Professional Documents
Culture Documents
General Maintenance of BOBST Spanthera
General Maintenance of BOBST Spanthera
General maintenance
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55 55 55
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MANUAL NUMBER
SPanthera 106 LER
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Summary
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety and environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance - After the first month . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Maintenance - Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Maintenance - Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Maintenance - Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance - Half-yearly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Maintenance - Yearly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Maintenance - Every 2 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Maintenance - Non-periodic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Various information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Summary
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Preface
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Reader’s comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Abreviations and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Page validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preface
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General
We reserve all rights in this document and in the subject Reserve
thereof. By acceptance of the document the recipient Some of the items shown in this manual are available as
acknowledges these rights and undertakes not to publish the options. Only those items will be supplied which figure in the
document nor the subject thereof in full or in part, nor to make order confirmation of BOBST SA.
them available to any third party without our prior express
written authorization, nor to use it for any purpose other than Reader’s comments
for which it was delivered to him. Please submit any remarks or suggestions that might help us
to improve this manual.
Safety
When applying to us, please do not omit to mention the
The instructions regarding the safety are described in a chap- manual number.
ter printed on yellow paper. Before proceeding to any opera-
m Make a photocopy of each page concerned, noting your
tion on or with the machine, operators, operator helpers,
remarks or suggestions.
mechanics, electricians, persons responsible of the machine
and its production or anyone else who comes into physical m Send these pages together to the address indicated
contact with the machine are imperatively asked to read this below.
chapter. Abreviations and symbols
cc Operator’s side (os)
coc Opposite operator’s side (oos)
U Keys on the CUBE keyboard
Preface
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Validity
0534 0035 01
SPanthera 106 LER No: From - to:
Serial number
Preface
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Fluidic equipment
Only a qualified person is authorized to intervene on the
fluidic equipment of the machine.
In fluidics, flexible conduits have a limited service life. A regu-
lar visual control, under the responsibility of the users, is nec-
essary to determine whether or not conduits must be
replaced.
Warning
Before carrying out any intervention on the machine, make
sure that you respect the safety instructions in the ”Safety
and environment” manual of the machine in question.
If you have several ”Safety and environment” manuals for the
same type of machine, watch the validities.
The ”Safety and environment” manual is composed of two
chapters:
m A chapter ”Safety” including:
D a section ”General safety instructions” (which exists
also in this manual).
D a section ”Personnel protection”.
D a section ”Safety instructions for operators and oper-
ators’ helpers”.
D a section ”Safety instructions for maintenance per-
sonnel”.
D a section ”Noise levels”.
m A chapter ”Protection of the environment” describing the
environmental policy of BOBST in accordance with the
ISO norm 14001.
Maintenance - General
How to use the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Explanation of maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electric motor maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance - General
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E4
Where 4 x cc
Maintenance - General
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Maintenance - General
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Maintenance - General
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Maintenance - General
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Lubrication
Lubricators and oilers
Pay attention to the following when lubricating:
❍ Clean lubricators and oilers with a rag first to avoid the
penetration of impurities.
❍ Lubricate moderately.
❍ Remove surplus grease or oil from the lubricator or oiler.
Important: Excess grease, particularly in bearings can
Warning cause heating.
All elements requiring a specific lubrication are periodically Sliding rails and shifting spindles
mentioned in this manual. For all others, proceed according Keep sliding rails and spindles in perfect condition enabling
to the indications given below. For this reason, it is imperative them to assure the displacement of related elements.
to respect the safety prescriptions described in the chapter Elements with plastic counterparts:
”Safety and environment”. ❍ Clean with a rag and do not lubricate.
Reduction gears, angular gear boxes and oil Elements with bronze, brass or steel counterparts:
reservoirs
❍ Clean with a rag and oil slightly.
Maintenance-free elements are not mentioned in this manual
and any intervention has to be performed according to the Roller running surfaces
prescriptions of the manufacturer. In general, roller running surfaces are cleaned with a rag.
Do not lubricate.
Elements to be lubricated are treated separately in this
manual.
Maintenance - General
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Racks
Clean toothed racks and lubricate slightly.
Lugs and fixations of traction springs
Check lugs and fixations of traction springs and oil regularly.
Oil recovery basins
Empty and clean oil recovery basins regularly.
Maintenance - General
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Maintenance - General
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General check
Oil reservoirs
Change the oil in the platen press oil tank after 500 operating
hours. To do so, refer to the procedure described in Chapter
”Yearly-Maintenance” in this manual.
A
P17610
Maintenance - Daily
Upper chase and lower diecutting equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance - Daily
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Maintenance - Daily
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Maintenance - Weekly
Oil reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Central lubrication unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Upper and movable platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Front lays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Maintenance - Weekly
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Oil reservoirs
A1
1 x coc
Check the oil level with the machine stopped and the main
motor in operation. The oil level has to be in the middle of the
sight glass.
2
A
1/
P17610
Maintenance - Weekly
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Check the oil level with the machine stopped and the main
motor in operation. The oil level has to be in the middle of the ESSO ATF LT 71141
sight glass.
