Professional Documents
Culture Documents
Panel's Copies Final.1
Panel's Copies Final.1
Panel's Copies Final.1
LEARNING MODULE
Cuison, Ruben U.
Estrada, Adrian Jayson C.
Fernandez, John Rey M.
Flores, Excel Vien D.
Gallego, Reinzo B.
Jugo, Roque M.
Pagdagdagan, Lee Hanzel S.
Quinto, Eduard John L.
Servito, Deither C.
Suratos, Regine L.
Teodoro, Michael Vince O.
School of Engineering
Colegio de Dagupan
Arellano Street, Dagupan City
Machining is one of the most important material removal methods in the technology of
processes such as drilling, shaping, sawing, planning, reaming, and grinding among others.
Machining is practically a part of the manufacture of all metals and other materials such as plastics,
and wood as well. An important machine that is useful in machining is the lathe machine.
In certain of this we come up with the idea of creating our own lathe machine into a portable
one to provide a learning module for the students of Mechanical Engineering in our school.
A lathe machine is used for rotating a workpiece in order to perform sanding, cutting,
drilling, knurling and turning operations on the workpiece. Lathes have been used on
woodworking, metal parts and also on plastic nylon parts for a long time in the industry. So here
we study the design and fabrication of a mini lathe machine. Our machine consists of a motor with
belt arrangement used to drive the lathe chuck. The machine consists of a bed with a movable
arrangement. It consists of a holder in order to hold the desired tool in desired position. We use a
chuck attached to the spindle shaft in order to run the motor. Our motor once powered transmits
this power to the spindle through a belt mechanism, which is then used to rotate the chuck. This
rotates the workpiece in chuck. The machine is built to hold and rotate the workpiece and move
the tool in a sliding mechanism, so as to achieve the desired operations. The machine outer frame
is designed to hold the workpiece firmly with tool in place so as to achieve desired operations with
The first lathe was a simple lathe which was is now referred to as two-person lathe. One
person would turn the wood work piece using rope and the other person would shape the work
piece using a sharp tool. This design was improved by Ancient Romans who added a turning bow
which eased the wood work. Later a pedal (as in manual sewing machines) was used for rotating
the work piece. This type of lathe is called “spring pole” lathe which was used till the early decades
of the 20th century. In 1772, a horse-powered boring machine was installed which was used for
making canons. During the Industrial revolution, steam engines and water wheels were attached
to the lathe to turn the work piece at higher speed which made the work faster and easier. After
1950, many new designs were made which improved the precision of work.
The purpose of this study is to have a clear answer on how big and important a Lathe
Engineering degree. For practical, Lathe is one of the most important machines in any workshop.
Its main objective is to remove material from outside by rotating the work against a cutting tool.
The simple design and fabrication of this machine, makes it viable, reliable and easy to carryout
TOP VIEW
PARTS OF MINI LATHE MACHINE
1. Motor
DC motor is any of a class of rotary electrical machines that converts direct current
electrical energy into mechanical energy. The most common types rely on the forces produced
by magnetic fields. Nearly all types of DC motors have some internal mechanism, either
the motor. DC motors were the first type widely used, since they could be powered from
controlled over a wide range, using either a variable supply voltage or by changing the strength
of current in its field windings. Small DC motors are used in tools, toys, and appliances. The
universal motor can operate on direct current but is a lightweight motor used for portable power
tools and appliances. Larger DC motors are used in propulsion of electric vehicles, elevator
and hoists, or in drives for steel rolling mills. The advent of power electronics has made
A chuck is a specialized type of clamp. It is used to hold an object with radial symmetry,
especially a cylinder. In drills and mills it holds the rotating tool whereas in lathes it holds the
rotating workpiece. On a lathe the chuck is mounted on the spindle which rotates within the
headstock. For some purposes (such as drilling) an additional chuck may be mounted on the
nonrotating tailstock. Many chucks have jaws, (sometimes called dogs) that are arranged in a
radially symmetrical pattern like the points of a star. The jaws are tightened up to hold the tool or
workpiece. Often the jaws will be tightened or loosened with the help of a chuck key, which is a
wrench-like tool made for the purpose. Many jawed chucks, however, are of the keyless variety,
and their tightening and loosening is by hand force alone. Keyless designs offer the convenience
which are flexible collars or sleeves that fit closely around the
The sliding frame is an elliptical welding construction made from solid steel and specially
developed as a silo discharge system for very difficult flowing bulk material. Through the back
and forth movement of the sliding frame, the stored product is compulsively transported to one or
The sliding frame is moved back and forth by means of a hydraulic cylinder mounted outside
the silo. The cylinder movement is activated by means of a compact hydraulic unit.
