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REHABILITATION

P R O D U C T S
Geopolymer & Hybrid Cements

> Manholes
> Sewer & Storm Pipes
> Other Civil Infrastructure

vortexcompanies.com
Since 1991, QUADEX® LLC has been developing and
manufacturing superior quality lining and structural
restoration materials for water and wastewater infrastructure.
All Quadex™ materials and application systems are designed to
restore deteriorated structures to “like new” condition and prolong
infrastructure service life for up to 50 or more years.

When combined with Quadex’s highly engineered spinMASTER™ and


sprayMASTER® equipment, Quadex Repair Materials can renew old manholes
and other infrastructure quickly, precisely and deliver decades of uninterrupted service.

G E O P O LY M E R S
Corrosion Protection Level
High

GEOKRETE®
GEOPOLYMER MORTAR

Fully structural and corrosion resistant protective lining

Description Recommended For


A Geopolymer is a formulated mortar comprised of Leaking, corroded or compromised tunnels, pipe, manholes,
aluminosilicate powder with an alkaline activator to form wet wells and other similar structures where advanced
a monolithic mineral polymer with ceramic properties. design engineering is required.
A geopolymer is not an epoxy or a plastic blended with
aggregate. Features & Benefits
• Precision blended and mixed material allows for high
GeoKrete® Geopolymer cures through a process of measures of quality control
polycondensation and possesses proven, high early and • Forms a monolithic, inorganic polymer structure for much
long-term compressive strength. Additionally, with superior higher resistance to acids and greater surface durability
bond strength, GeoKrete liners can be applied in layers and • Cures through polycondensation and bonds to itself — the
under multiple mobilizations. The chemical composition liner can be applied in layers and under multiple
of GeoKrete Geopolymer makes it inherently resistant to mobilizations
the microbial induced corrosion prevalent in many sewer • Easily navigates pipe deformities, deep pipes, pipe bends,
environments. Geopolymers contain greatly reduced non-round pipes, slopes and separated joints
concentrations of calcium hydrates, commonly found in
cementitious mortars, furthering the suitability of GeoKrete
in low PH environments.

Application Method
GeoKrete® is specially designed for ease of use with
mechanical pumping, spraying and spin-casting equipment.
HYBRID CEMENTS
Corrosion Protection Level Corrosion Protection Level
Moderate Low

ALUMINALINER® QM-1s RESTORE®


CALCIUM ALUMINATE MORTAR HIGH STRENGTH CEMENT BASED MORTAR

Description Description
AluminaLiner® is a factory blended, one component, QM-1s Restore® is a factory blended, one component, high
fiber reinforced, fused calcium aluminate cement mortar, strength cement based, fiber reinforced, Portland-based
enhanced with mono crystalline quartz aggregate. It cement mortar enhanced with a mono crystalline quartz
is designed for moderate corrosion protection while aggregate. It is designed for low/non-corrosive environments
simultaneously rebuilding structural integrity and eliminating while simultaneously rebuilding structural integrity and
ground water infiltration. eliminating ground water infiltration.

Application Method Application Method


Low pressure spray application is recommended for best Low pressure spray application is recommended for best
coverage. coverage.

Recommended For Recommended For


Stand alone lining on concrete or masonry sewer structures Stand alone lining on concrete or masonry sewer structures
such as manholes and wet wells with a pH of 2 or higher. Can such as manholes with a pH of 3 or higher. Can also be
also be utilized as a structural underlayment for an epoxy utilized as a structural underlayment for an epoxy top-coat.
top-coat.
Features & Benefits
Features & Benefits • Fully structural
• Fully structural • Quality controlled one-component blend for uniform
• Quality controlled one-component blend for uniform results
results • High early and ultimate compressive, flexural and
• High early and ultimate compressive, flexural and bond bond strengths
strengths • Resistant to sulfate attack
• Corrosion resistant in an environment with a pH of 2 or • Low permeability
higher
• Excellent freeze/thaw and abrasion resistance
• Low permeability

ALSO AVAILABLE:
AluminaLiner PF
Available upon request, AluminaLiner PF is enhanced
Calcium Aluminate (100% CA) clinker aggregate and is
recommended for mildly aggressive corrosive environments.

