Operational ZNC - BSA0534A703 - D20 - 052 - 00 PDF

20
Machine controls
SPanthera 106 LER
=> 0035 / <=
0534A7 2052 0300

*0534A7 2052 0300*
0534A7 2052 0300 00132022 03.02.2006 A00 00 1  BOBST SA - All rights reserved 2006
SPanthera 106 LER => 0035 / <=
20 20 20
0534A7 2052 0300 0534A7 2052 0300 0534A7 2052 0300
=> 0035 / <= => 0035 / <= => 0035 / <=
MANUAL NUMBER
SPanthera 106 LER
SPanthera 106 LER

SPanthera 106 LER
0534A7 2052 0300
0534A7 2052 0300 00132023 03.02.2006 A00 00 2A  BOBST SA - All rights reserved 2006 2
Summary
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety and environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Switch cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Platen press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Stripping station / delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Residual waste remover and binder sheet inserter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Pallet conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Summary
0534A7 2052 0300 00132024 03.02.2006 Somm  BOBST SA - All rights reserved 2006 3
Preface
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Reader’s comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Abreviations and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Page validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preface
0534A7 2052 0300 00132025 03.02.2006 A00 01 1  BOBST SA - All rights reserved 2006 4
General
We reserve all rights in this document and in the subject Reserve
thereof. By acceptance of the document the recipient Some of the items shown in this manual are available as
acknowledges these rights and undertakes not to publish the options. Only those items will be supplied which figure in the
document nor the subject thereof in full or in part, nor to make order confirmation of BOBST SA.
them available to any third party without our prior express
written authorization, nor to use it for any purpose other than Reader’s comments
for which it was delivered to him. Please submit any remarks or suggestions that might help us
to improve this manual.
Safety
When applying to us, please do not omit to mention the
The instructions regarding the safety are described in a chap- manual number.
ter printed on yellow paper. Before proceeding to any opera-
m Make a photocopy of each page concerned, noting your
tion on or with the machine, operators, operator helpers,
remarks or suggestions.
mechanics, electricians, persons responsible of the machine
and its production or anyone else who comes into physical m Send these pages together to the address indicated
contact with the machine are imperatively asked to read this below.
chapter. Abreviations and symbols
cc Operator’s side (os)
coc Opposite operator’s side (oos)
U Keys on the CUBE keyboard
BOBST SA Documentation technique CH - 1001 Lausanne
TELEPHONE: +41 21 621 21 11 TELEFAX: +41 21 621 43 95

E-MAIL: doctech.bobst@bobstgroup.com WEB: http://www.bobstgroup.com
Preface
0534A7 2052 0300 00106883 17.12.2003 A01 01 1B  BOBST SA - All rights reserved 2006 5
Validity
Serial number This manual is valid for machine model:
0534 0035 01
SPanthera 106 LER No: From - to:
SPanthera 106 LER

.... .... .. 0534 0035 01
Machine code Serial order number Machine code on manual

first page
Serial number
Page validity In case of several page versions, choose corresponding

Pages are validated by serial numbers: one, making sure machine serial number is contained in
validity effective from series => till series <=. space indicated:
=> . . . . / . . . . <=
=> * <= :
Subject to modifications.
Refer to validity indicated on the page.
Preface
0534A7 2052 0300 00132026 03.02.2006 A02 01 1  BOBST SA - All rights reserved 2006 6
Safety and environment

General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Manuals and directions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General rules for all users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Switch cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fluidic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

0534A7 2052 0300 00132027 03.02.2006 B00 01 1  BOBST SA - All rights reserved 2006 7
General safety instructions

Introduction Manuals and directions for use
You should read and understand these instructions if you are The manuals supplied by the manufacturer with the machine
an operator, set-up person, mechanic, maintenance person, or after its delivery contain directions for use and must be
a helper or assistant to any of these people, or anyone else made available to any person working with the machine or
who comes into physical contact with the machine and if you having any responsibility with regard to it.
have administrative or supervisory responsibilities for the Anyone who will be working with the machine must read and
operation, maintenance, and use of the machine. understand the directions before beginning work on the
If there is anything about the instructions or about the machine. The directions must be followed by all workers.
machine that you do not understand, speak to your The manuals must be kept in a clean location and available
supervisor before you touch the machine. to anybody dealing with the machine. Everybody dealing with
YOUR FAILURE TO FOLLOW THESE INSTRUCTIONS the machine must be notified of all revisions.
MAY CAUSE SERIOUS INJURIES TO YOU OR TO To prevent injuries to people or damage to the machine,
SOMEONE ELSE. make sure that the whole machine receives regular
maintenance as described in the manual.

