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VOL. 12, NO.

20, OCTOBER 2017 ISSN 1819-6608


ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

THERMAL DESIGN OF STEAM COIL FOR FORCED DRAFT COUNTER


TO CROSS FLOW AIR COOLED HEAT EXCHANGER FOR
EXTREMELY LOW AMBIENT CONDITION
Parag Mishra1 and Manoj Arya2
1Department of Mechanical Engineering, AISECT University Bhopal, Madhya Pardesh, India
2Department of Mechanical Engineering MANIT Bhopal, Madhya Pardesh, India
E-Mail: parag.mishra05@gmail.com

ABSTRACT
Air-cooled heat exchanger will take a serious freezing risk in cold winter, especially at a strong wind speed.
Therefore, it is of great concern to study the anti-freezing of dry cooling system. There are several sites, in the world as
well as in India, where the ambient temperature reaches below 0 0C, at this temperature the fluid in heat exchanger freezes.
In extremely cold environments, overcooling of the process fluid may cause freezing. If the fluid Freezes in Heat
Exchanger, the heat exchanger ceases and it would damage the heat exchanger also. This may lead to tube burst, and hence
protection from freezing is required to prevent plugging or damaging the tubes. There are various fluids such as
Diethanolamine or Lean DEA which are used in industries like oil Refinery etc. that have serious problems of freezing. So,
as to protect the fluid from freezing; we need equipment which maintains the temperature of ambient air & fluid according
to their pour point & freezing temperature. For this, we can use the steam coil to raise the temperature of ambient air &
fluid, by heating the working fluid. The function of steam coil is that, when the temperature reaches near the pour point of
working fluid, the steam coil starts & passes the steam to increase the temperature of fluid up to the designed temperature.
Steam Coil is used to heat atmospheric air to the required process temperature by means of saturated steam. By using steam
coil with low pressure steam we can prevent the process fluid from freezing in Air Cooled Heat Exchanger. For air or fluid
heating, steam is preferred medium for heat transfer throughout industry. Finned tubes are used in making of steam coil
applications and this type of coil makes use of the latent heat that is released by the steam when it condenses so it is a very
effective way of heating air.

Keywords: air-cooled heat exchanger, steam coil, ambient temperature, lean DEA.

INTRODUCTION which we protect the fluid from freezing and for proper
Air-cooled heat exchanger will take a serious functioning of Heat Exchanger. Steam flows inside the
freezing risk in cold winter; there are several sites, in the tube while air passes over the finned tubes. Finned tubes
world as well as in India, where the ambient temperature are almost always used in steam coil applications and this
reaches below 0 0C, at this temperature the fluid in heat type of coil makes use of the latent heat that is released by
exchanger freezes. In extremely cold environments, the steam when it condenses so it is a very effective way
overcooling of the process fluid may cause freezing. This of heating air. The selection of coil construction and
may lead to tube burst, and hence freeze protection is materials is a multistep process that must take a number of
required to prevent plugging or damage to the tubes. For factors into consideration.
proper working of heat exchanger, in low ambient
temperature or freezing temperature, a steam coil is used. Types of steam based on pressure
The function of steam coil is that, when the temperature Low Pressure Steam (2.5 bar -4.5 bar)
reaches near the pour point of working fluid, the steam Intermediate Pressure Steam (4.5 bar -20 bar)
coil starts and passes the steam to increase the temperature High Pressure Steam (Above 20 bar)
of fluid up to the designed temperature. By using steam
coil with low pressure steam we can prevent the process In this case the inlet pressure of steam is
fluid from freezing in air cooled heat exchanger. 2.5kgf/cm2A. In steam coil for heating the process fluid,
In facilities where steam is available a Steam Coil we want a low pressure steam (2.5 bar -4.5 bar), which we
can be a cost effective way to heat ambient air and process will report to the client. This is a responsibility of client to
fluid. Steam coil is just like a Tube Bundle of Heat provide this steam for proper functioning of Air cooled
Exchanger in which steam is flowing inside the tubes. The heat exchanger. For this type of heating process, we use
steam is coming in steam coil from air pre heater, which is low pressure steam as guided by API 661 & IBR. If we
the part of refinery or any other medium such as boiler or take medium pressure steam or high pressure steam for
any other part of refinery. In steam coil, we flow the steam heating the fluid, the dimensions of steam coil like; length,
in tube and by fan we direct the steam to heat exchanger tube thickness, number of tubes etc will increase & hence
tube bundle for heating the tube bundle and ambient air to cost of steam coil will increase & there is no need of high
avoid the freezing of fluid. The steam coil is widely used or medium pressure steam for heating the process fluid.
for heating the fluid and air in industry. We use this steam Low pressure steam is enough capable for heating the
coil in heat exchanger which is a part of Refinery, by process fluid. We always take the dimension of steam coil,

