the latch signal into account
than the pull−down capability of the clamp (typically before the controller is ready to start: once VCC reaches
1.5 mA at VOVP). VCC(on), the latch pin High latch state is taken into account

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NCP1234

and the DRV switching starts only if it is allowed; whereas t SSTARTmin @ I NTC(SSTART)min
the Low latch (typically sensing an overtemperature) is C LATCHmax +
V clamp0min
taken into account only after the soft−start is finished. In (eq. 2)
addition, the NTC current is doubled to INTC(SSTART) during 2.8 @ 10 −3 @ 130 @ 10 −6
+ F + 364 nF
the soft−start period, to speed up the charging of the Latch 1.0
pin capacitor. The maximum value of Latch pin capacitor is
given by the following formula (The standard start−up
condition is considered and the NTC current is neglected) :
VCC

VCC(on)

VCC(min)

Start-up
initiated by
VCC(on)

time
Internal Latch Signal Noise spike
Latch signal ignored
high during (tLatch blanking)
pre-start phase

time
DRV
Switching Latch-off
allowed (no
latch event)

time
Figure 47. Latch−off Function Timing Diagram

Temperature Shutdown
The die includes a temperature shutdown protection with instantaneously, and the HV current source is turned off.
a trip point guaranteed above 135°C and below 165°C, and Internal logic state is reset. When the temperature falls
a typical hysteresis of 30°C. When the temperature rises below the low threshold, the HV start−up current source is
above the high threshold, the controller stops switching enabled, and a regular start−up sequence takes place.

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NCP1234

STATE DIAGRAMS

HV Start−up Current Source

VCC > VCC(inhibit)


Istart1
No TSD

Istart2
VCC < VCC(inhibit)
TSD
TSD Stop

TSD
VCC < VCC(min)

VCC > VCC(on)

TSD

Off

Figure 48. HV Start−up Current Source State Diagram

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29
NCP1234

Controller Operation (Latched Version: A Option)

• High Latch
• VCC > VCC(ovp)

VCC > VCC(on)

Soft−start
Soft−start ends
• VCC < VCC(off )
• TSD

• TSD

Stopped

• VCC < VCC(off )


• TSD
• Fault
Skip
• VCC < VCC(off )
• VCC reset • TSD

Skip in

Latch • High Latch


Skip out
• Low Latch Running
• VCC > VCC(ovp)

• VCC > VCC(ovp)


• High Latch
• Low Latch

• tfault expires
With Fault=
• VCS > VCS(stop)

Figure 49. Controller Operation State Diagram (Latched Protection)

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NCP1234

Controller Operation (Autorecovery Version: B Option)

• High Latch
• VCC > VCC(ovp)

VCC > VCC(on)

Soft−start
Soft−start ends
• VCC < VCC(off)
• TSD
• tautorec counting
• TSD

Stopped

• VCC < VCC(off)


• TSD

Skip • Fault
• VCC < VCC(off)
• VCC reset • TSD

Skip in

Latch • High Latch


Skip out
• Low Latch Running
• VCC > VCC(ovp)

• VCC > VCC(ovp)


• High Latch
• Low Latch

• tfault expires
With Fault=
• VCS > VCS(stop)

Figure 50. Controller Operation State Diagram (Autorecovery Protection)

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31
NCP1234

Table 1. ORDERING INFORMATION


Part No. Overload Protection Switching Frequency Package Shipping†
NCP1234AD65R2G Latched 65 kHz SOIC−7 2500 / Tape & Reel
(Pb−Free)

NCP1234BD65R2G Autorecovery 65 kHz SOIC−7 2500 / Tape & Reel


(Pb−Free)

NCP1234AD100R2G Latched 100 kHz SOIC−7 2500 / Tape & Reel


(Pb−Free)

NCP1234BD100R2G Autorecovery 100 kHz SOIC−7 2500 / Tape & Reel


(Pb−Free)
†For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.

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32
NCP1234

PACKAGE DIMENSIONS

SOIC−7
CASE 751U
ISSUE E

−A− NOTES:
1. DIMENSIONING AND TOLERANCING PER
ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
8 5 3. DIMENSION A AND B ARE DATUMS AND T
IS A DATUM SURFACE.
−B− S 0.25 (0.010) M B M 4. DIMENSION A AND B DO NOT INCLUDE
MOLD PROTRUSION.
1 5. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
4 PER SIDE.

MILLIMETERS INCHES
DIM MIN MAX MIN MAX
G A 4.80 5.00 0.189 0.197
B 3.80 4.00 0.150 0.157
C R X 45 _ C 1.35 1.75 0.053 0.069
D 0.33 0.51 0.013 0.020
G 1.27 BSC 0.050 BSC
J H 0.10 0.25 0.004 0.010
−T− SEATING J 0.19 0.25 0.007 0.010
PLANE K 0.40 1.27 0.016 0.050
K M 0_ 8_ 0_ 8_
H M
D 7 PL N 0.25 0.50 0.010 0.020
S 5.80 6.20 0.228 0.244
0.25 (0.010) M T B S A S
SOLDERING FOOTPRINT*

1.52
0.060

7.0 4.0
0.275 0.155

0.6 1.270
0.024 0.050

SCALE 6:1 ǒinches


mm Ǔ

*For additional information on our Pb−Free strategy and soldering


details, please download the ON Semiconductor Soldering and
Mounting Techniques Reference Manual, SOLDERRM/D.

ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks,
copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC
reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any
particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without
limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications
and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC
does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for
surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where
personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and
its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly,
any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture
of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.

PUBLICATION ORDERING INFORMATION


LITERATURE FULFILLMENT: N. American Technical Support: 800−282−9855 Toll Free ON Semiconductor Website: www.onsemi.com
Literature Distribution Center for ON Semiconductor USA/Canada
P.O. Box 5163, Denver, Colorado 80217 USA Europe, Middle East and Africa Technical Support: Order Literature: http://www.onsemi.com/orderlit
Phone: 303−675−2175 or 800−344−3860 Toll Free USA/Canada Phone: 421 33 790 2910
Fax: 303−675−2176 or 800−344−3867 Toll Free USA/Canada Japan Customer Focus Center For additional information, please contact your local
Email: orderlit@onsemi.com Phone: 81−3−5817−1050 Sales Representative

www.onsemi.com NCP1234/D
33

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