AluminaLiner Cure
AliminaLiner Cure is a curing compound specifically
designed for use with Calcium Aluminate cements. The
compound forms a thin layer, on top of the primary
liner, to allow the majority of the liner to cure at
a slower, more consistent rate avoiding an
extreme exothermic reaction.
CONSTRUCTION M AT E R I A L S

PATCHING MATERIALS PIPE/CULVERT INVERT REPAIR

HYPERFORM® QUAD-FLOW

Description Description
Hyperform® is a one component, rapid-setting, Quadex Quad-Flow is a high strength, quick
high early strength patching material designed for repairing setting invert rehabilitation mortar. It was developed to
vertical and horizontal concrete and masonry structures. With work in unison with Quadex construction materials to form
invert lining, flow can be released with 25-30 minutes post mixing. an abrasion resistant repair while increasing the structural
integrity of damaged pipe and culvert inverts. The quick
Application Method setting characteristics of Quad-Flow minimizes downtime
Prepare surface to be patched by removing all loose concrete and allows crews to continue working just a few hours after
using an air or electric hammer. After area is completely free its application.
of contaminants, trowel apply.
Recommended For
Recommended For Structural restoration of sewer and storm inverts, as a
Filling large voids in manhole walls, reconstructing inverts, stand-alone repair or prior to the application of Quadex
catch basins and pipe repair. repair materials.

Features & Benefits Features & Benefits


• Rapid-setting • Quality controlled, one-component blend for uniform results.
• High early and ultimate strengths • High strength, abrasion and corrosion resistant material.
• Non-shrinking • Fast initial set times allowing further repair activities to
• No calcium chloride follow immediately behind invert rehabilitation.
• Ready to use - just add water • Economically available in 1,000 lb. bulk bags
• Excellent resistance to freeze/thaw • Fast-acting water stoppage

QUAD-PLUG® INFLOW & INFILTRATION CONTROL


Description
Quad-Plug® is a blend of hybrid cements I&I GUARD® - for high flow leakage
and admixtures designed to instantly stop running water or
seepage in all types of concrete and masonry structures. Description
Quadex I&I Guard® is quick response
Application Method dual component hydrophobic polyurethane with a
Prepare crack or hole by chipping out loose material to a 1 - 3 second reaction time. It is designed to stop
minimum depth and width of 3/4”. With a rubber gloved rapid water flow (up to 50 GPM) leaking from
hand, place a generous amount of dry Quad-Plug and apply concrete or other underground structures.
with a smooth, fast motion over the active leak. Maintain Since I&I Guard is hydrophobic, it will not
external pressure for 30 seconds. Repeat until leaks stop. shrink, contains no VOCs and requires
no special breathing apparatus or
Recommended For other PPE.
Sewer pipes and manholes, concrete tanks, elevator pits,
cisterns, basements, concrete and masonry walls. Recommended For
Water control and I&I in
Features & Benefits manholes, vaults and
• Stops running water immediately other concrete, brick
• Non-shrink, expands as it sets or stone structures,
• Contains no calcium chloride above or below
• Non-metallic grade.
• Sulfate resistant
• No mixing
QRM PERFORMANCE SNAPSHOT
GeoKrete® Geopolymer Mortar
Corrosion Protection Level — High (pH of 1 or higher)
Structural Level — Fully Structural
Recommended For — Corrugated metal, concrete or masonry structures such as pipe, manholes, wet wells and
treatment plant structures where microbiologically induced corrosion (MIC) is a problem.

AluminaLiner® Calcium Aluminate Mortar


Corrosion Protection Level — Moderate (pH of 2 or higher)
Structural Level — Fully Structural
Recommended For — Stand alone lining on concrete or masonry sewer structures such as manholes, wet wells with a
pH of 2 or higher. Can also be utilized as a structural underlayment for an epoxy top-coat.

Note: AluminaLiner PF, available upon request, is enhanced with Calcium Aluminate clinker aggregate (100% CA).

QM-1s Restore® Cement Based Mortar


Corrosion Protection Level — Low (pH of 3 or higher)
Structural Level — Fully Structural
Recommended For — Stand alone lining on concrete or masonry sewer structures such as manholes, wet wells with a
pH of 3 or higher. Can also be utilized as a structural underlayment for an epoxy top-coat.

Hyperform® Cement Based Mortar


Corrosion Protection Level — Low (pH of 3 or higher)
Structural Level — Fully Structural
Recommended For — Stand alone lining on concrete or masonry sewer structures such as manholes, wet wells with a
pH of 3 or higher. Can also be utilized as a structural underlayment for an epoxy top-coat.

Quad-Plug® Cement Based Mortar


Corrosion Protection Level — Low (pH of 3 or higher)
Structural Level — Fully Structural
Recommended For — Stand alone lining on concrete or masonry sewer structures such as manholes, wet wells with a
pH of 3 or higher. Can also be utilized as a structural underlayment for an epoxy top-coat.

Quad-Flow Cement Based Quick Set Mortar


Structural Level — Fully Structural
Recommended For — Structural restoration of sewer and storm inverts, as a stand-alone repair or prior to the
application of Quadex repair materials.

I&I Guard® Hydrophobic Polyurethane Material


Recommended For — Fast acting water control and I&I prevention in manholes, vaults and other structures. Non
shrinking, with 1-3 second reaction time.

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