Applications:
A bearing is a machine element that constrains relative motion to only the desired motion, and
reduces friction between moving parts. The design of the bearing may, for example, provide for
free linear movement of the moving part or for free rotation around a fixed axis; or, it
may prevent a motion by controlling the vectors of normal forces that bear on the moving parts.
Most bearings facilitate the desired motion by minimizing friction. Bearings are classified broadly
according to the type of operation, the motions allowed, or to the directions of the loads (forces)
Rotary bearings hold rotating components such as shafts or axles within mechanical systems,
and transfer axial and radial loads from the source of the load to the structure supporting it. The
simplest form of bearing, the plain bearing, consists of a shaft rotating in a hole. Lubrication is
often used to reduce friction. In the ball bearing and roller bearing, to prevent sliding friction,
rolling elements such as rollers or balls with a circular cross-section are located between the races
performance.
5. Joint/Screw
A nut is a type of fastener with a threaded hole. Nuts are almost always used in conjunction
with a mating bolt to fasten multiple parts together. The two partners are kept together by a
combination of their threads' friction (with slight elastic deformation), a slight stretching of the
In applications where vibration or rotation may work a nut loose, various locking mechanisms
may be employed: lock washers, jam nuts, specialist adhesive thread-locking fluid such as Loctite,
safety pins (split pins) or lockwire in conjunction with castellated nuts, nylon inserts (nylon nut),
Square nuts, as well as bolt heads, were the first shape made and used to be the most common
largely because they were much easier to manufacture, especially by hand. While rare today due
to the reasons stated below for the preference of hexagonal nuts, they are occasionally used in
The major obstacle of this study is creating in a running condition Mini Lathe Machine as
alternative to traditional, heavy duty Lathe machine. This product could sacrifice the speed of
cutting process and size of the workpiece but could help naive operators in beginning the journey
Figure 1: Illustrates the researcher’s conceptual paradigm. The inputs were indicating the
cost of traditional lathe machine and the size is massive for an institution to provide a suitable
space and allowance for the said machine. Finding the best supplier of authentic lathe machine is
The study employed a testing of various cutting tools to create a prototype finished product
of the Mini Lathe Machine, testing also the motor is also a concern for it has to run in long term
depending on a hardness of the workpiece material, and finally if the chuck can hold the workpiece
The output is to create a working compact sized lathe machine at the cost of 20% than the
traditional with only compromising the size and cutting process speed. It was a fully operational
Lack of equipment remains the major problem why incoming freshman is confuse
especially technological based courses on choosing what college/ university will he/she attend to,
that requires hands on training to achieve the capability to operate the device or machine, there are
several good universities/colleges that offers an effective way of teaching students in academics,
but lacks in operational capability to perform a certain tasks cause of lack of training. That’s why
we implement to change the education industry to start teaching child how to have a career, not
only a job. Unless these are addressed because the technology in the past didn’t catch up as fast it
needed it to. In order for the study to be requirement, the following questions should be considered.
a. Institution
b. Training/ Hands-on
c. Research
2. What are the compromises of the compact lathe machine compared to traditional bench
lathe?
3. The correct materials to create a compact but durable lathe machine, what are the
The lathe is one of the most essential machine tools. This multi-purpose equipment is
commonly used for executing a wide range of functions that includes shaping many solid
substances such as wood, metal, etc. It is an important workshop tool which is extensively utilized
in several industrial segments and especially in the metal shaping industries. It would be a great
addition to the organization considering its usefulness, it is a hard option to prioritize a financial
The importance of this study is to change how a student change the way the look of
learning, because technology today is changing so fast that everything is becoming more advanced,
as a substitute for pen and paper, the mini lathe machine is a great way to start revolutionizing the
way learning.
For Community. The purpose of this study is to have a clear answer on how big and
Mechanical Engineering degree. The simple design and fabrication of this machine, makes it
viable, reliable and easy to carryout maintenance services at the minimized cost.
For Environment. Reshaping the solid material, we can find is a great addition in reducing
For Future Researchers. Selecting best material to test the machine capability to produce
output and making the sliding bed longer will increase the length of workpiece material, changing
the chuck can also be a great upgrade because our current material is limited to only small diameter
Engineers.
