Shortform DTS0262

INTRINSICALLY SAFE, SIL CERTIFIED INSTRUMENTATION FOR HAZARDOUS AREAS
SHORT FORM
www.AutoSystem.ir
IÄø
Company ProĮle 3
Product Advantages 10
Approval and CerƟĮcaƟons 12
Worldwide 13
Guided Product SelecƟon 14
D5000, D5200 Series 19
• SelecƟon Table 25
• Accessories 29
Safety Relay Series 31
D1000 Series 41
• Accessories 51
Elcon Adapter 52
D6000 Series 55
• Accessories 60
D2000M Series 61
• Accessories 66
Power Supply Series 67
T3000 Series 76
Understanding Hazardous LocaƟons 78
Understanding Safety Integrity Levels 82
2 www.AutoSystem.ir DTS0262-4
www.gmintsrl.com
CÊÃÖÄù PÙÊ¥®½
Glisente Landrini is the President and

Managing Director of G.M. InternaƟonal
and of its worldwide subsidiaries.
In 1970 Mr. Landrini founded Elcon Instruments, which G.M. InternaƟonal’s products are installed on all wiring
has been acknowledged as an internaƟonal leader in the between safe and hazardous areas and represent a
design and manufacturing of Intrinsic Safety interface fundamental, yet oŌen under-esƟmated, layer of the
products and systems. instrumentaƟon package.
Mr. Landrini started G.M. InternaƟonal to provide state
of the art SIL rated products and services to support Intrinsically Safe interfaces provide energy limitaƟon
Intrinsically Safe applicaƟons in Oil & Gas, Petrochemical to protect from risks of explosion; at the same Ɵme
and PharmaceuƟcal Industries. they must provide the highest grade of availability to
guarantee both conƟnuous operaƟon and availability of
G.M. InternaƟonal was founded in 1993, but the core the safety layer.
Management experience remarkably exceeds over 40
years of qualiĮed acƟvity in Intrinsic Safety and industrial G.M. InternaƟonal has obtained SIL 3 FSM approval
electronics. by TÜV according to IEC 61508:2010 standard, and its
products are cerƟĮed up to SIL3, oīering the greatest
G.M. InternaƟonal’s products have been successfully levels of funcƟonal safety for high integrity and criƟcal
installed in plants all over the world, including Europe, applicaƟons.
Russia, North America, Middle and Far East and China.
A complete reference list can be requested.
technology for safety www.AutoSystem.ir 3

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Laser Marking
All markings are made using a state-of-the-art laser etching machine; permanent
in every environmental condiƟon.
Marking includes complete wiring diagrams, terminal block number
assignments and cerƟĮcaƟon data.
Product Traceability
All products follow a strict traceability standard. From the batch of components to
customer assignment through every manufacturing and tesƟng steps, all data of
individual modules are stored.
StarƟng from the serial number, the complete history of any module can be traced
through all producƟon phases.
ProtecƟve G3 CoaƟng
All units are treated with a “G3” compliant silicon based coaƟng.
Such tropicalizaƟon is applied to improve electrical characterisƟcs,as well as to
protect from harsh environmental condiƟons.
High Reliability
ProducƟon is “burned-in” in an environmental chamber for 100 hours with
temperatures cycling between the lowest and highest speciĮed for the module,
thus eliminaƟng the “infanƟle mortality” problem.
4 www.AutoSystem.ir www.gmintsrl.com
Our products are

proudly assembled,
calibrated and tested
InnovaƟve Design in Italy.
D5000 series modules use embedded Planar Transformers to guarantee the highest
reliability, the best accuracy and stability as well as low manufacturing costs.
We strive to use the best industry components, qualiĮed as a minimum for
operaƟons up to 85°C, and use advanced designed techniques to improve
performances and price. For example, D5000 series does not use electrolyƟc
capacitors and has obtained TÜV cerƟĮcaƟon for 20 years lifeƟme.
100 % TesƟng
The enƟre producƟon goes through rigorous and automated test and calibraƟon
procedures. Test bench calibraƟon is veriĮed several Ɵmes during the day to
guarantee correct and repeatable results.
Our actual Įeld return rate, veriĮed according to ISO 9000:2008 records, is lower
than 0,1%.
Cuƫng Edge Technology

Automated assembly lines allow us to improve quality and delivery Ɵme thus
lowering manufacturing costs. Constant investments are made in the producƟon
line to keep abreast with the latest technology.
Made in Italy
Our products are proudly assembled, calibrated and tested in our own faciliƟes in
Villasanta, near Milan, ITALY.

Qç½®ãù Eø½½Ä
Manufacturing FaciliƟes
G.M. InternaƟonal’s products are manufactured enƟrely in our faciliƟes in
Villasanta (Milan) - Italy uƟlizing the latest technologies and machinery.
Having complete control on the manufacturing process ensures the highest level
of quality and guarantees the greatest Ňexibility for all customers’ requirements
with improved delivery Ɵme for big or small orders alike.
Manufacturing equipments are constantly renewed and updated; AutomaƟc
Test Equipment, speciĮcally developed by our engineering team, are constantly
checked and calibrated against traceable standards to ensure accuracy and
repeatability. The enƟre manufacturing process is SIL 3 cerƟĮed by TÜV.
Quality
Quality is very important to achieve customer saƟsfacƟon and market success.
G.M. InternaƟonal’s products saƟsfy customers’ expectaƟons and meet the
speciĮcaƟons of internaƟonal standards.
Safety, performance, reliability and product documentaƟon are the basic principles
of product quality. G. M. InternaƟonal has obtained ISO 9001:2008 in 2006.
HSE
GM InternaƟonal also strives to conform to latest HSE standards and conform to
all our local Health and Safety regulaƟons and requirements with conƟnuous and
extensive personnel formaƟon and hands-on training. Management is commiƩed
to the higest achievable HSE level throughout all stages of our acƟviƟes and, it is
our policy to protect our employees, clients, subcontractors and the community.
Our objecƟve is to reduce risks to the lowest level in order to achieve a HSE goal
of zero incidents, conĮrmed by OHSAS 18001:2007.
Research and Development

G.M. InternaƟonal gives strategic importance to R&D acƟviƟes and delivers
products conforming to the latest standards.
Research, development and maufacturing are strengthened through large
investments. Over 20% of the company employees are devoted to research,
development and engineering of our products.
R&D personnel works closely with other company teams and keeps Ɵght
relaƟonships with customers worldwide; together with our many years of
experience in all Įelds of applicaƟons, these are key factors to deliver excellent
products that fulĮll requirements and anƟcipate market trends.
R&D departement is also covered by a FSM SIL 3 CerƟĮcaƟon by TÜV.
Assembly Technology
We make use of the latest assembly technology such as SMD mounƟng of most
components including Terminal blocks and Transformers.
Soldering is performed using reŇow technology, industry highest standard.
AutomaƟc opƟcal veriĮcaƟon of all assembled plates is performed at the end of
the assembly process to weed out all Ňaws at the earliest stage.
Code of Ethics
All personell is highly qualiĮed, experienced and undergoes conƟnuous training.
G.M. employees adhere to a strict code of ethics approved by the Board of
Directors.

GÊ½Ý Ä V½çÝ

ප Designing and manufacturing Intrinsically Safe Instruments suitable to operate
up to SIL 3 with Digital Control, Emergency Shutdowns and Fire & Gas Systems.
ප Understanding, managing and reducing risks.
ප PrevenƟng accidents.
ප Achieving 100% customer saƟsfacƟon.
ප DemonstraƟng social responsibility and contribuƟng to sustainable development.
ප Minimizing impact on environment and climate, to create a safe and healthy

working environment.
ප Improving HSE results.
ප IdenƟfying opportuniƟes and challenges.
ප Being imaginaƟve and sƟmulate new ideas.
ප Being truthful and act with integrity.
ප Working together and sharing experience.
ප Striving for simpliĮcaƟon and clarity, and focusing on value-adding acƟviƟes.
ConƟnuous EducaƟon
ConƟnuous training and improvement of our staī ’s skills and capaciƟes are key
points to enhancing company performances and customer’s saƟsfacƟon.
G.M. InternaƟonal oīers extra courses to raise our employees awareness of the
company products and their use, in addiƟon to mandatory training on HSE, Quality
and manufacturing/tesƟng pracƟces.
Customer Training
Special courses for engineering companies, end users and system integrators are
also given both in-house and at customers sites on EX and SIL relevant standards.
SpeciĮcally, our SIL courses based on our SIL manual, have proven to be very highly
informaƟve and have gained strong popularity.
FSE Courses, cerƟĮed by TÜV Rheinland and presented by a world wide renowned
FuncƟonal Safety Expert, are provided; see our website for available dates.
The main objecƟve is to provide engineers involved in safety instrumented systems
with elementary and necessary knowledge of funcƟonal safety, based on
IEC 61508 and IEC 61511 standards.
Customer Support
G.M. InternaƟonal considers service as an integral part of customer’s requirements
and saƟsfacƟon.
Among the services we oīer:
• Cabinets’ assembly according to customer’s speciĮcaƟon and world wide
EX standards;
• System Engineering;
• Custom soluƟons tailored to customer’s special requests;
• ISO 9000:2008 cerƟĮed post sales assistance service.
• Factory Acceptance Tests (FAT) on products and assembled cabinets can be
staged in our faciliƟes in Villasanta (MB) – Italy or at any of our subsidiaries or
in the faciliƟes of our world wide system integrator partners.

PÙÊçã AòÄã¦Ý
SIL 3 according to IEC 61508/61511 BUS opƟon installaƟon on standard DIN-Rail
SIL 3 level in 1oo1 conĮguraƟon and total compliance Use of same “low proĮle” rail for Bus and non-Bus
with speciĮcaƟons for ESD, F&G, BMS. applicaƟons simpliĮes installaƟon design.
TUȌ V certification Universal installaƟon opƟons

TUȌ V guarantees that product specifications, DIN-Rail, Bus and Board MounƟngs are available as
manufacturing facilities and final products conform standard on all D5000 models.
to the obtained certificate through unannounced
inspections and rigorous design and manufacturing Plug-in, hot swappable modules
procedures. Bus or Board mounted units can be replaced without
disrupƟng power to conƟguous modules (Safe Area
5-10-20 years T-proof test Ɵme intervals installaƟon only).
Lower tesƟng requirements aŌer installaƟon result in
vast cost savings. High Density, as low as 6mm per channel
Footprint reducƟon results in lower costs and cleaner
SIL Level claimed using 10% of available PFD installaƟons.
With a 10% limit on the claimed PFD, more room is
made available for other SIF components. This is of 20 Years Life Time CerƟĮcaƟon
great help when components more prone to failure Approved and tested for 20 years of conƟnuous
must be used in any given SIF. operaƟon.
Input from Zone 0, Division 1 for all products Line Monitoring capabiliƟes
InstallaƟons are possible with all Ex ‘i’ devices (Ex ‘ia’, Available in AI, AO, DI and DO modules, both for
Ex ‘ib’, Ex ‘ic’). open and short circuit condiƟons, signalled via: dry
contact, impedance change and/or RS-485.
Marine Type Approval for oīshore and ship
applicaƟons Alarm FuncƟons
BeƩer reliability under all working condiƟons, Local and remote alarm signalling for all potenƟal
including harsh applicaƟons. failure condiƟons.
Transparent Line Monitoring

Most modules can transparently reŇect load
condiƟons to the PLC/DCS/ESD card without the
need for addiƟonal channels and wiring.
SIL 3 Relay with Line Monitoring

SpeciĮc Relay modules are capable of detecƟng:
load and wire open and short circuit condiƟon; loss
of power to the load; wiring ground leakage for any
type of AC/DC load.
Completely indipendent Dual Channel units

Each channel is powered through a dedicated and
independent power supply circuit preserving single
channel integrity with reduced costs and spaces.
Both channels are SIL cerƟĮed and can be used
without any concern regarding common failures in
redundant applicaƟons such as 1oo2 or 2oo3.
Low Power ConsumpƟon Zone 2/ Division 2 installaƟon

Use of state of the art technology guarantees lower Most modules are cerƟĮed Ex ‘n’ for installaƟon in
power consumpƟons for improved dissipaƟon and classiĮed areas (Zone/Division 2).
low operaƟng temperatures.
250 Vrms Maximum Voltage allowed for associated
Permanent Laser Marking instruments (Um CerƟĮed Parameter)
Modules casing are permanently marked using laser Suitable in any applicaƟon without the need to use
etching with detailed informaƟon, such as wiring special power supplies.
diagrams and terminal blocks numbers, ready for
standard or severe installaƟon condiƟons. Worldwide CerƟĮcaƟons
G.M. InternaƟonal’s products have been granted IS
IsolaƟon cerƟĮcates from the most credited NoƟĮed Bodies in
Three way galvanic isolaƟon up to 2.5 KV, 100% tested. the world.
Tests are not performed on individual transformers
but on complete units; from terminal to terminal. High Density
G.M. products oīer the highest density for IS
Automated Tests on 100% of producƟons interfaces in today’s market with as low as 3mm per
All products are fully tested in all condiƟons; test data channel.
are stored and linked to each serial number for full
traceability. Special characterisƟcs
Most modules oīer special characterisƟcs designed
Standard G3 Conformal CoaƟng to comply with non-standard requirements; such as
Improved performances and protecƟon in all customizaƟon of input and output values and curves.
enviroment condiƟons according to ISA 71.04 using Please do not hesitate to enquire with your special
IPC-CC-830 qualiĮed coaƟng material. applicaƟons.
Highest Temperature RaƟng; -40/+70°C Wide ApplicaƟon range

Widest applicaƟons range allowing compliance to an Many modules are available to cover the majority
extended range of applicaƟons and increased of applicaƟons including vibraƟon, weighing,
reliability in all temperature condiƟons. temperature, encoding.

