f _____

JOB TITLE / AIM: JSA for Installation of pipe for pipe rack, welding, air blowing
JSA DATE: 04/01/2007 JSA NO./ REVISION:
SUPERVISOR/ JSA LEADER: M.Rafique SCRIBE: Abdullah Khan/Asad Nadeem
PARTICIPANTS: Zahid, Shahid, Ashan
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
Attach copies of any relevant documentation/ drawings.
Part 2: Job Safety Analysis
Job Steps: List the main sequential steps. Each step should accomplish a specific component of the task.

1- Mobilization of workers, materials, tools, welding plant & equipment

2- Bearing materials on site and offloading
3- Installation of sub-rack (lower & upper) including welding
4- Grinding and cutting (Before & After welding)
5- Demobilization

Equipment required: Trailer, crane, and scaffolding, welding plant, grinders, spanners and hammers, level gauge
Personnel involved: site supervisor, site engineer, fabricators, fitters, welders, Scaffolder, crane operator, riggers, and truck driver

Alternatives Considered: What are other possible means of achieving the job outcome?

Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03.
Part 3: Contingency Plans. Standard PPE, S: First aid kit must be present at the area and the HSE personnel is the first response in case of
emergency, Ambulance to be positioned near work area at all times
Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices
that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management system.

File: 10.30
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
1 Unauthorised equipment/tools brought to site Before mobilizing any equipment/tools make sure
Mobilization of workers, materials, that the E &P Personnel got inspected the
tools, welding plant & equipment equipment. (Like Crane, Tailor, Wrenches, Screw
drivers, Spanners, hammers)
All the hand tools must be colour coded prior to
mobilization.
Unskilled and uninducted personnel starting Ensure that all personnel prior to start the have
the job been inducted and oriented about the hazard in the
job site

Workers starting the job unfit to work
Workers starting the job without JSA
All personnel not fit to work shall not be allowed
to work at the project site.
Prior to work all participants of activity must be
Participant toolbox meeting discussion. Persons
signed at the back of JSA

Hand Injury Ensure proper hauling of materials/get help if

required/Wear leather gloves.

Back Injury Ensure workers/operators properly inducted about

the proper positioning
Ensure workers are complying with the min. PPE
req. Safety shoes, helmet, safety glass, and dust
mask.
SIMOPS Ensure DEL area supervisors are aware of
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
upcoming works
Ensure area is barricaded off from other work
activities.
2 Bearing materials on site and Vehicle failure Ensure vehicle is inspected by E&P and BHPB
offloading project representative prior to entering site
Unsecured load Ensure vehicle is inspected by job supervisor and
BHPB project representative piror to entering site
Lifting incident Ensure carne, rigging and personnel involved in lift
are approved by BHPB prior to commencement
Road accident Ensure banks man escort vehicle escorts vehicle
onto site.
Ensure speed limits are maintained
Mobilization of crane on site without Prior to work crane must be inspected by E&P
inspection Ensure minimum two tag lines are used to control
lifts
Improper rigging activity Competent rigger must be appointed in this activity
also crane operator
Crane operator must follow to rigger.
Hand Injury Ensure proper hauling of materials/get help if
required/Wear leather gloves.
4 Installation of sub-rack (lower & Uninspected scaffold use Prior to use the scaffold must be inspected and
upper) including tack welding tagged by BHPB approved personnel.
All pipe of scaffolds must green painted.
Red painted of pipe don’t use those pipe keep away
and don’t store near to the working activity.
Unskilled person use scaffold Prior the use of scaffolds. All scaffolders must
have training working at height and have green ID
for scaffold erection.
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Falling and Tripping Don’t store the material on working plat form
Fire Remove all flammable materials from the vicinity.
During the whole activity fire blanket cube & fire
extinguisher should be placed next to work area.
Unsafe welding plant Ensure only VRD/approved BHPB welder is used.
Ensure it is tagged by DEL E&P
Unqualified welder Ensure only BHPB approved welder is used
Electrocution ELCB’s to be fitted and fitted and power to be
provided by BHPB approve generators only
Ensure earthing clamps are securely fitted
Ensure all cables are in good condition and
properly fixed
Ensure proper PPE is won including leather gloves
Ensure no unnecessary access to work platform
while welding is in progress
Falling Ensure welding only takes place on green tagged
scaffolding
Scaffolding collapsing Ensure scaffolding is inspected and green tagged
before accessing
Burn and other soft tissue injury Wear proper PPE including shoes, coverall, safety
helmet, leather gloves, hard hat, welding
helmet/safety glasses, welding shield to prêt eye
injury to others (non-flammable), ensure welder
approved for welding
SIMPOS To avoid the parallel activity. Single activity is
follow
Dropping Objects No object to be thrown over the site. Scaffold
must have toe plates, all materials to be kept is
small buckets (rods, used rods, etc)
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Slow emergency response Ensure ambulance, stretcher, radio
communications, trained first aider on site at all
times.
Lack of supervision Those persons involve this activity must be fully
concentrate this activity
Hand Injury/ Eye injury Ensure proper hauling of materials/get help if
required/Wear leather gloves.
Improper hand tools in case of hammering Ensure that all the material should be colour coded
prior to mobilization to the site.
Uninspected electric welding plant Prior to work welding plant must be inspected by
E&P
Improper connected the terminal & Prior to work check the terminals & earthing of
earthling welding machine
Improper using of electrode Use of electrode according to nature of work
Uninspected electrode holder Prior to work electrode holder must be inspected
and colour coded.
4. Grinding and cutting(Before & After Uninspected grinding equipment Prior to work grinding machine must be inspected
welding) by E & P & electric cable of grinding machine
must be colour coded
Ensure continuous gas testing is required
Hot work permit is obtained
Uninspected Grinding Disks Prior to work Grinding Disks must inspect by QC.
To save broken hazards
Use of Ear Plugs Use double ear protection (if sound is more than
85db)
Exposure of workers to hazards including hand Ensure that the workers must wear the proper PPE
injury, dust, eye injury, etc. prior to work
Ensure all workers are equipped with safety boots,
safety glasses, non-slippery gloves, clothing,
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
overalls, and hardhat. !
Workers will be oriented about the proper posture
and positioning during the execution of the job.
Don’t use of Face Shield (like Hazards Burning During the Grinding. Worker must be wear double
of face or any part of body) eye protection shield.& coverall
Lack of supervision Those persons involve this activity must be fully
concentrate this activity
5. Demobilization Poor house keeping Housekeeping shall be conducted after
completing the job, and area must be clean