5682
VOL. 12, NO. 20, OCTOBER 2017 ISSN 1819-6608
ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

as +-500mm of Air cooled heat exchanger. After leaving cause freezing. This may lead to tube burst, and hence
the steam from steam coil, steam will become condensate freeze protection is required to prevent plugging or
& will be used further for steam formation. Steam will be damage to the tubes. If the fluid Freezes in Heat
generated from low pressure boiler. In this Air cooled heat Exchanger, the heat exchanger ceases and it would
exchanger, single row steam coil is used, because as per damage the heat exchanger also.
API guidelines maximum 2 rows are allowed. For proper Here, we are designing the steam coil for Air
working of heat exchanger, in low ambient temperature or Cooled Heat Exchanger, for heating the process fluid.
freezing temperature, a steam coil is used. Particularly in this design analysis extreme ambient
temperature in winters is -28 oC. In this case, the steam is
Problems with heat exchangers in low-temperature hot fluid and air is acts as a cold fluid. The steam coil
environments design is accordingly at -28 oC ambient temperature.
Heat Exchanger is designed on the basis of hot
fluid temperature, cold fluid temperature & ambient Tube pass arrangement
temperature, but in practical sense, the ambient The Tube Pass arrangement of this forced draft
temperature changes throughout the year. In extremely counter to cross flow heat exchanger is given below:
cold environments, overcooling of the process fluid may

Tube Pass
Released to the following HTRI Member Company:

MKH Units
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
Mean Metal Temperatures

Mean tube metal temperature in each tubepass, (Deg C)

Tuberow Tubepass Inside Outside Radial


1 1 118.9 107.0 112.5
2 1 116.8 104.3 110.0

Figure-1. Tube pass draft.

Tube Pass
Released to the following HTRI Member Company:

MKH Units
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

1276 mm

1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

Outer Wall Transverse Longitudinal Fin Bundle Information


Diameter Thickness Pitch Pitch Height Bundle width 1275.98 mm
Name Type (mm) (mm) (mm) (mm) (mm) Number of tube rows 2
Number of tubes 22
1 TubeType1 High-finned 25.4000 2.1080 114.000 98.7240 15.0750 Minimum wall clearance
Left 9.5250 mm
Right 12.3095 mm
Wall Wall
Number of tubes per pass
Number Clearance Number Clearance
Tubepass # 1: 22
Row of Tubes Tube Type (mm) Row of Tubes Tube Type (mm)

1 11 TubeType1 9.5250 2 11 TubeType1 66.5250

Figure-2. Rating horizontal air-cooled heat exchanger.