General rules for all users

To prevent injuries, you must:
m read and comply with the directions supplied with the m never put your hands, feet or any other part of your body
machine. Make sure the machine is operated only by inside the machine or near moving parts while the
people who have been trained according to manufactur- machine is in operation.
er’s directions. m never climb onto the machine while the machine is in
m not use the machine unless it is in good working condition operation.
and unless all safety guards and devices as well as all m make sure the work area around the machine and the
machine functions work properly. machine itself are clean and neat. Grease, oil, and other
m check whether safety devices are working properly. slippery substances are dangerous and should be
m never void any safety device and never prevent or stop cleaned up immediately. Do not leave any tools or other
a safety device from doing what it is supposed to do. objects on the floor, platform or in other working areas.
m immediately report any trouble compromising safety at m make sure that the machine is serviced according to
work to your supervisor and warn any person likely to manufacturer’s directions given in the maintenance
work with the machine of the trouble. manual.
m make sure before every start-up, that no one is inside the m make sure that the worker is not putting himself in such
machine, that everybody is standing away from the a state (alcohol, narcotics, etc.) that he might put himself
machine, and that no one is touching the machine. or other workers in danger.
Switch cabinets
Only a qualified person is authorized to intervene inside the
switch cabinets.

Fluidic equipment
Only a qualified person is authorized to intervene on the
fluidic equipment of the machine.
In fluidics, flexible conduits have a limited service life. A regu-
lar visual control, under the responsibility of the users, is nec-
essary to determine whether or not conduits must be
replaced.

Warning
Before carrying out any intervention on the machine, make
sure that you respect the safety instructions in the ”Safety
and environment” manual of the machine in question.
If you have several ”Safety and environment” manuals for the
same type of machine, watch the validities.
The ”Safety and environment” manual is composed of two
chapters:
m A chapter ”Safety” including:
D a section ”General safety instructions” (which exists
also in this manual).
D a section ”Personnel protection”.
D a section ”Safety instructions for operators and oper-
ators’ helpers”.
D a section ”Safety instructions for maintenance per-
sonnel”.
D a section ”Noise levels”.
m A chapter ”Protection of the environment” describing the
environmental policy of BOBST in accordance with the
ISO norm 14001.

General view
13
Central control CUBE 63
27
60
40
26
15
General view
0534A7 2052 0300 00132028 03.02.2006 C00 01 1  BOBST SA - All rights reserved 2006 12
Switch cabinets
H13
Q80
P10979
Switch cabinets
0534A7 2052 0300 00132029 03.02.2006 D00 01 1  BOBST SA - All rights reserved 2006 13
H13 Switch cabinet switched on

Lights up when the switch cabinet is switched on.
Q80 General power supply of the machine

When the white plate of the circuit-breaker is pointing:
m up, to ON: The cabinet is switched on.
m down, to OFF: The cabinet is switched off.
In this position, the circuit-breaker can be locked using padlock(s).
m to TRIPPED: After the circuit-breaker has been tripped by an overload or a short-cir-
cuit, the circuit-breaker moves automatically to this position.
Note: To reset, turn the circuit-breaker to OFF (RESET).
Important: It is imperative to switch off the main circuit-breaker and to lock it using pad-
lock(s):
m before any intervention of maintenance staff.
m before intervening to the inside of the machine of operators and operators’ helpers.
Switch cabinets
0534A7 2052 0300 00110968 08.03.2004 D00 02 1  BOBST SA - All rights reserved 2006 14
Feeder
23
16
Feeder
0534A7 2052 0300 00132030 03.02.2006 E00 01 1  BOBST SA - All rights reserved 2006 15
Control panels, os
S33
S18
S7
S11
S10
S88 S12
S9
S75 S74
S8
S73 S57
S55
Feeder
S7 Vertical movement of suction unit