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AÖÖÙÊò½Ý Ä CÙã®¥®ã®ÊÄÝ

Intrinsically Safe Products
G.M. InternaƟonal’s products have been granted IS
cerƟĮcates from the most credited NoƟĮed Bodies in the
world.
CerƟĮcates are available for ATEX (Europe), IECEx
(InternaƟonal), Russian and Ukrainian standards, USA and
Canada, India, Japan, Brazil.
All cerƟĮcates are available for download from our website.
IEC 61508:2010 SIL CerƟĮcaƟons

G.M. InternaƟonal oīers a wide range of products that have been
proved to comply with the most severe quality and safety requirements.
IEC 61508 and IEC 61511 standards represent a milestone in the progress of industry
in the achievement of highest levels of safety through the enƟre instrumented system
lifecycle.
The majority of our products are SIL cerƟĮed as well as our design, manufacturing and
administraƟve faciliƟes (FSM); reports and analyses from TÜV and EXIDA are available
for download from our website.
Marine Type Approval

G.M. InternaƟonal oīers Type Approval CerƟĮcates for its line of Intrinsically Safe
Isolators and Power Supplies for use in Marine and Oīshore applicaƟons.
CerƟĮcates have been released by Det Norske Veritas in accordance to the following
world standards: ABB, BV, DNV, GL, LR, NK, RINA; and by Korean Register of Shipping.
Company Quality System

G.M. InternaƟonal’s ProducƟon Quality System is cerƟĮed by Det Norske Veritas
(Norway) to be compliant with ATEX 94/9/EC DirecƟve and ISO 9001:2008.
This means our producƟon faciliƟes are periodically re-assessed throughout the whole
manufacturing process, to ensure that the highest quality standards are met.
WÊÙ½ó®
WÊÙ½ó® PÙÝÄ
GM InternaƟonal’s products are available trough a comprehensive network of Subsidiaries and Agents.
Visit our web site to Įnd an expert near you.
MILAN
TOKYO
HOUSTON SHANGAI
DUBAI
SINGAPORE
Stocking Distributors
Agents
G.M. InternaƟonal oīers a wide range of services and informaƟon online.

Download: Products: • Technical and
• Data Sheets • Guided model Įnder Commercial contacts
• InstrucƟon Manuals • Series presentaƟon
• ApplicaƟon Notes • Model details UƟliƟes:
• CerƟĮcates • Advanced search • Online tools for
• SoŌware webmasters
Contacts: • Mailing List
News • Agents and • EX Loop veriĮcaƟon
• Latest products Distributors tool
• New CerƟĮcaƟons • QuotaƟon request
• Worldwide ExhibiƟons form

Gç® PÙÊçã S½ã®ÊÄ
D5030
D5032
RELAY
OUTPUT D1030
D1032
24 Vdc D5031
TRANSISTOR D5231
NO LINE OUTPUT D1031
MONITORING D1033
CURRENT D5034
OUTPUT D1034
115-230 RELAY
D1130
Vac OUTPUT
D5030
RELAY D5032
OUTPUT D1030
D1032
LOCAL AND
BUS ALARM D5031
DIGITAL D5231
TRANSISTOR
INPUT
OUTPUT D1031
24 Vdc D1033
D5030D
RELAY D1030
OUTPUT
REMOTE D1032D
ALARM OR
DUPLICATOR D5031D
TRANSISTOR D5231
OUTPUT D1031
LINE
MONITORING D1033
CURRENT D5034
TRANSPARENT
OUTPUT
D1034
REMOTE ALARM RELAY OUTPUT D1130
115-230 OR DUPLICATOR
Vac LOCAL AND D1130
RELAY OUTPUT
BUS ALARM
LOOP POWERED
NON IS SOLIDͳSTATEͳRELAY D5093
24-220 Vac/Vdc
D5040
LOOP DC NE/ND D1040

POWERED OUTPUT LOAD D1041
D1042
D1043
D5240T
D1040
I.S.
NE/ND D1041
NO LINE DC OUTPUT D1042
LOAD
MONITORING D1043
24 Vdc D1045
D1046
RELAY OUTPUT D1044
NE LOAD D5280
DC OUTPUT D5281
ND LOAD
D5091
D5090-086
D5291
NON LOOP ND LOAD
D5290-078
DIGITAL I.S. POWERED
OUTPUT D1092
RELAY
OUTPUT D5290-078/SA
D5090
D5290
D5290-SA
D5290-078
NE LOAD
D5290-079
D5290-080
D5290-084
D1092
D1092-069
LOOP D5048
DC OUTPUT NE/ND LOAD
POWERED D1048
I.S.
D5049
24 Vdc DC OUTPUT NE/ND LOAD
LINE D1049
MONITORING
D5293
NE LOAD
NON RELAY D1093
24 Vdc OUTPUT
I.S. D5294
ND LOAD
D1093
INVERTER D5095S

D5011
D5014
D5212
D1014
D1010
2 WIRE D1012
TX
D5254
+ ALARM
D1054
D5014D
D1010D
DUPLICATOR
ANALOG D5212Q
INPUT D1012Q
D5014
D1010
D5254
3/4 WIRE + ALARM D1054
TX
D1053
D5014D
DUPLICATOR
D1010D
D5020
24 Vdc
NO LINE D1020
MONITORING
ANALOG LOOP POWERED D1022
OUTPUT D1020
LINE OPEN CIRCUIT
24 Vdc
MONITORING D5020
OPEN CIRCUIT
D5072
D1072
D5273
TC, RTD, Pot + ALARM
D1073
TEMPERATURE D5072D
DUPLICATOR
D1072D
RTD IN/OUT D5072D-087
D1063
TRANSPARENT
D5064
WEIGHING
D1064
+ 4-20 mA OUT + ALARM
D5263
D1035
D5035
FREQUENCY
D1060
+ 4-20 mA OUT + ALARM
D5060
D1062
VIBRATION
D5062
ENCODER D5265

D5000 SÙ®Ý
D5000
ÝÙ®Ý
ENHANCED INTRINSICALLY SAFE ISOLATORS
SUITABLE FOR SIL 2 AND SIL 3 APPLICATIONS

D5000 SÙ®Ý
D5000
CHARACTERISTICS
TerminaƟon Board connector
Power Bus connector
DIN-Rail lock
Guides for TerminaƟon

board mounƟng
Safe Area Terminal blocks
with engraved idenƟĮcaƟon
Lexan detachable front cover
LEDs for power, status and fault

120 mm indicaƟon are visible through
the transparent cover
Modules are SIL 3 cerƟĮed
123 mm Hazardous Area Side indicator
Laser engraving
on enƟre enclosure and terminal 12 mm
blocks to provide accurate, safe and
permanent marking of Intrinsic Safety
parameters, schemaƟc diagrams,
connecƟons and instrucƟons.
D5000 SÙ®Ý
High Performance General Features

• High signal transfer accuracy and repeatability. • More than 25 modules suitable for SIL 3
• Advanced circuitry provides very low heat dissipaƟon, applicaƟons according to IEC 61508, IEC 61511.
ensuring modules run cool despite their high density • Independent power supply circuits for each
and funcƟonality. channel.
• SMD manufacturing for a long, reliable life. • Dual channel units are equivalent to two single
• Complete absence of electrolyƟc capacitors ensures units because of the absence of common
minimum 20 years lifeƟme. circuitry.
• Single channel versions available when required,
to provide single loop integrity .
• ConĮguraƟon components are easily accessed
by removing the side cover.
• DIP switch conĮgurability for easy Įeld setup.
• LED indicaƟon for power, signal status and line
fault condiƟons.
• Modules accept DC power supply over a wide
Wide FuncƟonality range for 24 Vdc (20-30 Vdc) applicaƟons.
• Wide range of digital and analog I/O. • Wide operaƟng temp. range: -40 to +60/+70 °C.
• SIL 3 Safety Relay contacts rated for 4 A or 10 A for • InstallaƟon in Zone 2 / Division 2.
direct switching of high loads. • CerƟĮed for Oīshore and Marine applicaƟons.
• Three port galvanic isolaƟon to eliminate noise,
ground loop problems and to provide Intrinsic Safety
without a high integrity safety earth connecƟon.
• Line fault alarm detects open or short circuit of Įeld
cables.
• OpƟonal power bus DIN-Rail connector.
• Standard TerminaƟon Board with custom connectors
for integraƟon into customized Boards.
• EMC CompaƟbility to EN61000-6-2, EN61000-6-4,
EN61326-1, EN61326-3-1 for safety system.
High Packing Density

• High packing density.
• 35 mm (Top Hat) DIN-Rail.
• Ultra slim 2 channels 12 mm wide DIN-Rail and
TerminaƟon Board mounƟng modules.
• Power and fault on bus connectors.
• 6 mm per channel means 50% space reducƟon.