5683
VOL. 12, NO. 20, OCTOBER 2017 ISSN 1819-6608
ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

Design of steam coil for forced draft counter to cross a) Flow rate of hot fluid (steam) = 3.483 (1000- kg/h)
flow air cooled heat exchanger for extreme ambient
condition - under extremely low ambient condition (-28 b) Flow rate of cold fluid (air) = 281.448 (1000-kg/h)
o
C)
In this case, we design the steam coil for Air c) Inlet temperature of hot fluid (steam) = 126.38oC
Cooled Heat Exchanger, for heating the process fluid. We
know that the extreme ambient temperature in winters is - d) Outlet temperature of hot fluid (steam) = 125.33o C
28 oC. The most important parameter while taking into
consideration for designing Air Cooled Heat Exchanger is e) Inlet temperature of cold fluid (air) = -28 oC
permissible /minimum tube skin temperature and approach
temperature. In this case, the steam is hot fluid & air is f) Allowable pressure drop of hot fluid = 0.000 kgf/cm2
acts as a cold fluid.
Process parameters for design of steam coil for g) Inlet pressure of hot fluid = 2.5kgf/cm2 h) Altitude
extreme ambient temperature i.e. at -28oC, the process
parameters are:

(a) (b)

Figure-3. Approach temperature of counter to cross flow heat exchanger.

From output summary 1.1 and 1.2 we come to know There are two different approach temperatures, but
the following parameters of steam coil at low ambient in counter to cross flow heat exchanger, we consider
temperature i.e. -28 oC the approach temperature
Minimum tube skin temperature = 100.24 oC = ᶿm1 = thout - tcin
Hot fluid (steam) enters in ACHE = thin = 126.38oC = 125.33 - (-28)
Hot fluid (steam) leaves the ACHE = thout = 125.33oC = 155.3 oC
Cold fluid (air) enters in ACHE = tcin = -
o
28 In the designing of steam coil the most
Cold fluid (air) leaves the ACHE = tcout = -1 important parameter is tube skin temperature. The
o
C minimum tube skin temperature of steam coil as per API
Change in hot fluid (lean dea) temperature, 661 guidelines is pour point of fluid (0 OC) plus API
Δth = thin- thout = 126.38-125.33=1.05 oC margin (9 oC),
Change in cold fluid (air) temperature,
Δtc = tcout- tcin = -1-(-28) = 27 oC Therefore, Minimum tube skin temperature
Approach Temperature = ᶿm1 = thout- tcin = 125.33-(-28) = pour point of steam (water) + 9oC API Margin
= 155.3 oC = 0o C+ 9 oC
Approach Temperature = ᶿm2 = thin - tcout = 9 oC
= 126.38- (-1) = 127.38oC But, in this case minimum tube skin of hot fluid
(steam) = 100.24 o C. Hence, this is far safer limits as per
guidelines. Hence design of steam coil is safe and up to
the mark.

5684
VOL. 12, NO. 20, OCTOBER 2017 ISSN 1819-6608
ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

Table-1. Output summary obtained.

Output Summary

Released to the following HTRI Member Company:

MKH Units
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

Process Conditions Outside Tubeside

Fluid name Steam

Fluid condition Sens. Gas Cond. Vapor

Total flow rate (1000-kg/hr) 281.448 3.483

Weight fraction vapor, In/Out 1.000 1.000 1.000 0.000


o
Temperature, In/Out ( C) -28.00 -1.00 126.38 125.33
o
Skin temperature, Min/Max ( C) 88.75 108.31 100.24 120.63
2
Pressure, Inlet/Outlet (kgf/cm A) 1.031 1.031 2.500 2.420
2
Pressure drop, Total/Allow (mmH2O) (kgf/cm ) 3.384 0.000 0.080 0.000

Midpoint velocity (m/s) 4.17 27.74

- In/Out (m/s) 45.49 6.633e-2

Heat transfer safety factor (--) 1 1


2
Fouling (m -hr-C/kcal) 0.000000 0.000100
Exchanger Performance
2 2
Outside film coef (kcal/m -hr-C) 27.28 Actual U (kcal/m -hr-C) 23.414
2 2
Tubeside film coef (kcal/m -hr-C) 12350.6 Required U (kcal/m -hr-C) 22.245
2 2
Clean coef (kcal/m -hr-C) 25.019 Area (m ) 587.846

