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Project Report PDF
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Acknowledgement
We are highly indebted to our college, G.H. Patel College of Engineering & Technology,
for providing us with this excellent learning opportunity which greatly helped us in honing
our skills.
We are thankful and fortunate enough to get constant encouragement, support and guidance
from Prof. Sankalp K. Kulkarni, Mechanical department G. H. Patel College of Engg. &
Tech.Vallabh Vidhyanagar, for guiding our project.
We owe our profound gratitude to our project head Dr. Hemant Thakkar, Mechanical
department as Project coordinator, and our Head of Department Dr. Darshak Desai.
We are also very much thankful to many people with the help of whom we are able to study
and complete our project.
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G H Patel College of Engineering &
Technology
Charutar Vidya Mandal Institution
Vallabh Vidyanagar – 388 120
CERTIFICATE
Date:
This is to certify that the Project Report entitled, “Design & Development of EINSTEIN
Refrigerator”, submitted by Jivani Tushar (Enrollment No. 120110119002), Chodvadiya
Ashish (Enrollment No. 120110119008), Vekariya Gopal (Enrollment No. 120110119013),
Dobariya Gautam (Enrollment No. 120110119014) is original work and literature used from
other sources has been acknowledged in the report. The Project Work is part of curriculum of
the degree of Mechanical Engineering at Gujarat Technological University (GTU),
Ahmadabad pursued during the first semester of academic year 2015-16.
----------------------------------------------------------------------------------------------------------------
---
This is to certify that the above mentioned “seminar” is studied and presented with our
coordination.
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Abstract
There are two conventional refrigeration cycles i.e. (1) Vapour compression cycle (2) Vapour
absorption cycle. Till date whichever Refrigerator or Air conditioner were made it always has
an either moving parts involved or consuming more energy to run. So Albert Einstein and
Leo Szilard has made one cycle called Einstein Refrigeration Cycle which is one type of
Vapour Absorption Cycle but unlike other cycle it is not involving any moving parts and it
consume very less energy compare to other cycles. Heat source used in cycle can be any
waste heat released during any industrial process in the Industry.
Main drawback of this cycle is low COP (Co-efficient Of Performance) but for application
requiring cooling temperature up to 265 K has best performance for this system.
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NOMENCLATURE
SYMBOLS
A area (m^2)
d diameter (mm)
g gravity (m/s^2)
H enthalpy (kJ)
h height (m)
L length (m)
P Pressure (bar)
Re Reynolds’s Number
S entropy (kJ/K)
T Temperature (K)
W weight (N)
y vapour concentration
µ Viscosity (N-s/m^2)
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SUPERSCRIPTS
L liquid
V vapour
SUBSCRIPTS
f liquid
fg vaporization
g vapour
L liquid, low
m mixture
rev reversible
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INDEX
CHAPTER 1: INTRODUCTION..................................................................10
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CHAPTER 4: Alternative working fluids performance...............................35
LIST OF FIGURES
Figure 1-1: The Vapour-Compression Cycle........................................................................10
LIST OF GRAPHS
Graph 2-1: T-x-x-y Diagram for Ammonia-iso-Butane at 4 bar.......................................16
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TABLES
Table5-1: Steam table ………………………………………..……………………………38
Conclusion……………………………….………………………………….....................37
References………………………………….……………………………….....................44
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1: INTRODUCTION
1.1 The Vapour Compression Cycle
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1.2 The Vapour-Absorption System
(1) Absorber:
Absorption of the refrigerant vapour by its weak solution in a suitable
absorption, forming a strong solution of the refrigerant in the absorbent.
(2) Pump:
Pumping of the rich solution raising its pressure to the condenser pressure.
(3) Generator:
Distillation of the vapour from the rich solution leaving the poor solution for
recycling.
Now the liquid mixture of refrigerant and absorbent is pumped to the pressure
of the condenser into the generator. In the generator the thermal energy which drives the
cycle, QH, is transferred from at TH. This causes the refrigerant fluid to separate from the
liquid mixture as a nearly pure vapour where it can then be condensed and expanded into the
evaporator. The remaining absorbent, still in the generator but with much less absorbed
refrigerant, is expanded back into the absorber. While the cycle does require work for the
pump, the majority of the energy is supplied thermally to the generator.
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Figure 1-2: The Vapour–Absorption System
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1.3 The Einstein refrigerator System
1. Evaporator
2. Pre-Cooler
3. Absorber/Condenser
4. Generator
5. Bubble pump
Working
Liquid water from the generator is entered into the condenser/absorber .With its
great affinity for ammonia vapour, this sprayed water absorbs the vapour ammonia from the
ammonia-butane mixture. This absorption of the ammonia vapour increases the partial
pressure on the butane vapour to nearly the total pressure, allowing it now to condense at
butane's saturation temperature for the total pressure (higher than butane's saturation
temperature at the partial pressure of the evaporator. The butane and the ammonia water
separate due to their respective density differences and the fact that ammonia-water is
immiscible with butane at the condenser/absorber's temperature and pressure. Since liquid
butane is less dense than liquid ammonia-water, it is the top liquid and is back to the
evaporator. Meanwhile, the ammonia-water mixture leaves from the bottom of the
condenser/absorber and enters the solution heat exchanger .Here the mixture is pre-heated
before entering the generator.