Held to left: Raising.
Held to right: Lowering.
S8 Vertical movement of non-stop device

When this push-button is kept to the right for more than one second, the device is lowered
down to its waiting position.
S9 Automatic withdrawal and lowering of non-stop device

Case 1: Manual non-stop:
An impulse: Controls the lowering of the non-stop device.
Case 2: Automatic non-stop:
Held pressed: Activates the withdrawal of the non-stop rack.
As soon as the rack is withdrawn, lowering continues until the lower position is reached.
Feeder
S10 Lowering the pile supporting plate

The pile supporting plate descends as long as the push-button is pressed.
To lower slowly: Press this push-button slightly.
To lower quickly: Press this push-button completely.
After about 2 seconds, the plate continues to lower until it reaches 150 mm from the floor.
To lower completely to the ground, press push-button again.
Notes:
1. If the machine is equipped with an immaterial safety guard, there is no stop 150 mm
from the ground.
Condition: Immaterial safety guard not interrupted.
2. When the machine is running, an impulse on this push-button stops the raising of the
pile supporting plate and the sheet suction.
Feeder
S11 Raising the pile supporting plate

The pile supporting plate is raised as long as this push-button is pressed.
To raise slowly: Press the push-button lightly.
To raise quickly: Press the push-button fully.
Notes:
1. When the machine is running, an impulse on this push-button starts the raising of the
plate.
2. When the pile supporting plate lowers, an impulse on this push-button stops the move-
ment.
S12 Lateral shifting of pile supporting plate

Held to the left: Shifting towards os.
Held to the right: Shifting towards oos.
S18 Vertical adjustment of carrier suction cups

Feeder
S33 Sheet suction

1st impulse on pos. 1: Activation of air pumps; blower operating.
2nd impulse on pos. 1: Suction activated to take only one sheet. Telltale lamp flashes
until suction is activated, remains lit up during sheet suction and flashes then again.
2nd extended impulse on pos. 1: Suction activated. Telltale lamp flashes until suction
is activated, then it remains lit.
1st impulse on pos. 0: Suction interrupted at next cycle.
2nd impulse on pos. 0: Air pumps switched off.
Condition: Air pumps selector S5 turned to pos. 1.
Notes:
1. Machine stopped. One minute after pos. 1 has been pressed for the first time, the air
pumps will stop.
2. When a sheet is sucked and the machine stops, keep this selector for more than 3
seconds on pos. 0 in order to stop the pumps.
3. For operation outside of non-stop mode, sheet suction is interrupted before the pile
supporting plate reaches the top. Hold this selector on pos. 1 to transport the remain-
der of the sheets in the pile.
Feeder
S55 Emergency stop

Immediately stops the machine and all functions.
The main motor is switched off and all controls are locked.
S57 Normal stop

Stops the machine and locks all feeder functions.
S73 Continuous run

To put the machine into continuous running, press the push-button twice.
1st impulse: Acoustic warning device.
2nd impulse: Continuous run.
Condition: The icon ”Machine ready” is displayed in green on the CUBE.
Note: Does not operate if platen press is stopped in pressure zone (20−80_ MP). In such
a case, begin by actuating inching run S74.
Feeder
S74 Inching run

Press this push-button twice to set the machine to inching run.
2nd impulse: The machine runs as long as this button is pressed.
S75 Reset
An impulse on this push-button:
m resets the control circuits.
m cancels fault indicator in the CUBE once fault has been remedied.
m cancels the programmed stop and the converting control functions.
m resets the immaterial safety guard at the feeder.
S88 Lifting / lowering the gangway

Feeder
Various controls
112 102 111 107
104
105
103
101
P17697 P16933 P16900
106
H19 109
P16913
108 P17711
110
Feeder
H19 Alarm lamp

Orange light: Signals movements of pallet conveyor.
m Off: No movement.
m Flashing: Movement.
101 Adjusting suction pressure

The value is displayed on pressure gauge 102.
102 Suction pressure display

Cock 101 is used for adjustment.
103 Air flow adjustment of intermittent blowers
104 Air flow adjustment of rear blowers
105 Locking handle for longitudinal shifting of the suction unit
106 Longitudinal positioning of suction unit