Hot regime Cond. Vapor Overdesign (%) 5.25

Cold regime Sens. Gas Tube Geometry


o
EMTD ( C) 139.4 Tube type High-finned
Duty (MM kcal/hr) 1.823 Tube OD (mm) 25.400
Bundle 57.33 Airside Pressure Drop, %

Ground clearance 0.00 Fan guard 1.54


Fan ring 5.71 Fan area blockage 16.10

Steam coil analysis for optimal temperature below 17 oC as per guidelines. In this case we are
By analyzing the data, when the ambient analyzing, at what temperature we start the steam coil,
temperature is 38 oC, the minimum tube skin because if the fluid in the heat exchanger freezes, more
temperature is 57.16 oC and when we go to another steam and more auxiliary power (fan, motor, pump) is
extreme i.e. at -28 oC, the minimum tube skin required to defreeze the fluid and it will also affect the
temperature is -12.73 oC. and by examining the API 661 performance of heat exchanger. So, we have to find the
guidelines, we come to know, that for designing of Air optimum temperature to start the steam coil, for
cooled heat exchanger, the permissible tube skin optimum use of steam and auxiliary power without
temperature is pour point of the fluid (lean dea) and 9 oC affecting the performance of heat exchanger. In this
of API margin, i.e. for lean dea the permissible tube skin case, we conduct the run test of steam coil on various
temperature =17 oC, but when the ambient temperature temperatures.
falls to -28 oC, the tube skin temperature goes on -12.73
o
C, so we cannot afford the temperature of tube skin

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VOL. 12, NO. 20, OCTOBER 2017 ISSN 1819-6608
ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

Table-2. Output summary HTRI Company.

Output Summary

Released to the following HTRI Member Company:

MKH Units

Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow


Process Data Airside Tubeside

Fluid name Steam

Fluid condition Sens. Gas Cond. Vapor

Total flow rate (1000-kg/hr) 281.448 3.483

Weight fraction vapor, In/Out (--) 1.000 1.000 1.000 0.000


o
Temperature, In/Out ( C) -28.00 -1.00 126.38 125.33
o
Skin temperature, Min/Max ( C) 88.75 108.31 100.24 120.63
o
Wall temperature, Min/Max ( C) 88.75 108.31 99.94 120.30
2
Pressure, In/Out (kgf/cm A) 1.031 1.031 2.500 2.420
2
Pressure drop, Total/Allowed (mmH2O) (kgf/cm ) 3.384 0.000 0.080 0.000
2
Pressure Drop, A-frame reflux section (kgf/cm )

Velocity - Midpoint (m/s) 4.17 27.74

- In/Out (m/s) 45.49 6.633e-2


2
Film coefficient, Bare/Extended (kcal/m -hr-C) 623.08 27.28 12350.6
Mole fraction inert (--) 0.0000

Heat transfer safety factor (--) 1 1


2
Fouling resistance (m -hr-C/kcal) 0.000000 0.000100
Overall Performance Data

Overall coef, Design/Clean/Actual (kcal/m2-hr-C) 22.245 / 25.019 / 23.414

Heat duty, Calculated/Specified (MM kcal/hr) 1.8234 / 0.0000

Effective mean temperature difference (oC) 139.44

Table-3. Temperature readings obtained.