D5000 SÙ®Ý
FãçÙÝ
Enclosure CharacterisƟcs
Blue Terminal Blocks Grey Terminal Blocks
for Hazardous Area for Safe Area • High channel density result from innovaƟve circuit
connecƟons connecƟons design using advanced surface mount components.
• Plug-in screw terminal blocks to secure terminaƟon
up to 2.5 mm2.
• ConĮguraƟon components are easily accessed by
removing side cover.
Detachable Cover for

direct access to
conĮguraƟon components
Enhanced Power Bus mounƟng

Power Supply Voltage, 24 Vdc, can be applied to the module
by connecƟng the voltage directly to the plug-in Terminal
Block of each module, or via the Power Bus System.
The system consists of standard DIN-Rail modules mounted
on standard DIN-Rail Bus connectors. The maximum allowed
powering capacity is 8 A.
It is always possible to remove modules, without
disconnecƟng the bus connector which remains aƩached to BUS PLUGͳIN CONNECTOR
the DIN-Rail.
CumulaƟve Fault Alarm indicaƟon is provided on the Bus
connecƟon.
This signal can be fed to a common unit (D5202S) which

provides:
1 SPST Relay contact for common faults
1 SPST Relay contact for power good (supply within
operaƟng range).
BUS CONNECTOR TERMINAL
The D5202S is also capable of operaƟng as redundant 4 A
supply module for the system.
DIN RAIL STOPPER
D5000 SÙ®Ý
TÙÃ®Äã®ÊÄ BÊÙÝ
CharacterisƟcs
• Suitable to accept up to 8/16 D5000 or D5200 SIL 3 modules 12mm/22mm
wide, single or double channel, for up to 64 total channels.
• AI - AO - DI - Temperature: double channels.
• DO - Signal converter, Encoders, Safety Relay: single channel.
• 24 Vdc Power supply terminal blocks can be disconnected from the board
without disrupƟng the power to other boards connected in series.
• Boards are available with custom connectors to directly interface any system
PLC / DCS / ESD.
• Boards are available also for 8+2 and 16+2 modules:
DiagnosƟc NE signal for

power supply redundancy
Supply line 2 Common fault output signal
Supply line 1 HART MulƟplexer connector
16 ch output connector
Fault and Supply Relays
Supply paralleling diodes

Power ON LEDs 1 - 2
Fault signaling LEDs
TerminaƟon Board Modules

Spare fuse
Space for Board tag

D5000 SÙ®Ý
CÊÄ¥®¦çÙã®ÊÄ
SWC5090 SoŌware
The SWC5090 soŌware is designed to provide a PC user interface to conĮgure
suitable D5000, D5200 modules.
It easily allows the user to:

• Read and write conĮguraƟon parameters to the unit;
• Store and restore data to and from local hard drive for backup or archive;
• Load factory default conĮguraƟons;
• Monitor real Ɵme Input values;
• Print a report sheet containing conĮguraƟon parameters and addiƟonal
informaƟon.
The SWC5090 is freely distributed at our website: www.gmintsrl.com
PPC5092 interface allows the

conĮguraƟon of D5000, D5200
modules via SWC5090 soŌware.
Modules are supplied via USB for
programming and therefore do not
need any external power supply.
PPC5092 USB Adapter
PPC5092 comes with mini-USB
dedicated cable and CD-Rom
containing SWC5090 soŌware.
D5000 S½ã®ÊÄ T½
Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level
SIL
D5011S 1
4-20 mA 3
4-20 mA 20-30
2-Wires Tx only;
(source only) Vdc
Smart compaƟble SIL
D5011D 2
3
SIL
D5014S 1
3
4-20 mA 4-20 mA
2-Wires (source or sink)
20-30 SIL
D5014D AcƟve or Passive Tx; 2
Smart compaƟble
Vdc 3
Two SIL
D5014D 1
ANALOG IN
duplicated outputs 3
4-20 mA SIL
D5212Q 4
+ Modbus 2
Two duplicated outputs SIL

D5212Q 2
4-20 mA + Modbus 2
20-30
2-Wires
One Triplicated Vdc
Passive Tx SIL
D5212Q + One single outputs 2
+ Modbus 2
One SIL
D5212Q Quadriplicated output 1
+ Modbus 2
4-20 mA, 2-Wires Tx 4-20 mA, 2 Trip AmpliĮers SIL

20-30
D5254S AcƟve or Passive; each whit 1 SPST (relay 1
Smart compaƟble contact) + Modbus
Vdc 2
D5020S SIL
ANALOG OUT
4-20 mA 4-20 mA 1
Analog Signal to I/P Bus powered 3
20-30
Converters, Electrovalves, signal from DCS, PLC or
Vdc
D5020D Actuators and Displays; other control devices. SIL
Smart compaƟble Two duplicated outputs. 2
3
ConĮgurable via PPC5092 with SoŌware SWC5090

Field Ch. SIL

1 SPDT (relay contact) SIL

D5030S 1
+ LED (fault status) 3
Voltage free Contact,
1 SPST (relay contact) + SIL
Proximity Switch 20-30
D5030D 1 SPST (alarm or duplicator) 1
Line fault detecƟon
+ LED (fault status)
Vdc 3
Isolated inputs
2 SPST (relay contact) SIL

D5030D 2
1 Open Collector SIL

D5031S 1
Proximity Switch SIL
2 Open Collectors 20-30
D5031D Line fault detecƟon 2
Isolated inputs
+ LED (fault status) Vdc 3

D5031D + 1 O.C. (alarm duplicator) 2
DIGITAL IN
Voltage free Contact, 8 Open Collectors SIL

20-30
D5231E Proximity Switch + LED (fault status) 8
Line fault detecƟon + Modbus
Vdc 2

D5032S 1
Vdc 3
Isolated inputs

D5032D 2
SIL
D5034S Voltage free Contact, 1
Transparent repeater of 3
input status
Line fault detecƟon Vdc
0 to 8 mA range SIL
D5034D Isolated inputs 2
3
Field Ch. SIL

SIL
D5040S 1
Loop Powered control Loop + 3
NE solenoid valve,
signal from safety 18-30
other control devices.
PLC, DCS Vdc SIL
DIGITAL OUTPUT DRIVER
D5040D 2
3
Loop + SIL
4-20 mA
D5048S NE solenoid valve, 1 20-30
(source or sink)
Vdc 3
Line open/short fault Loop Powered control
detecƟon reŇected on PLC. 20-30 SIL
D5049S signal from safetyPLC, 1
DCS
Vdc 3
Bus Powered control SIL

NE solenoid valve, 20-30
D5240T signal from safety 3
PLC, DCS
Vdc 3
0-50 KHz
SIGNAL
CONV.
mA (source) or V Out, 20-30 SIL

D5060S MagneƟc Pickup or 1
Proximity Switch
Pulse repeater Output Vdc 2
VIBRATION
INTERFACE
VibraƟon Transducers, SIL

Transparent
D5062S Accelerometers, 1 18-30
2/3-Wires sensors
input repeater 2
ENCODER
20-30 SIL
D5265S Intrinsically Safe Encoder Transparent repeater 1
Vdc 2
mA (source/sink) or V
ISOLATOR CONV.
D5064S Output and 1 -

LOAD CELLS
Up to 4, 350 ё, Modbus RTU 20-30

6-Wires Load Cells
Vdc
in parallel. Transparent
D5263S 1 -
input repeater
VARIOUS
Power DistribuƟon SIL

20-30
D5202S and 1
DiagnosƟc Module
Vdc 3

Field Ch. SIL

4-20 mA (source or sink)
Universal TC, SIL
+ Modbus 20-30
D5072S 3/4-Wires RTD, 1
PotenƟometer, mV
1 Independent set point via Vdc 2
1 Solid State Relay
TEMPERATURE CONVERTERS
4-20 mA (source or sink) SIL

D5072D
AND TRIP AMPLIFIERS
Universal TC, + Modbus 2

3-Wires RTD, 20-30
2
PotenƟometer, 4-20 mA (source or sink) Vdc
mV SIL
D5072D + Modbus
Duplicator 2
D5072S 18-30 SIL

2/3/4-Wires RTD 2/3/4-Wires RTD 1
-087 Vdc 2
Universal TC, 4-20 mA (source or sink) SIL

20-30
D5273S 3/4-Wires RTD, 2 independent set points 1
Pot, mV via 1 SPDT Relay each + Modbus
Vdc 2
SUPPLIES
POWER
for more informaƟon and details about Power Supplies, see secƟon at page 75
SAFETY
RELAYS
for more informaƟon and details about Safety Relays, see secƟon at page 35
D5000 AÝÝÊÙ®Ý
Image Code DescripƟon
12 mm Power Bus Connector for DIN Rail MounƟng.

JDFT049
1 needed for each BUS Module.
22 mm Power Bus Connector for DIN Rail MounƟng.

JDFT050
1 needed for each BUS Module.
Bus End Stopper.

MCHP196
One for each end of Bus Required.
MOR015 Plug-in terminal block male, verƟcal out, for Power Bus.
MOR017 Plug-in terminal block male, horizontal out, for Power Bus.
MOR022 Plug-in terminal block female, horizontal out, for Power Bus.
MCHP183 Blue Terminal Block Plug 12 mm.
MCHP184 Grey Terminal Block Plug 12 mm.
MCHP185 Blue Terminal Block Plug 22 mm
MCHP186 Grey Terminal Block Plug 22 mm
Kit for Bus MounƟng:

OPT5096
1 x MOR017, 1 x MOR022, 2 x MCHP196.
PC Adapter required to conĮgure programmable units; Mini

PPC5092
USB Male to USB Port.
PC SoŌware for ConĮguraƟon.

SWC5090
Freely downloadable from our website.

SAFETY
RELAYS
HIGH INTEGRITY SAFETY RELAYS
SUITABLE FOR SIL 3 APPLICATIONS ACCORDING TO IEC 61508

S¥ãù R½ùÝ
SAFETY RELAYS
CHARACTERISTICS
IntroducƟon ApplicaƟons
When a load cannot be driven directly by a safety Some of the most common applicaƟons for a SIL 2 or
controller, an interposing relay becomes a requirement. SIL 3 relay are:
In example: when the power required to switch the load • Control of Solenoid Valves (SOV) in ESD and F&G
is greater than what can be handled by the controller; or systems;
the voltage is diīerent than the typical 24Vdc provided • Control of Beacons, Horns, and similar signaling devices;
by controller; or when mulƟple contacts are required to • Controls in Burner Management Systems (BMS);
be driven by the same control signal. • Control of AC or DC Motors.
SIL cerƟĮed safety relays are a requirement to meet SIL cerƟĮed relays are also used for feed-back signals
the necessary Risk ReducƟon Factor (RRF) when and as interposing relays between diīerent systems.
switching a load ON or OFF, in a IEC 61508/61511
Safety Instrumented FuncƟon (SIF). SIL cerƟĮed relays
guarantee that the safety funcƟon is met with a suitable
and known probability of failure (PFD).
With the increased implementaƟon of “SIL” standards
the market for SIL cerƟĮed relays is growing very fast in
all Įeld and applicaƟons and is no longer an exclusivity of
the Oil & Gas sector. An example is controls and braking
systems for trains.
Safety FuncƟon
In order to properly select a SIL relay, special aƩenƟon
must be given to the Safety FuncƟon (SF) of the SIF
where the SIL relay will be used, since diīerent relay
matrices are used to achieve the required SF.
The two most typical SFs are De-Energized to Safety or
to Trip (DTS) and Energized to Safety or to Trip (ETS);
however, combinaƟons of the two are also possible.
• DTS: Used mostly in ESD system to disconnect power
to safety valves which are Normally Energized; it is
achieved by removing power to the load through
opening of the DO signal (0 volts or “0”) and the
consequenƟal opening of the relay contacts.
• ETS: Used mostly in F&G system to energize deluge
valves which are Normally De-Energized or dormant;
it is achieved by providing power to the load through
the closing of the DO signal (24 volts or “1”) and the
consequenƟal closing of the relay contacts.
• CombinaƟons: SomeƟmes the relay funcƟon must be
inverted to achieve the required SF. Meaning that the
control signal is 1 but the load must be 0; or vice versa
0 the control signal and 1 the load.
S¥ãù R½ùÝ
Relay FuncƟons Contact Form