3
2/
B
P000
1 x cc 1 x coc
Maintenance - Weekly
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A
C4
1 x coc
If there is not enough oil in the tank, the red LED U S10
flashes. max.
min.
A
P16860
Maintenance - Weekly
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Air filters
C
1
❍ Remove filters 1 and clean with compressed air. Blow A
from the inside to the outside. P14890
1 x cc VT 4.25
B C P10602
P14847
P16863
2
2 1
Maintenance - Weekly
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Maintenance - Weekly
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Front lays
P17378
1x
4x
Maintenance - Weekly
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Maintenance - Monthly
Bernoulli braking tablets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Grease nipples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Maintenance - Monthly
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2x
Maintenance - Monthly
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Cleaning procedure
This cleaning is done with the os and oos guards open.
❍ Clean all holes 1 with compressed air.
❍ Feel by hand which tablet holes 1 reject air.
Note: Make sure no air flows out from holes 1.If this should
happen, introduce cleaner 2 into hole 1 and move it through
channel 3 in order to remove dust.
P10775
P2931
2
1 1 1
ÇÇÇÇ
ÇÇÇÇÇ
ÇÇÇÇ ÇÇÇÇ
ÇÇÇÇ ÇÇÇÇ ÇÇÇÇ
ÇÇÇÇÇ
ÉÉÉÉÉÉÉ ÇÇÇÇ
ÇÇÇÇ
ÉÉÉÉÉÉÉ ÇÇÇÇ ÇÇÇÇ
ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ 3
ÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ D10660
ÉÉÉÉÉÉÉ D10660
ÉÉÉÉÉÉÉ D10660
2
P11103
Maintenance - Monthly
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Checking procedure
Put a piece of cardboard on tablet and pull it by hand to check
braking efficiency.
Note: Satisfactory operation of the braking tablets depends
on the cleanliness of the compressor filters and the tubes.
P11103
Maintenance - Monthly
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Air filters 1
3
1 x coc
Maintenance - Monthly
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Grease nipples
E4 E8
A B C
P16862 P16867
Maintenance - Monthly
EDT 01
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E4
D
F
1 x coc
2 x cc / 2 x coc 1 x cc / 1 x coc
E F
D P16870 P18585
P16869
Maintenance - Monthly
EDT 01
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Maintenance - Half-yearly
Flexible hydraulic conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Central lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Rotor of the suction unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Toothed belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
V-belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Maintenance - Half-yearly
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Maintenance - Half-yearly
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Central lubrication
A
P17377
P16860
Maintenance - Half-yearly
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A 1
1x
A
P7475
Maintenance - Half-yearly
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Toothed belts
1 x coc 1 x coc
A B
P16857 P16857
1 x coc
A B
C
P16868
Maintenance - Half-yearly
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F (N) x
x (mm)
P13196
Maintenance - Half-yearly
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Chains
1 x cc
B A 2 x coc 1 x coc
D
A C
B P16857
A
1 x coc 1 x coc
B D
P16866
Maintenance - Half-yearly
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1 x cc
E F 1 x coc
F
1 x cc P17702
1 x coc
1 x cc
E G
P17701 P17703
Maintenance - Half-yearly
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V-belts
A B
P16874
P16875
P10801
Maintenance - Half-yearly
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F (N)
x
F
P13196 x (mm)
Maintenance - Half-yearly
EDT 01
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9
2
1 P16873
P10801
6 5 7 8
Maintenance - Half-yearly
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Maintenance - Yearly
Metal surfaces without coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Flat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Oil reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pumps vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Dust separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Reduction gears with plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Waste removal apron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Maintenance - Yearly
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Wipe the surfaces with a clean, dry cloth and then apply the
anti-corrosion, water-repellent product to the surfaces.
Drying time is approximately 30 minutes.
Important: The anti-corrosion product is flammable. No
smoking or naked flames during the procedure. Ensure that
the area is well-ventilated.
P15917 P15804
Maintenance - Yearly
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Flat belts
2x
A
P16877
Maintenance - Yearly
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Oil reservoirs
A A
A1
75 l
Maintenance - Yearly
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❍ Check the oil level with the machine stopped and the
main motor in operation. The oil level has to be in the
middle of the sight glass.
❍ Fill up if necessary.
A1
2
1/
P17610
Maintenance - Yearly
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Water separator
Dismantling
❍ Unscrew and remove cup 1. A
❍ Unscrew centring disk 2.
P16878
❍ Remove filter 3.
Filter cleaning
❍ Clean filter 3 with white spirit or kerosene and dry it with 3
compressed air. Blow from inside out.
Cup cleaning
❍ Clean cup 1 only with water, white spirit or kerosene. 2
Note: Do not use trichlorethylen-based products as ben-
zol or acetone.
Reassembly 1
❍ Proceed in reverse order.