Temperature Minimum tube skin


S. NO
(o C) temperature (o C)
1 38 57.16
2 33 52.02
3 28 46.88
4 23 41.75
5 18 36.61
6 13 31.48
7 8 26.344
8 3 21.2

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VOL. 12, NO. 20, OCTOBER 2017 ISSN 1819-6608
ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

9 2 20.1808
10 1 19.1536
11 0 18.1264
12 -1 17.052
13 -2 15.952
14 -3 14.852
15 -8 9.352
16 -13 3.852
17 -18 -1.648
18 -23 -7.148
19 -28 -12.73

We always have to maintain the approach e) To discuss the importance of steam coil in Air Cooled
temperature for proper design and performance of Air Heat Exchanger for low ambient temperature.
Cooled Heat Exchanger. So, by the run test of steam coil,
we come to know that at -1 oC temperature, the minimum f) To discuss the importance of steam as a heating
tube skin temperature is 17.052 o C, and by API guidelines medium in air cooled heat exchanger.
we know that the minimum tube skin temperature is 17 oC.
So, we start the steam coil at -1 oC that is when the g) To discuss about protection of heat exchanger under
ambient temperature reaches -1 oC, we start steam coil, at
freezing temperature.
this temperature, the fluid in the heat exchanger starts to
freeze. We start the steam coil before fluid starts freezing
This is the thermal design of steam coil for
in the heat exchanger. With the help of steam coil we
protecting the fluid from freezing and maintaining the
maintain the approach temperature, tube skin temperature
performance of Air cooled heat exchanger. During heat
and performance of air cooled heat exchanger.
exchanging process, steam loses its heat from 126.38 oC to
Objectives
125.33 oC and cold fluid (air) gains the heat from -28 oCto
-1 oC. As we know, the pour point of steam is 0 oC and
a) The main objective of this thesis is that at low
considering API margin, the minimum tube skin
ambient temperature, the fluid does not freeze in the temperature is 9 oC. From results 12.3 and 12.3.1 at -28 oC
heat exchanger as; it would damage the heat ambient temperature, the permissible tube skin
exchanger. temperature is 110.24 oC, which is far greater than the
permissible tube skin temperature (17 oC), So, the design
b) To maintain and enhance the performance of Heat and performance of steam coil for Forced Draft Counter to
Exchanger. Cross Flow Air Cooled Heat Exchanger is safe and hence
the fluid in the heat exchanger does not freeze; hence there
c) Power saving is achieved, as we start steam coil when is not a problem in design. Steam coil will maintain the
the fluid just starts to freeze. Heat exchanger approach temperature and heat exchanger
tube skin temperature without compromising the
d) To give the thermal design & procedure of steam coil performance of heat exchanger, And then a question arises
that at what temperature we start the steam coil for heating
for air cooled heat exchanger at normal ambient
the fluid to achieve maximum auxiliary power saving,
temperature energy saving and lower use of steam.

5687
VOL. 12, NO. 20, OCTOBER 2017 ISSN 1819-6608
ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

Table-4. Results for thermal design of steam coil for air cooled heat exchanger under extremely
low ambient condition i.e. (-28 o C)

Final Results

Released to the following HTRI Member Company:

MKH Units
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

Process Conditions Outside Tubeside

Fluid name Steam

Fluid condition Sens. Gas Cond. Vapor

Total flow rate (1000-kg/hr) 281.448 3.483

Weight fraction vapor, In/Out 1.000 1.000 1.000 0.000


o
Temperature, In/Out ( C) -28.00 -1.00 126.38 125.33
o
Skin temperature, Min/Max ( C) 88.75 108.31 100.24 120.63
2
Pressure, Inlet/Outlet (kgf/cm A) 1.031 1.031 2.500 2.420
2
Pressure drop, Total/Allow (mmH2O) (kgf/cm ) 3.384 0.000 0.080 0.000

Midpoint velocity (m/s) 4.17 27.74

- In/Out (m/s) 45.49 6.633e-2

Heat transfer safety factor (--) 1 1


Fouling (m2-hr-C/kcal) 0.000000 0.000100
Exchanger Performance

Outside film coef (kcal/m2-hr-C) 27.28 Actual U (kcal/m2-hr-C) 23.414

Tubeside film coef (kcal/m2-hr-C) 12350.6


2
Required U (kcal/m -hr-C) 22.245
2 2
Clean coef (kcal/m -hr-C) 25.019 Area (m ) 587.846

Hot regime Cond. Vapor Overdesign (%) 5.25

Cold regime Sens. Gas Tube Geometry


o
EMTD ( C) 139.4 Tube type High-finned
Duty (MM kcal/hr) 1.823 Tube OD (mm) 25.400
Bundle 57.33 Airside Pressure Drop, %

Ground clearance 0.00 Fan guard 1.54


Fan ring 5.71 Fan area blockage 16.10

5688
VOL. 12, NO. 20, OCTOBER 2017 ISSN 1819-6608
ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

Table-5. Rating air cooled heat exchanger.

