Standard Work Sheet - Layout (SWSL) SWS ID 3500 CRC process

Rev Level Date 14-Jul-16

Area / Process Description: 3500 Disassembly & Assembly **REFER TO MEDIA #SEBF8203 vol 1 and SEBF8479 vol 2 for
REUSE AND SALVAGE GUIDELINES OF 3500 ENGINE SERIES ENGINE** Review Date

Seq # Work Element Description Sym SWES ID & Rev Reference Area Layout

1 Update Metrics Board

***DISCLAIMER*** The purpose of this
2 Verify Material Availability
document is to be used as reference only.
3 Turbocharges 1 SEBF8019 Always refer back to the Disassembly &
4 Fuel Rails and Lines 2 Assembly guidelines for up to date safety,
5 Water Rail 3 process and tooling information.
6 Thermostat Housing 4
7 Fan Drive 5 SEBF8046
8 Camshaft Inspection Covers 6
9 Main Water Pump 7 SEBF8418
10 Fuel Transfer Pump 8
11 Oil Pump 9 SEBF8170
12 Aftercooler 10
13 Lower Pulley and Damper 11 SEBF9343
14 Fuel Filter Housing 12
15 Cylinder Heads 13 SEBF8155
16 Hydraulic Cooler 14
17 Crossover Pipe 15
18 Engine Oil Cooler 16 SEBF8077
19 Fuel Priming Pump, Filter 17
20 Oil Filter Housing 18
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 Standard Work Sheet - Layout (SWSL) SWS ID 3500 crc process

Rev Level Date 14-Jul-16

Area / Process Description: 3500 Disassembly and Assembly **REFER TO MEDIA #SEBF8203 vol 1 and SEBF8479 vol 2 for
REUSE AND SALVAGE GUIDELINES OF 3500 ENGINE SERIES ENGINE** Review Date

Seq # Work Element Description Sym SWES ID & Rev Reference Area Layout

21 Auxilary Pump 19 ***DISCLAIMER*** The purpose of this

22 Air Compressor 20 document is to be used as reference only.
23 Alternator Group 21 Always refer back to the Disassembly &
24 Front and Rear Housings 22 SEBF8188 Assembly guidelines for up to date safety,
25 Camshaft and Camshaft Bearing 23 SEBF8146 &
8104 process and tooling information.
26 Engine Oil Pan 24 SEBF8304
27 Gears and Scavenger Pump 25 SEBF8045
SEBF8051,
28 Remove Pistons, Rods and cylinder liners 26 SEBF8063,
29 Remove Crankshaft 27 SEBF8042
30 Clean and prepare block for reuse 28 SEBF8255
31

32

33

34

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 Standard Work Element Sheet (SWES) SWES ID TURBOCHARGERS

Description: REMOVE TURBOCHARGERS Steps 1 - 7------Refer to Media SEBF8019 for reuse and salvage guidelines Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 2
1 Drain the coolant from cooling system
Cut the wires in order to remove shield from the connection of air
2 inlet tube and the turbocharger.
3 Loosen clamps (3) at both ends of air inlet tube (2).

4 Remove nuts (4) and washers

Attach a suitable lifting device onto air inlet tube (2). The weight of
5 air inlet tube (2) is apporximately 23 kg (50lb).
6 Remove U-bolts (5) and supports (6)
Remove air inlet tube (2) from the turbocharger and from the air
7 cleaner.
***Use Media #SEBF8019 For Reuse And Salvage Guidelines***
Step 3

Remove Turbochargers

Step 6

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 Standard Work Element Sheet (SWES) SWES ID TURBOCHARGERS

Description: REMOVE TURBOCHARGERS Steps 8 - 14 Refer to Media SEBF8019 for reuse and salvage guidelines Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 7
8 Remove hose assembly (7)

9
Remove clamp (8) that attaches tube assembly (9) to the cylinder
head Step 8
10 Remove bolts (10). Remove tube assembly (8).
Step 9
Remove bolts (11) that attach turbocharger (12) to the aftercooler
11 housing.
Attach a lifting device onto turbocharger (12). The weight of the
12 turbocharger (12) is approximately 61 kg (134 lb).
13 Remove the nuts, the washers, and bolts (13).
Remove turbocharger (12). Remove the gasket from the exhaust
14 manifold
Step 11 &12
Step 10