There are four kinds of SIL relay funcƟons deĮned by the The contact form and state of the relay output (NO/NC)
status of the relay coil and the relay contacts in the relay should be determined by the SF; however, most of the
normal working condiƟon; not during a Safety Demand Ɵme the SF is not known or not clearly speciĮed.
(SD). AddiƟonally, the load can be interfaced by breaking a
• Energized Relay Coil (1) - Closed Relay Contacts (1): single wire (+ or -) or both wires (+ and -).
Load Normally Energized; DTS Safety FuncƟon. Many soluƟons are available and in some cases mulƟple
• De-Energized Relay Coil (0) - Open Relay Contacts (0): outputs are made available in a single SIL relay for a
Load Normally De-Energized; ETS Safety FuncƟon. Įeld conĮgurable soluƟon. However, most of the Ɵme, a
• Energized Relay Coil (1) - Open Relay Contacts (0): Load single load can be driven with a single relay.
Normally De-Energized; DTS Safety FuncƟon.
• De-Energized Relay Coil (0) - Closed Relay Contacts (1): Coil Voltage
Load Normally Energized; ETS Safety FuncƟon.
SIL cerƟĮed relays are available with a variety of coil
Energized Relay Coil means a 1 High condiƟon (power
voltages either in DC or AC. The correct one should be
on) at the relay coil terminals; De-Energized Relay Coil
chosen to match the coil driving signal.
means the opposite, a 0 Low condiƟon (power oī) at the
relay coil terminals.
Closed or Open Relay Contacts determine if power is Contact RaƟng
available to the load under normal operaƟng condiƟons; Once the correct SF is chosen, consideraƟon must be
with closed contacts the load is powered or Normally given to the relay contacts raƟng for both AC and DC
Energized and with open contacts the load is not loads.
powered or Normally De-Energized. The maximum contacts raƟngs of the SIL cerƟĮed relay
Safety FuncƟon is to revert the normal operaƟng should not be exceeded to retain the cerƟĮed SIL raƟng.
condiƟons. In example, with energized relay coil and Special care must be given for InducƟve (overvoltage) or
closed relay contacts, the Load is Normally Energized CapaciƟve (in-rush current) loads.
and the Safety FuncƟon is met when power is removed SIL relay are typically de-rated and capable of
from the load; from High to Low condiƟon. withstanding some in-rush current or overvoltage spikes
but the conƟnuous operaƟonal load must be below the
maximum speciĮed to maintain the required SIL level.
Some addiƟonal eīort is required for DC loads since
relay speciĮcaƟon for DC load can be quite confusing.
Let’s take in example GMI D5290S SIL 3 relay; it states:
NE Load DC RaƟng: 10 A / 250 VDC / 300 W.
However, 10 x 250 is equal to 2.500 W and not 300 W!
The diīerence is that the relay can either handle 250V
Input or 10A and not the combinaƟon of the two. The DC load
graph provided in the Data Sheet must be used to verify
ND Load the maximum allowed Load in various DC voltage levels.
As shown here:
SAFETY RELAY BASIC OPERATIVE PRINCIPLES
dŚƌĞĞƌĞůĂǇƐŝŶƐĞƌŝĞƐĨŽƌƐĂĨĞƚǇĚŝƐĐŽŶŶĞĐƟŽŶŽĨE>ŽĂĚƐ͘
dŚƌĞĞƌĞůĂǇƐŝŶƉĂƌĂůůĞůĨŽƌƐĂĨĞƚǇĐŽŶŶĞĐƟŽŶŽĨE>ŽĂĚƐ͘

S¥ãù R½ùÝ
Line & Load Monitoring trip) or the relay anchors can parƟally move degrading
and shortening the life of the relay itself. If pulse test is
SIL cerƟĮed relays are used in SIFs which are always to be used a SIL cerƟĮed relay with a Įltering circuit on
criƟcal loops and careful consideraƟon should be given the front end should be used such as GMI D5000 series
to the requirement of Line and Load Monitoring. which are fully compaƟble to Line Monitoring pulses
If it is true that in a DTS SF a wire or a coil failure will from all system manufacturers.
lead to safety, the same cannot be told of an ETS SF • Extension of Line Monitoring through the SIL Relay:
where a failure would lead to a dangerous condiƟon Control system diagnosƟc capabiliƟes discussed above
which, if undetected, would lead to an unsafe status and are designed to perform line monitoring when no relay
consequenƟal loss of SIL level. Some useful applicaƟons is present between the control system and the load.
for Line Monitoring in DTS SFs are also possible; in As soon as a relay is placed in the loop, the diagnosƟc
example, to monitor the status of the coil to prevent funcƟon stops at the relay input circuit (coil).
spurious trips or to verify the condiƟon of the individual • To perform full line monitoring from the Control System
coil in a redundant coil SOV. A last consideraƟon for to the Load a SIL relay with built-in diagnosƟc circuit
Normally De-Energized systems such as F&G where it is is required. These relays are able to diagnose a failure
not basically possible to perform line monitoring through in the Įeld wiring and load providing an alarm to the
convenƟonal methods. control system or other dedicated alarm channels.
When Line & Load Monitoring is required, three separate • Line Monitoring FuncƟons: A SIL relay with
consideraƟons must be given: built-in diagnosƟcs can perform two basic kind
• Pulse Test CompaƟbility: The majority of today’s control of line monitorings: detecƟon of open circuit
systems such as ESD or F&G can generate a pulse (acƟve and/or short circuit; both will lead to an unsafe
or passive) to verify line integrity. The pulse length condiƟon for a Normally De-Energized SIF and can
and frequency varies from system to system but, in all lead to a spurious trip in a Normally Energized SIF.
cases, it can negaƟvely aīect the relay funcƟonality! A Monitoring of the supply line should also be taken
relay is not designed to be pulsed and, depending on into consideraƟon since loss of power leads to unsafe
the pulse length, the relay can change status (spurious condiƟon in an ETS SF.
S¥ãù R½ùÝ S½ã®ÊÄ T½
Field SIL
Model ConnecƟons RaƟng
device level
D5090S 4A
250 Vac
1000 VA
4A SIL
250 Vdc 3
120 W
Relay with NE Coil and Load (1-1). 24 Vdc

SIL 3 funcƟon: disconnect Load by disconnecƟng input (0-0). Coil
Can be used to disconnect one or both supply lines (see Įgures).
D5090S- 4A
086 250 Vac
1000 VA
4A SIL
250 Vdc 3
120 W
Relay with ND Coil and NE Load (0-1). 24 Vdc

SIL 3 funcƟon: disconnect Load by connecƟng input (1-0).
SAFETY RELAYS
Coil
D5091S 4A
250 Vac
1000 VA
SIL
4A
250 Vdc
3
120 W
Relay with ND or NE Coil and ND Load (0-0 or 1-0).
SIL 3 funcƟon: connect Load by connecƟng input (1-1) or 24 Vdc
connect Load by disconnecƟng input (0-1) (see Įgures). Coil
To disconnect both supply lines, use two D5091S units in parallel.
D5291S 10 A
250 Vac
2500 VA
SIL
10 A
250 Vdc
3
300 W
Relay with ND or NE Coil and ND Load (0-0 or 1-0).
SIL 3 funcƟon: connect Load by connecƟng input (1-1) or 24 Vdc
connect Load by disconnecƟng input (0-1) (see Įgures). Coil
To disconnect both supply lines, use two D5091S units in parallel.

Field SIL
device level
D5290S 10 A
250 Vac
2500 VA
10 A SIL
250 Vdc 3
300 W
Relay with NE Coil and Load (1-1). 24 Vdc

SIL 3 funcƟon: disconnect Load by disconnecƟng input (0-0). Coil
D5090S 10 A
/SA 250 Vac
2500 VA
SIL
10 A
250 Vdc
3
300 W
Relay with NE Coil and Load (1-1).
SIL 3 funcƟon: disconnect Load by disconnecƟng input (0-0). 24 Vdc
SAFETY RELAYS
Can be used to disconnect one or both supply lines (see Įgures). Coil
InstallaƟon in safe area only and not compaƟble with pulse diagnosƟc.
D5290S 5A
-078 250 Vac
1250 VA
5A SIL
250 Vdc 3
175 W
Relay for NE/ND Load with NE/ND Coil for interrupƟng up to 4 loads. 24 Vdc
SIL 3 funcƟon: conĮgurable via external wiring. Coil
Can be used to disconnect one or both supply lines (see data sheet).
D5290S 5A
-078/SA 250 Vac
1250 VA
5A SIL
250 Vdc 3
175 W
Relay with NE Coil and NE/ND Load for interrupƟng up to 4 loads. 24 Vdc
SIL 3 funcƟon: conĮgurable via external wiring. AC Coil. Coil
Field SIL
device level
5A
D5290S 250 Vac
-079 1250 VA
5A SIL
250 Vdc 3
175 W
Relay with NE Coil and NE/ND Load for interrupƟng up to 4 loads. 115 Vac
D5290S 5A
-080 250 Vac
1250 VA
5A SIL
250 Vdc
3
175 W
Relay with NE Coil and Load (1-1). AC Coil. 115 Vac

SIL 3 funcƟon: disconnect Load by disconnecƟng input (0-0).
SAFETY RELAYS
Coil
D5290S 5A
-084 250 Vac
1250 VA
5A SIL
250 Vdc 3
175 W
Relay with NE Coil and NE/ND Load for interrupƟng up to 4 loads. 110 Vac
D5293S 10 A
250 Vac
2500 VA
10 A SIL
250 Vdc 3
300 W
Can be used to disconnect both supply lines (see Įgures). Coil
With smart line and load diagnosƟc funcƟon. Modbus RS-485 output

Field SIL
device level
D5294S 10 A
250 Vac
2500 VA
10 A SIL
250 Vdc 3
300 W
With smart line and load diagnosƟc funcƟon. Modbus RS-485 output.
D5295S 10 A
250 Vac
2500 VA
10 A SIL
250 Vdc 3
300 W
Relay with NE Coil and ND Load (1-0).
SIL 3 funcƟon: connect Load by disconnecƟng input (1-0). 24 Vdc
SAFETY RELAYS

With smart line and load diagnosƟc funcƟon. Modbus RS-485 output.
D1092S 3A
250 Vac
750 VA
3A SIL
125 Vdc 3
120 W
Relay with NE and ND Coil and Load (1-1 , 0-0). 24 Vdc

SIL 3 funcƟon NE: disconnect Load by disconnecƟng input (0-0). Coil
SIL 3 funcƟon ND: connect Load by connecƟng input (1-1).
D1092D 3A
250 Vac
750 VA
3A SIL
125 Vdc 3
120 W
Dual channel Relay with NE and ND Coil and Load (1-1 , 0-0).
SIL 3 funcƟon NE: disconnect Load by disconnecƟng input (0-0). 24 Vdc
SIL 3 funcƟon ND: connect Load by connecƟng input (1-1). Coil
Can be used to disconnect two loads or both supply lines.
Field SIL
device level
D1092S 3A
-069 250 Vac
750 VA
3A SIL
125 Vdc 3
120 W
Relay with NE Coil and Load (1-1) and ND Coil and NE Load (0-1). 24 Vdc
SIL 3 funcƟon NE: disconnect Load by disconnecƟng input (0-0). Coil
SIL 3 funcƟon ND: disconnect Load by connecƟng input (1-0).
D1092D 3A
-069 250 Vac
750 VA
SAFETY RELAYS
SIL
3A
125 Vdc
3
120 W
Relay with NE Coil and Load (1-1) and ND Coil and NE Load (0-1).
SIL 3 funcƟon ND: disconnect Load by connecƟng input (1-0). Coil
Can be used to disconnect two loads or both supply lines.
D1093S 3A
250 Vac
750 VA
SIL
3A
125 Vdc
3
120 W
Dual channel Relay with NE and ND Coil and Load (1-1 , 0-0).
SIL 3 funcƟon ND: connect Load by connecƟng input (1-1). Coil
With line and load diagnosƟc funcƟon.

Field
Model ConnecƟons RaƟng SIL level
device
D5093S
SIL
Solid state NE Relay, 120 VAC input drive, 24 VDC rated voltage free
3
output contact. Input/Output isolaƟon.
SIL 3 funcƟon NE: remove AC drive to open PLC input circuit.
SAFETY RELAYS
D5093D
Dual Solid state NE Relays, 120 VAC input drive, 24 VDC rated SIL
voltage free output contact 3
Input/Output/Channel isolaƟon
SIL 3 funcƟon NE: remove AC drive to open PLC input circuit.
D1000 SÙ®Ý
D1000
ÝÙ®Ý
INTRINSICALLY SAFE ISOLATORS
SUITABLE FOR SIL 2 AND SIL 3 APPLICATIONS

D1000 SÙ®Ý
D1000
CHARACTERISTICS
Safe Area Terminal blocks
Terminal Block idenƟĮcaƟon
Intrinsic Safety parameters,

99 mm
schemaƟc diagrams, connecƟons, instrucƟons
LEDs for power, status and fault indicaƟon
Laser engraving on enƟre enclosure and terminal

blocks to provide accurate, safe and permanent
marking
114.5 mm
22.5 mm
Blue terminal blocks Grey terminal blocks

on Hazardous Area on Safe Area
Front panel and PCB
can be plugged out
by applying a slight
pressure on both
sides using a tool.
D1000 SÙ®Ý
FãçÙÝ
General Features High Performance
• More than 30 modules suitable for SIL 3 - SIL 2 • High signal transfer accuracy and repeatability.
applicaƟons according to IEC 61508, IEC 61511. • Advanced circuitry provides low heat dissipaƟon,
• Single channel versions available if required, ensuring modules run cool despite their high
to provide single loop integrity on Emergency Shut funcƟonality.
Down and Fire & Gas applicaƟons. • Low power consumpƟon.
• ConĮguraƟon using DIP switch for easy Įeld setup. • SMD manufacturing for a long and reliable life.
• LED indicaƟon for power, signal status and line fault
condiƟons.
• Modules accept DC power supply over a wide range
for 12 or 24 Vdc applicaƟons.
• 2 modules (D1130 - D1180) can be powered from
85 to 264 Vac, 50-400 Hz, or from 100 to 350 Vdc. Wide FuncƟonality
• Wide operaƟng temperature range (-20 / +60°C).
• Wide range of Digital and Analog I/Os.
• Relay contacts rated for 2 A to directly switch high
loads.
ground loop problems and to provide Intrinsic Safety
Enclosure CharacterisƟcs without a high integrity safety earth connecƟon.
• High channel density resulƟng from innovaƟve • Line fault alarm detects open or short circuit of Įeld
circuit design using advanced surface mount cables.
components. • OpƟonal Power Bus enclosure.
• Single, dual or quad channel models.
• Plug-in screw terminal blocks to secure terminaƟons
up to 2.5 mm2.
• Plug-in PCB can be removed for service or
maintenance operaƟons.
P»®Ä¦
• Ultra slim 4 channels 22.5 mm wide DIN-Rail mounƟng
modules.
• 6 mm per channel.
• Up to 176 I/O channels per meter of DIN-Rail.
• Power Bus enclosure allows a signiĮcant reducƟon in cables,
costs and space.