Maintenance - Yearly
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Chains
1 x cc
A
P18148
Maintenance - Yearly
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4 x cc
4 x coc
2 x cc
2 x coc
Maintenance - Yearly
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Pumps vanes
A 4x
1 x coc KDT 3.80
A
Blow cylinder with dry compressed air. P14889
P10938
1 x cc VT 4.25
1 x coc VT 4.40 7x
X
B
P14847 P3272
P3106
Maintenance - Yearly
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Dust separators
1x
KDT 3.80
A
P14890
A
P10935
Maintenance - Yearly
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C B A
F5
F5
B
P16865
A C
P16864
Maintenance - Yearly
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1 x cc/1 x coc
A
P17699 A
2
Tension of the apron
❍ Set springs by means of screws 1 at 47 mm.
❍ When starting up the machine, check and adjust if
required the centering of the apron:
D Loosen screws 2. 1 x cc/1 x coc
P17698
47
Maintenance - Yearly
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C B A
F5
0,9 l
1x
F5
1,4 l
2x
B
P16865
A C
P16864
Maintenance - Non-periodic
Suction cups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Supporting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Upper and movable platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Replacing the backlighting of the CUBE interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Brake and clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Maintenance - Non-periodic
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Suction cups 2
9x
A
B
P17700
Maintenance - Non-periodic
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Supporting plate
P12218
Maintenance - Non-periodic
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SPanthera 106 LER => 0035 / <=
Maintenance - Non-periodic
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Colour CUBE
Caution: Use antistatic kit when handling electronic circuit 1
boards.
❍ Disconnect the flat cable 1.
P16108
Maintenance - Non-periodic
0534A7 5552 0200 00101992 06.05.2003 X04 00 1 BOBST SA - All rights reserved 2006 68
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P16109 P16110
2 3 4 5
Maintenance - Non-periodic
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P16113
P16112 P16111
6 3 6 7
Maintenance - Non-periodic
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When the red LED U S10 flashes and the icon ”Braking dis-
tance too long” is indicated on the CUBE screen, proceed
described as follows.
Maintenance - Non-periodic
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y = 2 - 3 mm
2 3
Maintenance - Non-periodic
0534A7 5552 0200 00114440 30.04.2004 X05 00 2 BOBST SA - All rights reserved 2006 72
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x x
S25
P16876
Maintenance - Non-periodic
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110
Maintenance - Non-periodic
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7 3 x 0,8 mm
Setting the clutch
The distance between armatures 6 is given by spacers 7 and
washers 8. The minimum distance is given by studs 9.
ÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉ
8
ÉÉÉÉ
ÉÉ
ÉÉÉÉ
ÉÉ ÇÇÇÇÇÉÉÉ
ÇÇÇÇÇ
❍ Measure distance b between the friction disks 10 and the
ÉÉÉÉ
ÉÉ
ÉÉÉÉÇÇÇÇÇÉÉÉ
armatures 8 (measure on the radius passing through the
ÉÉ ÉÉÉ
nuts 11). The normal operating distance b (0,25 -
0.45 mm) has to be equal on both sides. If it is unequal,
ÉÉÉÉ
ÉÉ
ÉÉÉÉ
ÉÉ ÉÉÉ
correct the centering and the parallelism of the disks with
in relation to the armatures by using nuts 11.
6
ÉÉÉÉ
ÉÉ ÉÉÉ
ÉÉÉ
6
11
P16681
Maintenance - Non-periodic
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S30
Maintenance - Non-periodic
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Lubricants
Use of charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Required brands and quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Lubricants
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Use of charts
Oil changing
BOBST
coc A2 reference DIN/ISO standard
Identification
1,5 l
GEAR OILS DIN 51517/3 CLP
A (Mineral base) ISO 12925-1 CKC
ISO VG ISO VG ISO VG
Quantity of VISCOSITY
680 460 150
oil
BOBST A4 A5 A2
Lubricants
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Oil reservoirs 75 l A1
Oil reservoirs (*:ESSO ATF LT 71141) 0,5 l *
Waste removal apron 4,4 l A2
Central lubrication unit 2,7 l
C4
Oil for various elements −−−−
Grease for various elements −−−− E4
1,4 l
Reduction gears 1,4 l F5
0,9 l
Metal surfaces without coating −−−− H1
Identification
Important: Do not mix lubricants of different types and viscosities.
Lubricants
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ISO VG ISO VG
VISCOSITY
100 68
BOBST D1 D3
Lubricants
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Lubricants
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NLGI
CONSISTENCY
00
BOBST G11
NLGI
CONSISTENCY
00
BOBST G1
Lubricants
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ANTICORROSIVE PRODUCTS
BOBST H1
Lubricants
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Various information
List of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Various information
0534A7 5552 0200 00132457 23.02.2006 Z00 01 1 BOBST SA - All rights reserved 2006 85
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List of symbols
Cut and lock the different sources of energy Check condition + operation
according to the instructions of chapter
Safety Check chain tension
Put in key
Check level
2
Cleaning petrol * Fill in here
3
Petroleum (kerosene) Drain here
* Flash point higher than 55°C. Fire protection class FE 3 Lubricate with spray for chains
according to EUR. INSUR. COMM. Do not use solvents
such as thinner or trichlorethylene. Do not oil
Various information
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Various information
0534A7 5552 0200 00076592 08.01.2001 Z99 00 2C BOBST SA - All rights reserved 2006 87