Step 12 &13

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 Standard Work Element Sheet (SWES) SWES ID FUEL RAILS AND LINES

Description: REMOVE FUEL RAILS AND LINES Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Step 2
Seq # Work Element Description Symbol

1 Drain fuel and release pressure before removing fuel tubes and lines.

2 Remove Fuel lines and injectors from engine

3 Remove clamps and bolts, then remove tubes

Step 3

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 Standard Work Element Sheet (SWES) SWES ID Waterrails

Description: Removal procedure for water lines Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 2
1 Drain water and release pressure before removing fuel tubes and lines.

2 Remove Shield Group

3 Remove bolts and brackets

Find a suitable lifting device and remove the rail (by sections) or as a whole
4 piece

Step 3

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 Standard Work Element Sheet (SWES) SWES ID Thermostat Housing

Description: Remove Thermostat Housing Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

RHS VIEW
1 Drain water and release pressure before removing fuel tubes and lines.

2 Remove bolts from brackets

Find a suitable lifting device and remove the rail (by sections) or as a whole
3 piece

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Fan Drive

Description: Remove Fan Drive Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 1
1 Remove Belt from Pulley

2 Remove bolts (3), bushing (1), and key (1) from pulley

***Use Media #SEBF8046 For Reuse And Salvage Guidelines***

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Camshaft covers

Description: Remove Camshaft covers Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

1 Remove camshaft covers from each side of engine

Step 1

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 Standard Work Element Sheet (SWES) SWES ID Water Pump Removal

Description: Removal of Water Pump **REFER TO MEDIA #SEBF8418 FOR REUSE AND SALVAGE GUIDELINES** Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Step 2
Seq # Work Element Description Symbol

Drain the coolant from the cooling system into a suitable container
1 for storage or disposal.
Remove bolts (2) and the washers. Carefully slide flange (1) down
2 tube (3)
3 Remove bolts (4), elbow (5), and tube (3)

4 Remove bolts (6).

Attach a suitable lifting device onto water pump (8). The weight of water pump (8) is
5 approximately 27 Kg (60lb). Remove Bolts (7). Remove water pump (8).

**Refer to media #SEBF8418 for reuse and salvage guidelines**

Step 4 Step 5

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 Standard Work Element Sheet (SWES) SWES ID Fuel Transfer Pump

Rev Level Date 14-Jul-16

Description: Removal process of Fuel Transfer Pump.
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

Step 2 & 3
1 Turn off the fuel supply to the engine

2 Disconnect tube assembly.

Disconnect tube assembly. Disconnect tube assembly that is between fuel transfer
3 pump and the fuel priming pump (if equipped) and/or the fuel filters.

4 Remove bolts that hold fuel transfer pump to the cover of the oil pump.

5 Remove fuel transfer pump, the O-ring seal, and the drive coupling.

0:00

Step 4

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 Standard Work Element Sheet (SWES) SWES ID Engine Oil Pump

Description: Removal of Engine Oil Pump **REFER TO MEDIA #SEBF8170 FOR REUSE AND SALVAGE GUIDELINES** Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 3
Drain the coolant into a suitable container for storage or for disposal. Refer
1 to the Operation and Maintenance Manual, "Refill Capacities".

2 Remove tube assemblies and brackets.

3 Remove bolts and in order to remove adapter and tube.

4 Remove bolts in order to disconnect elbow from the engine oil pump.

The weight of the engine oil pump is approximately 39 kg (86 lb). Use two
people in order to remove the engine oil pump. Remove bolts in order to
5 remove engine oil pump and adapter.