D1000 SÙ®Ý
PÊóÙ BçÝ
Enhanced Power Bus MounƟng
24 Vdc power supply voltage can be applied to the
module, by connecƟng the voltage directly to the
plug-in Terminal Block (3+, 4-) of each module, or via
Power Bus System.
The system consists of a standard Din-Rail Bar and
modules with Bus Connectors (female on one side
and male on the opposite side) of 8 A Capacity.
It is always possible to remove modules, without
POWER BUS CONNECTOR POWER BUS CONNECTOR disconnecƟng the connectors, because modules are
MALE SIDE FEMALE SIDE p lug-in types. Contacts (3+, 4-) on the Terminal Block
are omiƩed to avoid accidental short circuits on the
Power Bus.
MODULE WITH POWER BUS MALE

TERMINATION BLOCK
TÙÃ®Äã®ÊÄ BÊÙ
PBCO Series
G.M. InternaƟonal oīers many soluƟons for Customized
Boards for an easy integraƟon with instrumentaƟon of
manufacturers like Invensys Foxboro, ABB, Triconex,
Yokogawa, Honeywell, HIMA and many more.
New Board models are engineered on customer request for
any system or applicaƟon: contact us for details.
D1000 SÙ®Ý
CÊÄ¥®¦çÙã®ÊÄ
PPC 1090 Pocket Portable ConĮgurator
The PPC1090 is a small and handy Pocket Portable ConĮgurator suitable
to program conĮguraƟon parameters of D1000 series modules like:
type of input Sensors, input and output Ranges, Burnout condiƟons,
High/Low Alarm mode, Relay NE/ND, Alarm Trip Point, Hysteresis value
and ON/OFF Alarm delays.
The ConĮgurator is powered by the unit and can be plugged in without
disconnecƟng the module.
PPC 1092 Serial Adapter

The PPC1092 adapter is needed to interface the PC with
D1000 Series modules for a complete conĮguraƟon of
Input, Output and Alarm parameters.
The package includes necessary cables and a USB to RS-232 Adapter; a
CD-Rom with the SWC1090 SoŌware is also provided (see next page for
details). The SWC1090 can also be downloaded from our website.
D1000 Modules which can be conĮgured via PC are:

D1052 Analog Signal Converter, Duplicator, Adder, Subtractor
D1053 Analog Signal Converter and Trip AmpliĮers
D1054 Repeater Power Supply and Trip AmpliĮers
D1060 Frequency-Pulse Converter, Repeater and Trip AmpliĮers
D1064 Load Cell/Strain Gauge Bridge IsolaƟng Converter
D1072 Temperature Signal Converter, Duplicator, Adder, Subtractor
D1073 Temperature Signal Converter and Trip AmpliĮers
SWC1090 SoŌware
The SWC1090 soŌware is designed to provide
a PC user interface to conĮgure programmable
D1000 modules.
It easily allows the user to:
• Read and write conĮguraƟon parameters to the
units;
• Store and restore data to and from local hard
drive for backup or archive;
• Load factory default conĮguraƟons;
• Monitor Input values via USB/COM port;
• Print a report sheet containing conĮguraƟon
parameters and addiƟonal informaƟon.
The SWC1090 is freely distributed at our website:

www.gmintsrl.com

Field Ch. SIL

4-20 mA SIL
D1010S 0-20 mA 1
3
(source or sink)
4-20 mA or
0-20 mA 1-5 V 20-30 SIL
D1010D 2
2/3-Wires Tx 0-5 V Vdc 3
Smart compaƟble
SIL
D1010D Two duplicated outputs 2
3
4-20 mA 4-20 mA
ANALOG IN
D1010S-046 0-20 mA 0-20 mA 1 -

2/3-Wires Tx (source or sink) 20-30
Smart compaƟble or Vdc
D1010D-046 CerƟĮed with lower 1-5 V 2 -
safety parameters 0-5 V
4-20 mA 4-20 mA 20-30

D1012Q 4 -
2-Wires Tx (source) Vdc
D1014S 4-20 mA 1
4-20 mA
(source or sink) 10-30
2-Wires Tx
or Vdc
Hart compaƟble
D1014D 1-5 V 2
4-20 mA
SIL
0-20 mA 4-20 mA
ANALOG OUT
D1020S 1
Analog Signal to 0-20 mA 2
20-30
I/P Converters, Bus powered
Vdc
Electrovalves, signal from DCS, PLC or SIL
D1020D Actuators and Displays other control devices. 2
Smart compaƟble
2
D1022S 1 -
FIRE & GAS
1 to 40 mA
DETECTOR
1 to 40 mA Loop
Fire/Smoke Detector
to DCS, PLC or powered
or
other control devices
D1022D Loop powered 2 -
Field Ch. SIL

1 SPDT (relay contact)
D1030S + 1 SPDT (alarm or duplicator) 1 -
Voltage free Contact, + LED (fault status) 20-30
Proximity Switch
Vdc
Line fault detecƟon 2 SPDT (relay contact)
D1030D 2 -
1 SPDT (relay contact) 85-264

D1130S + 1 SPDT (alarm or duplicator) 1 Vac -
Voltage free Contact, + LED (fault status)
Proximity Switch
100-350
Line fault detecƟon 2 SPDT (relay contact)
D1130D 2 Vdc -
1 SPDT (relay contact)

D1031D + 1 SPDT (alarm or duplicator) 2 -
Voltage free Contact, + LED (fault status) 10-30
Proximity Switch
Vdc
Line fault detecƟon 4 Open Collectors
D1031Q 4 -
DIGITAL IN

D1032D Voltage free Contact, + 2 SPST (alarm or duplicator) 2
Isolated inputs 4 SPST (relay contact) SIL
D1032Q 4
2 Open Collectors SIL

D1033D Voltage free Contact, + 2 OC (alarm or duplicator) 2
Isolated inputs 4 Open Collectors SIL
D1033Q 4
SIL
D1034S Voltage free Contact, Transparent repeater 1
3
Proximity Switch of input status 10-30
Line fault detecƟon 0 to 8 mA range Vdc
Isolated inputs SIL
D1034D 2
3
0-50 KHz Voltage free

10-30
D1035S MagneƟc Pickup SPST optocoupled 1 -
Vdc
or Proximity Switch OC transistor

Field Ch. SIL

Electrovalve, Audible
D1040Q 4
Alarm or other devices SIL 2
Bus
powered
D1041Q LED Voltage free Contact, 4
Logic Level,
21.5-30
Loop powered 24 Vdc or
Vdc
Electrovalve, Audible from DCS, PLC or
D1042Q other control devices 4
Alarm or other devices
SIL 3
Loop
Electrovalve, Audible powered
D1043Q 4
Alarm or other devices
DIGITAL OUT
D1044S 1 SPDT (relay contact) Voltage free Contact, 1 -

Logic Level,
20-30
from DCS, PLC or
Vdc
other control devices SIL
D1044D 2 SPDT (relay contact) Bus powered 2
2
Voltage free Contact, 2

D1045Y -
Electrovalve, Logic Level, alternate
21.5-30
Audible Alarm Loop powered 24 Vdc
Vdc
or other devices from DCS, PLC or 2
D1046Y other control devices -
alternate
Loop Powered SIL

D1048S control signal 1
NE solenoid valve, from safety PLC, DCS 3
20-30
other control devices. Voltage free Contact, Vdc
Line/Load fault detecƟon Logic Level, from DCS, SIL
D1049S 2
PLC or other control 3
devices. Bus powered
4-20 mA, 0-20 mA
4-20 mA, 0-20 mA 10-30
SIGNAL CONV.
D1052S 1-5 V, 0-5 V, 1 -

(source) Vdc
2-10 V, 0-10 V
or
1-5 V, 0-5 V,
from 3/4-Wires
D1052D 2-10 V, 0-10 V 2 -
powered Tx
or other instrument
ConĮgurable via PPC1090 or PPC1092 with SWC1090 SoŌware
Field Ch. SIL

4-20 mA, 0-20 mA SIL
20-30
D1053S 1-5 V, 0-5 V, 1
SIGNAL CONV. + TRIP AMPLIFIERS
4-20 mA, 0-20 mA Vdc 2

2-10 V, 0-10 V (source)
or
4-20 mA, 0-20 mA SIL
1-5 V, 0-5 V, 10-30
D1054S 2/3-Wires Tx, 1
Smart compaƟble
2-10 V, 0-10 V Vdc 2
2 Independent
Universal TC, set points via
2 SPST Relays 20-30 SIL
PotenƟometer, mV
Vdc 2
0-50 KHz
mA (source) or V Out, 10-30
D1060S MagneƟc Pickup or 1 -
Pulse repeater Output Vdc
Proximity Switch
RS-485,
SERIAL
CONV.
RS-485, RS-422
D1061S RS-422, 1 20-30 Vdc -
up to 1.5 Mbit/s
RS-232
VIBRATION
INTERFACE
VibraƟon Transducers, SIL

Transparent
D1062S Accelerometers, 1 20-30 Vdc
2/3-Wires sensors
input repeater 2
ISOLATOR CONV.
Transparent
D1063S 1 -
LOAD CELLS
Up to 4, 350 ё, input repeater.