Condition: Handle 105 tightened.
107 Vertical adjustment of carrier suction cups
108 Carrier suction cups On / Off
Feeder
109 General adjustment of lateral blower air supply
110 Adjustment of lateral blower air supply os and oos
111 Vertical movement of suction unit
112 Longitudinal locking of the suction unit
Feeder
Platen press
27
35
Platen press
0534A7 2052 0300 00132037 03.02.2006 F00 01 1  BOBST SA - All rights reserved 2006 26
Control panels, os and oos
H22 H25
H23
H21 H24
S100
S37 S34
S5 S50
S31 S28
S53
S26 S58
S51 S25
Platen press
H21 Front lay, os

Lights up when sheet has not arrived or has rebounded against the register lay.
H22 Front lay, oos

Lights up when sheet has not arrived or has rebounded against the register lay.
H23 Two-sheet sensor

Lights up if several sheets reach the infeed at the same time.
H24 H25 Lateral register

H24 lights up when direction correction os is not sufficient.
H25 lights up when direction correction oos is not sufficient.
Note: H24 and H25 light up simultaneously when the sheet has not been detected and
flash when the lateral control is deactivated.
Platen press
S5 Main motor, compressors and vacuum pump

Pos. 0: Off.
Condition: Machine at standstill.
Pos. 1: Start-up preselection for:
m main motor.
m compressor.
m vacuum pump.
m antistatic device compressor.
Impulse on pos. 2: Main motor start-up. The green telltale lamp lights up.
Platen press
S25 Brake release

The brake is released as long as this push-button is held pressed.
Conditions:
m No normal or emergency stop push-button pressed.
m Key selector S50 on pos. 2.
m Main motor stopped (selector S5 on pos. 0).
m Safety guards closed, apart from door under the feed table.
m Confirmation lever 216 not pressed against the compressed air power supply of the
clutch.
Notes:
1. In order to drive the machine manually, refer to the procedure described in the manual
dealing with the machine operation.
2. The telltale lamp lights up if the conditions mentioned above are fulfilled.
3. The telltale lamp flashes if one of the first 4 conditions is not fulfilled and goes off if the
last is not fulfilled.
Platen press
S26 Continuous run

Note: Does not operate if platen press is stopped in pressure zone (20−80_ MP). In such
S28 Inching run

S31 Reset
Press the push-button once to:
m reset the control circuits.
m cancels the programmed stop and converting control functions.
Platen press
S34 Sheet suction

2nd impulse on pos. 1: Suction activated to take only one sheet.Telltale lamp flashes
until suction is effective, remains lit up during sheet suction and flashes then again.
is effective, then it remains lit.
Notes:
pumps will stop.
supporting plate reaches the top. Hold this selector to pos. 1 is held pressed to trans-
port the remainder of the sheets in the pile.
S37 Lifting of pressing devices of lateral register

Hold pressed to remove a misaligned sheet.
Condition: Machine at standstill.
Platen press
S50 Key selector

Pos. 0: Machine out of operation.
Pos. 1: Standby. Switching-on of the CUBE and of lighting inside the machine. This posi-
tion does not allow start-up of machine.
Pos. 2: Working position.
On positions 0 and 1, key can be pulled out.
S51 / S53 Emergency stop

Causes machine and all functions to be stopped immediately.
Main motor is switched off and all controls are locked.
S58 Ordinary stop

Stops machine and locks all platen press functions.
Platen press
S100 Self-learning program

Pos. 1: Self-learning program of the colour mark counting or self-learning program of the
bar code control.
Notes:
1. The self-learning program of the colour mark counting requires to pass at least 2
sheets.
2. Reset selector to its central position as soon as the self-learning is finished.
Held on pos. 2: Self-learning program for checking the mark or background colour.
Note: The white telltale lamp lights up when the self-learning program is activated. It
flashes when the self-learning program is finished and switches off automatically as soon
as the selector is released or switched.
Platen press
Various controls
213
217
202
214
212
203
218 201 P17724
204
P17694
215
216
P17713
P16914
210
209 206
P16927
207
208
P16926
211
Platen press
201 Positioning of the pressing devices os and oos
202 Vertical setting of the pressing devices os and oos
203 Positioning of the lateral register sensor
204 Fine adjustment of front lays

