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Control Valve SCX120 Catalog - SM
Control Valve SCX120 Catalog - SM
technology driven
•
Control focused
Simplified hydraulic system with features integrated into the main control valve
Tractor Loader Backhoes
• Manual, hydraulic pilot operated, electrohydraulic, pneumatic control options
• Low leakage capabilities
• Works with fixed displacement or variable displacement PCLS pumps
• Optional priority inlet for steering or other priority functions
Crawlers
• Multiple outlet options including integrated pressure reducing valve for supplying pilot pressure to internal EH
solenoids and to external pilot control circuits
• Integrated on-off solenoid to control pilot pressure supply for safety cut-out
• Optional dual hydraulic pilot and electrohydraulic control
Excavators
• Ability to integrate electrohydraulic side shift clamp valve or ISO to
SAE pattern select controls for tractor loader backhoes
• Optional LMI circuitry for cranes
• Manual levers available with E-H actuation
Wheel Loaders
Low cost of ownership by utilizing a robust cost effective design
• Cost effective electrohydraulic sections have EH solenoids installed directly into the spool housing – no bolt-on
blocks or remote manifolds required
• High pressure ratings for NFPA or ISO standards Material/Personnel Handling Equipment
• Universal spools can be used in any type of spool section
• No load sense shuttles required, simplifying valve assembly and service
• Integrated filter screens on electrohydraulic proportional pressure reducing valves and load sense relief valves
Telehandlers
Complete Valve Family
• SCX120 is part of the SCX Platform which satisfies applications from 120-300 lpm. SCX is available in three
sizes: SCX120, SCX180 and SCX300.
Aerial Work Platforms
SCX 1 2 0
TAB L E OF C ON T E N T S
Sump Passage
Universal Spool
Pilot Pressure Supply Passage Design
Supply Passage
Sump Port
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SCX 1 2 0
technical D escription
The SCX120 is a closed-center, load-sensing, sectional control valve with post-pressure compensation that offers a wide range
of control options and flexibility. The SCX120 can be used with fixed displacement pumps or with pressure-compensated, load-
sensing variable displacement pumps and can be configured with one to ten working sections.
The load sense (LS) pressure in an SCX120 valve is generated by the compensator spool using the HUSCO patented IsoComp™
method to copy the LS signal using oil supplied by the pump instead of stealing oil from the function. Using pump oil to generate
the LS signal prevents function droop at the start of metering when a function is selected.
When multiple functions are selected, the SCX120 will automatically resolve the highest function load pressure, which is then
transmitted to the pump or inlet unloader (bypass compensator). This design eliminates the need for shuttles between sections,
simplifying the assembly of the valve and offers excellent flow sharing capability (the valve will maintain the ratio of flows to each
function, even when flow demand exceeds flow supply).
Each SCX120 valve comes with a load sense relief valve (LSRV) with an integrated pressure compensated drain function. The LS
drain ensures that LS pressure drains to tank once all spools are returned to the neutral position.
Each section assembly has a built-in pilot pressure supply rail and a sump rail on each side of the valve for use with
electrohydraulic (EH) proportional pressure reducing valves (EPRVs). It is recommended that the sump port be plumbed directly to
tank to minimize any back pressure that may affect electrohydraulic solenoid valves (a maximum sump pressure of 7 bar (100 psi) is
recommended).
Work port pressure limiting is accomplished by using the optional auxiliary relief valves. Each working section comes standard with
auxiliary relief valve cavities machined for both work ports.
See appendix page 1 for a comparison of closed center to open center valve systems.
See appendix page 2 for a comparison of post-compensated to pre-compensated valve systems.
SCX1 2 0
Product B enefits & F eatures
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Standard S C X 1 2 0 spools
(interchangeable between manual, pilot operated and electrohydraulically operated section assemblies)
The SCX120 3-position spool is interchangeable between manual, pilot operated and electrohydraulically operated section
assemblies. Each spool is threaded at both ends, allowing any spool to be a left-handed or right-handed spool.