Final Results

Released to the following HTRI Member Company:

MKH Units

Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow


Process Data Airside Tubeside

Fluid name Steam

Fluid condition Sens. Gas Cond. Vapor

Total flow rate (1000-kg/hr) 281.448 3.483

Weight fraction vapor, In/Out (--) 1.000 1.000 1.000 0.000


o
Temperature, In/Out ( C) -28.00 -1.00 126.38 125.33
o
Skin temperature, Min/Max ( C) 88.75 108.31 100.24 120.63
o
Wall temperature, Min/Max ( C) 88.75 108.31 99.94 120.30
2
Pressure, In/Out (kgf/cm A) 1.031 1.031 2.500 2.420
2
Pressure drop, Total/Allowed (mmH2O) (kgf/cm ) 3.384 0.000 0.080 0.000
2
Pressure Drop, A-frame reflux section (kgf/cm )

Velocity - Midpoint (m/s) 4.17 27.74

- In/Out (m/s) 45.49 6.633e-2


2
Film coefficient, Bare/Extended (kcal/m -hr-C) 623.08 27.28 12350.6
Mole fraction inert (--) 0.0000

Heat transfer safety factor (--) 1 1


2
Fouling resistance (m -hr-C/kcal) 0.000000 0.000100
Overall Performance Data

Overall coef, Design/Clean/Actual (kcal/m2-hr-C) 22.245 / 25.019 / 23.414

Heat duty, Calculated/Specified (MM kcal/hr) 1.8234 / 0.0000

Effective mean temperature difference (oC) 139.44

After that we did the analysis that at what test of steam coil and tabulated the data corresponding to
temperature we start the steam coil. From Research paper, the tube skin temperature.
“Computational thermal design of forced draft counters to After the run test of steam coil, at -1 oC ambient
cross flow Air Cooled heat exchanger at normal ambient temperature, the minimum tube skin temperature is 17.052
temperature i.e. at 38 oC” and from research paper o
C, and by API guidelines the minimum tube skin
“Performance & Design Analysis of forced Draft counter temperature is 17 oC. So, we start the steam coil at -1 oC,
to cross flow Air cooled heat exchanger at extremely low i.e. when the ambient temperature reaches -1 oC, we start
ambient temperature i.e. at -28 oC”, when ambient steam coil. At this temperature, the fluid in the heat
temperature is 38oC, the minimum tube skin temperature is exchanger start to freeze, but before the fluid start to
57.16 oC and when we went to another extreme condition freeze we turn on the steam coil.
i.e. -28 oC, the minimum tube skin temperature is -12.73
o
C. So we cannot afford the temperature of tube skin CONCLUSIONS
below 17 oC as per guidelines. We found the optimum In the thermal design of steam coil for Counter to
temperature to start the steam coil, for optimum use of cross flow Air Cooled Heat Exchanger, we come to know
steam and auxiliary power and for without affecting the that the tube skin temperature of steam coil at- 28oC is
performance of heat exchanger. We started the steam coil 110.24oC, which is far greater than the permissible tube
at different ambient temperatures and performed the run skin temperature (17oC). So, the thermal design of steam