Pushed in 2 switch steps: Adjusts both front lays on oos.
Pushed in 1 switch step: Adjusts the outer lay on oos.
In center: Neutral position.
Pulled out 1 switch step: Adjusts the outer lay on os.
Pulled out 2 switch steps: Adjusts both front lays on os.
Platen press
206 Locking of chase on outer guides

Latches engaged in chase: Locks travel movement and allows upper chase to swivel
on outer guides.
Intermediate position: Locks swivelling. The latches serve as a stop for the chase when
pulling it out of the platen press.
Latches disengaged in chase: Locks swivelling and enables the shifting movement.
This position enables to remove or put in place a chase on the exterior guides.
207 / 208 Pivoting the chase on the exterior guides

To pivot the chase through 180°, set the two pins 206 to the “chase locked” position and
then remove the bolts 207 and 208.
Once the upper bolt 208 is engaged, the chase cannot be pivoted.
Once the lower bolt 207 is engaged, the chase cannot be pivoted once it has pivoted
through 180°.
209 Blocking the swivelling of the chase on outer guides

Latch engaged: Corrects the clearance, when the chase is swivelled by 180° (cutting die
upwards).
Platen press
210 Locking of lower cutting equipment on outer guides

Latch engaged: Prevents shifting of lower cutting equipment on outer guides.
Latch pulled: Allows shifting of lower cutting equipment on outer guides.
211 Lower cutting equipment supports on outer guides

m Swivel the two supports in the horizontal position before withdrawing the lower cutting
equipment on the outer guides.
m Swivel the two supports in the vertical position before turning over the chase.
212 Main supply of compressed-air

Clockwise: Closed.
Counterclockwise: Open.
213 Compressed-air supply of machine

Value = 6 bar.
Important: Never lower this value.
214 Compressed-air supply of air clutch

Value = 4.1 bar.
Important: Do not alter this setting.
Platen press
215 Manual machine drive

Clockwise: Machine runs in running direction.
Counterclockwise: Machine runs in reverse direction.
Conditions:
m Brake released (push-button S25).
m Acknowledgement lever 216 not pressed against the compressed-air supply hose of
the clutch.
Note: In order to drive the machine manually, refer to the procedure described in the
machine operation manual.
216 Acknowledgement lever

The machine can be restarted only if the acknowledgement lever is pressed against com-
pressed-air supply hose of the clutch.
217 Compressed-air supply of platen press blower
218 Positioning of the lateral register window
Platen press
Stripping station / delivery
41
49
55

0534A7 2052 0300 00132041 03.02.2006 G00 01 1  BOBST SA - All rights reserved 2006 40
Control panel, os
S85 S16 S6 S14 S32 S29
S30 S19 S23 S35 S27 S59 S52

S6 Raising the pile supporting plate of the delivery

Case 1: Machine stopped:
Pile supporting plate rises as long as the push-button is pressed.
Case 2: Machine running:
One impulse on the push-button activates automatic raising of pile supporting plate.
Conditions:
m Conveyor stopped, but not in intermediate position or pile supporting plate sufficiently
high.
m If pile supporting plate is on ground, there must be a pallet on it which is centered in
transverse direction of delivery. An empty pallet must be on the second plate below
the platform or out of the machine.
m All stripping station, delivery and waste remover safety guards must be closed.
m Tool protection photocell not obstructed.
m Binder sheet inserter withdrawn.

S14 Lifting / lowering of the upper stripping frame and the blank separator
Held to left: Lifting.
Conditions:
m Machine at standstill.
m No ordinary stop push-button on the stripping station and on the delivery pressed.
m Movable guards of the stripping station and of the delivery closed.
Note: Telltale lamp is:
D off, when frames are in the lower position. Machine can produce.
D flashing when frames are in the upper position. Machine can run, but stripping is
out of operation.
D lit, when frames are in the intermediate position. Machine cannot start up.

S16 Manual binder sheet insertion

Impulse to the right: Manual sheet insertion.
m Pile supporting plate positions itself vertically and sheet inserter carriage is inserted
into the delivery.
Impulse to the left: Withdrawal of sheet inserter carriage.
m A binder sheet is placed on the pile and the pile supporting plate rises under the lower
delivery tool.
Conditions:
m Machine stopped.
m All stripping station, delivery and waste remover safety guards closed.
S19 Non-stop rack

Withdrawal of non-stop rack.
Conditions:
m If machine is running, the pile must be present under the rack.