SCOPE AND LIMITATIONS
The limitations on the lathe are the size of the chuck and length of the bed. Regardless of
the material or stock used, only radially symmetrical parts can be produced. The shape of the parts
made on a lathe must be symmetric. Since the lathe spins the part while taking material off of the
radius, no shapes other than those with a circular cross section can be made.
3. Bearings and gears must be lubricated when needed. doing this can prolong the project.
4. This project must be operated at a table top above the waist to prevent back pains or
Stand (or legs) - This is used in holding the lathe machine and in elevating the lathe bed to a
working height.
Bed - This is usually a horizontal beam that holds the chips and the swarf.
Headstock - The headstock contains the high precision bearings which hold the horizontal axle,
Spindle - This is a hollow horizontal axle with interior and exterior threads on the inboard by
Tailstock - This is the counterpart of the headstock which contains a non-rotating barrel that can
slide in and out directly in line with headstock spindle parallel to the axis of the bed.
Carriage - This is composed of a saddle and an apron and is used as a mount to the cross-slide.
Cross-slide - This is a flat piece that sits crosswise on the bed which can be cranked at right angles
Tool Post - Sits on top of the cross-slide and holds the cutting tool in place.
Tool Rest - A horizontal area in line with the spindle and the tailstock from which hand tools are
The lathe machine is introduced to lessen the human suffering and to improve economic
and technological standard, and for years recognized that she was economically and technological
poor and has been economically dependent on the western world for survival in terms of
importation of certain goods and this inspired our people to recognized indigenous technology
through our fore father used, cutlass and some other sharp tools for designing. But, as time goes
on, technologist introduced mini lathe machine, which comes in various designs and models as
technology improves. Thus, the importance of lathe cannot be over emphasized. It is the
acknowledgement of this fact that led to the design of mini lathe machine, even though this project
of design and fabrication of mini lathe machine is a copied design, we tried to improve more on
this machine so that it can design metal with little or no stress, utilizing the available material in
order to reduced cost for production purposes and durability being of utmost important. For the
mini lathe machine to function and perform its operations, various important parts are integrated
together. These essentials parts make up the lathe machine and include the following Stand. Stand
is used in holding the lathe machine and in elevating the lathe bed to a working height.
CHAPTER 3 – RESEARCH METHODOLOGY
RESEARCH DESIGN
Our machine consists of a motor with belt arrangement used to drive the lathe chuck. The
machine consists of a bed with a movable arrangement. It consists of a holder in order to hold the
desired tool in desired position. We use a chuck attached to the spindle shaft in order to run the
motor. Our motor once powered transmits this power to the spindle through a belt mechanism,
which is then used to rotate the chuck. This rotates the workpiece in chuck. The machine is built
to hold and rotate the workpiece and move the tool in a sliding mechanism, so as to achieve the
desired operations. The machine outer frame is designed to hold the workpiece firmly with tool in
This data shows the survey results that we gather from the 43 Engineering Students of
Colegio de Dagupan.
SURVEY RESULTS:
13
20
11
Yes I heard of it No
From the question “Are you familiar of lathe machine?” 30% of the respondents answered
“yes”, 25% of the respondents answered “I heard of it” and 45% of the respondents answered “no”.
This indicates that most of the respondents have no idea of the lathe machine equipment.
Figure 3.2: Lathe machine will help workers in maintenance of the facilities
SURVEY RESULTS:
15
26
of the facilities in our institution?” 34% respondents answered “workers lack of capability to
operate”, 7% respondents answered “no need for lathe machine” and 59% respondents answered
“it will improve the maintenance of our school”. This indicates that most of the respondents thinks
SURVEY RESULTS:
2
17
24
Yes Maybe No
From the question “As a student, is knowledge in the lathe machine important?” 56%
respondents answered “yes”, 40% respondents answered “maybe” and 5% respondents answered
“no”. This shows that most of the students wants to have knowledge in how lathe machine works.
Figure 3.4: Having our own lathe machine in our School
SURVEY RESULTS:
1
19
23
Yes Maybe No
From the question “Do you agree on having our own lathe machine in our school, like
answered “maybe” and 1 respondent answered “no”. This shows that most of the
SURVEY RESULTS:
4
39
Yes No
From the question “Are you favor of using a portable lathe machine instead of the bigger
one? 39 respondents answered “yes” and 4 respondents answered “no”. This shows that almost all
of the respondents/students are in favor of using a portable lathe machine instead of the bigger
one.