5689
VOL. 12, NO. 20, OCTOBER 2017 ISSN 1819-6608
ARPN Journal of Engineering and Applied Sciences
©2006-2017 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

coil for Forced Draft Counter to Cross Flow Air Cooled Parag Mishra, Dr Manoj Arya. 2016. A Review of
Heat Exchanger is safe and hence the fluid in the heat Literature on Steam Coil for Air Cooled Heat Exchanger.
exchanger does not freeze, hence there is not a problem in International Journal of Innovations in Engineering and
design. Technology (IJIET). 7(1): 695-701.
We found the optimum temperature to start the
steam coil, for optimum use of steam and auxiliary power Parag Mishra, Dr Manoj Arya. 2016. A Review of
and without affecting the performance of heat exchanger. Literature on Thermal Design of Forced Draft Counter to
We start the run test of steam coil at different Cross flow Air Cooled heat exchanger. International
temperatures. So, by the run test of steam coil, we Journal of Engineering Sciences & Research Technology.
concluded that at -1oC temperature, the minimum tube 5(4): 777-785.
skin temperature is 17.052 o C, and by API guidelines we
come to know that the minimum tube skin temperature is Rohit S. Andhare, Amir Shooshtari, Serguei V.
17oC, so we start the steam coil at -1oC, that is when the Dessiatoun, Michael M. Ohadi. 2016. Heat transfer and
ambient temperature reaches -1oC. And finally we know pressure drop characteristics of a flat plate manifold
that at -10C we have to start the steam coil to maintain the microchannel heat exchanger in counter flow
performance of heat exchanger and doing the thermal configuration. Journal of Applied Thermal Engineering.
analysis of forced draft counter to cross flow Air cooled 96: 178-189.
heat exchanger we know that the tube skin temperature at -
1 oC is 17.05 oC, which is nearly greater than the Haitao Hu, Xiaomin Weng, Dawei Zhuang, Guoliang
permissible tube skin temperature (17 oC), So, the design Ding, Zhancheng Lai, Xudong Xu. 2016. Heat transfer and
and performance of Forced Draft Counter to Cross Flow pressure drop characteristics of wet air flow in metal foam
Air Cooled Heat Exchanger is safe. under dehumidifying conditions Applied Thermal
Engineering. 93: 1124-1134.
OUTCOME
These are expected outcomes: Parag Mishra, Dr Manoj Arya. 2015. Auxiliary Power
a) By the use of steam coil we maintain the Heat Saving In Air Cooled Heat Exchanger by Fans.
exchanger approach temperature and heat exchanger International Journal of Enhanced Research in Science
tube skin temperature without compromising the Technology & Engineering (IJERSTE). 4(11): 41-48.
performance of heat exchanger
Parag Mishra, Dr Manoj Arya. 2015. Auxiliary Power
Saving In Air Cooled Steam Condenser by Pumps
b) Steam coil, heats the heat exchanger fluid and
Condenser (A Heat Exchanger Used in Steam Power
ambient air, so the fluid in the exchanger does not Plant). International Journal of Enhanced Research in
freezes. Science Technology & Engineering (IJRASET). 3(11):
483-489.
c) Performance of Air cooled heat exchanger is
increased. 4. More power saved. Alireza Vali, Gaoming Ge, Robert W. Besant, Carey J.
Simonson. 2015. Numerical modeling of fluid flow and
d) At extremely low ambient temperature the fluid in the coupled heat and mass transfer in a counter-cross-flow
heat exchanger freezes. For this a steam coil was parallel-plate liquid-to-air membrane energy exchanger.
required for heating the fluid, so that the tube skin International Journal of Heat and Mass Transfer.89: 1258-
temperature is maintained at 17 oC. So we designed a 1276.
steam coil to prevent the fluid from freezing without
Parag Mishra. 2015. Dr Manoj Arya Review of Literature
affecting the performance of air cooled counter to on Air Cooled Steam Condenser (A Heat Exchanger Used
cross flow heat exchanger. in Steam Power Plant). International Journal of Research
in Aeronautical & Mechanical Engineering (IJRAME).
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