S23 Lowering of delivery pile supporting plate

The pile supporting plate is lowered as long as the push-button is pressed.
After about 2 seconds, the plate continues to lower until it reaches the floor.
Conditions:
m Machine stopped.
m Second plate outside the machine or under the platform.
m All movable guards of the stripping station, the delivery and the waste remover must
be closed.
Note: When the machine is running and there are sheets on the pile supporting plate, an
impulse on this push-button causes a 0,2 seconds descent.
S27 Continuous run

Condition: The symbol ”Machine ready” is displayed in green on the CUBE.
Note: Does not operate if platen press is stopped in pressure zone (20-80_ MP). In such

S29 Inching run

S30 Programmed stop

Controls the slow-down of the machine and then its stop between 195 and 215_ MP.
The orange tell-tale lamp lights up as soon as the push-button is pressed and goes out
after the machine has stopped.
S32 Reset
An impulse on this push-button:
m resets the control circuits.
m cancels the programmed stop and converting control functions.

S35 Sheet suction

2nd impulse on pos. 1: Suction activated to take only one sheet.Telltale lamp flashes
until suction is effective, remains lit up during sheet suction and flashes then again.
is effective, then it remains lit.
Notes:
pumps will stop.
supporting plate reaches the top. Hold this selector to pos. 1 is held pressed to trans-
port the remainder of the sheets in the pile.
S52 Emergency stop

Causes machine and all functions to be stopped immediately.
Main motor is switched off and all controls are locked.

S59 Ordinary stop

Stops machine and locks all functions of the delivery and the stripping station.
S85 Checking the converting and the positioning of the tools

An impulse on pos.1 or pos. 2:
m slows the machine down to 5000 s/h.
m controls the infeed of one sheet into the machine.
The impulse on pos. 1:
D stops the sheet at 320°MP when it is in the stripping station.
If the machine is equipped with grippers pneumatic opening in the stripping sta-
tion, a second impulse on pos.1 opens the grippers.
The machine stops at 0°MP with this option. These angles can be edited in the
customer menu of the CUBE.
The impulse on pos. 2:
D stops the sheet when it is in the delivery.
Note: The orange telltale lamp lights up after the impulse and goes out after the machine
has stopped.

Manual controls of stripping station
301
P17689
302 303 304 305 306 307

325
328 322
321
326
P17720
323 324 330 329
327
342 343 344 341 345
Upper equipment
301 Unlocking of CENTERLINE centring

Os: Keep rod pushed to release tool.
Oos: Keep rod pulled to release tool.
302 Setting and indication of transverse position of the tool

Clockwise: Shifting towards oos.
Anticlockwise: Shifting towards os.
303 Setting and indication of front position os of the tool

Clockwise: Forward shifting.
Anticlockwise: Rearward shifting.
304 Setting and indication of front position oos of the tool

305 Setting and indication of position of the tension rod

Clockwise: Shifting clamping stop rearwards.
Anticlockwise: Shifting clamping stop forward.

Upper equipment (continued)

306 Transverse locking / unlocking of pull-out frame
307 Setting and indication of rear transverse position of upper stripping tool
mounted on a pull-out frame

Central equipment
321 Locking / unlocking of central stripping pull-out frame
322 Longitudinal shifting of Bernoulli tablet
323 Setting and indication of transverse position of board

Clockwise: Shifting towards oos
Anticlockwise: Shifting towards os
324 Setting and indication of front position os of the board

325 Setting and indication of front position oos of the board

Clockwise: Forward shifting
Anticlockwise: Rearward shifting
326 Locking / unlocking of the apron
327 Support of pull-out frame

Central equipment (continued)
328 Modifying the stroke of the central stripping board rear support
This device limits the stroke of the rear support which is controlled by crank 329. It pre-
vents the central stripping board from falling during operations with crank 329.
To be used only when changing the length of the central stripping board.
329 Quick-lock clamping device of the central stripping board

Clockwise: Loosening.
Counterclockwise: Locking.
330 Locking / unlocking crank 329

Lock this crank after clamping the central stripping board.