20-30
6-Wires Load Cells
mA (source or sink) and Vdc
in parallel.
D1064S V Output and 1 -
MODBUS RTU
20-30
D1080D 2 -
Vdc
3-WIRES SENSOR
3-Wires sensors, 2 SPDT (relay contact)

DIGITAL IN
85-264
Electro-opƟc, Vac
D1180D 2 -
photo-cells 100-350
and other devices Vdc
2 Voltage free
14-30
D1081D SPST optocoupled 2 -
Vdc
OC transistors

Field Ch. SIL

SIL
D1072S 4-20 mA, 0-20 mA 1
(source) 2
Universal TC, or
3/4-Wires RTD, 1-5 V, 0-5 V, 10-30 SIL
D1072D 2-10 V, 0-10 V 2
PotenƟometer, Vdc 2
TEMPERATURE CONVERTRS
mV
SIL
D1072D Two duplicated outputs 2
2
D1010S -5 to +55 mV SIL

4-20 mA 1
-054 Thermocouple
(source)
3
D1010S -5 to +35 mV Fast response Ɵme 20-30 SIL

1
-056 Thermocouple. for temperature Vdc 3
measurements
in criƟcal applicaƟons SIL
D1010S -5 to +10 mV
(i.e: gas turbines) 1
-057 Thermocouple. 3
10 to 50 mV or
Separately powered
D1090Q 0 to 50 mV to 4 - -
4-20 mA, 0-20 mA
RESISTOR
SHUNT
D2010M, D2011M
0 to 20 mV or
Separately powered
D1094Q 0 to 40 mV to 4 - -
0-5 V, 0-10 V
D2010M, D2011M
SUPPLIES
POWER
for more informaƟon and details about Power Supplies, see secƟon at page 65
SAFETY
RELAYS
for more informaƟon and details about Safety Relays, see secƟon at page 38
D1000 AÝÝÊÙ®Ý
MCHP065 DIN-Rail Anchor for terminal block side of the Power Bus
MCHP139 5 mm spacer for modules on DIN-Rail
MOR016 DIN-Rail Stopper
MOR015 Plug-in terminal block male, verƟcal out, for Power Bus
MOR017 Plug-in terminal block male, horizontal out, for Power Bus
MOR022 Plug-in terminal block female, horizontal out, for Power Bus
OPT1091 Cold JuncƟon Compensator

OPT1096
2 x MOR016, 1 x MOR017, 1 x MOR022, 2 x MCHP065
/B Power Bus Enclosure (see next page)
Common Bus Alarm Module

D1091S
with SPDT Relay Fault Output indicaƟon
PPC1090 Pocket Portable ConĮgurator with cables
RS-232 Serial Adapter for ConĮguraƟon via PC,

PPC1092
includes USBADAPT and cables
USBADAPT USB to RS-232 Adapter for PC
PC SoŌware for ConĮguraƟon

SWC1090
(free of charge at www.gmintsrl.com)
D1000R 19” Rack Unit, 3 units high, suitable for 16 modules

E½ÊÄ AÖãÙÝ
EI1000ADP SERIES
G.M. InternaƟonal oīers conƟnuity in the service of Elcon Instruments
D1000 series (no longer available from the manufacturer).
Features
• ATEX, FM, FM-C CerƟĮcaƟons.
• Interchangeability with Elcon 1000 Series modules.
• Possibility to replace Elcon modules without modifying
any wiring or connecƟons.
• Use of the same Elcon boards.
• IdenƟĮcaƟon using the same Elcon part-number.
Model DescripƟon Ch.

Analog Input, Power Supply Repeaters
1021 Analog Input Repeater, Smart Tx CompaƟble (non Honeywell CompaƟble) 1
1022 Analog Input Repeater, Smart Tx CompaƟble (non Honeywell CompaƟble) 2
1023 Analog Input Repeater, FloaƟng Output 1
1025 Analog Input Repeater, Smart Tx CompaƟble 1
1025G Analog Input Repeater, Smart Tx CompaƟble, 3 Port IsolaƟon, Isc=93mA for wider applicaƟons 1
1026 Analog Input Repeater, Smart Tx CompaƟble 2
1026G Analog Input Repeater, Smart Tx CompaƟble, 3 Port IsolaƟon, Isc=93mA for wider applicaƟons 2
1029 Analog Input Repeater, Smart Tx CompaƟble Sink/Source Output, Isc=93mA for wider applic. 1
1030 Analog Input Repeater, Smart Tx CompaƟble Sink/Source Output, Isc=93mA for wider applic. 2
Analog Input, Power Supply Repeater and Trip AmpliĮer
1020 Analog Input (Tx or Current Source), Analog Repeater and 1 Set point Trip AmpliĮer 1
1027 Analog Input (Tx or Current Source), Analog Repeater and 2 Set point Trip AmpliĮers 1
Analog Output, Powered IsolaƟng Drivers for I/P
1031 Analog Output IsolaƟng Driver, Bus Powered 1
1032 Analog Output IsolaƟng Driver, Bus Powered 2
1033 Analog Output IsolaƟng Driver, Bus Powered (Not Loop Powered) 1
1034 Analog Output IsolaƟng Driver, Bus Powered (Not Loop Powered) 2
1037 Analog Output IsolaƟng Driver, Bus Powered for Smart I/P and PosiƟoner 1
1038 Analog Output IsolaƟng Driver, Bus Powered for Smart I/P and PosiƟoner 2
E½ÊÄ AÖãÙÝ
Model DescripƟon Ch.

Fire and Smoke Detectors Repeaters
1035 Loop Powered Isolator for Fire and Smoke Detectors 1
1036 Loop Powered Isolator for Fire and Smoke Detectors 2
1039 Loop Powered Isolator for Fire and Smoke Detectors, Isc=93mA for wider applicaƟons 1
1040 Loop Powered Isolator for Fire and Smoke Detectors, Isc=93mA for wider applicaƟons 2
Analog Signal and Temperature Converters Fully Programmable
1061 TC or mV Input, mA or V Output (Temperature Linear Output) 1
1062 TC or mV Input, mA or V Output (Temperature Linear Output) 2
1065 TC or mV Input, mV Output (mV Linear Output) 1
1066 TC or mV Input, mV Output (mV Linear Output) 2
1071 RTD or PotenƟometer Input, mA or V Output (Temperature Linear Output) 1
1072 RTD or PotenƟometer Input, mA or V Output (Temperature Linear Output) 2
1073 RTD or PotenƟometer Input, mA or V Output (Temperature Linear Output) and 3 Port IsolaƟon 1
1074 RTD or PotenƟometer Input, mA or V Output (Temperature Linear Output) and 3 Port IsolaƟon 2
1090 Strain Gauge or Load Cell Input, mA or V Output 1
Digital Input Switch/Proximity Repeater
1821 Switch/Proximity Input Repeater, Relay Output (1 x DPDT) 1
1822 Switch/Proximity Input Repeater, Relay Output (2 x SPDT) 2
1841 Switch/Proximity Input Repeater, Transistor Output 1
1842 Switch/Proximity Input Repeater, Transistor Output 2
Digital Output Drivers for Solenoid Valves, LEDs, Horns
1861 SPDT Relay Output 1
1862 SPDT Relay Output 2
1871 Digital Output Driver for Solenoid Valves 1
Frequency to Analog Converter + Pulse Repeater
1891 Pulse Input, Proximity or MagneƟc Sensor, mA or V Output and Pulse Repeater 1
1893 Pulse Input, Proximity or MagneƟc Sensor, Pulse Repeater 1
Analog Signal and Temperature Trip AmpliĮers Fully Programmable
1011 mA or V Input, mA or V Output, fully programmable 1
1012 mA or V Input, mA or V Output, fully programmable 2
1310 mA or V Input, 1 Set point, Relay Output, 1 x DPST 1
1311 mA or V Input, 2 Set points, Relay Output, 2 x SPST 1
1360 TC or mV Input, 1 Set point, Relay Output, 1 x DPST 1
1361 TC or mV Input, 2 Set points, Relay Output, 2 x SPST 1
1370 RTD or PotenƟometer Input, 1 Set point, Relay Output, 1 x DPST 1
1371 RTD or PotenƟometer Input, 2 Set points, Relay Output, 2 x SPST 1
1901 mA or V Input, 2 Set points, Relay Output, 2 x SPST, Non Intrinsically Safe 1

D6000
ÝÙ®Ý
ENHANCED GALVANIC ISOLATORS
SUITABLE FOR SIL 2 APPLICATIONS

D6000 SÙ®Ý
D6000
CHARACTERISTICS
TerminaƟon Board connector
Power Bus connector
DIN-Rail lock
Guides for TerminaƟon

board mounƟng
Control room Terminal Blocks
Lexan detachable front cover
LEDs for power, status and fault

120 mm indicaƟon are visible through
the transparent cover
Modules are SIL 2 cerƟĮed
123 mm Field Terminal Blocks indicator
Laser engraving
on enƟre enclosure and terminal 12 mm
blocks to provide accurate, safe and
permanent marking of Intrinsic Safety
parameters, schemaƟc diagrams,
connecƟons and instrucƟons.
D6000 SÙ®Ý
High Performance General Features

• High signal transfer accuracy and repeatability. • Modules suitable for SIL 2 applicaƟons according
• Advanced circuitry provides very low heat dissipaƟon, to IEC 61508, IEC 61511.
ensuring modules run cool despite their high density • Single or mulƟchannel versions available.
and funcƟonality. • ConĮguraƟon components are easily accessed
• SMD manufacturing for a long, reliable life. by removing the side cover.
• Complete absence of electrolyƟc capacitors ensures • DIP switch conĮgurability for easy Įeld setup.
minimum 20 years lifeƟme. • LED indicaƟon for power, signal status and line
fault condiƟons.
• Modules accept DC power supply over a wide
Wide FuncƟonality range for 24 Vdc (20-30 Vdc) applicaƟons.
• Wide operaƟng temp. range: -40 to +60/+70 °C.
• Wide range of digital and analog I/O.
ground loop problems.
• Line fault alarm detects open or short circuit of Įeld
cables.
• OpƟonal power bus DIN-Rail connector.
• Standard TerminaƟon Board with custom connectors
for integraƟon into customized Boards.
• EMC CompaƟbility to EN61000-6-2, EN61000-6-4,
EN61326-1, EN61326-3-1 for safety system.

• High packing density.
• Ultra slim 2 channels 12 mm wide DIN-Rail and
TerminaƟon Board mounƟng modules.
• Power and fault on bus connectors.
• 6 mm per channel means 50% space reducƟon.
Terminal Blocks
Terminal Blocks for for connecƟng
Field connecƟons to control room
Features
For enclosure characterisƟcs, Power Bus,
TerminaƟon Board mounƟng and conĮguraƟon
tools refer to D5000 Series (see pages 22-24)

Field Ch. SIL

SIL
D6011S 1
4-20 mA 2
4-20 mA 20-30
2-Wires Tx only;
(source only) Vdc
Smart compaƟble SIL
D6011D 2
2
SIL
D6014S 1
2
4-20 mA 4-20 mA
2-Wires (source or sink)
20-30 SIL
D6014D AcƟve or Passive Tx; 2
Smart compaƟble
Vdc 2
Two SIL
D6014D 1
ANALOG IN
duplicated outputs 2
4-20 mA SIL
D6212Q 4
+ Modbus 2
Two duplicated outputs SIL

D6212Q 2
4-20 mA + Modbus 2
20-30
2-Wires
One Triplicated Vdc
Passive Tx SIL
D6212Q + One single outputs 2
+ Modbus 2
One SIL
D6212Q Quadriplicated output 1
+ Modbus 2
4-20 mA, 2-Wires Tx 4-20 mA, 2 Trip AmpliĮers SIL

20-30
D6254S AcƟve or Passive; each whit 1 SPST (relay 1
Smart compaƟble contact) + Modbus
Vdc 2
SIL
4-20 mA 4-20 mA
ANALOG OUT
D6020S 1
Analog Signal to I/P Bus powered 2
20-30
Converters, Electrovalves, signal from DCS, PLC or
Vdc
Actuators and Displays; other control devices. SIL
D6020D Smart compaƟble Two duplicated outputs. 2
2
Field Ch. SIL


D6030S 1
Vdc 2
Isolated inputs

D6030D 2
DIGITAL IN

D6031S 1
Proximity Switch SIL
2 Open Collectors 20-30
D6031D Line fault detecƟon 2
Isolated inputs
+ LED (fault status) Vdc 2

D6031D + 1 O.C. (alarm duplicator) 2
Voltage free Contact, 8 Open Collectors SIL

20-30
D6231E Proximity Switch + LED (fault status) 8
Line fault detecƟon + Modbus
Vdc 2
Universal TC, SIL
+ Modbus 20-30
PotenƟometer, mV
1 Independent set point via Vdc 2
TEMPERATURE CONVERTERS
1 Solid State Relay

AND TRIP AMPLIFIERS
4-20 mA (source or sink) SIL

D6072D Universal TC, + Modbus 2
3-Wires RTD, 20-30
2
PotenƟometer, 4-20 mA (source or sink) Vdc
mV SIL
D6072D + Modbus
Duplicator 2
Universal TC, SIL
2 independent set points 20-30
Pot, mV
via 1 SPDT Relay each + Vdc 2
Modbus

D6000 AÝÝÊÙ®Ý
12 mm Power Bus Connector for DIN Rail MounƟng

JDFT049
1 needed for each BUS Module
22 mm Power Bus Connector for DIN Rail MounƟng

JDFT050
1 needed for each BUS Module
Bus End Stopper

MCHP196
One required for each end of Bus
MOR017 Plug-in terminal block male, horizontal out, for Power Bus
MOR022 Plug-in terminal block female, horizontal out, for Power Bus

OPT5096
1 x MOR017, 1 x MOR022, 2 x MCHP196
PC Adapter required to conĮgure programmable units;