**Refer to media #SEBF8170 for reuse and salvage guidelines**

Step 4 & 5

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 ATAAC/exausht
Standard Work Element Sheet (SWES) SWES ID
manifold
Description: Removal procedure for ATAAC and exhaust manifold Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 2 Step 3
1 Remove bolts from lift eyes; front and rear (6) and tube assembly (6)

2 Remove the air inlet cover (10 bolts)

3 Disconnect all tube assemblies (12) from cylinder heads. Remove exhaust.

4 Remove all bolts (red) from air intake

Attach a suitable lifting device onto air inlet. The weight of air inlet cover is
5 approximately 11 kg (24 lb). Remove bolts
Attach a suitable lifting device onto intake. The weight of intake is
6 approximately 37 kg (82 lb). Lift and remove intake.

Step 5
Step 4

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 Standard Work Element Sheet (SWES) SWES ID Lower Pulley and Damper

Rev Level Date 14-Jul-16

Description: Remove lower pulley and dampter
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

1 Remove shaft bolts/pulley

2 Remove bolts (6) from damper

***Use Media #SEBF9343 For Reuse And Salvage Guidelines***

(Pulley) Step 2
***Use Media #SEBF8175 For Reuse And Salvage
Guidelines***(Damper)

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 Standard Work Element Sheet (SWES) SWES ID Fuel Filter Housing

Description: Removal of fuel filter housing Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

1 Shut OFF fuel supply to the engine.

2 Drain the fule filter housing into a suitable vcontainer for storage or disposal
Step 6
3 Disconnect fuel pressure sensor

4 Disconnect hose assembly

5 Remove cover

6 Remove bolts (5)

Attach a suitable lifting device onto fuel filter housing (4). The weight of the
7 fuel filter housing (4) is approximately 30 Kg (66 lb). Remove fuel filter
housing

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 Standard Work Element Sheet (SWES) SWES ID Cylinder heads

Description: Removal process for cylinder covers, valves and heads **REFER TO MEDIA #SEBF8155 FOR REUSE AND SALVAGE GUIDELINES** Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 2 Step 3
Drain the coolan+A16t from the cooling system. Refer to Operation and
1 Maintenance Manual, "Cooling System Coolant - Change".

2 Remove all cylinder head covers (pink) by removing the bolts and washers

Remove two 12 point bolts on rocker shaft. Then remove the 4 bolts to
3 remove the rocker base.
Remove bolts (10). Use a suitable lifting device and Tooling in order to
remove cylinder head assembly (bably blue). The weight of cylinder head
4 assembly is approximately 47 kg (104 lb). Remove gasket. Follow the same
process for all other 11 heads

5 Remove seals and O-ring seal from the spacer plate.

6 Remove spacer plate (12) from the dowels in the cylinder block.

7 Remove gasket from the dowels.

Remove the O-ring seal from dowel.

8

**Refer to media#SEBF8155 for reuse and salvage guidelines** Step 4

Step 5,6&7

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 Standard Work Element Sheet (SWES) SWES ID Hydraulic Cooler

Description: Removing hydraulic oil cooler Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 2 RHS VIEW
Drain fluid and relieve pressure from cooling system. Refer to Operation
1 and Maintenance Manual

Attach a suitable lifting device onto hydraulic cooler gp. The weight of hyd
2 cooler is approximately 37 kg (82 lb). Lift hyd cooloer from the air inlet
manifold.

3 Remove bolts from rear and front of oil cooler

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Crossover Pipe

Description: Disassemble crossover pipe Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 1
1 Remove bolts from both side of crossover pipe

2 Remove P-clips from the crossover pipe

Step 2

Step 1

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 Standard Work Element Sheet (SWES) SWES ID Engine Oil Cooler

Description: Removal process for Engine Oil Cooler Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

Step 4
Drain the coolant into a suitable container for storage or for disposal. Refer
1 to the Operation and Maintenance Manual, "Refill Capacities".

2 Remove hose from connection for the jacket water heater (if equipped).

3 Remove bolts. Remove the elbow and tube.

Attach a suitable lifting device to the oil cooler. For 3508B Engines, the
weight of the oil cooler is approximately 45 kg (100 lb). For 3512B Engines,
4 the weight of the oil cooler is approximately 65 kg (143 lb). For 3516B
Engines, the weight of the oil cooler is approximately 78 kg (172 lb).
Remove bolts.
Remove bolts from the bottom of the oil cooler. The bolts are directly above
5 the fuel transfer pump.