DATA COLLECTION AND TOOLS FOR DATA ANALYSIS
In this study, discusses how the data analyzed and include some any statistical treatments.
Below are the data and procedures on how the research results:
1. EXPERIMENTAL PROCEDURE
2. METHODS
The process capability study involves the generation of data from the shaft turning.
The straight turning operation shown schematically in Figure 1 was done for ninety
(90) test piece at spindle speed of 300 rpm - 500 rpm, with feed rate 0.25 - 0.5 mm/rev at
a depth of cut of 0.01 mm for nominal diameter of 40 mm with specification limit of 40f7
(tolerance of 0.025 ± 0.050). Roughly drilled hole are finished to specification H8 on each
test piece to exact size by using a reamer which was mounted on the lathe tailstock. The
cutting operation for the steel was performed at room temperature of 25˚C.
The Spindle speed, N, for the cutting process was obtained from Equation (1)
Where: v is the cutting speed measured “m/min” and D is the work-piece diameter
measured in “mm”. Moving range of two successive observations were used to determine the
variability employed in deriving the control limits for the process. The variability of the process
was measured in terms of the distribution of the absolute value of the difference of every two of
the successive observations. The control limit was obtained from Equations (2)-(8)
∑nj−1 xj
x=
n
Where x the process mean, j is the number of observations ranging n observation, and n is
Where A2, D3, D4 are control chart constants which depends upon the size of the subgroup
of the data. The process capability indices, process average, and the standard deviation were
obtained from the process data assuming that the data is normally distributed. The capability
𝑈𝐶𝐿−𝐿𝐶𝐿
Cp= 6σ
UCL−x 𝑥−𝐿𝐶𝐿
Cpk= min ( , )
3σ 3σ
Where Cp is the process capability for two-sided specification limit, irrespective of process
center, Cpk is the process capability for two-sided specification limits accounting for process
centering and σ is the standard deviation. The statistical process control (SPC) technique was used
to assure that the process remains stable. The output of the turning process was compared with the
3. RESULTS
TABLE 3.1 Shows the data obtained for three attempts of the turning process at various
Figure 3.7 shows the control chart for machining operation. The process control Chart
shows that the data points fell within control limits. The moving range chart also indicates that all
the data points are within the control limits indicating that the process is in statistical control and
hence is under control and stable. Consequent upon this premise, the process capability evaluated
by the use of capability indices via the SPC software is shown in Figure 2(b).
For the subgroup size of n = 3, the control chart constants are obtained as, A2 = 1.023, D3
= 0, D4 = 2.574, d2 = 1.693. The control limits are thus obtained as shown in TABLE 3.2. The
process capability indices were obtained for the process data as Cp = 0.58 and Cpk = 0.58. This
implied that the process is placed exactly at the center of the specification limits. And since C p <
1 the process is considered not adequate. The machine capability for industrial application is
Table 3.1: Influence of cutting speed and feed rate on the machining tolerance limit of the center
lathe.
Sub – Speed Feed/rev. Shaft Diameter (mm) Avg. Dia.
group/No. (RPM) (mm) Attempt 1 Attempt 2 Attempt 3 (mm)
1 300 0.25 39.960 39.965 39.960 39.962
2 400 0.30 39.965 39.960 39.965 39.963
3 500 0.50 39.965 39.965 39.965 39.965
4 300 0.25 39.955 39.955 39.955 39.955
5 400 0.30 39.960 39.960 39.960 39.960
6 500 0.50 39.965 39.965 39.955 39.962
7 300 0.25 39.955 39.955 39.955 39.955
8 400 0.30 39.965 39.965 39.965 39.965
9 500 0.50 39.960 39.955 39.960 39.958
10 300 0.25 39.960 39.965 39.960 39.962
centering is also considered inadequate. In this circumstance, the Cpk index is used to interpret the
capability of the process. It therefore could be deduced that the process at varying feed rate and
spindle speed is not capable of producing the quality required for the specified shaft. The machine
settings are therefore not favorable and the process need be revisited to take the mean back towards
the center.
Figure 3.7:
Figure
3.7: (a) Turning process control chart; (b) Process capability plot for the shaft turning
process.