PPC5092
Mini USB Male to USB Port
SWC5090 PC SoŌware for ConĮguraƟon
D2000M SÙ®Ý
D2000M
ÝÙ®Ý
INTRINSICALLY SAFE MULTIPLEXER
FOR ANALOG AND DIGITAL INPUTS FROM ZONE 0

D2000M SÙ®Ý
D2000M
CHARACTERISTICS
Features
• High density, up to 256 Analog Inputs (TC, RTD, mV) and
up to 128 digital inputs (contact / proximity) in the same
system (expandable up to 7936 inputs)
• Robust IsolaƟon (± 200 V channel to channel), provides high
immunity against interference and ground loops
• Intrinsically safe for installaƟon in Zone 1 or 2
• Field units can be placed up to 5 km from Gateway
• High accuracy 18 bit A/D converter
• Redundant communicaƟon lines
• Programmable via PC (RS232) and Modbus (RS485)
• Repeats input contacts via Relay or Transistor outputs
• Reduces Įeld wiring and installaƟon costs
• Eliminates the need of PLC - DCS I/O cards.
• Field unit operaƟng temperature: - 40 to + 60 °C.
• AISI 316 stainless steel enclosures are available for Įeld units
(Series GM2300).
• Gateway D2050M can be installed in Zone 1 / Div. 1 by using
an explosion proof enclosure.
SoŌware ConĮgurator for D2000M

• ConĮgure and monitor the enƟre system with your
PC / Laptop via RS232 and/or RS485 connecƟons
• Guided user interface
• Print complete report sheets
• Save conĮguraƟons to Įle for backup
• MulƟlanguage
D2000M SÙ®Ý
D2050M
• GATEWAY/POWER SUPPLY MULTIPLEXER UNIT
• II (1) G [Ex ia Ga] IIC
• Supply 24 V - 350 mA
• Redundant MODBUS RTU - RS485 lines up to 115200 bauds
• 1 RS-232 line for conĮguraƟon via PC
• Suitable to drive contact/proximity output repeaters
• Safe Area InstallaƟon or Zone 1 / Div 1 when mounted in an
explosion proof housing
• OperaƟng Temperature - 20 to + 60 °C.
D2010M - D2011M
• ANALOG / TEMPERATURE MULTIPLEXER UNIT
• II (1) 2G Ex ia [ia Ga] IIC T4 Gb
• 16 Channels per Unit, each for 2-3-4 wire RTD, Pt100, Pt50,
Ni 100, Cu100, Cu53, Cu50, Cu46, TC Type A1, A2, A3, B, E, J,
K, L, Lr, N, R, S, T, U.
• Up to 16 Units per System
• 256 Channels are scanned in 1700 ms
• Redundant CommunicaƟon with gateway D2050M
• PC Programmable via SWC2090 soŌware
• Zone 1 / Div. 1 InstallaƟon
• OperaƟng Temperature - 40 to + 60 °C.
D2030M
• SWITCH / PROXIMITY MULTIPLEXER UNIT
• II (1) 2G Ex ia [ia Ga] IIC T4 Gb
• 32 Input Channels per Unit
• Up to 4 Units per System
• Input from Contact-Proximity Sensors
• Redundant CommunicaƟon with D2050M Gateway
• PC Programmable via SWC2090 soŌware
• Zone 1 / Div. 1 InstallaƟon
• OperaƟng Temperature - 40 to + 60 °C
D2052M - D2053M
• CONTACT / PROXIMITY OUTPUT REPEATER
• 32 Isolated Channels with SPDT Relay contacts (D2052M)
or Open Collector Transistors (D2053M)
• OperaƟng Temperature - 20 to + 60 °C
• Safe Area InstallaƟon or Zone 1 / Div. 1 when mounted in an
explosion proof housing.

D2000M SÙ®Ý
SYSTEM ARCHITECTURE
D2000M MulƟplexer accepts both analog and
digital inputs in the same system allowing the user to
choose whatever conĮguraƟon Įts his applicaƟon best
in terms of cost and cabling.
The following are two examples of achievable system
architectures.
128 Analog and 64 Digital Inputs.

One of the two D2030M digital units
is repeated in safe area through
a D2052M or D2053M.
128 Digital Inputs from 4 D2030M slave

units in the Įeld and 128 Digital Outputs
in Safe Area through repeaters D2052M
or D2053M.
Mç½ã®Ö½ø®Ä¦
MULTIPLEXING TECHNIQUE
Signal Data AcquisiƟon MulƟplexing in Hazardous Area
In industrial processes it is a common need to acquire For applicaƟons in classiĮed Hazardous Areas each
a relevant number of temperatures, pressures, Ňows, signal must be protected from the risk of causing an
levels and other process variables as well as the igniƟon of Ňammable mixtures: this requires a safety
status of switches or proximitors and to collect all barrier for each input channel.
these data in a single remote collecƟon area (i.e. in By using an Intrinsically Safe cerƟĮed mulƟplexer
a control room) where a PLC (Programmable Logic soluƟon, protecƟon must be applied only to the
Controller) or a Process Computer collects all data for communicaƟon lines, decreasing complexity,
monitoring purposes and availability to operators. maintenance and costs.
SCADA (Signal CondiƟoning And Data AcquisiƟon)
equipments are parƟcularly suited for this purpose.
Typical applicaƟons are Furnaces, Cracking Towers,
GasiĮers, Reactors, DisƟllers, Separators, Oxidizers, When mulƟplexing is the only viable
Tank Monitoring, Flare Stacks. soluƟon
Modern micro electronics permit fast, accurate
and stable Analog to Digital conversion, high speed In case of revamping or exspanƟon in the plant, the
compuƟng, sophisƟcated intelligence and powerful space for adding cables may be limited or the few
measuring capabiliƟes. exisƟng spare cables may be the only ones that can be
All this performance can be packed into compact, used. Radio Frequency links, beside costs and licensing
reliable units that can operate in harsh environments. problems, suīer data security and reliability issues.
MulƟplexers are a typical SCADA mulƟ channel MulƟplexing oŌen becomes the only pracƟcal
equipment that can be located in the Įeld close to the soluƟon.
process area where the input channels can be
connected with shorter lines.
All input channel signals are converted in a numeric
form and transmiƩed to a remote locaƟon via a single
or redundant communicaƟon line.
The advantages of mulƟplexing

When a consistent quanƟty of variables must be made
available to a distant locaƟon, instead of wiring each
process variable signal with long individual connecƟon
lines up to the control room, it is advantageous to
connect all input signals to a conveniently located Įeld
MulƟplexer with short connecƟons lines to
the sensors. Data is then sent through a single
communicaƟon line to the remote monitoring area.
Even when space for cables is available, the saving
in cable costs alone jusƟĮes, most of the Ɵmes,
a mulƟplexer soluƟon; in addiƟon, a Ɵdy simple
connecƟon is obtained avoiding cluƩering of wires in
the control room area.
Less cabling is not the only advantage; when using a
remote mulƟplexer there is no longer the need to use
TransmiƩers, Safety Barriers and Analog Input
channels providing for a drasƟc price reducƟon.

D2000M S½ã®ÊÄ T½
Field Ch.
device per unit
Universal TC,
D2010M 16
3/4-Wires RTD, mV
D2050M Gateway
Universal TC, via redundant Supplied by
INTRINSICALLY SAFE MULTIPLEXER
D2011M 3/4-Wires RTD, mV communicaƟon line, 16 D2050M

Connected to D2010M up to 5 Km away
Voltage free contacts,

D2030M 32
proximity switches
Up to 4 units RS-485 MODBUS,

D2050M - 20-30 Vdc
D2010M, D2030M. RS-232 Serial line
D2052M Relay, digital repeater 32

Digital signals
20-30 Vdc
from D2030M
O.C. Transistor,
D2053M 32
digital repeater
D2000M AÝÝÊÙ®Ý
D1090Q 4 channels shunt module for mA input

D1094Q 4 channels shunt module for V input
OPT2091 Cold JuncƟon compensator for TC input
MOR016 DIN-Rail Stopper
MOR045 Double terminal block for Įeld cable CABF008
CABF005 Flat cable to interconnect D2010M with expander units

CABF006 D2011M
CABF007 Available in 15, 30, 50 cm lengths.
CABF022 Flat cable to interconnect D2050M with repeater units
CABF023 D2052M/D2053M
CABF024 Available in 15, 30, 50 cm lengths.
Cable to interconnect D2050M

CABF008
with Įeld units D2010M and D2030M
POWER SUPPLY
POWER
SUPPLY
INTRINSICALLY SAFE AND
NONͳINCENDIVE POWER SUPPLIES

PÊóÙ SçÖÖ½®Ý
POWER SUPPLIES
MODELS
PSD1000
Universal Input Power Supply for D1000 Series Isolators (PS)
• Supply 90 - 265 Vac
• Output 24 Vdc, 500 mA
• 2 Units can be paralleled for redundancy or addiƟonal power
• Remote indicaƟon for Power Failure
• InstallaƟon adjacent to D1000 Series Modules, without Safety distance of
50 mm, because Supply and Output Terminal Blocks are on the same side
• Zone 2 / Div. 2 installaƟon
PSD1001
SIL 2 / SIL 3 4 Channels Intrinsically Safe Power Supply (PS)
• II (1) G [Ex ia Ga] IIC; I M1 [Ex ia Ma] I
• 4 Independent Outputs 15 V, 20 mA
• Input from Zone 0 / Div. 1
• Flexible modular mulƟple output capability
• Output short circuit proof and current limited
• High Reliability, SMD components
• High Density, four channels per unit
• SimpliĮed installaƟon using standard DIN Rail and plug-in terminal blocks.
PSD1001C
SIL 2 / SIL 3 1 Channel Intrinsically Safe Power Supply (PS)
• II (1) G D [EEx ia] IIB; I M2 [EEx ia]
• 1 Output 13.5 V - 100 mA or 10 V - 150 mA
PSU1003
1 Channel Intrinsically Safe Power Supply PCB Module (PS)
• II 1 G EEx ia IIB T4
• Output 5 Vdc, 160 mA, supplied by PSD1001C
• Zone 0 InstallaƟon
• Module for PCB MounƟng
• 500 V input/output isolaƟon
• Width 55 mm, Depth 30 mm, Height 15 mm
PSD1004
Intrinsically Safe Power Supply (PS)
• II 1 G EEx ia IIB T4
• Output 5 Vdc, 160 mA
• Supplied by PSD1001C
• Zone 0 InstallaƟon
• 500 V input/output isolaƟon
PSD5201
SIL 3 1 Channel Intrinsically Safe Power Supply (PS)
• II 3 (1) G Ex nA [ia Ga] IIB T4 Gc;
II (1) D [Ex ia Da] IIIC; I (M1) [Ex ia Ma] I
• 1 Output 14.5 V - 160 mA

PSW1250
SIL 2 / SIL 3 Universal Input Power Supply
24 Vdc, 50 A, Zone 2 / DIV. 2 InstallaƟon Suitable for Parallel OperaƟons
• Output 24 Vdc, 50 A; regulated and adjustable from 21 to 28 Vdc.
• Eĸcency beƩer than 94% at 220 Vac supply
• Two or more Units can be paralleled for Redundancy or addiƟonal
power with automaƟc load sharing
• ATEX Category 3 for Zone 2;
II 3 G Ex nA nC IIC T3 Gc;
IECEx Ex nA nC T3 Gc
• Three over-voltage redundant protecƟons
• Reduces Power dissipaƟon by replacing a SchoƩky diode with
Mosfet AcƟve Ideal Diode
• Wall or DIN-Rail mounƟng
• Two Units in parallel oīer AC1 or AC2 redundancy
• Power Factor correcƟon
• High load fuse breaking capability without interrupƟng operaƟons
FuncƟon Diagram Dual AC Supply wiring architecture for PSW1250:

PSW1250, dual AC supply, one 50 A Output + one redundant 50 A Output.
Two modules connected in parallel to provide full redundancy on AC lines (AC1 and AC2); one 50 A redundant output.
PSW1230
SIL 2 / SIL 3 Universal Input Power Supply
24 Vdc, 30 A Zone 2 / DIV. 2 InstallaƟon Suitable for Parallel OperaƟons
• Output 24 Vdc, 30 A; regulated and adjustable from 21 to 28 Vdc
• Two or more Units can be paralleled for Redundancy or addiƟonal power
with automaƟc load sharing
• Three over voltage redundant protecƟons
• Reduces Power dissipaƟon by replacing a SchoƩky diode with Mosfet
AcƟve Ideal Diode
• Power factor correcƟon
FuncƟon Diagram Dual AC Supply wiring architecture for PSW1230:

PSW1250, dual AC supply, one 30 A Output + one redundant 30 A Output.
two modules connected in parallel to provide full redundancy on AC lines (AC1 and AC2); one 30 A redundant output.
N
AC 1 L
N
AC 2 L
FLT AC FLT AC
PSW1230 PSW1230
- + - +
Load Sharing
+
DC 1 24 Vdc, 30 A + 30 A
-

PÊóÙ SçÖÖ½®Ý SùÝãÃÝ
PSS1250
SIL 3 Power Supply System Universal Input,
24 Vdc, 50-100-150 A, Zone 2 / DIV. 2 InstallaƟon
• Output 24 Vdc, 50 A; regulated and adjustable from 21 to 28 Vdc.
• Two or more Units can be paralleled for Redundancy or addiƟonal power
with automaƟc load sharing
• Three over voltage redundant protecƟons
• Reduces Power dissipaƟon by replacing a SchoƩky diode with Mosfet AcƟve Ideal Diode
• Power factor correcƟon
• Hot swappable modules
Notes
Power Supply Systems can be ordered with:
• 19” or 9” Rack enclosure.
• Hot Swapping (HS) capability or not.
• DiagnosƟc Module (PSO1250) or not.
• 16 diīerent conĮguraƟons (see data sheet DTS0412)
9”Rack Enclosure
19”Rack Enclosure
PÊóÙ SçÖÖ½®Ý SùÝãÃÝ
ConĮguraƟon Examples, taken from total 16 available
FuncƟon Diagram Dual AC Supply wiring architecture for PSS1250-HS-7-3:

PSS1250-HS-7, dual AC supply, three redundant 50 A Outputs, PSO1250 overview module
Six modules connected in parallel in groups of two, to provide full redundancy on AC lines (AC1 and AC2).
Three independent 24 Vdc, 50 A redundant outputs.

PSS1250-HS-7, dual AC supply, one redundant 100 A Output + one redundant 50 A Output, PSO1250 overview module
Four modules connected in parallel to provide full redundancy on AC lines (AC1 and AC2); one 100 A redundant output.

PÊóÙ SçÖÖ½®Ý SùÝãÃ
ConĮguraƟon Examples, taken from total 16 available

PSS1250-HS-7, dual AC supply, one redundant 150 A Output, PSO1250 overview module
Six modules connected in parallel in groups of three to provide full redundancy on AC lines (AC1 and AC2).
One 24 Vdc, 150 A redundant output.
FuncƟon Diagram Dual AC Supply wiring architecture for PSS1250-HS-3:

PSS1250-HS-3, dual AC supply, one 50 A Output + one redundant 50 A Output, PSO1250 overview module
PÊóÙ SçÖÖ½®Ý - S½ã®ÊÄ T½
Ch. SIL
Model Hazardous Area Output Supply
per unit level
24 V, 500 mA 95-264 Vac
PSD1000 Zone 2 / Div. 2 to power 1 115-350 -
D1000 Series Modules Vdc
PSD1001 Zone 2 / Div. 2 15 V, 20 mA 4

SIL2
21.5-30
/
100 mA at 13.5 V Vdc
SIL3
PSD1001C Zone 2 / Div. 2 (20.5 V no load, 68.3 ɏ 1
series resistance).
PSU1003 Zone 0 5 V, 160 mA 1

via
PSD1001C -
POWER SUPPLIES
PSD1004 Zone 0 5 V, 160 mA 1
21.5 - 30 SIL
PSD5201 Zone 2 / Div. 2 14.5 V, 150 mA 1
Vdc 3
SIL2
PSW1230 Zone 2 / Div. 2 24 V, 30 A 1 95-264 Vac /
SIL3
SIL2
PSW1250 Zone 2 / Div. 2 24 V, 50 A 1 95-264 Vac /
SIL3
24 V, 50-100-150 A SIL
PSS1250 Zone 2 / Div. 2 up to 6 95-264 Vac
Redundant 3

T3010 SÙ®Ý
T3000
ÝÙ®Ý
4 ½ DIGIT LOOP INDICATOR
INSTALLATION IN ZONE 0
T3010 SÙ®Ý
T3010
4 ½ Digit Loop Powered Indicator
T3010S oīers process variable reading in Hazardous Area.
It is a loop powered 4-20 mA unit with less than 1 V voltage
drop and monitors 4-20 mA current, 0-100 % percentage
CHARACTERISTICS or process variables between -19999 to +19999 range

with a 20 mm height 7-segments LCD display.
Blinking display indicates over-range or under-range
Signal Data AcquisiƟon condiƟon.
• II (1) G [Ex ia] IIC, II (1) D [Ex iaD]; An internal protected slot-in label is provided, aŌer the
I (M2) [Ex ia] I; last digit, to allow unit measurement indicaƟon.
II 3G Ex nA IIC T4 Loop tag indicaƟon can be also provided.
• ATEX, FM & FM-C, Russian cerƟĮcaƟons The indicator is housed in a molded reinforced polyamide
• Large LCD Display, 20 mm high 66 / polycarbonate IP 66 case to allow installaƟon in Įeld
• Limited voltage drop (less than 1 V) area. It can be mounted on Ňat surface, front panel or
• IP66 Enclosure with 2 separated chambers 2” pipe or post. The housing is divided in two parts, one for
• Wall, Pipe-Post, or Panel mounƟng cable connecƟon and the other for indicator parameters
• Zone 0, IIC T5 / T6 or Div. 1 InstallaƟon seƫng.
• In-Įeld conĮgurability via dedicated push-buƩons
- decimal point
- indicated range between -19999 and +19999
- direct or reverse indicaƟon
• Under and Over range detecƟon via blinking display FuncƟon Diagram
• Protected slot available for engineering value label T3010S units can be connected in series to a
4-20 mA loop (Įgure A) or can be driven from Safe Area
to provide local indicaƟon in Hazardous Areas up to
Zone 0 / Div. 1 (Įgure B).
In both cases, the unit must be protected by a suitable

intrinsically safe barrier.
Please check data sheet for further informaƟon.
MounƟng opƟons
Figure A
Figure B

UÄÙÝãÄ®Ä¦ HþÙÊçÝ LÊã®ÊÄÝ
I.S. Basic Principles

The basic principle, on which intrinsic safety works, is to limit, under normal
condiƟons, the amount of electrical energy in Hazardous Area circuits such that any
sparks or arcs or high surface temperatures cannot ignite the explosive atmosphere.
Electrical equipment, in Hazardous Area, as well as the interconnected
instrumentaƟon in Safe Area, must be designed to reduce the open circuit voltage
(Voc) and short circuit current (Isc) to values that cannot cause igniƟon by opening,
closing or earthing the circuit or by heaƟng of any parts belonging to the circuit.
UÄÙÝãÄ®Ä¦ HþÙÊçÝ LÊã®ÊÄ

UÄÙÝãÄ®Ä¦ HþÙÊçÝ LÊã®ÊÄÝ
UÄÙÝãÄ®Ä¦ HþÙÊçÝ LÊã®ÊÄ
IgniƟon Triangle
From a chemical point of view, oxidaƟon, combusƟon and explosion
are all exothermic reacƟons with diīerent reacƟon speeds. For
such reacƟons to take place, it is essenƟal that the following three
components be present simultaneously in due proporƟons: Fuel,
Oxidizer, Energy

UÄÙÝãÄ®Ä¦ S¥ãù IÄã¦Ù®ãù Lò½Ý
IEC 61508-61511
FACTS AND FORMULAE
IEC 61508 and IEC 61511 standards represent
a milestone in the progress of industry in
the achievement of supreme levels of safety
through the enƟre instrumented system
lifecycle.
The beneĮts of these new standards include
details and a greater eīecƟveness for what
concerns:
• the deĮniƟon of risk reducƟon and related
requirements;
• system design and implementaƟon;
• documentaƟon management;
• safety assessment and validaƟon;
• plant maintenance;
• cost management.
The majority of our products are SIL 3 or

SIL 2 cerƟĮed.
UÄÙÝãÄ®Ä¦ S¥ãù IÄã¦Ù®ãù Lò½Ý
SIL MANUAL
SAFETY INSTRUMENTED SYSTEMS
SAFETY
The experience in safety and electronics
INSTRUMENTED acquired during the years has lead us to
SYSTEMS
the wriƟng of a comprehensive manual on
IEC61508 and IEC 61511.
Plant Engineering and Maintenance
This eīort has already proven to be a great
according to IEC 61508 and IEC 61511 Standards
• Safety Integrity Levels

beneĮt for engineers, maintenance personnel
• Reliability and Probability of Failure on Demand
• Redundant System Architectures
• Risk Reduction
• IEC 61508 and IEC 61511 compendiums
and whoever wishes to approach the concept
3rd Edition of funcƟonal safety.

óóó.¦Ã®ÄãÝÙ½.ÊÃ
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INTRINSICALLY SAFE, SIL CERTIFIED INSTRUMENTATION FOR HAZARDOUS AREAS

Glisente Landrini is the President and

technology for safety www.AutoSystem.ir 3

Our products are

Cuƫng Edge Technology

technology for safety www.AutoSystem.ir 5

Research and Development

technology for safety www.AutoSystem.ir 7

GÊ½Ý Ä V½çÝ

ප Understanding, managing and reducing risks.

ප Achieving 100% customer saƟsfacƟon.

ප DemonstraƟng social responsibility and contribuƟng to sustainable development.

ප Minimizing impact on environment and climate, to create a safe and healthy

ප Improving HSE results.

ප IdenƟfying opportuniƟes and challenges.

ප Being imaginaƟve and sƟmulate new ideas.

ප Being truthful and act with integrity.

ප Working together and sharing experience.

ප Striving for simpliĮcaƟon and clarity, and focusing on value-adding acƟviƟes.

technology for safety www.AutoSystem.ir 9

TUȌ V certification Universal installaƟon opƟons

Transparent Line Monitoring

SIL 3 Relay with Line Monitoring

Completely indipendent Dual Channel units

Low Power ConsumpƟon Zone 2/ Division 2 installaƟon

Highest Temperature RaƟng; -40/+70°C Wide ApplicaƟon range

technology for safety www.AutoSystem.ir 11

AÖÖÙÊò½Ý Ä CÙã®¥®ã®ÊÄÝ

IEC 61508:2010 SIL CerƟĮcaƟons

Marine Type Approval

Company Quality System

G.M. InternaƟonal oīers a wide range of services and informaƟon online.

technology for safety www.AutoSystem.ir 13

LOOP DC NE/ND D1040

technology for safety www.AutoSystem.ir 15

RTD IN/OUT D5072D-087

technology for safety www.AutoSystem.ir 17

technology for safety www.AutoSystem.ir 19

Power Bus connector

Guides for TerminaƟon

Lexan detachable front cover

LEDs for power, status and fault

Modules are SIL 3 cerƟĮed

123 mm Hazardous Area Side indicator

High Performance General Features

High Packing Density

technology for safety www.AutoSystem.ir 21

Detachable Cover for

Enhanced Power Bus mounƟng

This signal can be fed to a common unit (D5202S) which

DIN RAIL STOPPER

DiagnosƟc NE signal for

Supply line 2 Common fault output signal

Supply line 1 HART MulƟplexer connector

Supply paralleling diodes

TerminaƟon Board Modules

Space for Board tag

technology for safety www.AutoSystem.ir 23

It easily allows the user to:

The SWC5090 is freely distributed at our website: www.gmintsrl.com

PPC5092 interface allows the

Field Ch. SIL

Two duplicated outputs SIL

GÊ½Ý Ä V½çÝ

AÖÖÙÊò½Ý Ä CÙã®¥®ã®ÊÄÝ