Lower equipment
341 Locking / unlocking the pull-out frame
342 Setting and indication of front transverse position of tool

343 Setting and indication of front position os of tool

344 Setting and indication of front position oos of tool

345 Setting and indication of rear transverse position of tool


Manual controls of delivery

403 404 405 406
407
401
402
P17717
P17692 P17727
421
414 416
422
P17723
415 417
423 424
P17714
413
411
P17715
412 418
Upper equipment
401 Unlocking of CENTERLINE centring

Os: Keep rod pushed to release tool.
Oos: Keep rod pulled to release tool.
402 Setting and indication of transverse position of the tool

403 Setting and indication of front position os of the tool

404 Setting and indication of front position oos of the tool

405 Setting and indication of position of the tension rod

Clockwise: Shifting clamping stop rearwards.
Anticlockwise: Shifting clamping stop forward.

Upper equipment (continued)

406 Transverse locking / unlocking of pull-out frame
407 Setting and indication of rear transverse position of upper stripping tool
mounted on a pull-out frame

Lower equipment
411 Locking / unlocking the pull-out frame
412 Setting and indication of front transverse position of tool

413 Setting and indication of front position os of tool

414 Setting and indication of front position oos of tool

415 / 416 Longitudinal shifting os and oos of the pile settling and jam detection
photocells
417 Longitudinal shifting of the jam detection photocells
418 Detection device for long tool

Put the plate in the lower position in order to work with the long tool.

421 Longitudinal shifting of Bernoulli tablet
422 Cams for the whole-page frame

Lower the cams os and oos when the whole-page frame is used.
423 Setting of the position of the lateral joggers of the whole-page frame
424 Setting of the position of the rear jogger of the whole-page frame

Residual waste remover and binder sheet inserter
503
505
504
S20
P17693
502 501
P17696

0534A7 2052 0300 00132045 03.02.2006 H00 01 1  BOBST SA - All rights reserved 2006 60
S20 Releasing the brake of the non-stop rack and binder sheet inserter
1st impulse: Non-stop rack released, telltale lamp lit.
2nd impulse: Non-strop rack braked, telltale lamp off.
Condition: Machine stopped.
Note: When the telltale lamp is lit, inching run only is possible.
501 Insert-sheet centring wheel

Allows sideways centring of insert sheets in storage drawer.
502 Rear jogger of the binder sheets

503 Compressed-air supply of the binder sheet separation blower

Reference value: 2 bar.
504 Binder sheet separation blower

For setting the air flow from binder sheet separating nozzles.
Horizontal position: Open (maximum air flow).
Vertical position: Closed (no air flow).
505 Suction of binder sheets

For setting the suction force of sheet inserter suction cups according to thickness of binder
sheets.
Horizontal position: Open (maximum suction force).
Vertical position: Closed (no suction).

Pallet conveyor
69
64
Pallet conveyor
0534A7 2052 0300 00132046 03.02.2006 I00 01 1  BOBST SA - All rights reserved 2006 63
Control panel
H58 S78
S76 S77
S64 S22
S24
S71
S60
S54
Pallet conveyor
H58 Pallet change

Flashes:
m each time a pallet, loaded or not, has moved into position outside the machine.
m if no empty pallet has been brought under the platform.
Lights up in case of trouble, for example an interrupted pallet exchange cycle.
S22 Raising of delivery pile supporting plate

Case 1: Machine stopped:
The pile supporting plate is raised as long as the push-button is pressed.
Case 2: Machine running:
Press push-button for automatic lifting of pile supporting plate.
Conditions:
m Conveyor stopped, but not in intermediate position or pile supporting plate sufficiently
high.
m If the pile supporting plate is on the ground, there must be a pallet on it which is cen-
tered transversely in the delivery. A pallet must be on the second plate under the plat-
form or out of the machine.
m Tool protection photocell not obstructed.
Pallet conveyor
S24 Lowering of delivery pile supporting plate

The pile supporting plate is lowered as long as the push-button is pressed.
After about 2 seconds, the plate continues to lower until it reaches the floor.
Conditions:
m Machine stopped.
m Second plate outside the machine or under the platform.
Note: When the machine is running and there are sheets on the pile supporting plate, an
impulse on this push-button causes a 0,2 seconds descent.
S54 Emergency stop