***Use Media #SEBF8077 For Reuse And Salvage Guidelines***

Step 5

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 Standard Work Element Sheet (SWES) SWES ID Fuel Priming Pump

Description: Remove Fuel Priming pump Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol

1 Turn the fuel supply to the off position

Step 2 & 3
2 Remove bolts

3 Remove fuel priming pump

4 Remove Gaskety

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 Standard Work Element Sheet (SWES) SWES ID Engine Oil Filter Housing

Rev Level Date 14-Jul-16

Description: Removal process for the Engine Oil Filter Housing
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

Step 1
1 Remove filters from engine oil filter housing

2 Remove bolts from adapter plate from both ends of the oil filter housing.
Attach a suitable lifting device to housing. The weight of the oil filter
3 housing is approximately 95 kg (210 lb).

4 Remove the oil filter housing from the engine

Remove the seals from the joint between the adapter and the oil inlet and
5 the outlet of the oil filter housing.

Step 2 & 3

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 Standard Work Element Sheet (SWES) SWES ID Auxilary Pump

Rev Level Date 14-Jul-16

Description: Removal process for Auxilary Pump
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Step 1
Seq # Work Element Description Sym

1 Remove Tubes from Auxilary pump

2 Remove bolts from pump

3 Find a suitable lifting device and remove pump

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Air Compressor

Rev Level Date 14-Jul-16

Description: Removal process for Air Compressor
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

Step 1
1 Remove hoses from compressor

2 Remove bolts from compressor

3 Find a suitable lifting device and remove compressor

Step 2

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Alternator

Rev Level Date 14-Jul-16

Description: Removal process for Alternator
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Step 1
Seq # Work Element Description Sym

1 Remove pulley and belts

2 Remove alternator mouting bolts

3 Find a suitable lifting device (if needed) and remove alternator

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Engine Housing

Rev Level Date 14-Jul-16

Description: Removal process for Front and Rear Housings
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

1 Remove rear flywheel and gears (shown in yellow)

Step 1 Step 2
2 Remove rear housing

3 Remove front trunnion

4 Remove front housing

5 Use a suitable lifting device to lift the components that were removed

***Use Media #SEBF8188 For Reuse And Salvage Guidelines***

Step 3 Step 4

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 Standard Work Element Sheet (SWES) SWES ID Camshaft and Bearing

Description: Removal process for camshafts and bearings ***REFERENCE MEDIA #SENR6564-25 for specific tooling*** Rev Level 0 Date 14-Jul-16

SAFETY
Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) SWS ID Ref Cat +
EQUIPMENT

Seq # Work Element Description Symbol Step 1

1 Remove left side bolts, brackets and washer in order to pull the camshaft

2 Remove right side bolts, brackets and washer in order to pull the camshaft

3 Use proper tooling fo removal process

4 Use a suitable lifting device to lift the components that were removed

***Use Media #SEBF8146 & 8104 For Reuse And Salvage Guidelines***

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Egnine Oil Pan

Rev Level Date 14-Jul-16

Description: Removal procedure for engine oil pan…***REFER TO MEDIA#SENR6564-25 for safety precautions and special tooling***
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

Step 1
1 Remove bolts from rear portion of engine oil pan

2 Remove bolts and front portion of engine oil pan

3 Find a suitable lifting device and remove oil pan

**Refer to media #SEBF8304 for reuse and salvage guidelines**

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Gears/Scavenger Pump

Rev Level Date 14-Jul-16

Description: Removal process for gears and scavenger pump **REFER TO MEDIA #SEBF8045 FOR REUSE AND SALVAGE GUIDELINES**
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

Step 1
1 Remove gears.