Inside the generator, heat is applied to the strong ammonia-water solution driving
off ammonia vapour where it rises under the influence of pressure created by the liquid head,
and is carried to the. The remaining weak ammonia-water solution is pumped up to a
reservoir via a bubble pump. In the reservoir, any residual ammonia vapour from the bubble
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pump is sent to the condenser/absorber. The weak ammonia water solution falls to the
solution heat exchanger where it gives up its heat to the strong ammonia-water solution
leaving the condenser. Finally, the water is sprayed into the condenser/absorber
While the overall pressure of the cycle is constant, there are slight pressure
variations within the cycle necessary for fluid motion. These are due to height variations and
are not large enough to significantly affect property evaluation.
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2. Component of the Einstein Refrigerator
2.1: The Evaporator
In the evaporator, the refrigerant and pressure equalizing gas both arrive from the
pre-cooler in nearly pure form (Figure 2-1), state points 4 and 2). In the presence of the
pressure ammonia. It lowers partial pressure of the refrigerant (iso-butane).
First, nearly pure saturated liquid butane flows in from the condenser/absorber at
the condenser/absorber temperature (state 2 in Figure 2-1). Simultaneously, saturated vapour
ammonia (state 4 in Figure 2-1) is bubbled into the liquid butane. The presence of the
ammonia vapour reduces the partial pressure of the butane causing it to evaporate. As it
evaporates into the ammonia vapour, the butane cools itself, the ammonia vapour, and
produces external cooling. A small amount of ammonia vapour is also absorbed into the
liquid butane producing some heat of absorption which is also removed by the evaporating
butane.
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Graph2-1: T-x-x-y Diagram for Ammonia-iso-Butane at 4 bar
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2.2: The Pre-Cooler
Vapour mixture leaving the evaporator at state 3 is not enough cold to provide
additional refrigeration; it is cold relative to the fluids coming to the evaporator. The pre-
cooler allows the cooling of the two streams entering the evaporator via the heating of the
stream leaving the evaporator.
The pre-cooler is assumed to operate under steady state conditions with no fluid
friction and is insulated so that the only heat transfer occurs between the entering streams and
exiting streams.
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2.3: The Condenser/Absorber
In the Einstein refrigeration cycle, the condenser and absorber are combined into a
single component where both processes occur simultaneously as shown in Figure 3-4. When
the vapour mixture leaving the pre-cooler at state point 6 enters the condenser/absorber, it
encounters a large surface area created by a falling film of sub-cooled liquid water weak in
ammonia.
The water which enters the condenser/absorber at state point 9 absorbs the
ammonia from the vapour mixture. This increases the concentration of butane in the vapour
and the partial pressure on the butane in the vapour. Now the butane can condense at its
saturation temperature for this system pressure which is well above the temperature at which
it evaporated earlier in the evaporator.
The liquid water, now rich in ammonia and butane descend the walls of the
condenser/absorber. Since the ammonia-water solution is immiscible with the butane, and is
denser, it sinks to the bottom of the condenser and flows out at point 7.Immiscible butane
floats atop the solution and exits at point 1. The condenser operates at steady state and the
liquids leaving the condenser assumed to be in thermal and vapour-liquid equilibrium at the
temperature of the condenser.
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2.4: The Generator
In the generator, shown in Figure 2-4, ammonia rich water arriving from the
condenser is heated. This generates vapour ammonia (5) which then flows to the evaporator.
The remaining water, containing less ammonia, drops to the bottom of the generator where it
flows into the bubble pump and is returned to the condenser. Before it is returned to the
condenser, this hot ammonia-water solution (8f) transfers its heat to the cooler ammonia-
water solution (7) arriving from the condenser.
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2.5: The Bubble Pump
Bubble pump is use in the Einstein cycle. A bubble pump is a heated tube use
with two reservoirs, one higher than the other (Figure 2-6). The liquid in the lower reservoir
initially fills the tube to the same level (h). Heat is applied at the bottom of the tube at a rate
sufficient to evaporate some of the liquid in the tube. The resulting vapour bubbles rise in the
tube carrying the liquid above them to the higher reservoir. By creating overall buoyancy lift.