Immediately stops the machine and all functions.
The main motor is switched off and all controls are locked.
S60 Normal stop

Stops the machine and locks all stripping station and delivery functions.
Pallet conveyor
S64 Automatic delivery door oos

Impulse on pos. 1: Opening.
Held pressed on pos. 2: Closing.
Condition: Machine stopped.
S71 Reset
Press the push-button once to:
m reset the control circuits.
S76 Introduction of pallet

Press this button to send an empty pallet under the platform after removal of a full pallet.
Condition: The pile supporting plate is sufficiently high.
Pallet conveyor
S77 Pallet removal

Case 1: Plates stopped in the intermediate position:
As long as the button is pressed, the pile supporting plate is moved outside the machine.
Case 2: Pile supporting plate up:
As long as the button is pressed, the pile supporting plate below the platform is moved
outside the machine.
Case 3: Machine at standstill, one plate on floor in the delivery, the other one below the
platform:
An impulse on this push-button causes the pallet removal and resets the counters for the
next pile.
S78 Checking of blanks

Impulse to the right:
m Brings the pile supporting plate outside the machine.
m Activates a non-stop cycle if the machine is running.
The non-stop cycle interrupts suction to allow plate to be lowered; controls introduc-
tion of rack and the exit of pile.
Impulse to the left: Places pile supporting plate in machine and controls its raising under
lower tool.
Pallet conveyor
Various electric controls
H15
P17214
Pallet conveyor
H15 Alarm lamp

Orange light: Signals movements of pallet conveyor.
m Off: No movement.
m Flashing: Movement.
White light: Signals opening of the automatic door while machine is running.
m Off: Automatic door closed.
m On: Automatic door open while the machine is running.
Pallet conveyor

Operational ZNC - BSA0534A703 - D20 - 052 - 00 PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Operational ZNC - BSA0534A703 - D20 - 052 - 00 PDF

Uploaded by

Copyright:

Available Formats

20

SPanthera 106 LER

=> 0035 / <=

0534A7 2052 0300

=> 0035 / <= => 0035 / <= => 0035 / <=

SPanthera 106 LER

0534A7 2052 0300

BOBST SA Documentation technique CH - 1001 Lausanne

TELEPHONE: +41 21 621 21 11 TELEFAX: +41 21 621 43 95

Serial number This manual is valid for machine model:

SPanthera 106 LER

Machine code Serial order number Machine code on manual

Page validity In case of several page versions, choose corresponding

Safety and environment

Safety and environment

General safety instructions

Safety and environment

General rules for all users

Safety and environment

Safety and environment

Safety and environment

Central control CUBE 63

H13 Switch cabinet switched on

Q80 General power supply of the machine

S7 Vertical movement of suction unit

S8 Vertical movement of non-stop device

S9 Automatic withdrawal and lowering of non-stop device

S10 Lowering the pile supporting plate

S11 Raising the pile supporting plate

S12 Lateral shifting of pile supporting plate

S18 Vertical adjustment of carrier suction cups

S33 Sheet suction

S55 Emergency stop

S57 Normal stop

S73 Continuous run

S74 Inching run

S88 Lifting / lowering the gangway

P17697 P16933 P16900

H19 Alarm lamp

101 Adjusting suction pressure

102 Suction pressure display

103 Air flow adjustment of intermittent blowers

104 Air flow adjustment of rear blowers

105 Locking handle for longitudinal shifting of the suction unit

106 Longitudinal positioning of suction unit

107 Vertical adjustment of carrier suction cups

108 Carrier suction cups On / Off

109 General adjustment of lateral blower air supply

110 Adjustment of lateral blower air supply os and oos

111 Vertical movement of suction unit

112 Longitudinal locking of the suction unit

Control panels, os and oos

H21 Front lay, os

H22 Front lay, oos

H23 Two-sheet sensor

H24 H25 Lateral register

S5 Main motor, compressors and vacuum pump

S25 Brake release

S26 Continuous run

S28 Inching run

S34 Sheet suction

S37 Lifting of pressing devices of lateral register