MANUALLY OPERATED
HYDRAULICALLY OPERATED
ELECTROHYDRAULICALLY OPERATED
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Standard spool flow rates
200
Work Port Flow (lpm)
160
140
100
60
50 lpm (13 gpm) Spool
40
30 lpm (8 gpm) Spool
20
15 lpm (4 gpm) Spool
5 lpm (1 gpm) Spool
0
0 1 2 3 4 5 6 7
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STA NDAR D S P O O L P R E S S U R E D R O PS (IN LET TO W O RK PO RT)
AND C OM P E N S AT O R P E R F O R M A N CE
20
10
0
0 20 40 60 80 100 120 140 160 180 200
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STA NDAR D S P O O L P R E S S U R E D R O PS
( WO R K P OR T T O O U T L E T )
90 90
80 80
Pressure Differential (bar)
70
60 60
Section 1
Section 10
50 50
40 40
30 30
20 20
10
10
0
0
0 20 40 60 80 100 120 140 160 180 200
0 20 40 60 80 100 120 140 160 180 200
90 90
80
80
Pressure Differential (bar)
70
70
Pressure Differential (bar)
60
60
50
50
40
40
30
30
20 Section 10 20 Section 1
Section 1 Section 10
10
10
0
0
0 20 40 60 80 100 120 140 160 180 200
0 20 40 60 80 100 120 140 160 180 200
Work Port Flow (lpm)
Work Port Flow (lpm)
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I nlet section assembly options
INLET SECTION
END INLET PORT END OUTLET PORT LS TOP INLET PORT TOP OUTLET PORT
ASSEMBLY
SCX121-A3 1-5/16-12 (SAE 16) 1-5/16-12 (SAE 16) 9/16-18 (SAE 6) 1-1/16-12 (SAE 12) 1-1/16-12 (SAE 12)
9
SCX121-A4 --- --- 9/16-18 (SAE 6) 1-1/16-12 (SAE 12) 1-1/16-12 (SAE 12)
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I nlet section assembly options
• Designed for use with fixed UNLOADER INLET (BYPASS COMPENSATOR) PERFORMANCE
displacement pumps
Inlet Flow (gpm)
• Unloader has a standard 15 bar (215 psi)
0 10 20 30 40 50 60
bias spring to create pump-to-LS 25
350
15
the 56903-1 load sense relief valve 200
INLET SECTION
END INLET PORT END OUTLET PORT LOAD SENSE PORT TOP INLET PORT TOP OUTLET PORT
ASSEMBLY
SCX121-C3 1-1/16-12 (SAE 12) 1-5/16-12 (SAE 16) 9/16-18 (SAE 6) 1-1/16-12 (SAE 12) 1-1/16-12 (SAE 12)
10
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Spool S ection A ssembly O ptions
All SCX120 catalog spool section assemblies come with the following
standard features:
• 1 -1/16-12 (SAE 12) Work Ports
• Work port circuit relief valve cavities machined for both “A” port and “B” port
• Independent load hold check
• Independent compensator spool
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Spool S ection A ssembly O ptions
SCX122 -
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Spool S ection A ssembly O ptions
13
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Spool S ection A ssembly O ptions
• Section assemblies use 25 bar (360 psi) centering springs, for use with the
standard HUSCO pilot pressure controller
SECTION CODE A-B
• See page 23 for spool stroke limiter and manual override options
WORK PORT 7/8-14 (SAE 10)
14
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SPOOL S ection A ssembly O ptions
• Electrohydraulic section assemblies use HUSCO manufactured proportional pressure reducing valves (EPRV). The standard
section assemblies come with the 61534-12D20 installed, which have integrated Deutsch DT04-2P female connectors
• Section assemblies come with o-ring port plug assemblies installed in end pilot ports
• Standard section assemblies come with end pilot ports and 9/16-18 (SAE 6) o-ring port plug assemblies installed
• Pilot supply pressure feeding EH sections should be a minimum of 25 bar (362 psi) to ensure full spool shift.
• Maximum pilot supply pressure feeding EH sections should not exceed 250 bar (3,625 psi).
• Sump gallery connected to EPRV’s should not exceed 7 bar (100 psi).
• See page 23 for spool stroke limiter and manual override options
• See page 21 for other EPRV options
15
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SPO OL S ection A ssembly O ptions
• Electrohydraulic section assemblies use HUSCO manufactured proportional pressure reducing valves (EPRV). The standard
section assemblies come with the 61534-12D20 installed, which have integrated Deutsch DT04-2P female connectors
• Section assemblies come with o-ring port plug assemblies installed in end pilot ports
• Standard section assemblies come with end pilot ports and 9/16-18 (SAE 6) o-ring port plug assemblies installed
• Pilot supply pressure feeding EH sections should be a minimum of 25 bar (362 psi) to ensure full spool shift.
• Maximum pilot supply pressure feeding EH sections should not exceed 250 bar (3,625 psi).
