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Static Headspace GC/MS Method for Determination of Methanol and Ethanol


Contents, as the Degradation Markers of Solid Insulation Systems of Power
Transformers

Article  in  Chromatographia · May 2017


DOI: 10.1007/s10337-017-3315-1

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Chromatographia
DOI 10.1007/s10337-017-3315-1

SHORT COMMUNICATION

Static Headspace GC/MS Method for Determination of Methanol


and Ethanol Contents, as the Degradation Markers of Solid
Insulation Systems of Power Transformers
Hoda Molavi1 · Abbas Yousefpour1 · Akbar Mirmostafa2 · Ali Sabzi3 ·
Sepideh Hamedi4 · Milad Narimani1 · Nazanin Abdi1 

Received: 22 November 2016 / Revised: 7 April 2017 / Accepted: 19 April 2017


© Springer-Verlag Berlin Heidelberg 2017

Abstract  Methanol in insulating oil has been proposed as issues for utilities. Therefore, considering an appropriate
a new marker for condition assessment of the solid insu- diagnostic method is essential to prevent unexpected fail-
lation system of power transformers. In the current work, ures and improve the reliability of the equipment.
as a first step of using the new marker, an analytical static It is more than a century that cellulose, a natural poly-
headspace gas chromatography/mass spectrometry method mer containing alpha-d-glucose units, together with min-
has been developed, optimized, and validated to measure eral oil is being employed in transformers as the insulating
methanol and ethanol contents in the insulating mineral system [1]. Plenitude in the nature, good mechanical and
oil. The analyzing setup consists of a 6890 N gas chroma- electrical characteristics, along with its ease of use in fabri-
tograph equipped with a 5973 network mass spectrometer cating operation led to cellulose wide application [1].
(MS) in the absence of a costly headspace autosampler, Due to the fact that the solid insulation system cannot
and the chromatography separation was performed on a be easily replaced as the insulating oil, the age of a trans-
60 m × 320 µm × 0.5 µm VF-WAXms GC column. Cali- former is evaluated by the health of its solid insulation [2,
bration curves have been provided using several concen- 3]. Indeed, the extent of insulation paper degradation is
trations of the alcohols, and also limit of detection (LOD), determinative of the remaining life of a solid insulation and
limit of quantification (LOQ), and relative standard devia- subsequently a transformer [4].
tion percentage (RSD%) have been determined. A factor to evaluate the age and the quality of the cel-
lulose insulator is degree of polymerization (DP). This
Keywords  Gas chromatography · Static headspace · Oil direct technique is one of the most important tools to
analysis · Methanol · Insulating paper · Paper degradation · evaluate the lifetime of the paper. New paper has a DP
Power transformer value of about 1200, which would be reduced to 1000
after applying the drying process, while the water content
is about 0.5%. Reaching a DP value of 200 means that
Introduction the tensile strength of the paper has decreased to 20% of
its original value and the transformer life is over [5–7].
Power transformers are vital equipment in electrical net- Although the measurement of paper’s DP (according to
works, and their health and life expectancy are important IEC 60450 [8] or ASTM D4243 [9]), as a direct way, pro-
vides useful information, but it is impossible to access
* Hoda Molavi internal insulation for paper sampling during transformer
hmolavi@nri.ac.ir regular operation [2].
1
Utilities are interested in indirect and non-destructive
Niroo Research Institute, Tehran, Iran
diagnostic methods for determination of the residual life of
2
Zangan Industrial Oil Refining Company, Zanjan, Iran their power transformers, which could be applied easily for
3
Oil and Fuel Laboratory, Niroo Research Institute, Tehran, an operating transformer. One of the non-destructive diag-
Iran nostic techniques is using chemical markers, such as car-
4
Shahid Beheshti University, Tehran, Iran bon dioxides and furanic derivations, in the oil.