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4. Case Study of Einstein Refrigerator
Conditions:
3.1: Evaporator
T = 266 K (Temperature)
𝑘𝑗
Cp = specific heat in 𝑘𝑚𝑜𝑙. 𝐾
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For iso-butane a = -7.913
b = 41.60 × 10-2
c = -23.01 × 10-5
d = 49.91 × 10-9
kJ
Cp of iso-butane = 1.54 kg. K
kJ
Cp of Ammonia = 2.58 kg. K
Figure 4.1 shows evaporator with its inlet and outlet in which
m3 = m4 + m2
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Mass flow rate of Mixture outlet from evaporator m3 = m2 + m4
m3 = 13 + 52 = 65 g/s
3.51
Sgen = { 52 ( 5.6993 ) + 13 ( 2.305 ) } - 13 ( 1.2458 ) - 52 ( 5.6403 ) - 266
= 2.9089 j/k
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3.2: Pre-cooler
In pre cooler ammonia and butane gives their heat to the mixture which is
coming from evaporator. But heat released by butane is very less because in condenser most
of heat is released by butane so it is converted into liquid. So heat transfer by butane can be
neglected.
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It is found out that mixture leaving the pre-cooler has temperature close to
condenser temperature. This fact is shown in graph: 3-1. Also it is the optimal condition for
refrigerator. So T6 = 315 K
T5 = 311.41 K
Sgen= m3 s6 + m2 s2 + m4 s4 – m3 s3 – m2 s1 – m4 s5
= 23.53 J/K
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3.3: The Condenser/Absorber
𝑚𝑁𝐻3 45
=
𝑚𝑤𝑎𝑡𝑒𝑟 55
52∗55
So mwater= =63.55 g/s
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m1 + m7 = m9 + m3 + m8g
13 + m7 = m9 + 65
13 + m7 = 63.55 + 65
m7 = 115.55 g/s
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Condenser= m1h1+ m7h7– m9h9 – m3h6 - m8g h8g
= 14.359 kW
14.53
= 13 (1.2458) + 115.5(0.38) – 63.5 (1.119) – [52 (5.134) + 13 (2.3294)] - 315
= 0.35 kJ/K
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3.3: Generator
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First law analysis of generator
Qgen = - m7 h7 + m5 h5 + m8 h8
= -115.5 × 110 + 63.5 × 4.180 × 100 + 52 × 1684
= 101.48 kW
Now applying first law of thermodynamics to heat exchanger
m7( h8 – h7 ) = m9 Cp ΔT
115.5 (110 – 30) = 63.5 × 4.18 × (T2 – 50)
T2 = 84 ͦ C
101.42+1
= 52 × 6.0981 + 63.5 × 1.119 – 115.5 × 0.38 - 375
= 71J/K
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3.5: Bubble pump
The performance of the bubble pump is depends upon heat inputs, tube diameters,
and submergence ratios.
h/L= 0.2
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Graph3-3: Liquid mass flow rate Vs Vapour mass flow rate
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Graph3-4: liquid mass flow rate Vs vapour mass flow rate
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3.6: COP of refrigeration system
Second law for the control volume is given by,
Q
= SK
T
From above equation and avoid degradations of COP
T 𝒈𝒆𝒏 −T 𝒄𝒐𝒏
T gen
COPrev = T 𝒄𝒐𝒏 −T 𝒆𝒗𝒑
T evp
375 −315
375
= 315 −266
266
= 0.8685
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3.7: Results
Parameter Value
COPrev 0.8685
Qevaporator 3.51kW
Qcondenser/absorber 14.35kW
Qgenerator 101.4kW
Qbubble pump 1kW
m1 13g/s
m3 65g/s
m4 52g/s
m7 115.5g/s
m9 63.5
mbp 0.39 kg/min
Tevaporator 266K
Tcondenser/absorber 315K
Tgenerator 375K
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4: ALTERNATIVE WORKING FLUIDS
PERFORMANCE
Behaviour of different kind of alternatives at a fixed condenser temperature of 315
K with ammonia as the pressure equalizing fluid is shown in below graph
The iso-butane ammonia mixture provides the smallest lift because its saturation
temperature is the closest to ammonia saturation temperature.
35
Using different fluids in combination with ammonia-water system, variation in COP
is shown in below graph.
From above graph its shows that using iso-butane with ammonia-water system gives
maximum COP compare to other fluids
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Conclusion
The thermally driven, triple working fluid, Einstein refrigeration cycle has been
analytically studied. Its COPs ranged from 0.02 to 0.2 with temperature lifts ranging from 40
K to 80 K.
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TABLES
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Table 2: Saturated water-pressure table
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Table 3: Property table of ammonia (R717)
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Table 4: Property table of iso-butane (R600a)
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Table 5: Enthalpy concentration diagram for ammonia & water
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References
Design analysis of the EINSTEIN refrigeration cycle by Sam V. Shelton , Andrew
Delano and Laura A. Schaefer.
Bubble Pump Design for Single Pressure Absorption Refrigeration Cycles by Sam V.
Shelton & Susan White Stewart.
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