• Sump gallery connected to EPRV’s should not exceed 7 bar (100 psi).
• See page 23 for spool stroke limiter and manual override options
• See page 21 for other EPRV options
16
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O UTL E T S ection A ssembly O ptions
OUTLET
LOAD SENSE
SECTION INLET END PORT OUTLET END PORT PILOT PORT SUMP PORT
PORT
ASSEMBLY
SCX123-A2 --- --- --- --- ---
SCX123-A3 1-1/16-12 (SAE 12) 1 5/16-12 (SAE 16) 9/16-18 (SAE 6) --- ---
SCX123-A4 --- --- --- 9/16-18 (SAE 6) 9/16-18 (SAE 6)
SCX123-A5 1-1/16-12 (SAE 12) 1-5/16-12 (SAE 16) 9/16-18 (SAE 6) 9/16-18 (SAE 6) 9/16-18 (SAE 6) 16
SCX123-A6 --- --- --- 9/16-18 (SAE 6) 9/16-18 (SAE 6)
17 SCX123-A7 1-1/16-12 (SAE 12) 1 5/16-12 (SAE 16) 9/16-18 (SAE 6) 9/16-18 (SAE 6) 9/16-18 (SAE 6)
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OUTL E T S ection A ssembly O ptions
• T he SCX123-B outlets come standard with machined cavity for pressure reducing valve for the purpose of generating a low
pressure pilot supply for EH spool sections and for supplying external devices such as pilot circuits - See page 22 for options.
• See table below for port options
OUTLET SECTION
INLET PORT OUTLET PORT SUMP PORT PILOT SUPPLY PORT LOAD SENSE
ASSEMBLY
SCX123-B4 1-5/16-12 (SAE 16) 1-5/16-12 (SAE 16) 9/16-18 (SAE 6) 9/16-18 (SAE 6) 9/16-18 (SAE 6)
SCX123-B5 --- --- 9/16-18 (SAE 6) 9/16-18 (SAE 6) ---
17
18
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Relief valves , end mechanisms and kits
4500
Pressure Drop (psid)
300 14.0
Pressure Drop (bar)
200
Pressure Drop (psid)
Pressure Drop (bar)
4000
12.0
250
3500
10.0 150
200 3000
2500 8.0
150
2000
1500
6.0
100
18
100
4.0
50
1000
50 2.0
500
19 0
0 10 20 30 40 50 60 70 80
0 0.0
0 20 40 60 80 100
Flow (lpm)
120 140 160 180
0
Flow (lpm)
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Relief valves , end mechanisms and kits
61056
The 61056 relief valve is an adjustable differential area relief valve designed to work in the as a work port relief valve or a
main relief valve for the SCX120 platform. The standard setting for the relief valve is 165 bar (2400 psi) set at 19 lpm (5 gpm).
The 61056 can be adjusted between 96 – 234 bar (1400 – 3400 psi). The max flow for the 61056 is 151 lpm (40 gpm). Please
contact the factory for more information.
20
62107
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Relief valves , end mechanisms and kits
Threshold Maximum
Connector Voltage Resistance Threshold Maximum Control Control
EPRV Part No. Connector Style Color (VDC) at 20 C (Ω) Current (mA) Current (mA) Pressure (bar) Pressure (bar)
61534 - 12D20 Deutsch DT04-2P Black 12 5.30 ± 0.27 600 ± 10 1500 3.5 – 6.5 20 – 25
Natural
61534 - 12D25 Deutsch DT04-2P 12 5.30 ± 0.27 600 ± 10 1500 4.5 – 8.0 25 – 31
(beige)
61534 - 24D20 Deutsch DT04-2P Blue 24 23.47 ± 0.40 300 ± 10 750 3.5 – 6.5 20 – 25
61534 - 24D25 Deutsch DT04-2P Grey 24 23.47 ± 0.40 300 ± 10 750 4.5 – 8.0 25 – 31
Amp Junior Power
61534 - 12A20 Black 12 5.30 ± 0.27 600 ± 10 1500 3.5 – 6.5 20 – 25
Timer
The 61482 Conversion Kits will plug the EH solenoid cavity on EH sections and
provides a port for connecting pilot pressure to the spool spring chamber in
order to shift the spool as a hydraulically pilot operated section.