13
H. Molavi et al.

Although the sampling process for these chemical mark- used in the experiments and fresh oil samples were taken
ers is simply as the conventional oil sampling for DGA and from Nynas Nytro Libra oil (Stockholm, Sweden).
could be performed, while the equipment is operating [10],
but their application for paper condition monitoring is still
Sample Preparation
questionable.
The evaluation of the aging state of the insulting paper
2-Propanol was chosen as an internal standard for ethanol
by use of carbon dioxides was found to be limited, since
and methanol measurements in the oil, which was prepared
they could be produced from both oil and paper degrada-
by adding 100 µL of 2-propanol to 10 mL toluene (because
tion. Furthermore, in case of oil degassing or regenerat-
of lower viscosity of toluene compared to the mineral oil
ing, or even open-breathing equipment, the carbon oxides
which makes it possible to take 1 µL of the internal stand-
would be disappeared or escaped [3, 4, 11]. The family of
ard in a syringe) at room temperature. The prepared internal
furan compounds, that introduced later [12], is more related
standard was added in the constant amount of 1 µL–10 mL
to the insulating paper decomposition [13]. Although, sev-
to the all oil samples to provide quantitative analysis.
eral correlations were proposed to relate them to the DP
2-Propanol is a good choice as an internal standard due
value [13–18], but their application for diagnosis of paper
to its acceptable stability in the mineral oil. In addition, it
condition has several drawbacks: their small amount in
is not produced during paper or oil aging [19] and could be
case of using thermally upgraded papers, their low thermal
adequately separated from target compounds in the applied
stability, the high yield of production from hemi-cellulose
chromatographic conditions.
compared to cellulose, etc. [1].
The calibration procedure requires a series of samples in
Recently, methanol has been found to be a new marker
different concentrations. The samples have been prepared
for insulting paper condition assessment [19]. It could be
using methanol and ethanol in various concentrations and
used for tracking the condition of the paper from the initial
1 ppm of 2-propanol as an internal standard in all of them.
state of aging to the end [20]. On the other hand, the advan-
Following dilutions have been provided for the calibration
tages of using methanol and ethanol are the independency
curve, which covers a wide range from ppb to ppm extent
of the markers production from the type of the insulating
that would be occurred in field samples: 10, 5, 2, 1 ppm,
paper (Kraft and thermally upgraded papers), their early
800, 500, 250, 100, 50, 10, 5, and 1 ppb.
detection, and also stability of the markers over the trans-
former operating temperatures [1, 2, 4, 11, 19, 21–24].
Various chromatography methods have been utilized Instrumentation
to detect the alcohols in the insulating oil. Gas chroma-
tography (GC) equipped with mass spectrometer (MS) or A 6890 N gas chromatograph equipped with a 5973 net-
flame ionization detectors (FID), high-performance liquid work mass spectrometer (both from Agilent technologies,
chromatography (HPLC), solid-phase micro-extraction Santa Clara, CA, USA) operating at 70 eV ionization
(SPME), and static headspace are some of the main used energy in the electron ionization mode has been utilized in
methods to evaluate the dissolved gases in oil. Moreover, this study. Mass range 25–550 m/z was scanned in total ion
the different combinations of the mentioned methods have current count at 2.81 scan/s rate, while the temperature of
been examined to reach an optimal way for a more accurate the mass spectrometer was adjusted at 270 °C. The quan-
detection of the methanol marker [1, 2, 19, 25, 26]. tification is done using integrated peak areas of extracted
In the current work, as the first step of using methanol ion of mass 31[CH2OH]+ which is specific for methanol
and ethanol markers for insulation paper degradation, it and ethanol fragmentation and also 45[C3H6OH]+ which
was tried to develop a static headspace GC/MS method to is specific to our internal standard.
detect and measure the mentioned alcohol-based markers The chromatography separation has been done on a
in the insulating mineral oil using a 6890 N gas chromato- 60 m × 320 µm × 0.5 µm VF-WAXms GC column (from
graph (without an expensive dynamic headspace) available Agilent Technologies, The Netherlands) which is appro-
in Niroo research institute (NRI) oil laboratory. priate for analyzing trace amount of polar compounds. In
the absence of a headspace autosampler on the equipment,
a 5 mL gas-tight syringe (Hamilton 1005 LTN gas-tight
Experimental syringe, Hamilton Bonaduz AG, bonaduz, Switzerland),
vial, heater-stirrer, crimper, magnet, and He carrier gas
Chemicals have been employed to develop a static headspace method.
It is worth noting that the analytical methods for detect-
Methanol 99.5%, ethanol 99.9%, 2-propanol 99.8%, and ing ethanol and methanol in the insulating oil which have
toluene 99.9% (all from Merck, Darmstadt, Germany) were been presented by other researchers need a headspace