The result of analysis of the data collected indicates that, the process is not capable of
consistently bringing out shafts with diameter falling well within the customer’s expectation, even
Also, the process is not acceptable. The process owner cannot claim that the customer will
not experience difficulty in the use of products which translate into losses. The reliability of such
The metal cutting is done by a relative motion between the work piece and the hard edge
of a cutting tool. Metal cutting could be done either by a single point cutting tool or a multi-point
cutting tool. There are two basic types of metal cutting by a single point cutting tool. They are
orthogonal and oblique metal cutting. If the cutting face of the tool is at 90o to the direction of the
tool travel the cutting action is called as orthogonal cutting. If the cutting face of the tool is inclined
at less than 90° to the path of the tool then the cutting action is called as oblique cutting. The
The cutting characteristics of most turning applications are similar. For a given surface
only one cutting tool is used. This tool must overhang its holder to some extent to enable the holder
to clear the rotating workpiece. Once the cut starts, the tool and the workpiece are usually in contact
until the surface is completely generated. During this time the cutting speed and cut dimensions
will be constant when a cylindrical surface is being turned. In the case of facing operations the
cutting speed is proportional to the work diameter, the speed decreasing as the center of the piece
is approached. Sometimes a spindle speed changing mechanism is provided to increase the rotating
speed of the workpiece as the tool moves to the center of the part.
FINDINGS
The definition phase resulted from the natural use of Lathe itself. Lathes are machine tools
for metal cutting processes (metal-cutting process). The basic operation of the lathe involves
rotating the work piece and the cutting tool linear moves. Authentic lathe operation that is used to
process the workpiece with the result or the shape of circular cross section or cylindrical work
piece
The thesis presents a theoretical analysis of the task, while practical knowledge of selected
parts of the dynamics is used to solve individual involved transfers. Further for the two types of
programs includes detailed diagrams that is rev/min (rpm) increasing and rev/min reduction.
The center lathe is the object of exploring. Specifically, transmission parts such as shafts,
gears and pulleys then it is electric drive device, and finally driven parts such as spindle and chuck.
Analyze of angular velocities, moments of inertia, kinetic energy, performance and labor of each
part of the kit is performed using reduction method, and the system is reduced to a first member,
Lathes are devices that are used primarily for machining rotating parts, where the main
cutting rotary motion carries the workpiece clamped in the chuck and side cutting movement
These machines can be machined outer and inner rotary or conical surface, the outer
spherical surface, tapping and threading, drilling holes, or we can create keyway on the shaft. In
addition to cutting operations with these machines can twist robust spring diameter.
Lathes are machines with a spindle that turns along with the workpiece. The workpiece
may be supported between a pair of points called centers, or it may be bolted to a faceplate or held
in a chuck.
A chuck has movable jaws that can grip the workpiece securely. The lathe knife or other
Lathes are primarily used to manufacture rotary parts. A lathe can be used to produce parts
made of ferrous and non-ferrous metals, plastics and wood. The workpiece is clamped in the lathe
SUMMARY
This study aimed mini lathe machine is very important machine of engineering which is
used in a most fields. This purpose of study is to help some ordinary worker to reduce or lessen
the work. The analysis is the main and the most important part of any designing phase, without
analysis we cannot determine the failure point of any tool or object. Knowing the failure point
helps us to do some improvement in design before manufacturing which will save a lot of money.
CONCLUSION
Advantages
• Mobility
• Easy to handle
• Fixed everywhere
In this project a study has been done on mini lathe machine to know about its portability,
reliability and cost reduction. A basic design of mini lathe machine has been made and analysis
has been done of the tool to determine the cause of failure of the tool. The fabricated model of the
design will be portable, cost efficient and can be assembled and dismantle according to the use
which will increase the mobility of the machine and can be easily carried. The ordinary workers
machine can use this portable mini lathe machine and can perform their machining operation
effectively. This mini lathe machine can reduce the capital cost of machining reducing the labor
cost. The machine would be easy to handle because of its mobility and portability and can easily
be maintained. Because of its portability and small in size it will consume less power than
conventional lathes.
RECOMMENDATION
After obtaining the results discussed the answer to the problem presented in determining if the
mini lathe machine is very efficient and reliable in the industry and small scale. Based on all of
the results and finding of this study, researchers recommend several ideas to be considered an have
• The study focused on the small scale, portability and small in size it will consume less
• The developer recommends a high-quality brand like cutting tools or other parts for better
• In the future researcher may come into probability of making this effective portable and
reliable reducing work in small scale researcher recommend to use high quality brand parts