The kit allows a section assembly to be “electrically prepared” (machined
for EPRV solenoid valves but built to be hydraulically pilot operated). When
a customer wants to update from pilot operated control to EH control, the
section can be easily upgraded to EH in the field without the need for a costly
valve removal. 20
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Relief valves , end mechanisms and kits
*Note: When using the 400554 Shut-Off Plug, inlet pressure must be limited to 250 bar (3,625 psi) maximum, to prevent exceeding the
maximum supply pressure supplied to the EPRVs.
The SCX120 end mechanisms for hydraulically pilot operated sections come standard with a 25 bar (360 psi) centering spring and
9/16-18 (SAE 6) o-ring ports for connecting to a hydraulic pilot joystick. Kits are available with three different porting options: end
port only, side port only, or both end port and side port.
22
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Relief valves , end mechanisms and kits
The 62068 Manual Override Kit provides a way to manually shift a spool far enough to lower a machine implement in case of a
dead engine situation. It also provides the function of the adjustable stroke limiter and allows the manual override adjustment to
be made independent of the stoke limiting adjustment.
62117
Clevis end & seal kit
24
23 62118
tang end & seal kit
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A ppendix 1
The following hydraulic circuits & graphs represent efficiency gains going from an open center valve with fixed displacement pump
to a closed center valve with inlet unloader (bypass compensator) with fixed displacement pump to a closed center valve with
pressure-compensated load-sensing variable displacement pump.
The following table compares the system costs and efficiencies of an open center system, a closed center system with unloader
(bypass compensator) and a closed center system with a pressure-compensated load-sensing variable displacement pump.
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A ppendix 2
The following hydraulic circuits represent the basic design of post-pressure compensated and pre-pressure compensated closed
center valve systems.
There are several differences in the two styles of valve design, which are determined by the basic valve geometry and design.
The most noticeable difference however, is that post-compensated valves continue to offer excellent flow sharing when flow
demand exceeds flow supply, while pre-compensated valves will only meet the flow demands of the lowest loaded functions
(causing higher loaded functions to slow down or stop moving).
Resulting Characteristics:
• When flow demand exceeds flow supply, the compensators
will split the pump flow to all functions proportional to the
main spool metering orifice of each spool
– Great flow sharing, even when exceeding flow supply.
• Maximum function pressure is limited using optional auxiliary
relief valves
– Load Sense pressure limiting on individual functions is not available
Resulting Characteristics:
• When flow demand exceeds flow supply, the lowest loaded 26
functions will take priority over the highest loaded function
– Highest loaded functions may stop moving, depending on
25 flow demand
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HUS C O OV E R V I E W
For over 60 years, HUSCO International has been designing and producing innovative and high performance hydraulic and
electrohydraulic products in the agriculture, construction, forestry and material handling industry. Today HUSCO control
products can be found on a variety of leading off-highway equipment throughout the world.
Dedicated to meeting and exceeding the changing control needs of the off-highway market for today and well into the
future, HUSCO employs an extensive engineering staff for the design of platform and customized products to provide cost-
effective solutions to maximize the efficiency, productivity, controllability and reliability of vehicles.
HUSCO’s extensive global engineering and vehicle fit-up and testing capabilities enable HUSCO to be an extension of OEM
engineering teams to provide fast response and efficient solutions to global and regional market demands. This reduces
product development cycles, improves the end product, and has led to HUSCO becoming a global hydraulic controls leader.
Visit the HUSCO website at www.huscointl.com for a complete list of HUSCO sales offices and distributors.
husco worldwide
European Headquarters
HUSCO International, Ltd.
6 Rivington Road
Whitehouse Industries Estate
Runcorn, Cheshire, England WA7
3DT
Phone:(44)-1928-701888
World Headquarters Fax: (44)-1928-710813
HUSCO International, Inc.
2239 Pewaukee Road
Waukesha, WI 53188
Phone: 1-262-513-4200
Fax: 1-262-513-4514
Whitewater Operations
HUSCO International, Inc.
1116 Universal Boulevard
Whitewater, WI 53190
Phone: 1-262-513-4200
Fax: 1-262-513-4514
27
Locally Focused
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Control F ocused - T echnology D riven
China Headquarters
HUSCO Hydraulics (Shanghai) Ltd.
No. 235 Jiangtian Road East
Song Jiang Industrial Zone
Shanghai, 201600
India Headquarters
HUSCO Hydraulics Pvt, Ltd.
Plot A4-Talegaon Industrial Area
Pune, maharastra 410507, India
Phone: (91)-2114-305314
Fax: (91)-211-4305400
Globally Driven 28
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NO T E S
29
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N OT E S
30
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control focused technology driven
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