13
Static Headspace GC/MS Method for Determination of Methanol and Ethanol Contents, as the…

autosampler [1, 2] and also two capillary columns [2] pieces of septum are blocking the gas exiting port. This
which lead to higher costs. blockage was a problem in the case of using point style 2
needle which beveled port is just on the needle’s tip.
Analysis Procedure It is worth noting that the important factors of the spent
time for heating and stirring the sample, the temperature of
The static headspace GC is a simple method, applicable for heater, the sample volume in the vials, and also the sam-
analysis of volatile organic compounds [27], which is used ple volume injected to the GC were equal in all the experi-
for analyzing the oil samples in order to detect and quantify ments, to provide reliable calibration curves.
ethanol and methanol contents in the transformer insulating
oil samples.
The following procedure is a result of the comprehen-
sive analyses done to obtain the best and accurate results. Results and Discussion
First, a vial with appropriate volume size has been chosen
and crimped after putting a magnet inside. Subsequently, Method Parameters
oil, ethanol, and methanol were added to the purged vial,
to have 10 mL of calibration samples with desired concen- The utilized volume for injection (5 mL) was required to
trations of the alcohols and also to avoid analytes’ losses have reliable peaks for alcohols with low concentrations
(Fig. 1a). After that, 1 μL of a 10,000 ppm 2-propanol solu- (lower than 500 ppb). On the other hand, due to high vol-
tion (in toluene) was added to each vial, to have 1 ppm of ume of the injected gas (5 mL), the GC’s liner needs to be
2-propanol in oil solution and the sealed vials were put in evaluated about any saturation. Therefore, various volumes
the paraffin bath on the heater-stirrer set at 85 °C (Fig. 1b). of Argon (as the dominant component in each test sample)
Heating and stirring procedure (using a small magnet in in a range of 1–10 mL were injected and the obtained peaks
the vials) was continued for 20 min. Following that, a 5 mL were investigated. The overload leading to the liner satura-
sample of the headspace gas was taken using the gas-tight tion occurred in 7 mL volume of injection. As a result, a
syringe (Fig. 1c) and injected to the GC inlet, subsequently. 5 mL injection volume is trusted in further peak qualifica-
It should be noted that the purpose of using Hamilton 1005 tion and quantification.
LTN gas-tight syringe is due to its “point style 5” needle, Following that, it was tried to optimize the split ratio
which makes it possible to inject without any problem. using 5:1, 15:1, and 30:1 values, and also splitless mode.
Indeed, point style 5 needle, which has a conical shape Furthermore, He carrier gas flow rate was optimized con-
with a side port, is able to penetrate the septum, while no sidering 2, 1, and 0.5 mL/min values.

Fig.  1  a Sealed vial contain-


ing oil, alcohols, and magnet; b
heating and stirring the samples;
and c gas sampling from the
vial headspace