2 Remove scavenger pump group

**Refer to media#SEBF8045 for reuse and salvage guidelines**

Step 2

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 Standard Work Element Sheet (SWES) SWES ID Pistons and Rods

Rev Level Date 14-Jul-16

Description: Removal procedure for pistons and rods **Refer to media #SEBF8051, SEBF8063, SEBF8049 and SEBF8064 for reuse and salvage guidelines**
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

Step 2
Drain the coolant from the cooling system and the engine block into a
suitable container for storage or for disposal. Refer to Operation and
1 Maintenance Manual, "Cooling System Coolant - Change".

2 Remove crankshaft covers.

3 Remove the cooling jets (green)

4 Remove the pistons then proceed to the connecting rods

5 Remove O-ring seals (1) and filler band (3) from cylinder liner (2).

6 Unbolt rods and remove Step 3 & 4

**Refer to media #SEBF8051, SEBF8063, SEBF8049 and SEBF8064 for reuse and salvage
guidelines**

Step 6

SWIP
Owner:
Caterpillar Confidentiality: Green
Role: Role: Role: Role: Author:
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Caterpillar Production System

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 Standard Work Element Sheet (SWES) SWES ID Crankshaft

Rev Level Date 14-Jul-16

Description: Crankshaft removal procedure **REFER TO MEDIA #SEBF8042 FOR REUSE AND SALVAGE GUIDELINES**
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

Use Tooling (A) to turn the engine to a horizontal position. The engine can
be supported with Tooling (A) or with blocks. The engines have the
following weights:
3508B Engines weigh approximately 4445 kg (9800 lb).
3512B Engines weigh approximately 5902 kg (13,000 lb).
1 3516B Engines weigh approximately 7718 kg (17,000 lb).
Note: It is not necessary to remove the counterweights from the
crankshaft, if the piston and connecting rod assemblies have been Step 2
removed from the engine.

Remove the center main bearing cap and thrust plates from each side of
2 the center main bearing.

3 Attach Tooling (B) to each end of the crankshaft.

Attach a suitable lifting device to Tooling (B) (Illustration 4). For 3508B
Engines, the crankshaft weighs approximately 398 kg (877 lb). For 3512B
Engines, the crankshaft weighs approximately 590 kg (1300 lb). For 3516B
4 Engines, the crankshaft weighs approximately 800 kg (1764 lb). Remove
remaining main bearing caps (4). Remove crankshaft (5) from the engine.

5 Remove the upper halves of the main bearings.

6 Remove the upper halves of the connecting rod bearings.

If necessary, remove bolts and crankshaft gear from each end of the
7 crankshaft.

**Refer to media #SEBF8042 for reuse and salvage procedures**

SWIP
Owner:
Caterpillar Confidentiality: Green
Role: Role: Role: Role: Author:
People Velocity
Signature: Signature: Signature: Signature:
Quality Cost Page 1 of 1

Caterpillar Production System

3500 SW Project v2
27
Uncontrolled Document when printed - Reference Only Caterpillar: Confidential Green
The controlled version of this document is electronically managed at: (File Location) 30 of 31 7/14/2016
 Standard Work Element Sheet (SWES) SWES ID Clean Block

Rev Level Date 14-Jul-16

Description: Please and prepare block for reuse **REFER TO MEDIA #SEBF8255-32 FOR REUSE AND SALVAGE GUIDELINES**
Review Date

SAFETY Additional Additional

Standard PPE (Glasses, Hearing Protection, Safety Shoes,…) Additional PPE 2 Additional PPE 3 Additional PPE 4 Additional PPE 5 Additional PPE 6 Additional PPE 7 Additional PPE 8 SWS ID Ref
EQUIPMENT PPE 9 PPE 10

Seq # Work Element Description Sym

Clean and prepare block to reuse/rebuild following the rebuild and reuse
1 guidelines

**Refer to media #SEBF8255 for reuse and salvage procedures.

SWIP
Owner:
Caterpillar Confidentiality: Green
Role: Role: Role: Role: Author:
People Velocity
Signature: Signature: Signature: Signature:
Quality Cost Page 1 of 1

Caterpillar Production System

3500 SW Project v2
28
Uncontrolled Document when printed - Reference Only Caterpillar: Confidential Green
The controlled version of this document is electronically managed at: (File Location) 31 of 31 7/14/2016