13
H. Molavi et al.

As reported in Fig. 2, the best results including sharp have been calculated to be 11 and 14%, respectively. It
symmetrical peaks and also higher peak areas were should be noted that a part of this deviation is due to prepa-
achieved using splitless mode. ration procedure to reach the desired concentration, which
As presented in Fig. 3, the optimum value for the carrier would be diminished for the samples from real transformer
gas flow rate was obtained to be 0.5 mL/min. As one can and also laboratory aged samples, since in those samples,
see in the figure, reducing the carrier gas flow rate led to the complete dissolving of generated alcohols in the oil
appropriate peaks separation. happens.
The optimum instrumental conditions for gas chroma-
tography analysis have been reported in Table 1.
Calibration Curve
Analytical Performance
After the tests, the obtained curves for the different concen-
trations of methanol, ethanol, and 2-propanol should result
Limits of quantification (LOQ) and limits of detection
in a calibration curve to gain a comprehensive formula
(LOD) have been calculated according to EPA definitions
to apply for the unknown aged samples. The calibration
in which [28, 29] LOD corresponds to the standard devia-
curves for methanol and ethanol in which peak area has
tion (SD) of the mean analyte concentration multiplied by
been plotted against the alcohols concentrations have been
the Student’s t value and LOQ defines as SD value multi-
represented in Fig. 4. The curves have been prepared by
plied by ten. It should be noted that seven replicates of the
choosing seven different concentrations from 12 analyzed
samples, with the lowest expected values of methanol and
concentrations. Indeed, the concentrations smaller than the
ethanol concentrations, were analyzed to evaluate the men-
LOQ have been omitted. The correlation coefficients for
tioned parameters.
calibration curves were obtained to be more than 0.995 for
In Table 2, the calculated values for LOD and LOQ have
both alcohols.
been reported and compared with the obtained values in the
previous studies [1, 2]. The calculated values in the current
work are higher than the presented values in the previous
studies [1, 2], which is expected due to the absence of the Conclusion
costly autosampler headspace.
The reproducibility of the whole approach has been Although measuring DP value is the most accurate chemi-
evaluated using the following procedure, in which the prep- cal method for evolution of insulation paper state, but the
aration and analysis of a same sample (spiking, heating and impossibility of paper sampling from an operating trans-
analysis) have been done by three different operators. The former leads the utilities to use chemical markers in the oil
RSD percentages for methanol and ethanol in 25 replicates as indirect and non-destructive diagnosis techniques.

Fig. 2  Optimizing the split


ratio for determination of
methanol and ethanol in
mineral insulating oil. Carrier
gas rate: 0.5 mL/min, injection
temperature: 110 °C, injec-
tion volume: 5 mL, using a
60 m × 320 µm × 0.5 µm VF-
WAXms GC column

13
Static Headspace GC/MS Method for Determination of Methanol and Ethanol Contents, as the…

Fig. 3  Optimizing the carrier


gas flow rate for determina-
tion of methanol and ethanol
in mineral insulating oil.
Splitless mode, injection
temperature: 110 °C, injec-
tion volume: 5 mL, using a
60 m × 320 µm × 0.5 µm VF-
WAXms GC column

13
H. Molavi et al.

Table 1  Optimized instrumental conditions for GC In this regard, an analytical static headspace gas chro-
Injection condition Oven temperature program matography/mass spectrometry method has been intro-
duced to detect methanol and ethanol in the insulating oil,
Temperature: 110 °C Tin: 34 °C for 2 min which are the products and also the new markers related to
Injection volume: 5 mL 2.5 °C m­ in−1 to 110 °C
Splitless mode 30 °C ­min−1 to 210 °C and hold for 5 min
degradation of transformers’ solid insulation. The analyses
have been carried out using a single GC column and in the

Table 2  Limits of detection Study Method Component LOD LOQ


(LOD) and quantification
(LOQ) Current study GC–MS, one capillary column, absence of autosam- Methanol (µg/kg) 144 458
pler headspace Ethanol (µg/kg) 155 495
[1] GC–MS, one capillary column, using autosampler Methanol (µg/kg) 4 14
headspace Ethanol (µg/kg) 3.6 13
[2] GC–MS, two capillary columns, using autosampler Methanol (µg/kg) 1.3 3.9
headspace Ethanol (µg/kg) 3.1 9.3
[2] GC-FID, two capillary columns, using autosampler Methanol (µg/kg) 12.1 36
headspace Ethanol (µg/kg) 26.8 79.6

Fig. 4  Calibration curves, a
methanol concentration and b
ethanol concentration

13
Static Headspace GC/MS Method for Determination of Methanol and Ethanol Contents, as the…

absence of a headspace autosampler with high price. The methanol from the depolymerization of cellulose during the age-
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